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Modbus Data Points - Merged

The document provides detailed instructions for installing the Atlantium System, including wiring connections for the External On/Off control and configuration settings for the facility control system communication properties. It outlines the Modbus communication protocol, including node addressing, baud rates, and specific register mappings for system monitoring and control. Additionally, it emphasizes the importance of proper connections and settings to ensure effective communication between the Atlantium system and other devices.

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0% found this document useful (0 votes)
70 views12 pages

Modbus Data Points - Merged

The document provides detailed instructions for installing the Atlantium System, including wiring connections for the External On/Off control and configuration settings for the facility control system communication properties. It outlines the Modbus communication protocol, including node addressing, baud rates, and specific register mappings for system monitoring and control. Additionally, it emphasizes the importance of proper connections and settings to ensure effective communication between the Atlantium system and other devices.

Uploaded by

kiran bhagyavant
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

Installing the Atlantium System

5.12.2 External On/Off - Additional Notes


For regular wiring:
 Positive voltage must be connected to pin 19 – IN+
 Negative (GND) must be connected to pin 20 – IN-
Table 5-9: External On/Off

Physical Connection Physical Connection


Control Module Screen
External On/Off IN+ IN- Lamp Control

Normally Open 0 VDC 0 VDC Off


Normally Open +24 VDC 0 VDC On
Normally Closed 0 VDC 0 VDC On
Normally Closed +24 VDC 0 VDC Off

 The Facility control system communication properties must be configured to match that of the Atlantium system, see
Section 5.12.3.
 For the terminal block connectors for the Modbus in the Control Module, see Table 5-8 above.
 Signalling communication incoming to the facility control system is according to the Modbus Registers. Appendix A,
Modbus Communication Protocol on page 171.

ATTENTION!
To ensure communications are operational, be sure to connect the cables TX to RX and RZ to TX.

5.12.3 Setting Up the Facility System Communication Properties


To properly configure communications between your Atlantium system and control network, set up the communication properties
and COM1 port settings at the facility control system as follows:

Node Address: 1 to 256 ***


Available Commands Function codes
Function Codes: * 0x03
Supports IEEE Floating Point: ** NO (register/xxx
Baud Rate: 4800, 9600, 19200, 38400, 57600, 115200 ***
2 Wire
Parity: None
# of Stop Bits: 1
# of Data Bits 8
(*) Read all the registers in the system at once with 0x03 (includes coils, discreet
coils, holding registers and input registers).
(**) Divide the desired parameter by xxx to calculate the correct signal point. See the Divide column in the table in the section,
Modbus Communication Protocol on page 171.

Atlantium RZ163 series 70 Doc. No. PF42A000E - Rel. 010


Installing the Atlantium System

Serial Communication (Modbus) to the Atlantium Unit


+ 41

RS485 - 42
To the Connection Box
Port (Master) 43

Serial Communication (Modbus) to Customer’s SCADA


+
38 H
-
IN 39
From SCADA or former Modbus
40
RS485 node
Port (slave)
OUT
+
44 H
-
45
46 To the next Modbus node
if exists
47
P1 Short these points if the unit is
Term. the last in the daisy chain
48

Figure 5-33: Serial Communication (Modbus) Connections

For incoming power to the Control Module and the Connection Box, see the power distribution diagram.

Table 5-7: Peripheral Equipment Cable Details

Supplied
# Item Sizes Cat. No. Description Diameter
by
Control Module RS485 data 5m/16.4ft. HSL013200 Shielded twisted pair, 22AWG, 0.25 inch Atlantium
B. communication cable HLS014500 300V(General cables C0720A)
10m/32.8ft.
Flow Meter 4-20mA or Customer - Connect to Connection Box no.1 0.25 inch Customer
Flow Switch cable Dry contact defined through gland size 7.
G. Wires size according to Flow
Meter / Flow Switch
manufacturer’s instructions

Atlantium RZ163 series 66 Doc. No. PF42A000E - Rel. 010


Installing the Atlantium System

Table 5-7: Peripheral Equipment Cable Details

Supplied
# Item Sizes Cat. No. Description Diameter
by
RS485 Data communication Customer - Shielded twisted pair, 22AWG, 0.25 inch Customer
H.
cable defined 300V
Digital output , Digital inputs, Customer - Shielded cable, pairs of 22AWG, According Customer
defined 300V to the
I. Analog outputs
number of
pairs
Laptop Control Module Customer - Standard ETHERNET cable - Customer
R.
interconnect defined

Table 5-8: Control Module Terminal Block Connector Pins J35 (J3+J5)

Pin's
Function Number Values

Digital Outputs System Ready/Outlet Valve COM 1 Dry Contacts


Max. Voltage: 24V max.
System Ready/Outlet Valve N.O. 2
Current: 2A max
Alarm COM 3 Max. switching capacity: 50W max

Alarm N.O. 4

Shutdown Warning COM 5

Shutdown Warning N.O. 6

High Temperature COM 7

High Temperature N.O. 8

Atlantium RZ163 series 67 Doc. No. PF42A000E - Rel. 010


Configuring the Control Module

Step 10. For each Unit defined in you system configuration, you can assign the PWSID, Plant, and Train
identification. From the Unit Number dropdown list, select the Unit number to be identified.
Step 11. For PWSID, Plant, and Train, tap the field. A virtual keyboard appears. Use it to enter the appropriate
identification.

Connection Settings
Step 12. Tap Connection settings to open a settings window:

Step 13. For Address, using the -/+ buttons, set the Modbus address node assigned to this system as a slave
while the remote PLC is the Master.
Step 14. For Baudrate, select the appropriate baud rate for this system. The options are:
 115200
 57600
 38400
 19200
 9600

Minimum UVT
Step 15. For Minimum UVT, using the -/+ buttons, set the threshold value for the UV transmission below which
the system is to issue an alarm, warning of UVT degradation.
Step 16. For Action, from the dropdown list, select the action to be performed if the factor falls below the Min
UVT and becomes off-spec. The options are:
 None - The event is not considered an error, so no corrective action is taken. No warning message is
issued.
 Caution - The caution alerts you to an anomaly based on the user preferences.
 Warning - One or more warning messages are issued. \
 Shut-Down - In case of a serious error or dangerous condition, the system shuts down and triggers
a pop-up window message and a General Alarm.

Atlantium RZ163 series 96 Doc. No. PF42A000E - Rel. 010


Appendix A Modbus Communication Protocol

Modbus is an application layer messaging protocol for client/server communication between devices connected on
different types of buses or networks.
Modbus is often used to connect a supervisory computer with a Remote Terminal Unit (RTU) in supervisory control
and data acquisition systems.
For information on how to configure the communication properties, see Modbus Communication Connections on
page 63.

 Physical connection to Modbus


Physical connection to Modbus shall be performed by a technician. Ask your Atlantium representative for details.

 To set Modbus connection parameters in Control Module:


Step 1. Set Modbus address to 1
Step 2. Set baud rate to 19200
The installation technician will set the IP address.

A.1 Modbus Registry Map


The table on the following pages provides the information you need to help you configure your network to properly
communicate with the Atlantium system.

ATTENTION
 Modbus registers are meant to be used for specific commands in a command algorithm. Write only once to
any register and await response.
 Registers 194-224 are 'Read' Only
 All of the registers have a length of Unsigned 16 bits, even the Coils Bits
 To read input from a register, use Function Code 4 (Read input registers)
 To write output to a register, use Function Code 6 (Write output single register).

Table A-1: Modbus Registry Map (*) R = Read Only RW = Read/Write

Register Read/
address Register name Divide Type Comment Units Write

0 Min Dose :10 Up to 6553 mJ/cm² R


1 Max Dose :1 mJ/cm² R
2 Set For :10 Up to 6553 mJ/cm² R
3 System Unit Coil Bit 0 - Imperial, 1 - Metric R
format

Atlantium RZ163 series 171 Doc. No. PF42A000E - Rel. 010


Table A-1: Modbus Registry Map (*) R = Read Only RW = Read/Write

Register Read/
address Register name Divide Type Comment Units Write

4 Flow in FS :1 Min. Val = 1 , Max.Val = 30000 - m³/h R/W


mode Display according to format set on
HMI (m³/h or gal/min)

5 Min Flow : 100 Min. Val = 1 , Max.Val = 300 - Display m³/h R/W
according to format set on HMI (m³/
h or gal/min)

6 Max Flow :1 Min. Val = 1 , Max.Val = 30000 - m³/h 2.1.1-


Display according to format set on B43
HMI (m³/h or gal/min)

7 Operation Coil Bit 0: Power Mode, 1: Dose Mode R/W


Mode
8 System Lamps :1 Average of all lamps status. % R
status
204 Dose :1 Actual dose mJ/cm² R
205 System On/Off Coil Bit 0 - System OFF, 1 - System ON R/W

227 UVT : 100 Actual UVT % R


228 Power :1 Actual power % R
229 Flow :1 Actual flow value - Display according m³/h R
to format set on HMI (m³/h)

194 System : 100 °C R


Temperature
32 Set Power :1 Set the power for power mode % R/W

Lamp1
35 UVIS : 100 4-20 mA R
36 UVTS A : 100 4-20 mA R
37 UVTS B : 100 4-20 mA R

Atlantium RZ163 series 172 Doc. No. PF42A000E - Rel. 010


Table A-1: Modbus Registry Map (*) R = Read Only RW = Read/Write

Register Read/
address Register name Divide Type Comment Units Write

38 Lamp Current : 100 Amper R


39 Lamp Voltage : 10 Voltage R
40 Lamp On Coil Bit 1 - Lamp is ON , 0 - Lamp is OFF R

42 Lamp UVT A : 100 % R


43 Lamp Status : 100 % R
44 Lamp UVT B : 100 % R
46 Lamp Age :1 Hour R
47 Lamp Ignitions :1 R
51 Lamp Enable Coil Bit 0 - DIsable, 1 - Enable R/W
52 Turn On/Off Coil Bit 1 - Turn ON , 0 - Turn OFF R/W

53 Lamp state 0 -> lamp OFF R


1 -> Lamp Ignition,
2 -> Lamp On
Lamp 2
54 UVIS : 100 4-20 mA R
55 UVTS A : 100 4-20 mA R
56 UVTS B : 100 4-20 mA R
57 Lamp Current : 100 Amper R
58 Lamp Voltage : 10 Voltage R
59 Lamp On Coil Bit 1 - Lamp is ON , 0 - Lamp is OFF R

61 Lamp UVT A : 100 % R


62 Lamp Status : 100 % R
63 Lamp UVT B : 100 % R
65 Lamp Age :1 Hour R
66 Lamp Ignitions :1 R
70 Lamp Enable Coil Bit 0 - DIsable, 1 - Enable R/W

Atlantium RZ163 series 173 Doc. No. PF42A000E - Rel. 010


Table A-1: Modbus Registry Map (*) R = Read Only RW = Read/Write

Register Read/
address Register name Divide Type Comment Units Write

71 Turn On/Off Coil Bit 1 - Turn ON , 0 - Turn OFF R/W

72 Lamp state 0 -> lamp OFF R


1 -> Lamp Ignition,
2 -> Lamp On
Lamp 3
73 UVIS : 100 4-20 mA R
74 UVTS A : 100 4-20 mA R
75 UVTS B : 100 4-20 mA R
76 Lamp Current : 100 Amper R
77 Lamp Voltage : 10 Voltage R
78 Lamp On Coil Bit 1 - Lamp is ON , 0 - Lamp is OFF R

80 Lamp UVT A : 100 % R


81 Lamp Status : 100 % R
82 Lamp UVT B : 100 % R
84 Lamp Age :1 Hour R
85 Lamp Ignitions :1 R
89 Lamp Enable Coil Bit 0 - DIsable, 1 - Enable R/W
90 Turn On/Off Coil Bit 1 - Turn ON , 0 - Turn OFF R/W

91 Lamp state 0 -> lamp OFF R


1 -> Lamp Ignition,
2 -> Lamp On
Lamp 4
92 UVIS : 100 4-20 mA R
93 UVTS A : 100 4-20 mA R
94 UVTS B : 100 4-20 mA R
95 Lamp Current : 100 Amper R
96 Lamp Voltage : 10 Voltage R

Atlantium RZ163 series 174 Doc. No. PF42A000E - Rel. 010


Table A-1: Modbus Registry Map (*) R = Read Only RW = Read/Write

Register Read/
address Register name Divide Type Comment Units Write

97 Lamp On Coil Bit 1 - Lamp is ON , 0 - Lamp is OFF R

99 Lamp UVT A : 100 % R


100 Lamp Status : 100 % R
101 Lamp UVT B : 100 % R
103 Lamp Age :1 Hour R
104 Lamp Ignitions :1 R
108 Lamp Enable Coil Bit 0 - DIsable, 1 - Enable R/W
109 Turn On/Off Coil Bit 1 - Turn ON , 0 - Turn OFF R/W

110 Lamp state 0 -> lamp OFF R


1 -> Lamp Ignition,
2 -> Lamp On
Lamp 5

111 UVIS : 100 4-20 mA R


112 UVTS A : 100 4-20 mA R
113 UVTS B : 100 4-20 mA R
114 Lamp Current : 100 Amper R
115 Lamp Voltage : 10 Voltage R
116 Lamp On Coil Bit 1 - Lamp is ON , 0 - Lamp is OFF R

118 Lamp UVT A : 100 % R


119 Lamp Status : 100 % R
120 Lamp UVT B : 100 % R
122 Lamp Age :1 Hour R
123 Lamp Ignitions :1 R
127 Lamp Enable Coil Bit 0 - DIsable, 1 - Enable R/W
128 Turn On/Off Coil Bit 1 - Turn ON, 0 - Turn OFF R/W

Atlantium RZ163 series 175 Doc. No. PF42A000E - Rel. 010


Table A-1: Modbus Registry Map (*) R = Read Only RW = Read/Write

Register Read/
address Register name Divide Type Comment Units Write

129 Lamp state 0 -> lamp OFF R


1 -> Lamp Ignition,
2 -> Lamp On
Lamp 6
130 UVIS : 100 4-20 mA R
131 UVTS A : 100 4-20 mA R
132 UVTS B : 100 4-20 mA R
133 Lamp Current : 100 Amper R
134 Lamp Voltage : 10 Voltage R
135 Lamp On Coil Bit 1 - Lamp is ON, 0 - Lamp is OFF R

137 Lamp UVT A : 100 % R


138 Lamp Status : 100 % R
139 Lamp UVT B : 100 % R
141 Lamp Age :1 Hour R
142 Lamp Ignitions :1 R
146 Lamp Enable Coil Bit 0 - DIsable, 1 - Enable R/W
147 Turn On/Off Coil Bit 1 - Turn ON , 0 - Turn OFF R/W

148 Lamp state 0 -> lamp OFF R


1 -> Lamp Ignition,
2 -> Lamp On
Lamp 7
149 UVIS : 100 4-20 mA R
150 UVTS A : 100 4-20 mA R
151 UVTS B : 100 4-20 mA R
152 Lamp Current : 100 Amper R
153 Lamp Voltage : 10 Voltage R
154 Lamp On Coil Bit 1 - Lamp is ON , 0 - Lamp is OFF R

Atlantium RZ163 series 176 Doc. No. PF42A000E - Rel. 010


Table A-1: Modbus Registry Map (*) R = Read Only RW = Read/Write

Register Read/
address Register name Divide Type Comment Units Write

156 Lamp UVT A : 100 % R


157 Lamp Status : 100 % R
158 Lamp UVT B : 100 % R
160 Lamp Age :1 Hour R
161 Lamp Ignitions :1 R
165 Lamp Enable Coil Bit 0 - DIsable, 1 - Enable R/W
166 Turn On/Off Coil Bit 1 - Turn ON , 0 - Turn OFF R/W

167 Lamp state 0 -> lamp OFF R


1 -> Lamp Ignition,
2 -> Lamp On
Lamp 8
168 UVIS : 100 4-20 mA R
169 UVTS A : 100 4-20 mA R
170 UVTS B : 100 4-20 mA R
171 Lamp Current : 100 Amper R
172 Lamp Voltage : 10 Voltage R
173 Lamp On Coil Bit 1 - Lamp is ON , 0 - Lamp is OFF R

175 Lamp UVT A : 100 % R


176 Lamp Status : 100 % R
177 Lamp UVT B : 100 % R
179 Lamp Age :1 Hour R
180 Lamp Ignitions :1 R
184 Lamp Enable Coil Bit 0 - DIsable, 1 - Enable R/W
185 Turn On/Off Coil Bit 1 - Turn ON , 0 - Turn OFF R/W

186 Lamp state 0 -> lamp OFF R


1 -> Lamp Ignition,
2 -> Lamp On

Atlantium RZ163 series 177 Doc. No. PF42A000E - Rel. 010


Table A-1: Modbus Registry Map (*) R = Read Only RW = Read/Write

Register Read/
address Register name Divide Type Comment Units Write

Valve
200 Bypass Valve Coil Bit 1 - Valve ON , 0 - Valve OFF R

201 Inlet Valve Coil Bit 1 - Valve ON , 0 - Valve OFF R

202 Outlet Valve/ Coil Bit 1 - Valve ON , 0 - Valve OFF R


Ready
Alarms
203 General Alarm Coil Bit 1 - Valve ON , 0 - Valve OFF R

206 Over dose Coil Bit 1 - Valve ON , 0 - Valve OFF R

207 Min Dose #2 Coil Bit 1 - Valve ON , 0 - Valve OFF R

208 High Temp #4 Coil Bit 1 - Valve ON , 0 - Valve OFF R

209 Over Temp #5 Coil Bit 1 - Valve ON , 0 - Valve OFF R

210 Shut Down Coil Bit 1 - Valve ON , 0 - Valve OFF R


Alarm
211 Low UVT Coil Bit 1 - Valve ON , 0 - Valve OFF R

212 Lost Comm Coil Bit 1 - Valve ON , 0 - Valve OFF R

213 Under flow Coil Bit 1 - Valve ON , 0 - Valve OFF R

214 High Flow #10 Coil Bit 1 - Valve ON , 0 - Valve OFF R

224 Under dose Coil Bit 1 - Valve ON , 0 - Valve OFF R


set #41

Atlantium RZ163 series 178 Doc. No. PF42A000E - Rel. 010

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