STATISTICAL PROCESS CONTROL STUDY

PART NAME: Grid Heater Assembly INSTRUMENT: Ohm meter L.COUNT:

PART NO.: U01 A00 18 SPECIFIC C.D. 93 mὨ ± 10% MACHINE: NA DATE: 23.07.2024
SAMPLE SIZE: 50 OPERATION: Resistance cheking NO.OF DECIMALS: 0
DATA COLLECTION: -
S. NO. 1 2 3 4 5 6 7 8 9 10 SAMPLE D2 A2 D4
1 91 91 90 89 91 89 88 92 91 92 U.T.L. 102.00 1 1.123 2.560 3.270
2 89 92 90 90 91 89 93 92 91 89 2 1.128 1.880 3.270
3 90 89 91 91 89 89 89 91 88 89 3 1.693 1.020 2.570
4 90 88 91 89 91 93 90 89 91 90 L.T.L. 84.00 4 2.059 0.730 2.230
5 90 92 89 90 88 91 90 92 92 93 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 91.00 92.00 91.00 91.00 91.00 93.00 93.00 92.00 92.00 93.00 Xmax.= 93.0000
NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 89.00 88.00 89.00 89.00 88.00 89.00 88.00 89.00 88.00 89.00 Xmin.= 88.0000
RANGE 2.00 4.00 2.00 2.00 3.00 4.00 5.00 3.00 4.00 4.00 R-BAR = 3.30000 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 90.4090.00 90.20 89.80 90.00 90.20 90.00 91.20 90.60 90.60 X-BAR = 90.3000 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 5.0000 Specification Width(S) = 18.0000 Index (K)={2 x (D-XBAR) / S}= 0.3000 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 93.0000 Interval = 1.0000 Selecting no. of classes = 5 85.0000 86.0000 0 0
Starting Point = 88.0000 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 2.7000 86.0000 87.0000 0 0
X-CHART 87.0000 88.0000 0 0
HISTOGRAM 93.00
92.00 88.0000 89.0000 4 4

VALUE
AVG.
14
91.00 89.0000 90.0000 13 17
12 90.00 U.C.L.
90.0000 91.0000 10 27
89.00
10 88.00 L.C.L. 91.0000 92.0000 13 40
87.00
92.0000 93.0000 7 47
8 86.00
FREQ.

X-BAR
1 2 3 4 5 6 7 8 9 10 93.0000 94.0000 3 50
6 SAMPLE
94.0000 95.0000 0 50

4 8.00 R- CHART 95.0000 96.0000 0 50

RANGE 96.0000 97.0000 0 50
2 6.00
U.C.L.XBAR = 92.247
U.C.L.
0 4.00 L.C.L.XBAR = 88.35300
97.0000
86.0000

87.0000

88.0000

89.0000

90.0000

91.0000

92.0000

93.0000

94.0000

95.0000

96.0000

2.00
L.C.L
U.C.L.RBAR = 6.963

R-BAR
L.C.L.RBAR = 0
85.000086.000087.000088.000089.000090.000091.000092.000093.000094.000095.000096.0000 0.00
1 2 3 4 5 6 7 8 9 10 Std.Dev."s"= 1.37396
DIMENSION
Cp=(S/6s)= 2.18350

REMARKS : PROCESS IS GOOD Cpk={1-K}xCp)= 1.52850