OWNERS MANUAL FOR

Oil Lubricated Air Compressor

MODEL No
MAC2400
SPECIFICATION CHART
Model # MAC2400
Horsepower 2.5
SCFM @ 40 PSIG 4.8
SCFM @ 90 PSIG 4.2
Cut-In Pressure 100 PSI
Cut-Out Pressure 130 PSI
Bore 51 mm
Stroke 44 mm
Voltage -Single Phase 120
Motor RPM 1720
Amperage @ max pressure 12.3
Tank Size 4.2 Gallon
CSA/US Listed Yes

Minimum Circuit Requirement: 15 AMPS

*A circuit breaker is preferred. Use only a fuse or circuit
breaker that is the same rating as the branch circuit the air
compressor is operated on. If the air compressor is connected
to a circuit protected by fuses, use time delay fuses.

IMPORTANT — Read the Safety Guidelines and ALL

instructions carefully before operating.

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 TABLE OF CONTENTS

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warning Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
DUTY CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
GENERAL INFORMATION
ON-RECEIPT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DESCRIPTION OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION and BREAK-IN PROCEDURES . . . . . . . . . . . . . . . 9
Location Of the Air Compressor . . . . . . . . . . . . . . . . . . . . . . . . . .9
Lubrication and Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Initial Start Up Procedure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Grounding Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Daily Start-up Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Filling with Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Changing the Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
ROUTINE MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . 12
COLD WEATHER CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
FACTORY SERVICE CENTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Page 2
 IMPORTANT SAFETY INSTRUCTIONS
*SAVE THESE INSTRUCTIONS*
WARNING
IMPROPER OPERATION OR MAINTENANCE OF
THIS PRODUCT COULD RESULT IN SERIOUS
INJURY AND PROPERTY DAMAGE.
READ AND UNDERSTAND ALL WARNINGS
AND OPERATING INSTRUCTIONS BEFORE
USING THIS EQUIPMENT.

HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT

Unsafe operation of • Review and understand

your air compressor all instructions and
Risk of could lead to serious warnings in this
Unsafe injury to you or others. manual.
Operation • Become familiar with
the operation and
controls of the air
compressor.
• Keep operating area
clear of all persons,
pets, and obstacles.
• Keep children away
from the air
compressor at all
times.
• Do not operate the
product when fatigued
or under the influence
of alcohol or drugs.
Stay alert at all times.
• Never defeat the safety
features of this product.
• Equip area of operation
with a fire extinguisher.
• Do not operate
machine with missing,
broken, or
unauthorized parts.

Page 3
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT

The following
conditions could lead to
Risk of Air a weakening of the • Follow the equipment
Tank tank, and RESULT IN A manufacturers
Bursting VIOLENT TANK recommendation and
EXPLOSION never exceed the
RESULTING IN maximum allowable
SERIOUS INJURY TO pressure rating of
YOU OR OTHERS: attachments. Never
• Failure to properly use the compressor to
drain condensed inflate small low-
water from the tank, pressure objects such
causing rust and as children’s toys,
thinning of the tank footballs, basketballs,
wall. etc.
• Modifications or
attempted repairs to
the tank.
• Unauthorized
modifications to the
pressure switch,
safety valve, or any
other components,
which control tank
pressure.

Exceeding the pressure

rating of air tools, spray
Risk of guns, air operated
Attachments accessories, tires AND
and other inflatables can
Accessories cause them to explode
Bursting or fly apart, and could
result in serious injury
to you and others.

Page 4
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT

• Your air compressor • Any electrical wiring or

is powered by repairs required to this
Risk of electricity. Like any product should be
Electric other electrically performed by qualified
Shock powered device, if it service personnel or a
is not used properly, licensed electrician, in
it may cause accordance with national
electrical shock. and local electrical codes.
• Electrical grounding: • Make certain that the
failure to provide electrical circuit to which
adequate grounding the compressor is
to this product could connected provides
increase the risk of proper electrical
electric shock. grounding, correct
voltage, and adequate
fuse protection.
• Never operate the
compressor outdoors
when it is raining, or in a
wet environment.

It is normal for • Always operate the

electrical contact within compressor in a well-
Risk of the motor and pressure ventilated area, free of
Explosion or switch to spark, gasoline or solvent
Fire whenever the vapors.
compressor starts or • If spraying flammable
stops. Never operate materials, locate
the compressor in an compressor at least 20
atmosphere where feet away from spray
flammable vapors are area.
present. Doing so can • Store flammable materials
result in serious injury in a secure location away
to you or others. from compressor.

• The compressed air • Never inhale air from the

from your compressor, either directly
Risk to compressor is not or from a breathing device
Breathing safe for breathing. connected to the
The air stream may compressor. Work in an
contain carbon area equipped with good
monoxide or other cross ventilation.
vapors, or particles • Read and follow the
from the tank or other safety instructions
components. provided on the label or
• Sprayed materials safety data sheet for the
such as paint, paint material you are spraying.

Page 5
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT

solvents, paint remover, Use an approved

insecticides, weed killers, respirator designed for
Risk to etc., contain harmful use with your specific
Breathing vapors and poisons. application.
(continued) • Breathing compressor or
sprayed materials vapor
can result in serious
injury.

The compressed air • Always wear approved

stream can cause soft safety glasses with side
Risk from tissue damage, and can shields when using the
Compressed propel dirt, chips, loose compressor.
Air particles and small objects • Never point any nozzle
at high speed, resulting in or sprayer toward any
property damage or part of the body or at
personal injury. other people or animals.
• Always turn the
compressor off and bleed
pressure from the air line
before attempting
maintenance, attaching
tools or accessories.

The compressor cycles • Always unplug the

automatically when the compressor and
Risk from pressure switch is in the release air pressure
Moving Parts on/auto position. If you from the tank and any
attempt repair or attachments before
maintenance while the attempting any
compressor is operating or maintenance or repair.
plugged in, you can • Never operate the
expose yourself to moving compressor with guards
parts. These moving parts or covers which are
can cause serious injury. damaged or removed.

Contact with hot parts • Never touch hot

such as the compressor components during or
Risk of head or outlet tubes could immediately after
Burn result in a serious skin operation of the
burn. compressor. Do not
reach around protective
shrouds or attempt
maintenance until unit
has been allowed
to cool.

Page 6
 GLOSSARY GENERAL
CFM: Cubic feet per minute. INFORMATION
This air compressor requires oil.
SCFM: Standard cubic feet per
Now you can enjoy all the
minute; a unit of measure of air
benefits of having an oil
delivery.
lubricated professional air
compressor. When oil is changed
PSIG: Pounds per square inch
regularly, it will give you long,
gauge; a unit of measure of
trouble-free life.
pressure.
Your air compressor can be used
CUT-IN PRESSURE: While the
for operating paint spray guns,
motor is off, air tank pressure
air tools, caulking guns, grease
drops as you continue to use
guns, air brushes, sandblaster,
your accessory or air tool. When
inflating tires or spraying weed
the tank pressure drops to a
killers, insecticides, etc. An air
certain level the motor will restart
pressure regulator is supplied for
automatically re-started is called
these applications.
"cut-in pressure".
Separate air transformers which
CUT-OUT PRESSURE: When
combine the functions of air
you turn on your air compressor,
regulation and/or moisture and
it begins to run, air pressure in
dirt removal should be used
the air tank begins to build. It
where applicable.
builds to a certain pressure
before the motor automatically
shuts off - protecting your air
tank from pressure higher than ON-RECEIPT
its design rating. The pressure at INSPECTION
which the motor shuts off is
called "cut-out pressure". DAMAGE: Each air compressor
outfit is carefully tested and
checked before shipment. With
DUTY CYCLE improper handling, damage may
result in transit and cause
All Makita manufactured air problems with compressor
compressors are recommended operation.
to be operated on not more than
a 50% duty cycle. This means an Immediately upon arrival, check
air compressor that pumps air equipment for both concealed
more than 50% of one hour is and visible damages to avoid
considered misuse because the expenses being incurred to
air compressor is undersized for correct such problems. This
the required air demand. should be done regardless of
any visible signs of damage to
the shipping container. If this

Page 7
product was shipped directly to switch and to “off” to remove
you, report any damages to the power when finished using the
carrier and arrange for inspection compressor or when compressor
of goods immediately. will be left unattended.

AIR INTAKE FILTER: This filter is

STORAGE designed to clean air coming into
the compressor pump. This filter
Before you store the air must always be clean and free
compressor, make sure you do from obstructions. See
the following: “Maintenance”.
1. Review the “Maintenance” and
“Operating Procedures” AIR COMPRESSOR PUMP: To
sections and perform compress air, the piston moves
maintenance as necessary. Be up and down in the cylinder. On
sure to drain water from the the down stroke, air is drawn in
air tank. through the air intake valve. The
2. Protect the electrical cord and exhaust valve remains closed.
air hose from damage (such as On the upstroke of the piston, air
being stepped on or run over). is compressed. The intake valve
Store the air compressor in a closes and compressed air is
clean and dry location. forced out through the exhaust
valve, through the outlet tube,
through the check valve and into
the air tank. Useable air is not
DESCRIPTION OF available until the compressor
OPERATION has raised the air tank pressure
above that required at the air
DRAIN VALVE: The drain valve outlet.
is located at the bottom of the
air tank and is used to drain CHECK VALVE: When the air
condensation at the end of compressor is operating, the
each use. check valve is “open”, allowing
compressed air to enter the air
MOTOR THERMAL OVERLOAD tank. When the air compressor
PROTECTOR: The electric motor reaches “cut-out” pressure, the
has a manual thermal overload check valve “closes”, allowing air
protector. If the motor overheats pressure to remain inside the air
for any reason, the thermal tank.
overload protector will shut off
the motor. Turn pressure switch PRESSURE SWITCH
to the “off” position and wait for UNLOADING VALVE: The
unit to cool before pushing the pressure switch unloading valve
reset button and restarting the located on the side of the
compressor. pressure switch, is designed to
automatically release
ON/AUTO - OFF SWITCH: Turn compressed air from the
this switch to “on” to provide compressor head and the outlet
automatic power to the pressure tube when the air compressor

Page 8
reaches “cut-out” pressure. accessory, the outlet regulated
PRESSURE SWITCH: The air pressure may have to be
pressure switch automatically adjusted while you are operating
starts the motor when the air the accessory.
tank pressure drops to the
factory set “cut-in” pressure. It
stops the motor when the air INSTALLATION AND
tank pressure reaches the
factory set “cut-out” pressure. BREAK-IN
PROCEDURES
SAFETY VALVE: If the pressure
switch does not shut off the air LOCATION OF THE AIR
compressor at its “cut-out” COMPRESSOR
pressure setting, the safety valve Locate the air compressor in a
will protect against high pressure clean, dry and well-ventilated
by “popping out” at its factory set area. The air filter must be kept
pressure (slightly higher than the clear of obstructions, which could
pressure switch “cut-out” setting). reduce air delivery of the air
compressor. The air compressor
OUTLET PRESSURE GAUGE: should be located at least 12
The outlet pressure gauge inches away from the wall or
indicates the air pressure other obstructions that will
available at the outlet side of the interfere with the flow of air. The
regulator. This pressure is air compressor head and shroud
controlled by the regulator and is are designed to allow for proper
always less or equal to the tank cooling. If humidity is high, an air
pressure. See “Operating filter can be installed on the air
Procedures”. outlet adapter to remove
excessive moisture. Follow the
TANK PRESSURE GAUGE: The instructions packaged with the air
tank pressure gauge indicates filter for proper installation.
the air pressure in the tank.
LUBRICATION AND OIL
REGULATOR: The air pressure CAUTION: Do not attempt to
coming from the air tank is operate this air compressor
controlled by the regulator knob. without first adding oil to the
Turn the knob clockwise to crankcase. Serious damage will
increase pressure and counter- result from even limited operation
clockwise to decrease pressure. unless filled with oil and broken
To avoid minor re-adjustment in correctly. Make sure to closely
after making a change in follow initial start-up procedures.
pressure setting, always Compressor oil is provided; on a
approach the desired pressure level surface, please fill the
from a lower pressure. When crankcase to proper level
reducing from a higher to a lower indicated on the sight glass.
setting, first reduce to some
pressure less than desired WARNING: Compressors are
pressure. Depending on the air shipped without oil. A small
requirements of each particular

Page 9
amount of oil may be present in Please see the chart below as
the pump upon receipt of the air the MINIMUM requirements:
compressor. This is due to
factory testing and does not Amp Length of
mean the pump contains oil. Rating Cord in Feet
CAUTION: Multi-Viscosity motor (120 Volts) 25' 50' 100' 150'
oils, like 10W 30, should not be 10-12 16 14 10 8
used in an air compressor. They
leave carbon deposits on critical 12-14 16 12 10 8
components, thus reducing 14-16 16 12 10 8
performance and compressor 16-18 14 12 8 8
life. Use air compressor oil only.
18-20 14 12 8 8
Initial Start Up Procedure:
1.Open the air receiver's drain Piping
valve. Plastic or PVC pipe is not
2.Plug power supply cord into designed for use with
correct power source. compressed air. Regardless of its
3.Run the compressor for a indicated pressure rating, plastic
minimum of twenty (20) pipe can burst from air pressure.
minutes in the no-load Use only metal pipe for air
condition to lubricate the distribution lines.
bearings and pistons, and to If a pipe line is necessary, use
seat the piston rings. pipe that is the same size, or
4.Close air receiver drain valve. larger than, the air tank outlet.
Your compressor is now ready Piping that is too small will
for use. restrict the flow of air. If piping is
over 100 feet long, use the next
Extension Cords larger size. Bury underground
To avoid voltage drop, power lines below the frost line and
loss, and overheating of the avoid pockets where
motor, use extra air hose instead condensation can gather and
of an extension cord. Low freeze. Apply pressure before
voltage can cause damage to the underground lines are covered to
motor. make sure all pipe joints are free
of leaks.
If an extension cord must be
used: Grounding Instruction
· Use only an approved 3-wire WARNING: Risk of electric
extension cord that has a 3- shock! In the event if a short
blade grounding plug and a 3- circuit, grounding reduces the
slot receptacle that will accept risk of shock by providing an
the plug on the air compressor. escape wire for the electric
· Make sure the extension cord current. This air compressor
is in good condition. must be properly grounded.
The air compressor is equipped
with a cord having a grounding
wire with an appropriate

Page 10
grounding plug. The plug must 4. Open the regulator by turning
be used with an outlet that has it clockwise. Adjust the
been installed and grounded in regulator to the correct
accordance with all local codes pressure setting. Your
and ordinances. The outlet must compressor is ready for use.
have the same configuration as 5. Always operate the air
the plug. DO NOT USE AN compressor in well-ventilated
ADAPTER. areas; free of gasoline or
other solvent vapors. Do not
Inspect the plug and cord before operate the compressor near
each use. Do not use if there are the spray area.
signs of damage.
When you are finished:
DANGER: Improper grounding 6. Set the pressure switch lever
can result in electrical shock. Do to “OFF”.
not modify the plug that has 7. Using the air tool or
been provided. If it does not fit accessory, bleed the tank
the available outlet, the correct pressure down to zero.
outlet should be installed by a 8. Remove the air tool or
qualified electrician. accessory.
9. Drain water from air tank by
opening drain cock valve on
bottom of tank. WATER WILL
OPERATING CONDENSE IN THE AIR
TANK. IF NOT DRAINED,
PROCEDURES WATER WILL CORRODE
AND WEAKEN THE AIR
Daily Start-up Checklist TANK CAUSING A RISK OF
1. Before attaching air hose or AIR TANK RUPTURE.
accessories, make sure the
pressure switch lever is set to Note:
“OFF” and the air regulator or If drain cock valve is plugged,
shut-off valve is closed. release all air pressure. The
2. Attach hose and accessories. valve can then be removed,
Too much air pressure causes cleaned, then reinstalled.
a hazardous risk of bursting.
Check the manufacturer's 10. After the water has been
maximum pressure rating for drained, close the drain valve.
air tools and accessories. The The air compressor can now
regulator outlet pressure must be stored.
never exceed the maximum
pressure rating.
3. Turn the pressure switch lever
to “ON/AUTO” and allow tank
pressure to build. Motor will
stop when tank pressure
reaches “cut-out” pressure.

Page 11
 MAINTENANCE ROUTINE
MAINTENANCE
WARNING: UNIT CYCLES SCHEDULE
AUTOMATICALLY WHEN
POWER IS ON. WHEN 1. Drain water from the air tank,
DOING MAINTENANCE, any moisture separators or
YOU MAY BE EXPOSED transformers.
TO VOLTAGE SOURCES, 2. Check for any unusual noise
COMPRESSED AIR OR and/or vibration.
MOVING PARTS. PERSONAL 3. Manually check all safety
INJURIES CAN OCCUR. valves to make sure they are
operating properly.
BEFORE PERFORMING
4. Inspect air filter, replace if
ANY MAINTENANCE OR necessary.
REPAIR, UNPLUG THE 5. Inspect air lines and fittings for
COMPRESSOR AND BLEED leaks; correct as necessary.
OFF ALL AIR PRESSURE.
Each year of operation or if a
To ensure efficient operation and problem is suspected:
longer life of the air compressor • Check condition of air
unit, a routine maintenance compressor pump intake and
schedule should be prepared exhaust valves.
and followed. The following • Check condition of check
routine maintenance schedule is valve. Replace if damaged or
geared to a unit in a normal worn out.
working environment operating
on a daily basis. If necessary, the Filling with Oil:
schedule should be modified to 1.Remove the oil filler plug.
suit the conditions under which 2.Slowly pour the proper oil into
your compressor is used. The the pump crankcase.
modifications will depend upon 3.Always keep oil level in the
the hours of operation and the middle of the sight glass.
working environment.
Compressor units in an Changing the Oil:
extremely dirty and/or hostile Note: Every 300 hours or 3
environment will require a months, whichever comes first.
greater frequency of all 1.Remove the oil drain plug.
maintenance checks.

COLD WEATHER CONDITIONS:

AMBIENT SAE ISO
TEMPERATURES AT VISCOSITY VISCOSITY
POINT OF OPERATION
-16°C TO 0°C (3.2°F - 32°F) SAE 10W ISO 32
1°C TO 26°C (33.8°F - 78.8°F) SAE 20W ISO 68
ABOVE 27°C (80.6°F) SAE 30W ISO 100

Page 12
 Allow oil to drain completely. Units with External Brass
2.Replace the oil drain plug (The Check Valve Replacement
use of a sealing compound or 1. Release all air pressure from
Teflon tape to avoid leakage is air tank and unplug outfit.
recommended.) 2. Remove shroud.
3.Refill with the recommended oil 3. Loosen the top and bottom nut
to the proper level. of the outlet tube and remove.
4. Remove the pressure release
tube and fitting.
5. Unscrew the check valve (turn
SERVICE counterclockwise) using a
INSTRUCTIONS socket wrench.
6. Check that the valve disc
Air Filter - Inspection and moves freely inside the check
Replacement: valve and that the spring holds
• Keep the air filter clean at all the disc in the upper, closed
times. Do not operate the position. The check valve may
compressor with the air filter be cleaned with a suitable
removed. solvent.
• A dirty air filter will not allow 7. Apply sealant to the check
the compressor to operate at valve threads. Reinstall the
full capacity. Before you use check valve (turn clockwise).
the compressor, check the air 8. Replace the pressure release
filter to be sure it is clean. tube and fitting.
• If it is dirty, check and replace 9. Replace the outlet tube and
the filter element. tighten top and bottom nuts.
10. Replace the shroud.
WARNING: SAFETY
VALVE – INSPECTION Motor
IF THE SAFETY VALVE The motor has a manual reset
DOES NOT WORK thermal overload protector
PROPERLY, OVER- switch. If the motor overheats for
PRESSURIZATION MAY any reason, the overload
OCCUR, CAUSING AIR protector will shut off the motor.
The motor must be allowed to
TANK RUPTURE OR
cool down before resetting the
AN EXPLOSION. overload switch and restarting.
OCCASIONALLY PULL
THE RING ON THE If the overload protector shuts
SAFETY VALVE TO MAKE the motor off frequently, check
SURE THAT THE SAFETY for a possible voltage problem.
VALVE OPERATES FREELY. Low voltage can also be
IF THE VALVE IS STUCK suspected when:
OR DOES NOT OPERATE 1. The motor does not get up to
SMOOTHLY, IT MUST BE full power or speed.
REPLACED WITH THE 2. Fuses blow out when starting
the motor; lights dim and
SAME TYPE OF VALVE.
remain dim when motor is
started and is running.

Page 13
 TROUBLESHOOTING GUIDE
PERFORMING REPAIRS MAY EXPOSE VOLTAGE
SOURCES, MOVING PARTS OR COMPRESSED AIR
SOURCES. PERSONAL INJURY MAY OCCUR. PRIOR TO
ATTEMPTING ANY REPAIRS, UNPLUG THE COMPRESSOR
AND BLEED OFF TANK AIR PRESSURE.

PROBLEM CAUSE CORRECTION

Excessive Defective • Move the pressure switch lever to the
tank pressure "OFF" position. If the unit doesn't shut
pressure - switch. off, unplug. If the electrical contacts are
safety valve welded together, replace the pressure
pops off. Improper switch.
wiring.
• If the contacts are good, check to see if
the pin in the pressure release valve is
stuck. If it does not move freely, replace
the valve.
• Adjust or replace pressure switch.

Air leaks at Fittings are Tighten fittings where air can be heard
fittings. not tight escaping. Check fittings with a soap and
enough. water solution. DO NOT OVER TIGHTEN.

Air leaks at Defective or A defective check valve results in a

or inside dirty check constant air leak at the pressure release
check valve. valve where there is a pressure in the tank
valve. and the compressor is shut off. Remove
and clean or replace check valve. DO
NOT OVER TIGHTEN.

Air leaks at Defective Contact a trained service technician.

pressure pressure
switch switch
unloader unloader
valve. valve, or
defective
check valve.

Air leaks in Defective air Air tank must be replaced. Do not repair
air tank or tank. the leak. WARNING DO NOT DRILL
at air tank INTO, WELD OR OTHERWISE MODIFY
welds. AIR TANK OR IT WILL WEAKEN. THE
TANK CAN RUPTURE OR EXPLODE.

Air leaks Blown head Replace gasket or contact Authorized

between gasket. Service Technician.
head and
valve plate.
Page 14
PROBLEM CAUSE CORRECTION
Pressure It is normal for If there is an excessive amount of
reading on "some" pressure drop when the accessory is
the pressure drop used, adjust the regulator following the
regulated to occur. instructions.
pressure
gauge Note:Adjust the regulated pressure
drops when under flow conditions (while accessory is
accessory being used).
is used.

Air leak Possible Operate safety valve manually by pulling

from safety defective on ring. If valve still leaks, it should be
valve. safety valve. replaced.

Compressor • Prolonged • Decrease amount of air usage.

is not excessive
supplying use of air.
enough air
• Compressor • Check the accessory air requirement.
to operate
is not large If it is higher than the SCFM or
accessories.
enough for pressure supplied by your air
air compressor, you need a larger
requirement. compressor.
• Restricted • Clean or replace air intake filter. Do
air intake not operate the air compressor in the
filter. paint spray area.
• Unit is not • Plug unit into "live" electrical outlet.
plugged in.
• Hole in hose. • Check and replace if required.
• Check valve • Remove and clean, or replace.
restricted.
• Air leaks. • Tighten fittings. (See Air Leaks section
of troubleshooting guide).

Motor will • Motor • Let motor cool off and reset overload
not run. overload switch.
protection
switch has
tripped.
• Tank • Motor will start automatically when
pressure tank pressure drops below "cut-in"
exceeds pressure of pressure switch.
pressure
switch "cut-
in" pressure.

Page 15
PROBLEM CAUSE CORRECTION
Motor will • Check valve is • Remove and clean, or replace.
not run. stuck open.
(con’t)
• Loose electrical • Check wiring connection inside
connections. pressure switch and terminal box
area.
• Possible • Return to an Authorized Warranty
defective Service Center for inspection or
capacitor. replacement if necessary.
• Paint spray on • Have checked at an Authorized
internal motor Warranty Service Center. Do not
parts. operate the compressor in the paint
spray area. See flammable vapor
warning.
• Possible • Have checked at an Authorized
defective Warranty Service Center.
motor.
• Fuse Blown, 1.Check fuse box for blown fuse and
circuit breaker replace. If necessary, reset circuit
tripped. breaker. Do not use a fuse or circuit
breaker with higher rating than
specified for your particular branch
circuit.
2.Check for low voltage conditions
and/or proper extension cord.
3.Disconnect the other electrical
appliances from circuit or operate
the compressor on its own branch
circuit.
• Pressure • Bleed the line by pushing the lever
unloader valve on the pressure switch to the "off"
on pressure position; if the valve does not open,
switch has not replace it.
unloaded head
pressure.

Regulator Dirty or damaged Replace regulator.

knob has regulator internal
continuous parts.
air leak.
Regulator
will not
shut off at
air outlet.

Page 16
FACTORY SERVICE CENTERS
1-800-4-MAKITA
RETAIN THIS PORTION FOR YOUR RECORDS
ARIZONA ILLINOIS NEW YORK
3707 E. Broadway Road, Suite 6 1450 Feehanville Drive 4917 Genesee Street
Phoenix, AZ 85040 Mt. Prospect, IL 60056-6011 Cheektowaga, NY 14225
(602) 437-2850 (847) 297-3100 (716) 685-9503

CALIFORNIA MARYLAND OREGON

41850 Christy Street 7397 Washington Boulevard 828 19th Avenue, N.W.
Fremont, CA 94538-5107 Suite 104 Portland, OR 97209
(510) 657-9881 Elkridge, MD 21075 (503) 222-1823
(410) 796-4401
14930 Northam Street PENNSYLVANIA
La Mirada, CA 90638-5753 MASSACHUSETTS 1904 Babcock Boulevard
(714) 522-8088 232 Providence Highway Pittsburgh, PA 15209
Westwood, MA 02090 (412) 822-7370
1970 Fulton Avenue (781) 461-9754
Sacramento, CA 95825
(916) 482-5197 PUERTO RICO
MINNESOTA 200 Guayama Street
7674 Clairemont Mesa Boulevard 6427 Penn Avenue South Hato Rey, PR 00917
San Diego, CA 92111 Richfield, MN 55423 (787) 250-8776
(858) 278-4471 (612) 869-5199
TENNESSEE
16735 Saticoy Street, Suite 105 MISSOURI 1120 Elm Hill Pike, Suite 170
Van Nuys, CA 91406 9876 Watson Road Nashville, TN 37210
(818) 782-2440 St. Louis, MO 63126 (615) 248-3321
(314) 909-9889
COLORADO TEXAS
11839 E. 51st Avenue NEBRASKA 12801 Stemmons Fwy.
Denver, CO 80239-2709 4129 S. 84th Street Suite 809
(303) 371-2850 Omaha, NE 68127 Farmers Branch, TX 75234
(402) 597-2925 (972) 243-1150
FLORIDA
750 East Sample Road NEVADA 12701 Directors Drive
Pompano Beach, FL 33064 3375 S. Decatur Boulevard Stafford, TX 77477-3701
(954) 781-6333 Suites 22-24 (281) 565-8665
Las Vegas, NV 89102
(702) 368-4277 3453 IH-35 North, Suite 101
GEORGIA San Antonio, TX 78219
4680 River Green Parkway NW (210) 228-0676
Duluth, GA 30096 NEW JERSEY
(770) 476-8911 251 Herrod Boulevard
Dayton, NJ 08810-1539 WISCONSIN
(609) 655-1212 2245 S. 108th Street
West Allis, WI 53227
(414) 541-4776

Customer Record
When you need service: Date Purchased
Send complete tool (prepaid)
to one of the Makita Factory Dealer’s Name and Address
Service Centers listed, or to
an Authorized Makita Service
Center. Be sure to attach a
letter to the outside of the Model No.
carton detailing the problem
with your tool. Serial No.

Page 17
 WARNING
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry
products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to
filter out microscopic particles.

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the
factory. It is warranted to be free of defects from workmanship and materials
for the period of ONE YEAR from the date of original purchase. Should any
trouble develop during this one year period, return the COMPLETE tool,
freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If
inspection shows the trouble is caused by defective workmanship or material,
Makita will repair, (or at our option, replace), without charge.

This warranty does not apply where:

• repairs have been made or attempted by others;
• repairs are required because of normal wear and tear;
• the tool has been abused, misused or improperly maintained;
• alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT,

INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE
OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND
AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES,
INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND
"FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF
THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other
rights which vary from state to state. Some states do not allow the exclusion
or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you. Some states do not allow limitation on how
long an implied warranty lasts, so the above limitation may not apply to you.

Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
Page 18
MAIL THIS PORTION
Your answers to the following questions are appreciated.

1. This product was purchased from: 3. How did you learn about this product:
Home Center Other ( ) Magazine Radio
Hardware/Lumber Store From Dealer Exhibition
Tool Distributor Newspaper From Friend
Industrial Supply Store Display Previous Usage
Construction Supply Catalog Other ( )

2.Use of the product is intended for: 4. Most favored points are:

Construction Trade Design Repair Service
Industrial Maintenance Features Durability
Home Maintenance Size Power
Hobby Price Other ( )
Other ( ) Makita Brand

5. Any comments:

DATE PURCHASED
MODEL NO.
MONTH DAY YEAR

SERIAL NO.

STATUS SEX

INTL. LAST NAME/COMPANY NAME Married Single M F

STREET ADDRESS

CITY

AREA CODE

STATE ZIP CODE PHONE

AGE: Under 19 20-29 30-39 40-49 50-59 Over 60

BE SURE TO COMPLETE THE CUSTOMER’S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS
Please return this portion by facsimile or mail.
Facsimile Number (714) 522-8133

Page 19
 First Class
Postage Required

Makita U.S.A., Inc. Post Office will

not deliver
without proper
14930 Northam Street postage

La Mirada, CA 90638-5753