Dynamic
Control
Plan
THE ICEBERG
HOW MUCH DO YOU SEE OF AN ICEBERG?
THE ICEBERG
ONLY 10 OF
ANY ICEBERG
IS VISIBLE.
THE
REMAINING
90% IS BELOW
SEA LEVEL.
Dynamic Control Plan
Control Plan
VISIBLE
ONLINE CONTROL
15 % PROCESS
INVISIBLE
RISK IN PROCESS
FMEA
85 %
FMEA
Where does FMEA come from?
Developed by the Aerospace industry in
the 1960s
Spread to the Automotive industry
Now used extensively across all industry
sectors
Ford began using FMEA in 1972.
Incorporated by the “Big Three” in 1988.
FMEA
Different Types of FMEA
Design
An analytical technique used primarily by
Design Responsible Engineer/Team as a
means to assure potential failure modes,
causes and effects have been addressed for
design related characteristics.
Process
An analytical technique used primarily by a
Manufacturing Engineer/Team as a means to
assure potential failure modes, causes and
effects have been addressed for process
related characteristics
FMEA
Our Focus is on Process FMEA
A structured approach to :
Identifying the way in which a process can fail to
meet critical customer requirements
Estimating the risk of specific causes with regard
to these failures
Evaluating the current control plan for preventing
these failures from occurring
Prioritizing the actions that should be taken to
improve the process
Concept
To identify ways the product or process can fail
and then plan to prevent those failures, utilizing
mistake proofing tools and techniques.
FMEA - Severity
FMEA - Occurance
FMEA - Detection
Control Plan
Control Plan
Control Plan
Control Plan
Control Plan
Control Plan & DCP
Control Plan & DCP
Control Plan & DCP
Dynamic Control Plan
Dynamic Control Plan
Dynamic Control Plan
Dynamic Control Plan
Dynamic Control Plan
Dynamic Control Plan
Dynamic Control Plan
Dynamic Control Plan
Dynamic Control Plan
Questions!!
Compiled: S.Karthik
