ITP and Checklist For Soil Improvement Works Rev.02
ITP and Checklist For Soil Improvement Works Rev.02
TO : Saudi Aramco- Marjan & Zuluf Increment Projects Dept. TRANSMITTAL NO. : AKS-ZIPCD/EW-T-0496/22
Infra, Pipelines & Communication Project Divisions (Early Works)
ATTN : Mr. Naif S. Al-Otaibi/ Company Representative TRANSMITTAL DATE : 13-Jun-22
Mr. Khalid A. Al-Moemen RESPONSE REQUIRED : 20-Jun-22
FROM : Abdul Khader Samdani, Project Manager
SIGNED BY :
ISSUE CODE
ABDUL KHADER SAMDANI Review Approval Information Material Issue
DISCIPLINE : Safety Proj. Mngt. Proj. Controls Civil Fire Protection Arch'l/Landscaping
Electrical Mechanical HVAC Interface Risk Management Cost
Structural QA/QC Procurement Telecom Site Prep./Geotechnical
DOC. TYPE : Shop Drawing As-Built Drawing Material Letter Document Drawings
IN CASE OF "FOR APPROVAL" DOCUMENTS, PLEASE RETURN COPY OF TRANSMITTAL WITH YOUR
APPROVAL STATUS IN CODE COLUMN USING FOLLOWING CODES:
A : APPROVED B : APPROVED WITH MINOR COMMENT
R : APPROVED WITH COMMENTS N : NOT ACCEPTABLE / REJECTED
F : ACKNOWLEDGED R/R : REVISE & RESUBMIT
I/F : FOR INFORMATION / ACTION N.O.: NO OBJECTION
This document have been reviewed for general conformance with the contract. Such review does not relieve the contractor of his
responsibilities under the terms of the contract nor authorized additional compensation.
DOCUMENT LIST
REV. REVIEW
SEQ. DOC. NO. DOCUMENT TITLE
NO. RESULT
AKS-ZIPCD/EW-T-
1 02 ITP & CHECKLIST FOR SOIL IMPROVEMENT WORKS, REV. 02
0496/22
SA REMARKS:
Replacement
PROJECT TITLE: Al Khodari / TREVI ASC
Zuluf Central Processing Facility Site Preparation
INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY
TASK / ACTIVITY ASSIGNMENTS REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD
Subcon Contractor SA
1.0 DOCUMENT REVIEW
Soil Improvement / Rapid Dynamic Compaction /
Method Method
1.1 Dynamic Compaction / Dynamic Replacement (Method
Statement Statement
RH RH RH
Statement)
Rapid Dynamic Compaction / Dynamic Compaction
1.2 Material Sampling, Testing and Review of Test Reports
ASCIC-A-1001 ASCIC-A-1001 - RH RH
RECEIVING
2.0
INSPECTION
Rapid Dynamic Compaction / Dynamic Compaction
2.1 Materials Receiving Inspection
ASCIC-A-1003 ASCIC-A-1003 - I W
3.0 INSTALLATION
Pre-Soil Improvement - Survey Setting out / Working
3.1 Platform (Levelling)
ASCIC-A-1013 ASCIC-A-1013 W H W
Soil Improvement Dynamic Replacement Pre-
3.2 Installation (Survey) Inspection
ASCIC-A-1014 ASCIC-A-1014 W H W
3.4 Rapid Dynamic Compaction / Dynamic Compaction ASCIC-A-1016 ASCIC-A-1016 RH/W RH/W W
3.5 Cone Penetration Test / Post Soil Investigation Works ASCIC-A-1015 ASCIC-A-1015 W H H
4.0 PRE-COMMISSIONING
4.1 Not Applicable
GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period Saudi Aramco Inspection may adjust the levels of Saudi Aramco
1
participation based upon the Contractor's performance
ITP No. APPROVED DATE DISCIPLINE:
TREVI ASC TYPICAL INSPECTION PLAN TREVITIP-A-000-02 CIVIL
SOIL IMPROVEMENT/RAPID DYNAMIC COMPACTION/DYNAMIC COMPACTION/Dynamic WBS/BI/JO/NO. CONTRACTOR/ SUBCONTRACTOR
Replacement
PROJECT TITLE: Al Khodari / TREVI ASC
Zuluf Central Processing Facility Site Preparation
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
3 Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present
4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco
LEGEND
H Hold Point for QC Inspection / Test R Review of Documents
W Witness Inspection / Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection
31-Mar-13
CHECKLIST NUMBER DATE APPROVED CONTRACTOR RFI NUMBER
TREVI ASC INSPECTION CHECKLIST
Rapid Dynamic Compaction / Dynamic Compaction
ASCIC-A-1001 CIVIL -
Material Sampling, Testing and Review of Test Reports
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
xxxx OF 1
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
A Laboratory Testing
Tests are performed in accordance to applicable Standards in the Schedule "Q" Section
A2
presence of Contractor and Saudi Aramco Representatives. 1.4
REMARKS:
REFERENCE DOCUMENTS:
1- SAES-A-114 -- Excavation and Backfill
2- Schedule Q
Page 1 of 1
Rev 0 31-Mar-13
CHECKLIST NUMBER DATE APPROVED QR NUMBER
TREVI ASC INSPECTION CHECKLIST
Dynamic Replacement Material Sampling, Testing and
ASCIC-A-1002 CIVIL-
Review of Test Reports
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
xxxx OF 1
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
TREVITIP-A-000-03
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
RH RH
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A Laboratory Testing
Tests are performed in accordance to applicable Standards in the Schedule "Q" Section
A2
presence of Contractor and Saudi Aramco Representatives. 1.4
Delivered fill materials shall consist of gravel or sand and should SAES-A-114
achieve the following specifications: para 6.1.2
B1
- Well graded Sandy material with up to 15% fine contents (passing Method Statement
sieve #200) Section 5.1
SAES-A-114
Delivered fill materials shall be non-plastic and free from organic para 6.1.2
B2
matter and deleterious substances, physically stable in water. Method Statement
Section 5.1
Delivered fill materials shall consist of gravel or sand and should
achieve the following specifications: Method Statement
B3
•Clay content less than 1% Section 5.1
•Maximum particle size: 75 mm
REMARKS:
REFERENCE DOCUMENTS:
1- SAES-A-114 -- Excavation and Backfill, 23 February 2010
2- Schedule Q
3- Method Statement for Soil Improvement works RDC, DC & DR techniques
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
xxxx OF 1
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
ITP NUMBER ACTIVITY NUMBER WORK PERMIT REQUIRED?
TREVITIP-A-000-01
SAUDI ARAMCO INSPECTION LEVEL
W
CONTRACTOR INSPECTION LEVEL
I
YES
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A Fill Materials
Delivered fill materials shall consist of gravel or sand and should SAES-A-114
achieve the following specifications: para 6.1.2
A1
- Well graded Sandy material with up to 15% fine contents Method Statement
(passing sieve #200) Section 5.1
SAES-A-114
Delivered fill materials shall be non-plastic and free from organic para 6.1.2
A2
matter and deleterious substances, physically stable in water. Method Statement
Section 5.1
SAES-A-114
Delivered fill materials (Working Platform) shall be non-plastic
para 6.1.2
B2 and free from organic matter and deleterious substances,
Method Statement
physically stable in water.
Section 5.1
REMARKS:
REFERENCE DOCUMENTS:
1- SAES-A-114
2- Method statement of Soil Improvement Using RDC, DC & DR Techniques
Page 1 of 1
Rev 0 31-Mar-13
CHECKLIST NUMBER DATE APPROVED QR NUMBER
TREVI ASC INSPECTION CHECKLIST
Dynamic Replaement Materials Receiving Inspection. ASCIC-A-1004 CIVIL-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
xxxx OF 1
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
TREVITIP-A-000-03
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
W I
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A Fill Materials
Delivered fill materials shall consist of gravel or sand and should SAES-A-114
achieve the following specifications: para 6.1.2
A1
- Well graded Sandy material with up to 15% fine contents Method Statement
(passing sieve #200) Section 5.1
SAES-A-114
Delivered fill materials shall be non-plastic and free from organic para 6.1.2
A2
matter and deleterious substances, physically stable in water. Method Statement
Section 5.1
SAES-A-114
Dynamic Replacement fill materials shall be non-plastic and free
para 6.1.2
B2 from organic matter and deleterious substances, physically stable
Method Statement
in water.
Section 5.1
REMARKS:
REFERENCE DOCUMENTS:
1- SAES-A-114
2- Method Statement for soil improvement works using RDC, DC & DR techniques;
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
xxxx OF 1
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
A Surveys
Major Plant facilities will be referenced to a local plant grid which in SAES-A-100
A2
turn is tied into the UTM coordinate system. Sec. 4.3
B Levelling
The top surface or working platform of soil shall be leveled to ensure Method
B1 stability of equipment and trafficability with a maximum acceptable Statement
slope of 5%. para 5.1
REMARKS:
REFERENCE DOCUMENTS:
1- SAES-A-100 - Survey Coordinates, Datum's and Data Formats
2- Method statement of Soil Improvement Using RDC, DC & DR Techniques
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and
Name, Initials and Date:
Date:
Page 1 of 1
Rev 0 31-Mar-12
CHECKLIST NUMBER DATE APPROVED QR NUMBER
TREVI ASC INSPECTION CHECKLIST
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
xxxx OF 1
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
TREVITIP-A-000-01/03
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
W I
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Major Plant facilities will be referenced to a local plant grid which in SAES-A-100
A2
turn is tied into the UTM coordinate system. Sec. 4.3
REMARKS:
REFERENCE DOCUMENTS:
1- SAES-A-100 - Survey Coordinates, Datum's and Data Formats
Page 1 of 1
31-Mar-13
CHECKLIST NUMBER DATE APPROVED CONTRACTOR RFI NUMBER
TREVI ASC INSPECTION CHECKLIST
Soil Investigation - Cone Penetration Test Works ASCIC-A-1015 CIVIL -
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
xxxx OF 1
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
A General
The Geotechnical Contractor shall comply with all aspects of the Saudi
A2 Aramco Construction Safety Manual and all safety programs and SACSM
policies of Saudi Aramco.
Inspect penetrometer tip before and after soundings for damage, soil
ingress and wear. Upon complete withdrawal of the penetrometer,
A3 inspect the penetrometer tip for proper operation. Friction sleeve ASTM D5778
should be able to be rotated through 360 degrees by hand without
detectable binding.
Attachment IV to
A4 All equipments/gauges shall have valid Calibration Certificates.
Schedule Q 961
SAES-A-100
All surveying report on the Pre / Post CPT works shall be verified and Section 6
A5
approved by general surveying service contractor. Schedule Q para
3.1
SAEP - 61 para
5.6.2 b.
A6 Trial test results report with conclusive evidence to conclude that the
Method Statement
soil improvement results are meeting the project requirement.
Para 5.2
SABP-Q-014
The location and depth of cone penetration soundings shall be as
B1 Method Statement,
specified in the Method of Statement (Each 2,000 sq.m).
Section 6.2
For all cone penetration calibration, testing and data reporting, ASTM
B4 ASTM D-5778
D5778 shall be followed.
The top soil shall be cut and levelled to top of pounder print after each Method Statement
C1
pass of RDC, DC & DR Para 5.4
SABP-Q-014
The location and depth of cone penetration soundings shall be as
C2 Method Statement,
specified in the Method of Statement (Each 900 sq.m).
Section 6.2
For all cone penetration calibration, testing and data reporting, ASTM
C5 ASTM D-5778
D5778 shall be followed.
D Engineering Report
Approval letter from the Main contractor stating that the “Final Soil
SAES-A-113
Improvement Report has been reviewed and approved as acceptable
D2 Section 10
for the project.
REMARKS:
REFERENCE DOCUMENTS:
1- SAES-A-100 - Survey Coordinates, Datum's and Data Formats
2- Method Statement for soil improvement works using RDC, DC & DR techniques;
3- ASTM D-5778
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and
Name, Initials and Date:
Date:
Page 1 of 1
Checklist NUMBER DATE APPROVED QR NUMBER
TREVI ASC INSPECTION CHECKLIST
Rapid Dynamic Compaction / Dynamic Compaction Work ASCIC-A-1016 CIVIL-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
xxxx OF 1
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
ITP NUMBER ACTIVITY NUMBER WORK PERMIT REQUIRED?
TREVITIP-A-000-01 3.3
SAUDI ARAMCO INSPECTION LEVEL
W
CONTRACTOR INSPECTION LEVEL
RH/W
YES
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A General
Working levels (W.L.) have been established before any compaction SAES-A-100/IFC
A2
works commenced on fill areas. Drawings
Method
Compaction parameters monitored and revised on site during production
B3 Statement para
according to actual ground conditions
6.1
C Dynamic Compaction
Method
Compaction parameters monitored and revised on site during production
C3 Statement para
according to actual ground conditions
6.1
Method
Pounder type and weight, height and number of drops shall be done as
C4 Statement para
per soil behavior during main compaction works
5.3
Page 1 of 2
Method
Filling of materials on craters after pounding shall be done as per Method
C5 Statement para
Statement
5.1
D Records
Rapid Dynamic Compaction Records production parameters are fully
recorded, controlled and adjusted during execution stage according to
soil behavior during production for every area with the following listed
information:
1. Date of Compaction
Method
2. Rig Reference
Statement para
3. Operator Name
D1 6.1
4. Pounder Weight
SABP-A-014
5. Drop Height
para 6
6. No. of blows
7. Phase No.
8. Energy to be applied
9.Plate Diameter
REMARKS:
REFERENCE DOCUMENTS:
1- SAES-A-100 - Survey Coordinates, Datum's and Data Formats
2- Method statement of Soil Improvement Using RDC, DC & DR Techniques
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
Page 2 of 2