For Earth, For Life

r(tboto

Kubota FRP Johkasou,

Wastewater Treatment Plant

The Pinnacle of Water Tre atment Technology

,#'

tri\$B\\e
' -,,. ri, ' '
ilr' r!- "'
 Kubota's advanced water treatment technology
now delivered in a package
To meet water treatment requirements,lve, Kubota commit to offer the most optimal water treatment soluticns by
utilizing ali our technoklgies and knorv horv. That is our mission as one of Kubota, a leading player in the glabal and
Japan water treatrnent markets. Kubota now unveils a package incorporating its advanced water treatment engineering
expertise, r,vhich has been refined through many years of experience in building \,vater treatment plailts. Optirnal water
treatment solutions are available in locations and in sizes customers require. Kutrota's "plant package" is sure to seile
as the key concept of combined wastewater treatment tanks. Customers who are dedicated to building envircnmentally
friendly communities and lifestyles befitting the 2l st century choose Kuhota tanks.

Kubota FRP Johkasou, Wastewater Treatment Plant

Small-size Johkasou KJ KZ HCZ
This wastewater treatment tank is
Wffiffiffi
1.0*2.0(m3/day) non20mg/L T-N20mg/L 1.0*2.0{m3/day) BOD20mg/L
ffiffiffiffi
-i
2.8 0.0{ni3/day) BOD 20mg/L
designed for individual homes and
vacation homes to small-scale stores
and apartment buildings. lt is a -6*=:ffiry
standard product. & K.h.
{
trz
T4

Sedimentation-separation anaerobic Moving bed carrier filter process Sedimentation-separation anaerobic

filter moving bed process filter moving bed process

Large-size Johkasou
This wastewater treatment tank can be adapted to various uses, including large-scale plants, public facilities and apartment buildings.
It is custom-made according to the facility's demands.
Membrane Bioreactor Type Moving Bed Media Filter Type

Kubota's wastewater treatment tanks are used to preserve the environment in This type of wastewater treatment tank constitutes a compact water treatment
areas where sewage systems are rarely installed. Specifically, this is Kubola's $ystem. Since this type of tank adopts a moving bed media filter system and
proprietary membrane bioreactor system,where a highly-concentrated activated incorporates a flaw volume control function, it is ahle to perform stable water
sludge system is coupled with submerged fine-pore membranes to perform treatment for condominiums, stores, plants, and other large-scale buildings.
advanced water treatment. Treated waler can be reused, without post-treatment,
as llush water for toilet and spray water. K.HC.T K.HC.R

6',
ffiffiffiffi
10.0 .- 30.0(m3/day) BOD 20mgll 20.0 _ (m3/day) BOD 20mg/L
l#f -;i- r:lril
.,
i :-i-" 'l :rr-'" rr*'

KM.SG.NP
ffi*
.:

5.1 (m%aV)

ffi
BOD 5mg/1, COD 10mg/1, T-N 1Omg/L,T-P
'1mg/L
Peak-cut flow solid-liquid separation
anaerobic filter moving bed media
filter process
Flow equalization-type moving bed
media filter process
Kubota's Refined Expertise Catapults Clean Technology
to the Next Stage

I The pinnacle of water treatment technology,demonstrating

Submerged lvlembrane@ is a patented technology

highly advanced and stable water treatment performance that has been achieved through the combinati0n
of Kubota advanced water treatment technology
and its unique membrane technology.

Membrane Bioreactor System ,or",

iriJfSS' | KM-'G-NP

I Removal of T-N, T-P I Compact installation space

Since it processes high-concentration activated sludge, Since it processes high-concentration activated sludge,
it is easily possible to remove not only organic pollution no sedimentation tank or sludge thickening tank is
such as BOD, but also nitrogen. Phosphorus can he required. lnstallation space can be designed 30*60%
removed through direct coagulant dosing into the smaller compared with conventional systems.
nitrification tank.
Treated water
I Reusable treated water
Since treated water is discharged through small membrane pores (0.4 pm), treated
water is stable and with high quality effluent. Most microorganisms cannot pass through
the membrane, so treated water can be reused without the high-treatment facilities.
Conventional

KUBOTA Submerged Membrane Unit@

KUBOTA Submerged Membrane UniP
The KUBOTA Submerged Membrane Unit@ incorporates
microporous membranes made from polyolefin. Although fluids
smaller than the membrane's micropores can permeate the
membrane, contaminated ingredients cannot permeate it due to their
larger size. Furthermore, contaminants are pulled to the membrane
surface. Water flow created by aeration,and air bubbles contact the
membrane's surface and move upward while vibrating the surface.
This keeps the membrane surface always clean and prevents the
micropores from clogging.
Upward water flow

I Reducing tank size and stabilizing water treatment at the same time
means lower construction costs

Media flow filter method SiiJ',T,:'' | *o0"," KJ,Kz,Hcz,K-Hc-r,K-Hc-R

I ncnieving highly efficient treatment I For K-HC-T type, depth of inlet pipe can be
I with moving bed media I designed in the range GL-650-900 mm.
The moving bed tank employs a hollow cylindrical media lf manhole connection piping is used, a pump-up tank is
that is highly capable of retaining microorganisms. not required in the lowest range of inlet pipe depth,
GL-1200 mm. (@2500 tank)

=l
.ELE
.
ol6

'
"jl
I',

Filtermedia Moving bed media

Smooth-surJaced cylinder ( d Ze x 28 mm)
(d14-16 x 15 mm)
 Kubota FRP Johkasou, Wastewater Treatment Plant [Small-Size Johkasou)

Sedimentation-separation anaerobic filter mouing bed process

KJ
Flow rate
(m3/day)
N removal
1.0 - 2.0
oAll types of wastewater treatment tanks (johkasou) are designed shallow, with an overall height of 1,550 mm,
and a 50 mm veftical space between the bottom of the inflow and discharge pipes.
oEnvironmentally friendly with ability to eliminate BOD, nitrogen and suspended solids.
oSimple maintenance by using parts with enhanced visibility and operability, and without the need for backrrvash cleaning

I Cross-section perspective

Intluent
:::rll;;i;tr4@

Removalfor
trash tank

Disinfection tank

a- Sedimentation tank

Anaerobic filter bed tank

Moving bed tank

r Flow sheet lnfluent Effluent

fi@f=.zoms/t

& Ef-szors/t
GEI:rsrs/t

Recircu/alion

f SpeCif iCatiOn$ (inf. BoD 2oo ms/1, inrluent 12 hrs/dav) r Drawing example
Model KJ.5 KJ-7 KJ-l O

Flow rate (ms/day) 1.0 1.4 2.0

Length A 2,190 2,790 3,060

Dimensions
(mm)
width B 1j20 1,200 1,660

Height C 1,550 1,550 1,550

Manhole 0450 2 1

number
0600 2 1 2

lnf.eff.pipe dia. (mm) 0100

Air pipe dia. (mm) 013
Removal for trash tank '1.504
0.752 1.058

Anaerobic filter bed tank 0.753 1.053 1 .510

Capacity Moving bed tank 0.469 0.626 0.899

(m') Sedimentation tank 0.320 0.461 0.705

Disinfection tank 0.021 0.021 0.021

Total capacity 2.315 3.219 4.639

Blower air flow rate (L/min) 60 80 120

The company reserves the right to change the above specifications without notice, @2015 Kubota Corporation
 Kubota FRP Johkasou, Wastewater Treatment Plant [Small-Size Johlamul

Moving bed carrier filter process

Flow rate

KZ 1.0
(m3/day)

- 2.0
N removal

oOne more step in space-saving installation

The tank in itself is the smallest design in the world. lt can be built without having to chose a place,
and even with a small excavation space, it will be labour-saving and make construction quicker.
oAll-in-one air-piping unit blower without timer
I Cross-section perspective
lnlluent
"i%4

Disinfection tank

Aerobic filter tank Moving carrier filter tank

Moving bed tank

Anaerobic filter tank

Treated water tank

r FIow sheet Circu/alion transfer

Aerobic circu/atrbn

f SpeCifiCatiOn$ (inf. BoD 200 ms/1, inrluent 12 hrs/dav) I Drawing example

Model KZ-5 KZ-7 KZ-10
Flow rate (msiday) 1.0 1.4 2.0
Length A 1,580 2,120 2,790
Dimensions
(mm)
width B 980 980 1,200
Height C 1,525 1,525 1,550

Manhole 4450 1 3 2
number 0600 1 1

lnf.eff.pipe dia. (mm) 0100

Air pipe dia. (mm) 013
Aerobic filter tank 0.105 0.146 0.208
Sedimentation separation tank 0.432 0.605 0.650
Anaerobic filter tank 0.520 0.738 1.053

Capacity Moving bed tank 0.205 0.285 0.432

(m') Moving carrier filter tank 0.067 0.094 0.130
Treated water tank 0.054 0.072 0.525
Disinfection tank 0.015 0.015 0.021
Total capacity 1.406 1.955 3.219
Blower air flow rate (Umin) 60 80 120

The company reserves the right to change the above specifications without notice. @2015 Kubota Corporation
 Kubota FRP Johkasou, Wastewaler Treatment Equipment lMiddle-Size Johkasou]

Sedimentation-separation anaerobic filter mouing bed process

Flow rate

HCZ 2.8
(m3/day)

- 10.0
N removal

o Compact design reduced amount of excavation and construction cost.

o Blower piping is one line, so installation became smooth.
o Removal of Nitrogen as well as BOD is also possible.
o The inner structure became simple, so trouble is little and maintenance is easy.

I Cross-section perspective
l

Inlluent
"F Effluent
;ti$-@
Removalfor
trash tank

Disinfection tank

Anaerobic filter bed tank Moving bed tank

I Flow sheet lnfluent Effluent

f
il
fl
E@f<zonstz
l

Elszong/t

W GEJ<tsngtt

ffiddffi M
#
ffi w' r.&"d {4,",wfff;rriffi
ffi*66ffi Becircu/alion
Becrrcu/at

f SpeCifiCatiOn$ (inr' BoD 200 ms/1, inrluent 12 hrs/dav) I Drawing example

Model HCZ-21 HCZ-30 HCZ.40 HCZ-50

Flow rate (me/day) 4.2 6.0 8.0 10.0

Length A 3,255 3,685 4,780 5,760

Dimensions
(mm)
width B 1,870 2,000 2,000 2,000

Height C 1,950 2,180 2,180 2,180

Manhole 0450 4 1 2 2
number
0600 2 2 2

lnf.eff.pipe dia. (mm) a 00

Air pipe dia. (mm) 020

Removal for trash tank 2.366 3.395 4.503 5.626

Anaerobic filter bed tank 2.372 3.380 4.509 5.626

Capacity Moving bed tank 1.082 1.542 2.054 2.570

(m') Sedimentation tank 0.481 0.737 1.046 1.046

Disinfection tank 0.044 0.078 0.105 0.105

Total capacity 6.345 9.132 12.217 14.973

Blower air flow rate (Umin) 150 200 300 350

The company reserves the right to change the above specifications without notice. @2015 Kubota corporation
 Membrane bioreactor (MBR) process

KM.SG.NP
Flow rate
(m3/day)
N/P removal
5.1-
o Capable of removing nitrogen and phosphorus by means of
membrane separation + recycling-type high concentration Submerged Membraneo is a patented technology
that has been achieved through the combination
activated sludge method + coagulation dephosphorization method of Kubota advanced water treatment technology
and its unique membrane technology.

I Cross-section perspective

Equalization tank Denitrification tank

Fine screen Coagulant dosing
lnfluent Effluent
@b

Aerated screen

Effluent pump tank

srudse storase tank -
il,:H1".:i:ixl- Blower Disinfection tank

I Flow sheet
EiDD*'
"s*'**- -" ";.,,,.',*,*4 :::

ffir ffifw
/
P.,i W @=namsfl.
ElSronstt

W#,
f
L
Supernatant !i,i Excess s/udge lransfer
@Submerged pump (BPermeate pump
lTIm PAC (coagulant) dosing system

IfiEIitIillTf Methanol (carbon source for

denitrification) dosing system
XCOD is CODrrlrn

f SpeCifiCatiOng (inf. BoD 2oo ms/1, influent 12 hrs/day)

Flow rate m3/day 20 40 100 200

Tank size (02,500 x 2,800H) L (mm) 8,550 6,100 + 7,950

+
7,350 + 8,450
7,350 + 8,500
8,250 + 8,250 + 6,950 + 7,700
+ 8,250 + 8,300 + 6,900 + 7,700

Rated power (200V) KW 4.0 4.7 8.8 14.9

o Size (mm)
6,600

3,600

9,1 50 18,200 33,250 33,700

The company reserves the right to change the above specifications without notice. @201 5 Kubota corporation
 Kubota FRP Johkasou, Wastewaler Treatment Plant (Large-Size Johkasd

Peak-cut flow solid-liquid separation anaerobic Iilter moving bed media filter process

K.HC-T
Flow rate
(m3/day)

10.0 - 30.0
o Capable of handling up to 148 persons (29.6 m'/day) with one tank
o The capacity of the solid-liquid separation tank can be increased as a customization
measure against high BOD load wastewater.
I Cross-section perspective
lnlet baffle Equalization part Effluent pump tank
Effluent
lnlluent ;rl.:try@"

t
I
1..,.--
t:
l

Solid-liquid
separation tank
Moving bed tank

Anaerobic filter bed tank Carrier filter tank & Disinfection tank
treated water tank

I Flow sheet
,Ip!,{-!'4p*?A,*,,, Effluent

E@f zoms/t

An/ift punp, circu/a tion. back wash @submerged pump

EE Peak-cut flow equalization part

f SpeCifiCatiOn$ (inf. BoD 2oo mg/1, influent 12 hrs/dav)

Flow rate m3/day 10 15 20 30

Tank size (02,500 x 2,800H) L (mm) 5,500 6,600 8,1 50 7,650+ 3,950

Rated power (380V) KW 1.20 1.20 1.55 1.55

Tank size (02,050 x 2,200H) L (mm) 6,650 9,050 7,800+3,850 8,325+ 8,325

Rated power (380V) KW 1.55 1.55 1.55 2.30

o Size (mm) : ln case of @2,500 o Size (mm) : ln case of O2,050 r02,050

-l-/L-----]_ l:E l- :.0!9r!JoL
15m'/day l/ \llEF [P-:-115
r t- ,l,l l/
(,FlElt)- \r+EY

6,100 7,200 8,750 12,700 7,150 9,550 12,650 17,650

,
/
\/ Z,//lr/////,2,// I sECroNl
'l'l \/
--1,//r/2,2,72,/2,/z//l
Container transportation size for
special requirement

The company reserves the right to change the above specifications without notice. O2015 Kubota corporation
 Kubota FRP Johkasou, Wastewater Treatment Plant llarge-Size Johhmul
Flow equalization-type moving bed media filter process

K.HC-R
Flow rate
(m3/day)

20.0 -
o Achieves stable treatment with the flow control function + moving bed carrier filter process
o Adaptable to various building applications by changing the flow control ratio

I Cross-section perspective
Aerated screen Moving bed tank Effluent pump tank

Etfluent

Equalizationtank Sludgethickening- Disinfection tank

Storage tank
Blower

I Flow sheet So/enoid

ta/ye

lnfluent //, Effluent

@Submerged pump
Supernatanl
Ah/iftpunp, back wash

f SpeCifiCatiOn$ (inr. BoD 200 mg/1, influent 12 hrs/dav)

Flow rate m3/day 20 70 100

Tank size (02,500 x 2,800H) L (mm) 6,050 7,450 7,250+8,050 1 0,000+6,100+5,400

Rated power (380V) KW 2.55 2.55 3.40 3.50

Tank size (O2,050 x 2,200H) L (mm) 7,950 10,700 4,150+9,650+9,650 9,200+ 10,650
+5,850+ 7,250
Rated power (380V) KW 2.55 2.55 4.55 4.55
r02,050
o Size (mm) : ln case of @2,500 o Size (mm) : ln case of @2,050
6,600
5,600
3,600
3,000

6,650 8,050 12,600 16,400 11,200 17,450 25,050

30m'/day 70m3lday

The company reserves the right to change the above specifications without notice. 0201 5 Kubota corporation
I Large-size Johkasou Drawing Example
x ( lor @2,050 tank size
)
Size (mm)

Plan drawing

O
ro
NI
OL
o1
cr) I

O
o
-
O
nf_ cf)

O
o
(o
cf)

D13 @ 200 double

Size (mm)

B-B cross-section bar arrangement drawing A-A cross-section bar arrangement drawing
(lncluding 300mm manhole extention unit) (lncluding 300mm manhole extention unit)
D13 @ 200 Dl3 @ 200

o
rO
ro
C!
o
ro
(r)
CY)

D13 @ 200 D13 @ 200

I Large-size Johkasou Machine Room

ffi ffi-@
*=)p".ft

re
Submerged pump Rotary-type blower
/
,-\
g/

Roots-type bower
'.&
 lation Example

Kubota's FRP Johkasou in use around the world

O Overseas transportation OSaudi Arabia: Water recycling

Container type niliEl KM-SG-N P lElllrit?lll 530 m./day

OVietnam: for Factory sewage OVietnam: for Factory sewage

llllllEl K-HC-R EilinfA?lr 80 m.raay IuEtr K-HC-T lEtlllrzu l2m"Hav

OVietnam: for Hospital sewage OVietnam: for lndividual residence sewage

rflilI-lt K-HC-R EEEEd SOm,/oay niliEI HS-$P EtrEE 1.Qmvoay

10
 W ater

Food

Kubota Continues Support for Global

"Food, Water and Environment"
Now and in the Future
Kubota's 125 years of history has been one of facing up to social challenges.
Our commitments-Creating a better social foundation and Supporting people's day-to-day
lives-have never changed from our establishment until today,125 years later.
"For Earth, For Life"
Kubota will continue making every effort to support
people's smiles and rich day-to-day lives in the future
by contributing globally to addressing
common issues we all face:
o''Watef
"Food," ," and "Environment""

Environment

ffi
KUBOTA Corporation
Johkasou Business Unit
Osaka Head office: Hanoi Representative Off ice:
1-2-4T,Shikitsuhigashi, Naniwa-ku, Osaka 556-8601, Japan Floor 7, 109 Bui Thi Xuan Hai Ba Trung District, Hanoi, Vietnam

Tokyo Head office:

3-10, Nihombashi-Hongokucho, 3-Chome, Chuo-ku Tokyo 1 03-0021 , Japan

URL http ://www. ku bota-q lobal. net @kubota.com Cat.No.C-OKJE01 Printed in Japan '16.9.1 .STD.JP