PROJECT NAME: EPCC 03 Package – Petrochemical

Fluidized Catalytic Cracking Unit and Propylene

Recovery Unit for Rajasthan Refinery Project (RRP) of
M/s HRRL, BARMER, RAJASTHAN, INDIA

Title: Manufacturing Record Book Index Rev. No.: 03

Doc. No.: B224-FCC-LT-111-IN-GN-NICP(1)-14006 Page No.: 1 of 3

OWNER : HPCL RAJASTHAN REFINERY LIMITED (HRRL)

PMC : ENGINEERS INDIA LIMITED (EIL)
UNIT : 111
PMC JOB NO. : B224
L&T JOB NO. : 600457
EQUIPMENT TAG : ALL TAGS (111-PCV-13401 & 13402, 111-PCV-13501, 111-PCV-18407, 111-PCV-34401)
EQUIPMENT DESCRIPTION : SELF ACTUATING PRESSURE CONTROL VALVE
VENDOR NAME : NIRMAL INDUSTRIAL CONTROLS PVT LTD
VENDOR P.R. NO. : B224-FCC-LT-111-IN-PR-0012
VENDOR DOCUMENT NO. : NI/2122220525/MRBI

DOCUMENT SUBMISSION STATUS – REVIEW STATUS - EIL

L&T/VENDOR
L&T EIL
DOC. CATEGORY:
(USE TICK MARK)  CODE 1 – NO COMMENTS. PROCEED WITH  CODE 1 – NO COMMENTS. PROCEED WITH
MANUFACTURE / FABRICATION / MANUFACTURE / FABRICATION /
 R  I CONSTRUCTION AS PER THE DOCUMENT. CONSTRUCTION AS PER THE DOCUMENT.
 CODE 2 – PROCEED WITH MANUFACTURE /  CODE 2 – PROCEED WITH MANUFACTURE /
ISSUED FOR FABRICATION / CONSTRUCTION AS PER FABRICATION / CONSTRUCTION AS PER
COMMENTED DOCUMENT. REVISED COMMENTED DOCUMENT. REVISED
DOCUMENT REQUIRED. DOCUMENT REQUIRED.
 CODE 3 – DOCUMENT DOES NOT CONFORM TO  CODE 3 – DOCUMENT DOES NOT CONFORM TO
 INFORMATION BASIC REQUIREMENTS AS MARKED. RESUBMIT BASIC REQUIREMENTS AS MARKED. RESUBMIT
FOR REVIEW FOR REVIEW
 REVIEW
 CODE R – DOCUMENT IS RETAINED FOR  CODE R – DOCUMENT IS RETAINED FOR
 CONSTRUCTION RECORDS. PROCEED WITH MANUFACTURE / RECORDS. PROCEED WITH MANUFACTURE /
FABRICATION FABRICATION
 AS BUILT
 CODE V – VOID  CODE V – VOID

NAME DISCIPLINE SIGN. DATE NAME DISCIPLINE SIGN. DATE

Issued for Approval SM AC AC - - 21-05-24

03
02 Issued for Approval PG YP YP - - 29-08-22

01 Issued for Approval PG YP YP - - 16-05-22

Revision Prepared Reviewed Approved Approved Approved Approved
Description
No. by by by Date by Date

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T AND THE COPYRIGHT THEREIN IS VESTED IN L&T NO PART OF THIS DOCUMENT,
DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF L&T
 PROJECT NAME: EPCC 03 Package – Petrochemical
Fluidized Catalytic Cracking Unit and Propylene
Recovery Unit for Rajasthan Refinery Project (RRP) of
M/s HRRL, BARMER, RAJASTHAN, INDIA

Title: Manufacturing Record Book Index Rev. No.: 03

Doc. No.: B224-FCC-LT-111-IN-GN-NICP(1)-14006 Page No.: 2 of 3

REVISION HISTORY SHEET

REV. NO. REV. DATE REVISED PAGE REVISION DESCRIPTION

01 16-05-22 ---- ---------------

02 29-08-22 ---- ---------------

03 21-05-24 ---- ---------------

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T AND THE COPYRIGHT THEREIN IS VESTED IN L&T NO PART OF THIS DOCUMENT,
DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF L&T
 VOLUMES DETAILS
VOLUME NO VOLUME DESCRIPTION NUMBER OF FILES
I DOCUMENTS APPLICABLE FOR ALL TAGS 01 TO 01
II APPROVED PURCHASE REQUISITION 01 TO 01
III O & M DOCUMENTS 01 TO 01
QAQC PROCEDURES / DOCUMENTS –
IV 01 TO 01
APPLICABLE FOR ALL TAGS
V ENGINEERING & QA-QC RECORDS - TAG WISE 01 TO 01

MANUFACTURER’S RECORD BOOK INDEX

PART-1 PROJECT MANAGEMENT & ENGINEERING DOSSIER

VOLUME NO: I - DOCUMENTS APPLICABLE FOR ALL TAGS

REV. PAGE NO. VOLUME FILE
SECTION DOCUMENT DESCRIPTION DOCUMENT NO.
NO. START END NO. NO.

SECTION – 1 COVER PAGE

B224-FCC-LT-111-IN-GN-
1.1 MRB INDEX 03 1 3 1 1
NICP(1)-14006
SECTION – 2 TAG LIST

ALL TAGS (111-PCV-13401 &

2.1 LIST OF TAGS 13402, 111-PCV-13501, 111- 05 1 5 1 1
PCV-18407, 111-PCV-34401)
PURCHASE ORDER & OTHER DATA
SECTION – 3
APPLICABLE FOR ALL TAGS

3.1 UNPRICED L&T PO COPY, ITS AMENDMENTS Refinery/75000-99533/ANS 1 1

3.2 UNPRICED PO COPIES OF SUB-SUPPLIERS NOT APPLICABLE

3.3 PACKING LIST NI/2122220525/PL 1 1

3.4 VENDOR CONTACT DETAILS 2122220525/VNDR 00 1 1 1 1

VOLUME NO: II - APPROVED PURCHASE REQUISITION

SECTION – 4 APPROVED PURCHASE REQUISITION B224-FCC-LT-111-IN-PR-0012 03 1 358 2 1

VOLUME NO: III - O & M DOCUMENTS

O&M DOCUMENTS – APPLICABLE FOR ALL
SECTION – 5
TAGS
INSTALLATION, OPERATION AND B224-FCC-LT-111-QC-QD-
5.1
MAINTENANCE MANUAL-IF APPLICABLE
01 1 43 3 1
NICP (1)-14001
SITE INSTALLATION PROCEDURE /
5.2
CHECKLISTS
NOT APPLICABLE
B224-FCC-LT-111-IN-GN-NICP
5.3 SPARE LISTS (ERCTION & COMMISSIONING) 01 1 3 3 1
(1)-14008
5.4 SPARE LISTS (MANDATORY) NOT APPLICABLE
PART-2 QUALITY DOSSIER FOR TAG – ALL TAGS

VOLUME NO: IV - QAQC PROCEDURES / DOCUMENTS – APPLICABLE FOR ALL TAGS

REV. PAGE NO. VOLUME FILE
SECTION DOCUMENT DESCRIPTION DOCUMENT NO.
NO. START END NO. NO.

SECTION – 6 APPROVED QAQC TEST PROCEDURE NOT APPLICABLE

NDE PROCEDURES – APPLICABLE FOR ALL

6.1
TAGS

6.1.1
LIQUID PENETRANT EXAMINATION NOT APPLICABLE
PROCEDURE
6.1.2
RADIOGRAPHC EXAMINATION NOT APPLICABLE
PROCEDURE
MAGNETIC PARTICAL EXAMINATION NOT APPLICABLE
6.1.3
PROCEDURE
6.1.4
ULTRASONIC EXAMINATION NOT APPLICABLE
PROCEDURE
6.1.5
TOFD / PAUT EXAMINATION NOT APPLICABLE
PROCEDURE – IF APPLICABLE
QUALITY PROCEDURES – APPLICABLE FOR
6.2
ALL TAGS

6.2.1
TUBE TO TUBE SHEET MOCKUP NOT APPLICABLE
PROCEDURE – IF APPLICABLE
6.2.2
MOCKUP OF TOFD / PAUT NOT APPLICABLE
PROCEDURE – IF APPLICABLE
PTC (PRODCUTION TEST COUPON) NOT APPLICABLE
6.2.3
PROCEDURE- IF APPLICABLE
6.2.4
REFRACTORY MOCK UP TEST NOT APPLICABLE
PROCEDURE – IF APPLICABLE
6.2.5
PWHT / HEAT TREATMENT NOT APPLICABLE
PROCEDURE
6.2.6 FERRITE CHECK PROCEDURE NOT APPLICABLE
POSITIVE MATERIAL B224-FCC-LT-111-QC-QD-
6.2.7 02 1 12 3 1
IDENTIFICATION TEST PROCEDURE NICP(1)-14003
6.2.8 HARDNESS TEST PROCEDURE NOT APPLICABLE

6.2.9 PNEUMATIC TEST PROCEDURE NOT APPLICABLE

B224-FCC-LT-111-QC-QD-
6.2.10 HYDRO STATIC TEST PROCEDURE NICP(1)-14002 02 1 6 3 1

6.2.11
HELIUM LEAK TEST PROCEDURE – NOT APPLICABLE
IF APPLICABLE
DYNAMIC BALANCING TEST NOT APPLICABLE
6.2.12
PROCEDURE- IF APPLICABLE
MECHANICAL RUN TEST
PROCEDURE / FUNCTION TEST
PROCEDURE / SHOP TRIAL RUN
6.2.13 TEST PROCEDURE/PERFORMANCE NOT APPLICABLE
TEST PROCEDURE / COMPLETE
UNIT TEST PROCEDURE/ FAT
PROCEDURE – IF APPLICABLE
B224-FCC-LT-111-IN-GN-NICP
SURFACE PREPARATION AND
6.2.14
PAINTING PROCEDURE
(1)-14005 02 1 11 3 1

6.2.15
GALVANSING PROCEDURE – IF NOT APPLICABLE
APPLICABLE
6.2.16
PICKLING AND PASSIVATION – IF NOT APPLICABLE
APPLICABLE
6.2.17
DRAINING AND DRYING NOT APPLICABLE
PROCEDURE – IF APPLICABLE
6.2.18
N2 PURGING PROCEDURE – IF NOT APPLICABLE
APPLICABLE
 6.2.19
ANY OTHER ITEM SPECIFIC NOT APPLICABLE
PROCEDURE AS APPLICABLE

PART-2 QUALITY DOSSIER

VOLUME NO: V - ENGINEERING & QA-QC RECORDS

REV. VOLUME FILE
SECTION DOCUMENT DESCRIPTION DOCUMENT NO. PAGE NO.
NO. NO. NO.

START END

SECTION – 1 CERTIFICATES

1.1 CERTIFICATE OF COMPLIANCE ----------------------

MANUFACTURER CERTIFICATE /
1.2 ----------------------
GURANTEE / WARRANTY CERTIFICATE
THIRD PARTY INSPECTION RELEASE
SECTION – 2 NOTE (EIL ENDORSED) INCLUDING ----------------------
SPARES

SECTION – 3 CERTIFICATES

IBR FORMS / ASME CERTIFICATES /

3.1 PESO / CCOE / ATEX / CMRI ETC. (AS ----------------------
APPLICABLE)
APPROVED QUALITY CONTROL PLAN / B224-FCC-LT-111-QC-QD-
SECTION – 4 INSPECTION AND TEST PLAN (EIL / TPIA NICP(1)-14001 02 1 8 5 1
APPROVED AS APPLICABLE)

SECTION – 5 WELDING DOCUMENTS- IF APPLICABLE

WELD MAP WITH WELD BOOK (WPS, PQR) B224-FCC-LT-111-QC-QD-

5.1
FOR TAG NO. 125-E-1410
03 1 13 5 1
NICP (1)-14005
----------------------
5.2 WELDER QUALIFICATION LIST WITH WPQ

WELDING CONSUMABLE LIST WITH BATCH ----------------------

5.3
CERTIFICATES

WELD REPAIR PROCEDURE FOR "SS HEX ----------------------

5.4
LOT-1"
ENGINEERING DOCUMENTS –
SECTION – 6 APPLICABLE FOR ALL TAGS / TAG WISE
AS APPLICABLE
B224-FCC-LT-111-IN-GAD-
6.1 GENERAL ARRANGEMENT DRAWING 05 1 5 5 1
NICP (1)-14001

6.2 DETAILED MANUFACTURING DRAWINGS ----------------------

B224-FCC-LT-111-IN-CL-
6.3 DESIGN CALCULATIONS 02 1 3
NICP(1)-14001
----------------------
6.4 TRANSPORTATION DRAWINGS
 ----------------------
ADD OTHER APPROVED ENGINEERING
6.5
DOCUMENTS (AS PER APPLICABILITY)

REV. VOLUME FILE

SECTION DOCUMENT DESCRIPTION DOCUMENT NO. PAGE NO.
NO. NO. NO.
START END

B224-FCC-LT-111-QC-QD-
SECTION – 7 NDT PLAN (AS APPLICABLE) 00 1 13 5 1
NICP(1)-14004

MATERIAL TEST CERTIFICATES /

SECTION – 8
REPORTS
TPIA CERTIFIED MATERIAL HEAT CHART
/ SUMMARY SHEET WITH RMTC / IBR
8.1 ----------------------
FORMS, TEST REPORTS (AS
APPLICABLE)

8.2 TEST REPORTS

RAW MATERIAL TEST REPORTS ----------------------

(INCLUDING BOUGHT OUT
8.2.1
ITEMS), CHECK TEST REPORTS -
(MTC & CHECK TEST REPORTS)
DISH END DIMENSION REPORT, ----------------------
8.2.2 HT CHART, CHECK TEST
REPORTS
MOCKUP TEST REPORTS- IF ----------------------
8.2.3 APPLICABLE
----------------------
8.2.4 PTC REPORTS- IF APPLICABLE

INSPECTION REPORTS OF SITE ----------------------

WELD AFTER CUTTING, AS
8.2.5
APPLICABLE AS PER ITP STAGE-
19
PWHT / HEAT TREATMENT ----------------------
CHARTS / REPORTS WITH
8.2.6
CALIBRATION REPORTS - IF
APPLICABLE
LIQUID PENETRANT ----------------------
8.2.7
EXAMINATION REPORTS
RADIOGRAPHIC EXAMINATION ----------------------
8.2.8
REPORTS
MAGNETIC PARTICLE ----------------------
8.2.9
EXAMINATION REPORTS
ULTRASONIC EXAMINATION ----------------------
8.2.10
REPORTS
TOFD / PAUT EXAMINATION ----------------------
8.2.11
REPORTS - IF APPLICABLE
POSITIVE MATERIAL TEST ----------------------
8.2.12
REPORTS - IF APPLICABLE
----------------------
8.2.13 FERRITE CHECK REPORTS

HARDNESS TEST REPORTS - IF ----------------------

8.2.14
APPLICABLE
PNEUMATIC TEST REPORTS - IF ----------------------
8.2.15
APPLICABLE
----------------------
8.2.16 HYDRO STATIC TEST REPORTS
 ----------------------
8.2.17 HELIUM LEAK TEST REPORTS

REV. VOLUME FILE

SECTION DOCUMENT DESCRIPTION DOCUMENT NO. PAGE NO.
NO. NO. NO.
START END
FINAL VISUAL AND DIMENSIONAL ----------------------
EXAMINATION TEST REPORTS
8.2.18
(BEFORE PWHT, AFTER PWHT - IF
APPLICABLE
INTERNAL / EXTERNAL FITMENT ----------------------
8.2.19
REPORTS- IF APPLICABLE
MECHANICAL RUN / FUNCTIONAL ----------------------
8.2.20 TEST REPORTS / TRIAL
ASSEMBLY - AS APPLICABLE
SURFACE PREPARATION AND ----------------------
8.2.21 PAINTING REPORTS WITH PAINT
CERTIFICATES- IF APPLICABLE
GALVANSING REPORTS - IF ----------------------
8.2.22
APPLICABLE
PICKLING AND PASSIVATION ----------------------
8.2.23
REPORTS -IF APPLICABLE
DRAINING AND DRYING ----------------------
8.2.24
REPORTS - IF APPLICABLE
N2 PURGING / SILICA GEL / ----------------------
8.2.25 DESSICANT BAG FILLING
REPORT- IF APPLICABLE
PACKING AND PRESERVATION ----------------------
8.2.26
REPORTS
ANY OTHER SUPPLEMENTARY ----------------------
8.2.27
TEST REPORTS - IF APPLICABLE
----------------------
8.2.28 ROUTINE TEST REPORTS

----------------------
8.2.29 TYPE TEST REPORTS

----------------------
8.2.30 FAT TEST REPORTS

----------------------
8.2.31 CALIBRATION TEST REPORTS

RUB OFF & PHOTOGRAPH OF NAME ----------------------

SECTION – 9 PLATE (REPORT) AND FINAL STAMPING
DETAILS
----------------------
AS BUILT DRAWING DULY CERTIFIED
SECTION – 10
BY INSPECTION AUTHORITY
----------------------
SECTION – 11 NON-CONFORMITY REPORTS - IF ANY

----------------------
SECTION – 12 DEVIATIONS / CONCESSION REPORTS

----------------------
MANDATORY & COMMISSIONING SPARE
SECTION – 13
RELATED

B224-FCC-LT-111-IN-GN-
13.1 LIST OF SPARES 01 1 3
NICP(1)-14008
 MANUFACTURER TEST CERTIFICATES /
13.2 ----------------------
COMPLIANCE REPORTS FOR SPARES