Document Transmittal Form

TRS-DC-FRM-0001

General Information

KEO International Consultant –

To Transmittal No. R06-HW3C20-FCC-CAL-CI-0002
Saudi Arabia
Name Engr Wael Elrefaey Date 30-Aug-23
Firm KEO International From Fajr Construction Company
Riyad, Riyad Shura Island PO6 /
Address & Tel. No. Project/Department
Saudi Arabia 62621 / +966112012042 R06HW3 SW Hotel 03
Email wael.elrefaey@keoic.com Re C0

The following is being transmitted:

☐ Drawings ☐ Specifications ☐ Vendor Invoices ☐ Copy of Letter

☐ Plans ☐ Change Order ☐ Shop Drawings ☐ Samples

☒ Others (Please specify) Calculation Design

Copies Document No. Description

R06-HW3C20-FCC-CAL-CI-0002 Design Calculation for Formwork of Columns

Transmitted via

☐ Hand Delivery ☒ Registered Mail ☐ Courier

Status

☒ For Approval ☐ For Information ☐ Returned for Corrections

☐ For Your Use ☐ Approved as Submitted ☐ Returned Corrected Prints

☐ For Review and Comment ☐ Approved as Noted Others (Please specify):

☐
☐ As Requested ☐ Resubmit Copies for Approval

Remarks

Acknowledgement

Hassan Sherif 30-Aug-23

Name Signature Date

Document Transmittal Form (TRS-DC-FRM-0001)

Revision 02, Rev. Date 03-Oct-2019 Page 1 of 2
CALCULATION SHEET FOR COLUMN WITH HEIGHT 5.0 M
USING ALUMINUM BEAMS & SOLDIER SYSTEM

1|Page
 MANAR AL ESKAN CO

FOR SCAFFOLDING AND FORMWORK

CALCULATION SHEETS
COLUMN FORMWORK (TOP 50)

DATE : 26/08/2023
PROJECT : RED SEA HOTEL WEST # 3
CONTRACTOR : FAJAR CONSTRUCTION
CO

DWG NO : 75-072023

DESIGNED BY: ENG.HUSSAM

CHECKED BY: ENG.FATHY

2|Page
 CONTENTS

Regulations and standards …………………………………………...Page 4

Design loads……………………………………………………….…Page 8 / 9

Formwork main elements technical data…………………………….Page 5 /6

Concrete wall ……………………………..........................................Page 7

Check formwork elements……………………………………… …Page 10 /12

Check Codes & Tests………………………………………………Page 13/14/15/16/17/18

3|Page
 CODES AND STANDARDS

❖ ACI 117 : Standard specification for tolerances for concrete construction and materials.
❖ ACI 301 : Specifications for structural concrete for buildings .
❖ ACI 318 : Building code requirements for reinforced concrete .
❖ ACI 347 : Guide to formwork for concrete .
❖ ACI 347.2R : Guide for shoring / reshoring of concrete multistory buildings .
❖ ACI SP-4 : Formwork for concrete .
❖ Aramco Scaffold Standard

CONVERT UNITS
• 1 meter = 3.28 feet
• 1 inch = 2.54 centimeter
• 1 feet = 12 inch
• 1 ton = 2204 ib
• 1 ton/m2 = (2204/3.282) ib/ft2
= 204.8631 ib/ft2
• 1 psi = 1 bound / in2

4|Page
 Formwork main elements technical data

1. Plywood 18mm(Indonesian sheets) :

A = 100(1.80) = 180 cm2

I = 100(1.8) 3/12 = 48.60 cm4
Z = 100(1.8) 2/6 = 54.0 cm3
• Allowable bending stress in plywood (Fall) = 135 kg/cm2
• Allowable shear stress in plywood (Qall) = 5.06 kg/cm2
• (E) for plywood = 1,650,000 psi = 11.6 t/cm2
• Max allowable deflection in sheeting = 1.50 mm
• Mall = Z x Fall = 135 x 54.0 / (10)5 = 0.073 t.m
• qall = A x (5.06 kg/cm2 )= 180 x 6.325 = 1138.5 kg

• Allowable Bending stress ( fb ) = 1930 psi = 135 kg/cm2 APA (p.19) table 12 & ACI SP-4 ( p.4-15)
• Ultimate bending stress ( fb) =1930x1.25 = 2412.5 psi = 168.75 kg/cm2
• Allowable Shear stress ( fs) = 72 psi = 5.06 kg/cm2 APA (p.19) table 12 & ACI SP-4 ( p.4-15)
• Ultimate shear stress ( fs ) = 72x1.25 =90 psi = 6.325 kg/cm2

5|Page
6|Page
7|Page
1. MANAR ALUMINIUM Beams

2. Main Solider 10 :

Allowable bending stress for steel [t/m2] 1.392

3. MANAR Tie rod 15 mm :

Ultimate load 11.2 ton attached file

8|Page
 DESIGN LOADS OF FORMWORK

From ACI 347

Density of R.C.C. = 25.00 kN/m3—For Slab casting

From ACI 347-4, next tables :

H WALL = 5.0 m = 15.625 ft > 14.0 ft … R= 3.0 ft/hr

HIGHLITED FORMULA OF CONCRETE COLUMN PRESSURE

Cw = Cw = 1.0 NEXT TABLES
Cc =1.2 NEXT TABLES
T =30 Oc = 86 F Concrete Temperature
R = 5.75 ft/hr Rate Of Placement

P max = 1. 0 x 1.2 x [ 150 + 9000X5.75 /86 ] = 902.79 LB/ft2 = 43.2 kn/m2 (KPA)

9|Page
10 | P a g e
11 | P a g e
 CHECK ELEMENTS OF FORMWORK

1) Plywood 18.0 mm:

Max. Spacing between secondary Aluminum = 320 mm
W = 43.2 KPA SO CONSIDERING W= 50 KN/m2
W = 50 x 1.0 = 50 kn/m
SPACING BETWEEN SECONDRY TIMBER = 32 cm= 11.81 in

Check for Moment:-

Mmax = wl2/10 = 50 x (0.32)2/10 = 0.51 kN.m = 0.051 t.m < 0.073 t.m SAFE
Check for Shear:-
Smax = wl*0.6 = 50 x 0.32 x 0.6 = 9.6 kN. = 0.96 t < 1.14 t SAFE

PRESSURE CONTROLLED BY DEFLECTION:

D = 0.0068 WL4/EI
= 0.0068 x 50 x 1000 x (320)4 /1000 x 11600 x 486000
= 0.63 mm < L/360 = 320 / 360 = 0.88 mm SAFE

2) Vertical Aluminum Beam (Each 32.0 cm)

Spacing between Horizontal Aluminum = 1.4 m
Max Spacing between Aluminum Beam = 32.0 cm
W' =LxW
= 0.32 x 5.0 = 1.6 t/m

Check for Moment:-

Mmax = wl2/8 = 1.6 x (1.4)2/8 = 0.392 t.m = 3.92 kN.m < 7.85 kN.m SAFE
Check for Shear:-
Qmax = 0.5xWxL = 0.5 x 1.6 x 1.4 = 1.34 ton = 13.4 kN < 40 kN SAFE

Check for Deflection:

D = 0.0068 WL4 / EI
= 0.0068 x 1.6 x (140)4 x (1000)4 \ 1000 x 38066, 38 x 70000
= 1.56 mm < Allowable deflection (L/360=1400/360= 3.9 mm) SAFE

12 | P a g e
3) HORIZONTAL STEEL SOLDIER] [, L=2.40 m:

Max. Spacing between tie rods = 0.9 m

W' = L x W = 1.4 x 5.0 = 7.0 t/m'

• Check For Moment :-

Mmax = wl2/10 = 7.0 x (0.9)2/10 =0.567 t.m

Zreq = Mmax / F = 0.567 x 100 /1.4 = 40.5 cm3 < 82.40 cm3 SAFE

• Check For Shear :-

Qmax = 0.6xWxL = 0.6 x 7.0 x 0.9 = 3.78 ton = 37.8 kN < 100 kN SAFE

• Check for Deflection:-

D = 0.0068 WL4 \ EI
= 0.0068 x 7.0 x (90)4 x 10 / 210000 x 412 x (10)4
= 0.36 mm < Allowable deflection (L/360=900/360= 2.5 mm) SAFE
4) (TIE ROD DVD D=16 mm):
Reactions from Soldier:-

Fmax = 5.0 x1.4 x 0.9 = 6.3 ton

Tesile Load For manar Tierod = 11.2 ton
Factor of safety = 11.2 / 6.3 = 1.778 > 1.67

13 | P a g e
14 | P a g e
15 | P a g e
Design of tilt up shore

b) Wind Load (WL) (As per Access Scaffold Structural Design Criteria 1st Oct 2011)
(Refer Attachment -2 of 86)
Computations:
Wind Speed – 3 Sec. Gust Basic Wind Speed for 50 Years MRI, as per SAES-A-112 May 2011 wind
speed for Tabouk is 150 km/h. So, considering max. wind speed as per SAES-A-112 Oct 2006 for
TABOUK (Refer Attachment –33)
= 150 km/h = 41.67 m/s
Reduction factor for Wind speed to be used for 10 Year MRI = 0.84
Design Wind Velocity, V = 0.84 x 41.67 = 35.0 m/s
Design Wind Pressure p = qz G.Cf.
qz = Design wind Pressure = 0.613 Kz Kzt Kd V2 I (N/ m2)
Kz = Velocity Pressure Exposure Co-efficient, see table below
Kzt = Topographic factor = 1.0
Kd = Directionality factor = 0.95
I = Importance factor = 1.0
V = Wind Velocity in m/s = 35 m/s
qz= 0.613 x 1 x 0.95 x 1 x 352 = 71.34 kg/m2

Weight of panels = 50 kg / m2
Wind pressure = 71.34 kg / m2
Total height (h ) = 5.0 m
Distance between tilt up shore (spacing ) = 1.2 m (max)

16 | P a g e
 Total load / m2 ( F ) = Weight of panels + Wind pressure
= 50 kg / m2 + 71.34 kg / m2 = 121.34 kg / m2 = 0.13 t / m2
= 0.13 x 5.0 x 1.2 = 0.78 ton
2 diagonal supports each 2.4 m , so each support take load 0.78/2 = 0.39 ton
F = 0.39 t
F = P cos 55
P = F / cos 55 = 0.68 T ( axial force on tilt up shore x4 )
= 0.68 t < 1.0 t (S.F.L.) OK (enclosed paper )
Check Of Bolt To Fixation Duple base Plat With Concrete
Bolt d = 16 mm
Area = 2.01 cm2
Actual shear stress = F / A = 0.78 / 2 = 0.39 t / cm2
allowable shear stress = 0.6 x 1.4 = 0.84 t / cm2
< OK

Use 2 anchor bolt each base plate

17 | P a g e
USING SAP TO CALCULATE LOAD ON PUSH/PULL PROPS:

HIEGHT UP TO 5.7 M

18 | P a g e
LOAD ASSIGEN

19 | P a g e
ASSIGEN SECTIONS

20 | P a g e
ASSIGEN SECTIONS

21 | P a g e
ASSIGEN SECTIONS

22 | P a g e
 AXIAL LOAD DIAGRAM
MAX AXILA LOAD = 0.9 ton

23 | P a g e
24 | P a g e
TESTS

25 | P a g e
TABLES

26 | P a g e
27 | P a g e
28 | P a g e
29 | P a g e
30 | P a g e
31 | P a g e
32 | P a g e
•

33 | P a g e
34 | P a g e
35 | P a g e
 A
Manar Aleskan Co.
Scaffolding & Formwork
RENT, SALE & SCAFFOLDING SERVICES

GENERAL NOTES:
1.0 ALL DIMENSIONS ARE IN MILIMETERS (mm)
OTHERWISE NOTED.
2.0 CONCRETE DENSITY = 25 kN/m³.

3.0 CONCRETE TEMPERATURE ASSUMED

TO BE 30° C.

4.0 ANCHOR BOLTS ANCHORED TO THE BASE

PLATE IS COSTUMER RESPONSIBILITY.

SOLDIER SYSTEM
B
COLUMN FORMWORK PLAN 3.0M

2.75M

2.4M

2.0M

PLYWOOD (18mm Thick)

1.5M

1.25M

ALUMINUM BEAM (L= 5.0M) DETAILS 1 DETAILS 2 1.0M

.75M

.5M

TIE ROD
∅
ANGLE SPLICE

DETAILS 4
TIE-ROD AND WING NUT
WITH COUNTER PLATE DETAILS 3

Push-Pull Props

PUSH PULL PROPS

CONSULTANT:

DETAILS 5
CONTRACTOR:

SECTION A ELEVATION (B) FAJER CONSTRUCION CO

PROJECT:

HOTEL WEST 3

DRAWING TITLE:

TO50 COLUMN FORMWORK PLAN

WITH SECTION & DETAIL

DRAWN BY : SCALE :

MA AS SHOWN
DESIGNED BY : DATE :

ENG. HUSSAM AUG 29 2023

CHECKED BY : DWG.NO:
L
OVA N
IO
P PR CT
A U ENG. HUSSAM 07-092023
R TR
FO NS TECHNICAL MANAGER: SHEET NO :
D O
S UE R C
IS FO
T
NO ENG. FATHI 01 OF 01