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3 V-Ball Valve - 8200 FV

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0% found this document useful (0 votes)
282 views13 pages

3 V-Ball Valve - 8200 FV

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DEMBLA VALVES LTD.

Dembla
V-BALL VALVES

SERIES 8200FV
First issue Aug -2014 : Rev-1 Aug-2021

Aiming at perfection
More Info - www.dembla.com
V-Ball Valves

Design and Construction


Series 8200FV V-Ball Valves are Quarter Turn Valves with a segment Ball. Its V-notch Ball design provides
accurate and reliable control in a wide range of applications. It is ideal for Throttling Control of plup and paper
stock, slurries and fluids containing suspended solids or fibrous materials. In operation, the V-Ball creates a
wedging and shearing effect, prevents the dragging of stock or slurry between the ball and its seal. The straight
through flow path provides high capacity for gases, liquids and fibrous materials.

ACTUATOR

ACTUATOR

ACTUATOR
MOUNTING
STEM
BOLT
CONNECTOR
PINION
SHAFT

ACTUATOR STEM
BRACKET CONNECTOR
BOLT
GLAND FLANGE
PACKING PACKING GLAND
STUDS

VALVE SHAFT
V-RING

VALVE BODY
BODY SEAL
RADIAL
SEAL

DISC
SPRING SIDE
CONNECTION
STUDS
V-BALL SHAFT PIN

FLEXIBLE
METAL
SEAT

SIDE BOTTOM
CONNECTION COVER
GASKET

BOTTOM COVER
Flangeless V-Ball

Specifications
Valve Sizes : 25mm thru 600mm / 1” thru 24”
End Connections : Flangeless Body with Face to Face as per and ISA 75.04
Flanged Body with Face to Face as per ANSI B 16.10 (Short)
Face Finish : AARH (125-250), Smooth finish available on Request
Ratings : Flanged - ANSI 150#, 300# & 600#
Flangeless - ANSI 150#, 300# & 600#
Maximum Pressure - : Bodies confirm to Pressure-Temperature ratings as
Temperature Ratings shown in ANSI B16.34 for applicable materials for
ANSI 150#, 300#, 600#.
Shut Off Classification : As per Pressure Ratings Graphs for Seats
Flow Direction : Standard 'Flow Direction' of all the valves is flow from Convex
side of Ball
Flow Characteristics : Modified Equal Percentage

Dembla Valves |8200FV


11
V-Ball Valves

Temperature Capabilities
Gland Packings Seat Ring
0 0 0 0
PTFE V-Rings : - 50 C to + 200 C Flexible Metal Seat : -50 C to + 250 C
0 0 0 0
Moulded Graphite Rings : + 200 C to + 600 C Rigid Metal Seat : -50 C to + 600 C
PTFE Seat : -5000C to + 1800C

Pressure Temperature Ratings for Bodies


STEEL SS 316, SS 317 HAST 'C’
Temperature A 216 Gr. WCB A351 Gr. CF8M, A 351 Gr. CG8M A 494 Gr. CW2M
0
0F C 150# 300# 150# 300# 150# 300#
-20 to 100 -28 to 37 285 740 275 720 290 750
200 93 200 675 235 620 260 750
300 149 230 655 215 560 230 730
400 204 200 635 195 515 200 705
500 260 170 600 170 480 170 665
600 316 140 550 140 450 140 605
650 343 125 535 125 445 125 590
700 371 110 535 110 430 110 570
750 399 95 505 95 425 95 530
800 427 80 410 80 420 80 510

BODY SIZE TRIM SIZE


Inch MM Inch MM V-BALL
1 25 1 25 25
25 1.1/2 40 1.1/2 40 75
On-off : DN 25-400
Control Service : 2 50 2 50 125
DN 25,40,50,65,80
20 2.1/2 65 2.1/2 65 225
3 80 3 80 320
15 4 100 4 100 430
DN 100,150 6 150 6 150 1100
P, Bar

10 8 200 8 200 1820


DN 200,250
10 250 10 250 3000
DN 300,350
DN 400 12 300 12 300 4000
5
14 350 14 350 5250
16 400 16 400 6500
0
18 450 18 450 8910
0 50 100 150 200 250
20 500 20 500 11000
TEMP,°C
24 600 24 600 15850

Dembla Valves |8200FV 2


V-Ball Valves

Flow Characteristics Curves

11000
10000 10150 20”
9000 8264 18”
8000
7000 6500 16”
6000 6500 16”
5000 5250 14”
4000 4000 12”
3000 3000 10”

2000 1820 8” 8”

1100 6”
1000 1000 6”
FLOW CO-EFFICIENT (CV) US-GPM

800
600
430 4”
400
300 320 3”

225 2.1/2”
200 200 4”
125 2”
105 2”, 2.1/2”
100 100 2”
80 75 1.1/2”
60
40 40 1.1/2”
30
25 1” 1.1/2”
20
16 1”

10
8
6
4
3
2
VALVE CV (USGPM)

1.0
0.8
TRIM SIZE, Inch

TRIM SIZE, Inch

0.6
(Special Trim)

0.4
0.3
0.2

0.1
5 10 20 25 30 40 50 60 70 75 80 90 100

% VALVE OPENING
Dembla Valves |8200FV 3
V-Ball Valves

Material of Construction
The materials of construction given below are generally in use on V-Ball Valves.
Other materials are available on request.
Part PART BODY STEEL BODY SS 316 BODY SS 317
No. DESCRIPTION

1 Valve Body A 216 Gr. WCB A 351 Gr. CF8M A 351 Gr. CG8M
2 Side Connection A 216 Gr. WCB A 351 Gr. CF8M A 351 Gr. CG8M
3 Body Stud ASTM A193 Gr. B7 ASTM A320 Gr. B8 ASTM A320 Gr. B8
4 Bottom Cover Carbon Steel A 479 Type 316 A 479 Type 317
5 Bottom Cover Bolts SS 316 SS 316 SS 316
6 V-Ball A 351 Gr. CF8M Hard Chrome Overlay
Hard Faced Stellite F12
A 351 Gr. CG8M Chrome Nitride Overlay

7 Shaft Pin SS316 SS 316 SS316


8 Valve shaft SS 316 SS 316 SS 316
(Front)
9 Valve shaft S 17400 (17-4 PH) (ASTM A 276 H900)
(Rear) S 20910 X M-19
10 Guide Bush PTFE on Carbon
Steel Backup
PTFE PTFE
ASTM A 276 440C
SS 316 Stellite SS 316 Stellite Faced F12
Faced F12
Hast 'C’
11 Body Seal PTFE
Graphite
INCONEL
12 Gasket for PTFE
Bottom Cover Graphite
13 Disc Spring SS 316 Inconel x 750 - N 07750
17-4 PH (ASTM A 313) (ASTM B 637)
14 Radial Seal Viton Graphite Filled
PTFE
15 PTFE Inserted Seat PTFE

16 Metal Seat SS 316 / SS 317 + Hard Faced Stellite F12


17 Rigid SS 316 / SS 317 + Chrome Nitride Overlay
Metal Seat
18 Gasket for Rigid Graphite
Metal Seat
19 Shims for Rigid
Metal Seat Inconel Inconel Inconel
20 Packing Studs/ Nuts ASTM A 193 Gr. B8M
21 Packing Rings PTFE V-Rings
Moulded Graphite Rings
22 Packing Gland SS 316 SS 317
23 Packing PTFE
Spreader SS 316

24 Packing Washer SS 316 SS 317


25 Gland Flange Carbon Steel SS 316
SS 316 SS 317
Dembla Valves |8200FV 4
V-Ball Valves

Body Seat
11 14 19
8

18

25
22
13
20 24
17
15
21
1 6
23
3
10
Flexible Seat Rigid Metal Seat

6
7

16

2
9

12 Flexible Metal Seat


5
4
SR. No. PART
1 Valve Body
2 Side Connection
3 Body Stud
8 4 Bottom Cover
5 Bottom Cover Bolts
25 6 V-ball
22 7 Shaft Pin
20 24 8 Valve Shaft-front
9 Valve Shaft-rear
21 10 Guide Bush
1
23 11 Body Seal
12 Gasket For Bottom Cover
10 13 Disc Spring
14 Radial Seal
15 Ptfe Inserted Seat
16 Metal Seat
7 17 Rigid Metal Seat
6
18 Gasket For Rigid Metal Seat
19 Shims For Rigid Metal Seat
9 20 Packing Studs / Nuts
21 Packing Rings
12 22 Packing Gland
5
23 Packing Spreader
4
24 Packing Washer
25 Gland Flange

Dembla Valves |8200FV 5


V-Ball Valves

Valve Torques
Soft Seated
Valve Size Differential Pressure Bar
Inch mm 3 10 15 20 25
1” 25 9 15 21 26 31
1.1/2” 40 10 19 26 34 40
2” 50 12 24 32 39 47
2.1/2” 65 24 44 56 75 87
3” 80 28 56 75 100 119
4” 100 37 75 106 137 169
6’ 150 94 194 262 337 406
8” 200 175 381 525 669 812
10” 250 312 675 937 1187 1450
12” 300 537 1106 1512 1919 2337
14” 350 756 1656 2401 2897 3519
16” 400 1115 2287 3294 3984 4801
18” 450 1080 2527 3609 4337 5243
20” 500 1280 3285 4693 5812 7127
24” 600 1483 4435 6570 8370 11404

Metal Seated
Valve Size Differential Pressure Bar
Inch mm 3 10 15 20 25
1” 25 9 15 21 26 31
1.1/2” 40 10 19 26 34 40
2” 50 12 24 32 39 47
2.1/2” 65 24 44 56 75 87
3” 80 28 56 75 100 119
4” 100 37 75 106 137 169
6’ 150 94 194 262 337 406
8” 200 175 381 525 669 812
10” 250 312 675 937 1187 1450
12” 300 537 1106 1512 1919 2337
14” 350 756 1656 2401 2897 3519
16” 400 1115 2287 3294 3984 4801

1. The Minimum Design Torque for Selecting the Actuator is that stated in the Table for a Differential
Pressure of 3.0 Bar.
2. The Specified Torques are for CLEAN MEDIA. For Steam and Pulp containing suspension above 5%,
increase the Torque in above Table by 20%.
3. For Flexible Metal Seat and Rigid Metal Seat, Multiply above values by 1.8.

Dembla Valves |8200FV 6


V-Ball Valves

Actuators - Piston Rotary Actuators


Single & Double Acting
Piston rotary actuators are Modern synthetic bearings spring tension on disassembly.
powerful, compact & durable ensure no metallic contact All actuators have mounting
rack & pinion units, for use on between moving components. flanges and drives to ISO 521.
quarter turn applications. The Spring return actuators
use of high-grade steel and incorporate the multiple spring
aluminium components concepts for maximum
together with patented 3 points flexibility, they are also "field
piston support provides a reversible". Safety features
tough reliable unit for the include an anti-blow out
automation of today's high spindle and a spring retaining
performance industrial valves. system, which ensures no

Specifications
Pressure : Upto 6 bar
Temperature : - 200 C to + 800 C
Construction : Suitable for Indoor or Outdoor Installation
Material : Housing - Aluminium Alloy
Stroke (Standard) : 0
0 to 90
0

Diaphragm Rotary Actuators


The ‘LDp’ Series actuators are operation at low supply
diaphragm operated rotary pressures. Heavy-duty lever
actuators using linkage arrangement offers great
arrangement for motion stability under high torque and
transfer from linear to rotary. shock conditions. Low friction
These actuators are exclusively operation allows more accurate
designed for V-Ball Valves, control, low maintenance and
Butterfly Valves and ‘O’-Ball long service life.
Va l v e s a r e s u i t a b l e f o r Various models are available

regulating and on-off coverings small to large torque

applications. requirements.
The actuators provide accurate,
safe and reliable valve
Dembla Valves |8200FV 7
V-Ball Valves

Features
Utility : Applicable for regulating and on-off
functions.

High power : Variety of models provide choice for low


and high torque requirements.

Long Service Life : Rigid construction and durable


components provide a long lasting service
life.

Minimum Maintenance : The actuators are virtually maintenance


free.

Manual Operators : The actuators are also available


incorporated with hand wheel
arrangements as Top mounted or Side
mounted configurations.

Low Friction Bearings : PTFE lined steel backed bearing offer a


coefficient of friction allowing maximum.
torque transmission on to out shaft.

Complete Field Reversible : Fail Open or Fail Close can be quickly


changed at site by inverting the actuator.

Specifications
Max. Diaphragm Pressure : 50 PSI
Actuator Travel : 90°/60°
Operating Temp. Range : - 40 °F to + 176 °F Nitrile Elastomers
Models : LDp-0-58-90°/60°
LDp-1-58-90°/60°
LDp-2-78-90°/60°
LDp-3-98-90°/60°
Manual Overrides : Manual overrides are available as Top mounted Hand Wheel.
When Handwheel is turned, force is extended on the diaphragm
plate, compressing the actuator spring and operating the valve in
the direction of air stroke.
Torque Values (lb-In)
Stroke 0-90°
SUPPLY PSI 35 40 50
Actuator Model Spring Set End of AirEnd of Spring End of Air End of Spring End of Air End of Spring
LDp-0-58-90° A 206.8 206.8 413.6 206.8 774.4 206.8
B - - 101.2 519.2 466.4 519.2
LDp-1-58-90° A 356.4 356.4 712.8 356.4 1337.6 356.4
B - - 176.0 888.8 800.8 888.8
LDp-2-78-90° A 827.2 827.2 1654.4 827.2 3093.2 827.2
B - - 413.6 2059.2 1856.8 2059.2
LDp-3-98-90° A 1531.2 1531.2 3062.4 1531.2 5746.4 1531.2
B - - 765.6 3832.4 3449.6 3832.4

Dembla Valves |8200FV 8


V-Ball Valves

Torque Values (lb-In)


STROKE 0-60°
SUPPLY PSI 35 40 50
Actuator Spring Set End of Air End of Spring End of Air End of Spring End of Air End of Spring
Model
LDp-0-58-60° A 358.2 358.2 716.41 358.2 1341.12 358.2
B - - 175.3 899.27 2331.72 899.27
LDp-1-58-60° A 617.3 617.3 1234.64 617.3 2316.76 617.3
B - - 304.83 1539.47 1387.06 1539.47
LDp-2-78-60° A 1432.73 1432.73 2865.54 1432.73 5355.86 1432.73
B - - 716.41 3566.64 3216.05 3566.64
LDp-3-98-60° A 2652.06 2652.06 5304.2 2652.06 9953.06 2652.06
B - - 1325.98 6637.84 5974.85 6637.84

Material of Construction
4
SR. No. PART REF.PART M.O.C
3
1 501 Lever Box S.G. Iron
2 406 Spring Chrome Vanadium Spring
3 411 Diaphragm Nitrile with Nylon insert 4
2
4 402 Diaphragm Casing Steel (C.R.C. Sheet) 6
5 408 Actuator Stem SS 410 5
6 424 Spring Housing Steel
1

Dimensions
D
ACTUATOR MODEL A B ØD M
LDp-0-58-90° 320 68 240 61
LDp-1-58-90° 337 68 290 61
LDp-2-78-90° 442 86 380 76
A
LDp-3-98-90° 573 110 448 91 DEMBLA
LDp-0-58-60° 332 85 240 61
LDp-1-58-60° 350 85 290 61
LDp-2-78-60° 460 110 380 76
LDp-3-98-60° 602 140 448 91 B

Actuator Mounting Options at Various Angle


POSITION-A

POSITION-D POSITION-C

PIPELINE PIPELINE

POSITION-B

Dembla Valves |8200FV 9


V-Ball Valves

Valve Dimensions - Flanged Body


W T-UNC
øS SQ. TAP

K G D F

T1-UNC
C TAP
E
B
PLAN

F/F
L.H.S ELEVATION
øC
øE

All Dimensions
F/F
VALVE SIZE øC/C D ø E/E øS T-UNC T1-UNC W
As Per A B F G K
INCH MM B 16.10 x DEEP x DEEP SQ.

1 25 127 73 92 90 35 110 55 39 60 14 5/16"x15 3/8"x15 11.0

1.1/2 40 165 95 123 96 32 120 60 49 80.5 20 3/8"x15 3/8"x15 14.5

2 50 178 104 132 96 32 120 60 49 80 20 3/8"x15 3/8"x15 14.5

2.1/2 65 190 110 140 96 36 120 65 49 80 20 3/8"x15 3/8"x15 14.5

3 80 203 122 160 112 45 140 75 59 89.5 25 1/2"x19 1/2"x19 19.0

4 100 229 138 174 112 45 140 75 59 91 25 1/2"x19 1/2"x19 19.0

6 150 267 188 210 157 54 200 95 69 90 32 1/2"x19 3/4"x28 24.0

8 200 292 216 275 157 54 200 95 69 90 35 1/2"x19 3/4"x28 27.0

10 250 330 248 290 157 75 200 120 69 91 35 1/2"x19 3/4"x28 27.0

12 300 335 285 343 157 75 200 120 69 90 38 1/2"x19 3/4"x28 27.0

14 350 381 307 325 198 100 245 145 110 90 60 1/2"x19 3/4"x28 46.0
16 400 406.4 400 450 198 100 245 145 110 90 60 1/2"x19 3/4"x28 46.0
18 450 863.6 475 500 220 156 275 145 110 110 70 1/2"x19 3/4"x28 55.0
20 500 914.4 544 510 298 - 350 - 125 135 80 1/2"x19 3/4"x28 55.0
24 600 1067 650 675 298 - 350 - 125 135 80 1/2"x19 3/4"x28 55.0

Dembla Valves |8200FV 10


V-Ball Valves

Valve Dimensions - Flangeless Body


W
øS SQ.

T-UNC
TAP

B
G D F

T1-UNC
C TAP
A E
PLAN

F/F
L.H.S ELEVATION

All Dimensions
VALVE SIZE F/F
ISA
øS T-UNC T1-UNC W
75.08.02
A B C D E F G K
INCH MM x DEEP x DEEP SQ.

1 25 102 73 92 90 35 110 55 39 60 14 5/16” x 15 3/8” x 15 11.0


1.1/2 40 114 95 123 96 32 120 60 479 80.5 20 3/8” x 15 3/8” x 15 14.5
2 50 124 104 1232 96 32 120 60 49 80 20 3/8” x 20 3/8” x 15 14.5
2.1/2 65 146 110 140 96 36 120 65 49 80 20 3/8” x 20 3/8” x 19 14.5
3 80 165 122 160 112 45 140 75 49 89.5 25 ½” x 19 ½” x 19 19.0
4 100 194 138 174 112 45 140 75 59 91 25 ½” x 19 ½” x 19 19.0
6 150 229 188 210 157 54 200 95 59 90 32 ½” x 19 3/4” x 28 24.0
8 200 243 216 275 157 54 200 95 69 90 35 ½” x 19 3/4” x 28 27.0
10 250 297 248 290 157 75 200 120 69 91 35 ½” x 19 3/4” x 28 27.0
12 300 338 285 343 157 75 200 120 69 91 38 ½” x 19 3/4” x 28 27.0
14 350 400 307 325 198 100 245 145 110 91 38 ½” x 19 3/4” x 28 46.0
16 400 400 400 450 198 100 245 145 110 90 60 ½” x 19 3/4” x 28 46.0
18 450 457 475 500 220 156 275 145 110 110 70 ½” x 19 3/4” x 28 55.0
20 500 914.4 544 510 298 - 350 - 125 135 80 ½” x 19 3/4” x 28 55.0
24 600 1067 650 675 298 - 350 - 125 135 80 ½” x 19 3/4” x 28 55.0

Dembla Valves |8200FV 11


BALL VALVE

Sales Office: Dembla Works:


M/S. Dembla Valves Ltd. M/S. Dembla Valves Ltd.
C-30, Jai Matadi Compound, Kalher A/8, Arahm Logistic, Valshind Village,
Village,Thane-Bhiwandi-Agra Raod - Mumbai -Nashik Highway
421302, (NH3),Bhiwandi
Maharashtra,India. Thane - 421302. Maharashtra (India)
Tel - +91-9292234790 - 97
E-mail - expo@dembla.com
More info - www.dembla.com
Dembla Valves |8200

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