Marine Engine Electrical Guide
Marine Engine Electrical Guide
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Electrical System
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.
C321-UP Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
TTA1-UP It has a coil that makes an electromagnet when current flows through it. The
TTB1-UP electromagnet can open or close the switch part of the relay.
RSD1-UP
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
TTG1-UP coil that makes an electromagnet when current flows through it. The electromagnet
PXJ1-UP can open or close a valve or move a piece of metal that can do work.
TTJ1-UP
GJK1-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
J2K1-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
JKK1-UP
the latch coil circuit open at the time the coil latches.
T2P1-UP
T3P1-UP Harness and Wire Symbols
T2R1-UP
Wire, Cable, or Harness Harness Identification Letter(s):
T3R1-UP Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
T3S1-UP Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
T3W1-UP Codes (see sample).
The "C" stands for "Connector" and the
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
REV TNC
1552273 1552253 1552253 419-5974 435-9854
1 TX+ FC-C6
TNC
TNC
2 TX- 1 1 1500-AA10 YL-18-GXL 125-AA7 RD-18-GXL 1 BTRY(+) BTRY(+) 1 125-FC1 RD-18-GXL 1552273 TX+ 1
3 RX+ 2 2 1501-AA12 OR-18-GXL 200-AA8 BK-18-GXL 2 BTRY(-) BTRY(-) 2 201-FC2 BK-18-GXL 1500-FC4 YL-18-GXL 1 1 TX- 2
4 3 3 125-AA9 RD-18-GXL 3 KEYSWITCH KEYSWITCH 3 125-FC3 RD-18-GXL 1501-FC5 OR-18-GXL 2 2 RX+ 3
5 4 4 4 BACKUP BTRY(+) BACKUP BTRY(+) 4 3 3 4
6 RX- 5 5 1503-AA14 BU-18-GXL 1500-AA10 YL-18-GXL 5 TXD(+) TXD(+) 5 1500-FC4 YL-18-GXL 4 4 5
7 6 6 1502-AA13 WH-18-GXL 1501-AA12 OR-18-GXL 6 TXD(-) TXD(-) 6 1501-FC5 OR-18-GXL 1503-FC6 WH-18-GXL 5 5 6
CELL
RX-
GPS
SAT
8 1502-AA13 WH-18-GXL 7 RXD(+) 7 1503-FC6 WH-18-GXL 1503-FC7 BU-18-GXL 6 7
RXD(+) 6
1503-AA14 BU-18-GXL 8 RXD(-) RXD(-) 8 1503-FC7 BU-18-GXL 8
9 DTR WAKEUP DTR WAKEUP 9
10 ETHERNET SHIELD CELL/SAT/GPS ETHERNET SHIELD 10
11 CAN(+) ANTENNA CAN(+) 11
12 443-8462 CAN(-) 12
CAN(-)
KEY B KEY B
SWITCH SWITCH
CAT5E 1 1 CAT5E
2 2
3 3
+ +
4 4
- -
5 5
6 6
7 7
8 8
E E
+ BTRY - BTRY
CAT5E
CAT5E
CAT5E
CAT5E
ENGINE 2
ENGINE 1
A-C1 AB-C1
8T8735 8T8735
A J906-A100 YL-18-GXL A
J906-AB100 YL-18-GXL
B 944-AB109 GN-18-GXL B
944-A109 GN-18-GXL 944-A110 GN-18-GXL
9 PIN SERVICE C A234-A106 BK-18-GXL 944-AB111 GN-18-GXL C
944-A111 GN-18-GXL A234-AB106 BK-18-GXL
D CONNECTOR
D
E
F
944-A109 GN-18-GXL
945-A112 BR-18-GXL
K990-A115 GN-18-GXL
944-A109 GN-18-GXL
944-A111 GN-18-GXL 945-A112 BR-18-GXL 945-A113 BR-18-GXL
A-C2
3E5179
AC-C1
1552252
AC-C2
3E5179
J-C5
1552252 JJ-C5
1552254
AJ-C2
3E5179
AJ-C1
1552252
AB-C2
3E5179
944-AB110 GN-18-GXL 944-AB109 GN-18-GXL
945-AB112 BR-18-GXL
D 9 PIN SERVICE
E
CONNECTOR
D
945-A112 BR-18-GXL 945-A114 BR-18-GXL 1 1 945-AB112 BR-18-GXL K990-AB115 GN-18-GXL F
G K900-A118 YL-18-GXL 2 2 1 1 945-AB114 BR-18-GXL 944-AB109 GN-18-GXL G
945-A114 BR-18-GXL K900-AB118 YL-18-GXL
H J906-A101 YL-18-GXL 3 J906-AC5 YL-18-GXL 3 J906-J5 YL-18-GXL 2 2 945-AB113 BR-18-GXL 944-AB111 GN-18-GXL H
A234-A106 BK-18-GXL A234-A106 BK-18-GXL A234-A107 BK-18-GXL
J 4 4 J906-JJ5 YL-18-GXL 3 J906-AJ101 YL-18-GXL 3 J906-AB101 YL-18-GXL 945-AB112 BR-18-GXL J
A234-A108 BK-18-GXL A234-A108 BK-18-GXL
J906-A100 YL-18-GXL 944-A110 GN-18-GXL 5 944-AC18 GN-18-GXL 5 944-J18 GN-18-GXL 4 4 J906-AB101 YL-18-GXL J906-AB100 YL-18-GXL 945-AB114 BR-18-GXL
J906-A102 YL-18-GXL J906-A102 YL-18-GXL 945-A113 BR-18-GXL 6 945-AC17 BR-18-GXL 6 945-J17 BR-18-GXL 944-JJ18 GN-18-GXL 5 944-AJ110 BR-18-GXL 5 944-AB110 GN-18-GXL J906-AB102 YL-18-GXL A234-AB106 BK-18-GXL
K900-A118 YL-18-GXL J906-A100 YL-18-GXL J906-A101 YL-18-GXL K990-A116 GN-18-GXL 7 K990-AC16 GN-18-GXL 7 K990-J19 GN-18-GXL 945-JJ17 BR-18-GXL 6 945-AJ113 GN-18-GXL 6 945-AB113 BR-18-GXL A234-AB108 BK-18-GXL
A-C3 8 8 7 7
K900-A120 YL-18-GXL K900-A119 YL-18-GXL K900-AC19 YL-18-GXL K900-J16 YL-18-GXL K990-JJ19 GN-18-GXL K990-AJ116 GN-18-GXL K990-AB116 GN-18-GXL A234-AB106 BK-18-GXL J906-AB100 YL-18-GXL
9W1951 9 9 8 8
K990-A115 GN-18-GXL K900-A120 YL-18-GXL A234-A107 BK-18-GXL A234-AC40 BK-18-GXL A234-J40 BK-18-GXL K900-JJ16 YL-18-GXL K900-AJ119 YL-18-GXL K900-AB119 YL-18-GXL A234-AB108 BK-18-GXL J906-AB102 YL-18-GXL
A J906-A102 YL-18-GXL 10 10 A234-JJ40 BK-18-GXL 9 A234-AJ107 BK-18-GXL 9 A234-AB107 BK-18-GXL A234-AB107 BK-18-GXL K900-AB118 YL-18-GXL
K990-A117 GN-18-GXL K900-A118 YL-18-GXL K900-A119 YL-18-GXL
B 11 11 10 10 K900-AB120 YL-18-GXL AB-C3
SERVICE TOOL C A234-A108 BK-18-GXL 12 12 11 11 K900-AB119 YL-18-GXL K990-AB115 GN-18-GXL 9W1951
K990-A117 GN-18-GXL
D 944-A111 GN-18-GXL 12 12 K900-AB120 YL-18-GXL K990-AB117 GN-18-GXL A
K990-A115GN-18-GXL K990-A116 GN-18-GXL J906-AB102 YL-18-GXL
E 945-A114 BR-18-GXL KEY C KEY C K900-AB118 YL-18-GXL B
F K990-A117 GN-18-GXL KEY C KEY C C
A234-AB108 BK-18-GXL
G K900-A120 YL-18-GXL K990-AB116 GN-18-GXL D
944-AB111 GN-18-GXL
H K990-AB117 GN-18-GXL E
945-AB114 BR-18-GXL SERVICE TOOL
J K990-AB115 GN-18-GXL F
K990-AB117 GN-18-GXL
K900-AB120 YL-18-GXL G
H
J
944-J18 GN-18-GXL
945-J17 BR-18-GXL 944-JJ18 GN-18-GXL
A234-J40 BK-18-GXL 945-JJ17 BR-18-GXL
J906-J5 YL-18-GXL A234-JJ40 BK-18-GXL
K900-J16 YL-18-GXL J906-JJ5 YL-18-GXL
K990-J19 GN-18-GXL K990-JJ19 GN-18-GXL
ECM A5N2 K900-JJ16 YL-18-GXL
417-4722 J-C1
1471445 SECONDARY RADIO
435-9854
ETHERNET 1 TxD POS 1 435-9854
1500-J1 YL-18-GXL J-C2
419-5974 419-5974 JJ-C2
ETHERNET 1 RxD POS 2 1502-J8 WH-18-GXL 1552273
3 TX+ 1 1 TX+ TX+ 1 1 TX+ 1552273
1 ECM A5N2
RS-485 TxB POS 4 R921-J70 YL-18-GXL 1505-J6 YL-18-GXL 1 TX- 2 2 TX- TX- 2 2 TX- 1 1 1505-JJ6 YL-18-GXL 417-4722
RS-485 TxA NEG 5 R920-J71 OR-18-GXL 1506-J38 OR-18-GXL 2 2 RX+ 3 3 RX+ RX+ 3 3 RX+ 2 2 1506-JJ38 OR-18-GXL JJ-C1
RS-485 SHLD 6 R969-J72 BK-18-GXL 3 3 4 4 4 4 3 3 1471445
7 4 4 5 5 5 5 4 4 1500-JJ1 YL-18-GXL 1 ETHERNET 1 TxD POS
CDL POS 8 944-J18 GN-18-GXL 1508-J14 BU-18-GXL 5 5 RX- 6 6 RX- RX- 6 6 RX- 5 5 1508-JJ14 BU-18-GXL 1502-JJ8 WH-18-GXL 2 ETHERNET 1 RxD POS
CDL NEG 9 945-J17 BR-18-GXL 1507-J11 WH-18-GXL 6 6 7 7 7 7 6 6 1507-JJ11 WH-18-GXL 3
ETHERNET 2 TxD POS 10 1505-J6 YL-18-GXL 8 8 8 8 R921-JJ70 YL-18-GXL 4 RS-485 TxB POS
ETHERNET 2 RxD POS 11 1507-J11 WH-18-GXL R920-JJ71 OR-18-GXL 5 RS-485 TxA NEG
INSTALLER SUPPLIED
12 SECONDARY RADIO R969-JJ72 BK-18-GXL 6 RS-485 SHLD
RJ45 CONNECTOR
13 7
ETHERNET 1 RxD NEG 14 INSTALLER SUPPLIED 8
1503-J4 BU-18-GXL 944-JJ18 GN-18-GXL CDL POS
RJ45 CONNECTOR
ETHERNET 1 TxD NEG 15 1501-J9 OR-18-GXL 945-JJ17 BR-18-GXL 9 CDL NEG
C RS-485 RxB POS
16
17 R940-J74 BU-18-GXL
1505-JJ6 YL-18-GXL
1507-JJ11 WH-18-GXL
10
11
ETHERNET 2 TxD POS
ETHERNET 2 RxD POS
C
RS-485 RxA NEG 18 R939-J73 WH-18-GXL 125-JJ28 RD-18-GXL 12
19 125-J28 RD-18-GXL 125-JJ39 RD-18-GXL 125-JJ12 RD-18-GXL 13
ETHERNET 2 RxD NEG 20 1508-J14 BU-18-GXL 125-J12 RD-18-GXL 125-J39 RD-18-GXL 435-9854 PRIMARY RADIO 1503-JJ4 BU-18-GXL 14 ETHERNET 1 RxD NEG
ETHERNET 2 TxD NEG 21 1506-J38 OR-18-GXL 229-JJ15 BK-18-GXL 1501-JJ9 OR-18-GXL 15 ETHERNET 1 TxD NEG
22 419-5974 JJ-C4 16
229-J15 BK-18-GXL 944-JJ18 GN-18-GXL
23 944-J18 GN-18-GXL TX+ 1 1 TX+ 1552273 R940-JJ74 BU-18-GXL 17 RS-485 RxB POS
2 TX- 1 945-JJ17 BR-18-GXL
24 945-J17 BR-18-GXL TX- 2 1 1500-JJ1 YL-18-GXL R939-JJ73 WH-18-GXL 18 RS-485 RxA NEG
RX+ RX+ 1500-JJ1 YL-18-GXL
25 1500-J1 YL-18-GXL 3 3 2 2 1501-JJ9 OR-18-GXL 19
1501-JJ9 OR-18-GXL
26 1501-J9 OR-18-GXL 4 4 3 3 1508-JJ14 BU-18-GXL 20 ETHERNET 2 RxD NEG
1502-JJ8 WH-18-GXL
27 1502-J8 WH-18-GXL 5 5 4 4 1506-JJ38 OR-18-GXL 21 ETHERNET 2 TxD NEG
435-9854 1503-JJ4 BU-18-GXL
28 1503-J4 BU-18-GXL J-C4 RX- 6 6 RX- 5 5 1503-JJ4 BU-18-GXL 22
419-5974 7 1505-JJ6 YL-18-GXL
29 1505-J6 YL-18-GXL 1552273 7 6 6 1502-JJ8 WH-18-GXL 23
8 1506-JJ38 OR-18-GXL
30 1506-J38 OR-18-GXL TX+ 1 1 TX+ 8 24
NETWORK 1507-JJ11 WH-18-GXL
31 1507-J11 WH-18-GXL 1500-J1 YL-18-GXL 11 TX- 2 2 TX- 1508-JJ14 BU-18-GXL 25
MANAGER 32 1508-J14 BU-18-GXL 1501-J9 OR-18-GXL 22 RX+ 3 3 RX+ 26
1510-JJ51 YL-18-GXL
A5:N2 CAN1 POS 33 R970-J60 YL-18-GXL 1510-J51 YL-18-GXL 33 4 4 INSTALLER SUPPLIED 27
1511-JJ52 OR-18-GXL
CAN2 POS 34 K900-J16 YL-18-GXL 1511-J52 OR-18-GXL 44 5 5 RJ45 CONNECTOR 1512-JJ53 WH-18-GXL 28
35 1512-J53 WH-18-GXL 1503-J4 BU-18-GXL 55 RX- 6 6 RX- 29
1513-JJ54 BU-18-GXL
36 1513-J54 BU-18-GXL 1502-J8 WH-18-GXL 66 7 7 30
8 INSTALLER SUPPLIED 1515-JJ3 YL-18-GXL
37 1515-J3 YL-18-GXL 8 1516-JJ26 OR-18-GXL 31
38 1516-J26 OR-18-GXL RJ45 CONNECTOR 32
1517-JJ31 WH-18-GXL NETWORK
39 1517-J31 WH-18-GXL PRIMARY RADIO R970-JJ60 YL-18-GXL 33 CAN1 POS
1518-JJ30 BU-18-GXL MANAGER
CAN1 SHLD 40 R977-J63 BK-18-GXL 1518-J30 BU-18-GXL A234-JJ40 BK-18-GXL K900-JJ16 YL-18-GXL 34 CAN2 POS
CAN1 NEG 41 R976-J61 GN-18-GXL A234-J40 BK-18-GXL 35 A5:N2
J906-JJ5 YL-18-GXL
CAN2 SHLD 42 A234-J40 BK-18-GXL J906-J5 YL-18-GXL K900-JJ16 YL-18-GXL 36
43 K900-J16 YL-18-GXL K990-JJ19 GN-18-GXL 37
44 K990-J19 GN-18-GXL 38
45 39
46 JJ-C3 R977-JJ63 BK-18-GXL 40 CAN1 SHLD
47 J-C3 3259568 R976-JJ61 GN-18-GXL 41 CAN1 NEG
ETHERNET 3 TxD POS 48 1510-J51 YL-18-GXL 3259568 A A234-JJ40 BK-18-GXL 42 CAN2 SHIELD
ETHERNET 3 RxD POS 49 1512-J53 WH-18-GXL J-C7 A B 43
CAN2 NEG 50 K990-J19 GN-18-GXL 1552273 B C JJ-C7 44
51 R921-J70 YL-18-GXL 1 C D 1552273 45
52 R920-J71 OR-18-GXL 2 MODBUS 485 D SERVICE TOOL E 1 R921-JJ70 YL-18-GXL 46
BTRY POS 53 3 SERVICE TOOL F 47
125-J12 RD-18-GXL R969-J72 BK-18-GXL OPTION E CONNECTOR 1515-JJ3 YL-18-GXL MODBUS 485 2 R920-JJ71 OR-18-GXL
CONNECTOR
(Dimensions: 39 inches x 28 inches)
54 R940-J74 BU-18-GXL 4 1515-J3 YL-18-GXL F G 1516-JJ26 OR-18-GXL OPTION 3 R969-JJ72 BK-18-GXL 1510-JJ51 YL-18-GXL 48 ETHERNET 3 TxD POS
ETHERNET 4 TxD POS 55 1515-J3 YL-18-GXL R939-J73 WH-18-GXL 5 1516-J26 OR-18-GXL G H 1517-JJ31 WH-18-GXL 4 R940-JJ74 BU-18-GXL 1512-JJ53 WH-18-GXL 49 ETHERNET 3 RxD POS
ETHERNET 4 RxD POS 56 1517-J31 WH-18-GXL 6 1517-J31 WH-18-GXL H J 1518-JJ30 BU-18-GXL 5 R939-JJ73 WH-18-GXL K990-JJ19 GN-18-GXL 50 CAN2 NEG
57 1518-J30 BU-18-GXL J 6 51
ETHERNET 3 RxD NEG 58 1513-J54 BU-18-GXL 52
ETHERNET 3 TxD NEG 59 1511-J52 OR-18-GXL 125-JJ12 RD-18-GXL 53 BTRY POS
60 J-C8 54
3E3370
UENR7806-02
INSTALLER SUPPLIED
RJ45 CONNECTOR
WH WHITE
CIRCUIT NOT CONNECTED
OR ORANGE
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
YL YELLOW
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT PK PINK
THIS SCHEMATIC IS FOR THE MARINE ENGINE TELEMATICS
CONNECTOR BK BLACK ELECTRICAL SYSTEM
H# CIRCUIT GROUPING DESIGNATION
GY GRAY
Do not operate or work on this product unless you have
MEDIA NUMBER: UENR7806-02
PU PURPLE
ATCH WIRE, CABLE, COMPONENT
read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 465-1114, CHANGE: 01, VERSION: -
BR BROWN relevant Operation and Maintenance Manuals and
/ SPLICE relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable power module in a non powered state.
GN GREEN
tions or heed the warnings could result in injury or
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1