MLL371
Materials Processing (2-0-2)
Course Instructor: Prof. Jayant Jain
(jayantj@mse.iitd.ac.in)
Department of Materials Science and Engineering, Indian Institute of Technology, Delhi
22nd July, 2024
Outline
Course structure plus lab details
Assessment scheme (Grading)
Attendance Policy
Course roadmap
Suggested Readings
Introduction to processing
Course structure and lab details
MLL371- 2-0-2
2 lectures per week, Monday & Thursday 10-10:50 AM (LHC
602) and
2 h lab per week
Lab sessions will be in two groups
Group-A: Monday, 2-4 PM
Group-B: Thursday, 2-4 PM
Lab group details
1 2020 2020MS10755 MD ARMAN A 18 2022 2022MS11892 VIDHI AGARWAL B
2 2021 2021MS10853 ARYAN RAY A 19 2022 2022MS11893 AVANI KUMAR B
3 2022 2022MS11249 ARUSH BHATNAGAR A 20 2022 2022MS11894 GARGI RATHI B
21 2022 2022MS11895 ANOOP MISHRA B
4 2022 2022MS11250 CHIRAG DHIMAN A
22 2022 2022MS11896 YADAV TUSHAR SURESH B
5 2022 2022MS11251 GORLE MANOJ KUMAR A
23 2022 2022MS11897 NITIN KUMAR B
6 2022 2022MS11252 NEHA GUPTA A
24 2022 2022MS11898 MEGHA MONDAL B
7 2022 2022MS11253 SANGAM SINGH A 25 2022 2022MS11899 UTKAL ROY B
8 2022 2022MS11254 NAGENDRA SINGH A 26 2022 2022MS11900 SATYAM KUMAR B
9 2022 2022MS11881 PRASUK JAIN A 27 2022 2022MS11901 RAMAN PATEL B
10 2022 2022MS11882 AADIL AHMED SIDDIQUI A 28 2022 2022MS11902 YUVRAJ B
11 2022 2022MS11884 ARYAN BUDHIRAJA A 29 2022 2022MS11903 KSHITIZ KAUSHAL B
12 2022 2022MS11885 SUKANT BHOLA A 30 2022 2022MS11904 ADITYA KUMAR B
13 2022 2022MS11886 ARJUN CHAND A
31 2022 2022MS11906 SHIVSHAM RAJENDRA BHAGWAT B
14 2022 2022MS11887 PRIYANSH KUMAR A
32 2022 2022MS11908 NITIN KUMAR B
15 2022 2022MS11888 PIYUSH PAUL A
33 2022 2022MS11909 ANVAY B
16 2022 2022MS11889 KRISH BANSAL A
17 2022 2022MS11891 PARTH SAHEBRAO CHAVAN A 34 2022 2022MS11913 AKHSHITHA LAXMI DEVI RATHOD B
Lab classes will start from July 29th 2024
Lab TAs and Staffs
Lab Venue: LHC Room No.: 413.5
Monday batch TAs:
Lab Staff
i) Abhigna
ii) Shubhakar Brijesh: Metals and Ceramics
processing
Thursday batch TAs
i) Malar Islam: Polymer processing
ii) Jitendra
Abhigna: 8790051174
General Information for Lab
• Attendance in each turn is compulsory. Late by more than 5 minutes will
be sent back.
• Dress Code: Must wear trousers, covered shoes and proper attire. If
not followed will be sent back.
• ABSOLUTELY no phones or cameras when the experiments are running.
• Each student has to submit one Lab report on standard lab-report
sheets.
• Lab sheets will be collected immediately after the end of the session.
Lab Experiments
Experiment 1: Casting (Gravity die and squeeze)
Experiment 2: Shape and Size distribution of Powders
Experiment 3: Compaction and Sintering
Experiment 4: Densification of sintered compacts
Experiment 5: Injection Molding
Experiment 6: Compression Molding
Experiment 7: Blow molding
Experiment 8: Rolling
Experiment 9: Extrusion/ECAP
Experiment 10: Thin film deposition
Experiment 11: Welding
Experiment 12: 3D Printing of metals and polymers
Assessment Scheme
Mid-Semester Exam : 30 Marks
End-Semester Exam : 40 Marks
Lab viva : 10 Marks
Lab sheets : 20 Marks
Lecture slides will be available on Moodle
Attendance policy
• Attendance (as per institute policy)
• <75% One grade lower
• No entry beyond 10:05 AM
• Attendance will be taken before the start of the lecture.
Have you ever thought
Beverage can: Case study
• We use 200 billion
aluminium cans every
year
• Imagine a penny saved
• A small blank of
aluminum disc (no more
than few mms thick) is
superplastically
deformed for the can
shape (realize that the
process had to be lot
cheaper than the
content to be used
commercially)
Course Roadmap
❑ Casting and solidification
❑ Welding and joining
❑ Powder compaction and sintering
❑ Metal forming
❑ Polymer processing
❑ Additive manufacturing
❑ Thin film deposition
Suggested Readings on key topics
Casting and Solidification: Welding and Joining: Powder processing: Metal forming: W.F. Polymer processing:
M.C. Flemmings, Welding metallurgy by R.M. German, Powder Hosford and R.M. Cadell, Tadmor and Gogos,
Solidification Sindo Kao Metallurgy Science Metal Forming-Mechanics Wiley
and Metallurgy, Prentice
Processing, McGraw-Hill
Hall, Englewood-Cliffs, NJ,
College USA.
