201511210144368631
201511210144368631
201511210144368631
User's Manual
V1.00
2012.4
Wuhan China
Series HSV‐180AD AC Servo Amplifier User's Manual
CONTENTS
1SAFETY PRECAUTIONS ................................................................................................................... 4
2 OVERVIEW.................................................................................................................................. 11
4 INSTALLATION ............................................................................................................................ 40
1
Series HSV‐180AD AC Servo Amplifier User's Manual
5 WIRING ...................................................................................................................................... 61
2
Series HSV‐180AD AC Servo Amplifier User's Manual
3
Series HSV‐180AD AC Servo Amplifier User's Manual
1Safety Precautions
Thank you very much for buying AC Servo Amplifier, HSV-180AD AC Servo
Amplifier and servo motor are applicable to the general industrial environment,
not to the strong vibrating environment. Pay attention to the followings:
It is inapplicable to the medical equipment which related to life safety .
The Servo Amplifier is not water proof. It must be avoid moisture and direct
sunlight.
Do not perform any change to the Servo Amplifier and motor.
Before installation and wiring, read through this manual. Before operation,
understand the safety information, safety precautions and operating instruction of
this equipment.
Symbols of safety precautions are displayed on the front panel of the Servo
Amplifier.
Figure 1-1 Symbol of safety precaution for HSV-180AD-035,050,075
4
Series HSV‐180AD AC Servo Amplifier User's Manual
Danger
! Caution
5
Series HSV‐180AD AC Servo Amplifier User's Manual
! Caution
! Caution
6
Series HSV‐180AD AC Servo Amplifier User's Manual
3. Wiring
Danger
! Caution
Confirm whether the power voltage of the main AC circuit is subject to the
rated voltage of the Servo Amplifier .
Failure to follow this instruction could result in injury and fire hazard.
7
Series HSV‐180AD AC Servo Amplifier User's Manual
! Caution
调试运行
Danger
Do not remove or modify anything when the external wirings are made, or
the power is on.
Failure to follow this instruction could result in electric shock.
Do not approach to the machine on the trial-operations, after resetting of the
Servo Amplifier (Take physical safety into consideration when perform
electrical and mechanical design).
Arrange an external emergency stop device.
Failure to follow this instruction could result in injury.
8
Series HSV‐180AD AC Servo Amplifier User's Manual
! Caution
Before operating, reconfirm some information such as the use range of the
motor and machines.
Failure to follow this instruction could result in injury.
Do not touch the machine while operating or just cut off the power, because
the radiator, brake resistor motor etc. may be at high temperature.
Failure to follow this instruction could result in burn.
If necessary, arrange external brake. Do not touch the machine.
Failure to follow this instruction could result in injury.
Do not check signal while operating to avoid damage to the equipment.
5. Troubleshooting
Danger
Do not remove wiring within 5 minutes nor touch terminals after power-off
of the Servo Amplifier , because the high voltage will last for a while.
Failure to follow this instruction could result in electric shock.
Operations (such as wiring, installation, operation, remove and maintenance)
must be performed by the specified professional personnel.
Failure to follow this instruction could result in electric shock and damage to
the Servo Amplifier .
! Caution
9
Series HSV‐180AD AC Servo Amplifier User's Manual
The control circuit board adopts the CMOS IC. When maintaining, do not
touch it directly with your fingers, because electrostatic induction could
damage the control circuit board.
6. System Configuration
! Caution
The rated torque of the servo motor must be larger than continuous effective
load torque. Otherwise, the servo motor could be damaged by long-time
overload operation.
The ratio of load inertia and servo motor inertia must be less than the
recommended value.
Make sure that the motor is properly matching the Servo Amplifier .
Failure to follow this instruction could result in damage of the equipment.
7. Others
Danger
10
Series HSV‐180AD AC Servo Amplifier User's Manual
2 Overview
Series HSV-180AD AC Servo Amplifier is a new generation of full digital AC
servo amplifier developed by Wuhan Huazhong Numerical Control Co., Ltd..
This product features high performance, compact structure, easy-to-use operation,
and high reliability.
2.1 Introduction
11
Series HSV‐180AD AC Servo Amplifier User's Manual
13
Series HSV‐180AD AC Servo Amplifier User's Manual
3 Order Information
14
Series HSV‐180AD AC Servo Amplifier User's Manual
15
Series HSV‐180AD AC Servo Amplifier User's Manual
16
Series HSV‐180AD AC Servo Amplifier User's Manual
17
Series HSV‐180AD AC Servo Amplifier User's Manual
18
Series HSV‐180AD AC Servo Amplifier User's Manual
2、Figure 3-3 Dimension and size of HSV-180AD-035, 050, 075 (with auxiliary
devices Unit: mm)
19
Series HSV‐180AD AC Servo Amplifier User's Manual
20
Series HSV‐180AD AC Servo Amplifier User's Manual
21
Series HSV‐180AD AC Servo Amplifier User's Manual
22
Series HSV‐180AD AC Servo Amplifier User's Manual
23
Series HSV‐180AD AC Servo Amplifier User's Manual
24
Series HSV‐180AD AC Servo Amplifier User's Manual
25
Series HSV‐180AD AC Servo Amplifier User's Manual
Item Description
Magnetic material ● Super high coercively rare earth permanent magnetic
Insulation level material.
● Class F insulation level
When the environmental temperature is +40℃, the rotor
winding temperature can reach 100 K ( T=100 K). Class
H or Class C insulation level is optional, in which case
the rotor
Feedback system Winding temperature can reach 125 K or 145 K
respectively.
● Standard: square-wave optic-electrical encoder (with
U, V, and W signal)
Options:
Resolver, used in the environment with big vibration
Temperature and impacts
protection Sine and cosine optic-electrical encoder, which
resolution can reach 220
Absolute encoder
● Positive temperature coefficient (PTC) thermistor
When the temperature is 20°, the resistance cannot
greater than 250 Ω (R ≤ 250 Ω).
Option: Heat-sensitive switch
Temperature positive temperature coefficient(PTC) thermistor
protection
Types of mounting ●MB5
Protection level Options: IMV1, IMV3, and IMB35 IMB5
Cooling ●IP64
Options: IP 65 and IP67
Surface paint ●Natural cooling
●Flat grey paint
Options: customized paint
Bearing ●Double row deep groove ball bearing
Radial shaft seal ●Drive shaft seal
Shaft ●Standard:
Type a: Plain shaft, no keys
Option:
Type b: Shaft with keyway, keys, or customized
shaft
26
Series HSV‐180AD AC Servo Amplifier User's Manual
Vibration level& ●N
Rotation accuracy Options: R and S
●N
Option: R and S
Noise GK603≤55dB(A); GK604≤55dB(A);
GK605≤60dB(A); GK606≤65dB(A);
GK607≤65dB(A); GK608≤70dB(A);
GK610≤70dB(A); GK613≤70dB(A);
GK618≤76dB(A);
Connection ●Socket connector (GK603-GK610)
Option: Outlet box (GK603-GK610)
●Outlet box (GK613 or a later version)
Option: Socket connector
Options ●Maintenance-free high-reliability permanent magnet
safe brake (made in Germany)
●High-precision planetary gear reducer or other reducers
27
Series HSV‐180AD AC Servo Amplifier User's Manual
Table 3-4 Technical specification of series GK6 AC permanent magnet servo motor
1. Natural cooling:
Type Rated Static Phase Rotational Weight Adaptive
Speed Torque Current Inertia Kg AC Servo
¯4 2
r/min M0 I0 10 Kgm Amplifier
Nm A /Overload Ratio
GK6062‐6AC61 2000 3.8 HSV‐180AD‐035/5.7
7.5 12.9 12.8
GK6062‐6AF61 3000 5.7 HSV‐180AD‐035/3.8
GK6063‐6AC61 2000 5.6 HSV‐180AD‐035/3.9
11 17 14.5
GK6063‐6AF61 3000 8.3 HSV‐180AD‐035/2.6
GK6065‐6AC61 2000 6.2 HSV‐180AD‐035/3.5
15 23.4 17.8
GK6065‐6AF61 3000 9.1 HSV‐180AD‐035/2.4
GK6072‐6AC61 2000 3.8 HSV‐180AD‐035/5.7
7.5 12.9 12.8
GK6072‐6AF61 3000 5.7 HSV‐180AD‐035/3.8
GK6073‐6AC61 2000 5.6 HSV‐180AD‐035/3.9
11 17 14.5
GK6073‐6AF61 3000 8.3 HSV‐180AD‐035/2.6
GK6075‐6AC61 2000 6.2 HSV‐180AD‐035/3.5
15 23.4 17.8
GK6075‐6AF61 3000 9.1 HSV‐180AD‐035/2.4
GK6080‐6AC61 2000 6.8 HSV‐180AD‐035/3.2
16 26.7 16.5
GK6080‐6AF61 3000 10.2 HSV‐180AD‐050/2.7
GK6081‐6AA61 1200 6.1 HSV‐180AD‐035/3.6
GK6081‐6AC61 2000 21 10 35.7 19.5 HSV‐180AD‐050/2.8
GK6081‐6AF61 3000 15 HSV‐180AD‐075/2.8
GK6083‐6AA61 1200 8.1 HSV‐180AD‐035/2.7
GK6083‐6AC61 2000 27 13.3 44.6 22.5 HSV‐180AD‐075/3.1
GK6083‐6AF61 3000 20 HSV‐180AD‐100/2.8
GK6085‐6AA61 1200 9.9 HSV‐180AD‐050/2.8
GK6085‐6AC61 2000 33 16.5 53.5 25.5 HSV‐180AD‐075/2.5
GK6085‐6AF61 3000 24.8 HSV‐180AD‐100/2.3
GK6087‐6AA61 1200 11.1 HSV‐180AD‐050/2.5
GK6087‐6AC61 2000 37 18.5 62.4 28.5 HSV‐180AD‐075/2.3
GK6087‐6AF61 3000 27.8 HSV‐180AD‐150/3
GK6089‐6AA61 1200 12.6 HSV‐180AD‐050/2.2
GK6089‐6AC61 2000 42 21 71.3 31.5 HSV‐180AD‐100/2.7
GK6089‐6AF61 3000 31.5 HSV‐180AD‐150/2.7
GK6100‐8AA61 1200 4.7 HSV‐180AD‐035/4.6
GK6100‐8AB61 1500 5.9 HSV‐180AD‐035/3.7
18 57.2 21
GK6100‐8AC61 2000 7.8 HSV‐180AD‐035/2.8
GK6100‐8AF61 3000 11.7 HSV‐180AD‐050/2.4
GK6101‐8AA61 1200 7.0 HSV‐180AD‐035/3.1
GK6101‐8AB61 1500 8.8 HSV‐180AD‐035/2.5
27 89.5 26
GK6101‐8AC61 2000 11.7 HSV‐180AD‐050/2.4
GK6101‐8AF61 3000 17.5 HSV‐180AD‐075/2.4
29
Series HSV‐180AD AC Servo Amplifier User's Manual
30
Series HSV‐180AD AC Servo Amplifier User's Manual
2. Forced cooling
Type Rated Static Phase Rotational Weight Adaptive
Speed Torque Current Inertia Kg AC Servo
¯4 2
r/min M0 I0 10 Kgm Amplifier
Nm A /Overload Ratio
GK6100‐8SA61 1200 6.0 HSV‐180AD‐035/3.6
GK6100‐8SB61 1500 7.5 HSV‐180AD‐035/2.9
23 57.2 21
GK6100‐8SC61 2000 10.0 HSV‐180AD‐050/2.8
GK6100‐8SF61 3000 14.9 HSV‐180AD‐075/2.8
GK6101‐8SA61 1200 9.3 HSV‐180AD‐035/2.4
GK6101‐8SB61 1500 11.7 HSV‐180AD‐050/2.4
36 89.5 26
GK6101‐8SC61 2000 15.6 HSV‐180AD‐075/2.7
GK6101‐8SF61 3000 23.3 HSV‐180AD‐100/2.4
GK6103‐8SA61 1200 12.5 HSV‐180AD‐050/2.2
GK6103‐8SB61 1500 15.7 HSV‐180AD‐075/2.7
48 121.5 30
GK6103‐8SC61 2000 20.9 HSV‐180AD‐100/2.7
GK6103‐8SF61 3000 31.3 HSV‐180AD‐150/2.7
GK6105‐8SA61 1200 15.6 HSV‐180AD‐075/2.7
GK6105‐8SB61 1500 60 19.3 HSV‐180AD‐100/2.9
153.5 34
GK6105‐8SC61 2000 26.0 HSV‐180AD‐100/2.2
GK6105‐8SF61 3000 40.8 HSV‐180AD‐200/2.7
GK6107‐8SA61 1200 18.2 HSV‐180AD‐075/2.3
GK6107‐8SB61 1500 22.8 HSV‐180AD‐100/2.5
70 185.5 38
GK6107‐8SC61 2000 30.3 HSV‐180AD‐150/2.8
GK6107‐8SF61 3000 45.4 HSV‐180AD‐200/2.4
GK6109‐8SA61 1200 23.8 HSV‐180AD‐100/2.4
GK6109‐8SB61 1500 29.7 HSV‐180AD‐150/2.8
90 233.5 45
GK6109‐8SC61 2000 36.3 HSV‐180AD‐150/2.3
GK6109‐8SF61 3000 54.4 HSV‐180AD‐300/3
GK61011‐8SB61 1500 36.6 HSV‐180AD‐150/2.3
115 270.7 57
GK61011‐8SC61 2000 49 HSV‐180AD‐200/2.3
GK6130‐8SW61 500 7.5 HSV‐180AD‐035/2.9
GK6130‐8SV61 750 11 HSV‐180AD‐050/2.5
GK6130‐8SE61 1000 15 HSV‐180AD‐075/2.8
75 451 53
GK6130‐8SA61 1200 18 HSV‐180AD‐075/2.3
GK6130‐8SB61 1500 23 HSV‐180AD‐100/2.4
GK6130‐8SC61 2000 30 HSV‐180AD‐150/2.8
31
Series HSV‐180AD AC Servo Amplifier User's Manual
32
Series HSV‐180AD AC Servo Amplifier User's Manual
33
Series HSV‐180AD AC Servo Amplifier User's Manual
45°
22.5
GK6013 98.5
30-0.021
8-0.009
+0
+0
GK6015 133.5
46
4- 4.5 R3
K EQS
70 GK6023 149.5
120.5
45°
27
GK6025 140.5 169.5
14-0.011
50-0.025
0
0
K(K') 4- 5.7 R4
EQS
3 90
GK6032 169.5 200.5
45°
31
19-0.013
70-0.03
0
0
K(K') 4- 6 R5
EQS
35
19+0.015
15
+0.002
40
80-0.03
0
K(K') EQS
34
Series HSV‐180AD AC Servo Amplifier User's Manual
35
Series HSV‐180AD AC Servo Amplifier User's Manual
50
GK6101 263.5 263.5
38 +0.018
4 5°
+0.002
15
180-0.04
80
215 GK6105 315.5 315.5
4 4- 14
GK6107 341.5 341.5
0
EQS
24
K(K')
GK6109 380.5 380.5
Type K 1 (mm)
GK610( Forced cooling type ) Outline dimension drawing
GK6100( FORCED ) 336.5
K
4- 14 45°
4 EQS GK6101( FORCED ) 362.5
GK6103( FORCED ) 388.5
(122)
+0.018
38 +0.002
80 GK6105( FORCED ) 414.5
180-0.04
220
0
196
288
260
GK6135 593.5 42 45 12
0
10 b
90 GK6137 633.5 42 45 12
GK6138 658.5 55 59 16
350
h 300 GK61310 683.5 55 59 16
4 5°
36
Series HSV‐180AD AC Servo Amplifier User's Manual
37
Series HSV‐180AD AC Servo Amplifier User's Manual
Note:If the motor without the brake or internal thermistor, the corresponding pin is
empty.
38
Series HSV‐180AD AC Servo Amplifier User's Manual
39
Series HSV‐180AD AC Servo Amplifier User's Manual
4 Installation
After receiving products, users must check the items as the following table.
Item Reference
Whether the product is Check the product appearance to make sure that the
damaged product is not damaged during transportation.
Whether the product type Check and make sure the type of the Servo Servo the
is in accordance with that Servo Amplifier and motor is in accordance with that
in order in order
Whether the accessories Check the packing list and make sure that the
are complete accessory type and quantity is correct.
Whether the motor shaft
Check and make sure that the motor shaft can be
can be easily turned by
easily turned by hand, except motors with brakes.
hand
If there are any problems, contact directly with the applier or our company.
Warning
● Do not install the Servo Amplifier which are damaged or with incomplete
parts.
● The Servo Amplifier must be matched with the compatible servo motor.
● Do not touch the servo motor shaft directly, which can cause corrosive.
4.2.2 Humidity
Air relative humidity is equal or less than 90%. No condensation.
40
Series HSV‐180AD AC Servo Amplifier User's Manual
4.2.3 Altitude
The Servo Amplifier must be installed below 1000m altitude. If over 1000m
altitude, de-rating required.
4.2.5 Water
The Servo Amplifier cannot be installed in the water spray or condensation
location.
41
Series HSV‐180AD AC Servo Amplifier User's Manual
Warning
The Servo Amplifier must be installed in the electric cabinet with fine
protective function.
The Servo Amplifier must be installed in accordance with the specified
direction and interval to ensure enough cooling.
The Servo Amplifier cannot be installed near combustibles that may cause fire
hazard.
42
Series HSV‐180AD AC Servo Amplifier User's Manual
Figure 4-1 Wall installation of HSV-180AD-035, 050, 075 Servo Amplifier (without
auxiliary devices)
43
Series HSV‐180AD AC Servo Amplifier User's Manual
Figure 4-2 Wall installation of HSV-180AD- 035, 050, 075 Servo Amplifier (with
auxiliary devices)
44
Series HSV‐180AD AC Servo Amplifier User's Manual
Figure 4-3 Installation diagram of HSV-180AD- 035, 050, 075 (with external heat
sink)
45
Series HSV‐180AD AC Servo Amplifier User's Manual
Figure 4-4 Installation interval of HSV-180AD- 035, 050, 075 Servo Amplifier
(Wall installation)
46
Series HSV‐180AD AC Servo Amplifier User's Manual
Figure 4-5 Installation interval of HSV-180AD- 035, 050, 075 single Servo Amplifier
47
Series HSV‐180AD AC Servo Amplifier User's Manual
48
Series HSV‐180AD AC Servo Amplifier User's Manual
3. Cooling
In the electric cabinet, there must be air blew through the radiator to prevent the
ambient temperature of the Servo Amplifier from overheating.
2
447.
95
install with 4 M5×16 screws
49
Series HSV‐180AD AC Servo Amplifier User's Manual
Figure 4-8 Wall installation diagram for external heat sink of HSV-180AD- 100, 150
Servo Amplifier
443
×16 screws
install with 4 M5
146
50
Series HSV‐180AD AC Servo Amplifier User's Manual
Figure 4-9 Wall installation diagram of HSV-180AD- 100, 150 Servo Amplifier (with
auxiliary devices)
>100
RS232
XS1
ENCODER2
XS2
ENCODER1
XS3
>100 >100
COMMAND
XS4
I/O
XS5
>100
>370mm
51
Series HSV‐180AD AC Servo Amplifier User's Manual
>100
RS232
XS1
ENCODER2
XS2
ENCODER1
XS3
>100 >100
COMMAND
XS4
I/O
XS5
>100
>250mm
52
Series HSV‐180AD AC Servo Amplifier User's Manual
RS232
RS232
RS232
XS1
XS1
XS1
ENCODER2
ENCODER2
ENCODER2
XS2
XS2
XS2
ENCODER1
ENCODER1
ENCODER1
XS3
XS3
XS3
COMMAND
COMMAND
COMMAND
XS4
XS4
XS4
I/O
I/O
XS5
XS5
I/O
XS5
3. Cooling
In the electric cabinet, there must be air blew through the radiator to prevent the
ambient temperature of the Servo Amplifier from overheating.
54
Series HSV‐180AD AC Servo Amplifier User's Manual
Figure 4-13 Wall installation diagram for external heat sink of HSV-180AD- 200,
300,450 Servo Amplifier(without auxiliary devices)
55
Series HSV‐180AD AC Servo Amplifier User's Manual
56
Series HSV‐180AD AC Servo Amplifier User's Manual
57
Series HSV‐180AD AC Servo Amplifier User's Manual
58
Series HSV‐180AD AC Servo Amplifier User's Manual
Warning
Do not knock the motor or encoder so as to prevent the motor
from oscillation or impact.
When carrying the motor, do not drag the motor shaft,
leading-out wire or encoder.
Do not overload motor shaft, otherwise the motor may be
damaged.
The motor must be firmly installed and prevent loosening.
59
Series HSV‐180AD AC Servo Amplifier User's Manual
60
Series HSV‐180AD AC Servo Amplifier User's Manual
5 Wiring
Warning
Wiring and wiring inspection personnel must have required
capabilities.
● Wiring and wiring inspection personnel must wait 5 minutes after
power off for all wiring or wiring check to prevent from
electronic shock.
Caution
● Must be wiring in accordance with the terminal voltage and the
polarity to prevent from equipment damage or personal injury.
● The Servo Amplifier and servo motor must be reliably grounded.
Do not directly hammer at the motor shaft when connect or
disconnect its mechanic part to protect encoder from being
damaged.
● Try to align the motor shaft to the optimum level to prevent from
oscillation or bearing damage.
5.1 connectors
61
Series HSV‐180AD AC Servo Amplifier User's Manual
62
Series HSV‐180AD AC Servo Amplifier User's Manual
Figure 5-2 shows the interface configuration of HSV-180AD. In the figure, XT1
and XT2 are the terminal blocks; XS1 is a DB9 socket; XS2, XS3, and XS4 are
high-density sockets; XS5 is a wiring terminal.
Figure 5-2 Interface configuration of HSV-180AD
XS1 RS232
Communication interface
Th ENCODER1Servo
XS3 i ti t f motor
encoder input interface
XS4 COMMAND
Command input / output
interface
63
Series HSV‐180AD AC Servo Amplifier User's Manual
XS1 RS232
Communication interface
Th i ti t f
XS3 ENCODER1Servo motor
encoder input interface
64
Series HSV‐180AD AC Servo Amplifier User's Manual
Terminal
NO. Signal Function
Symbol
1 220B
Reserved
2 220A
Ground Ground terminal, and the ground resistance is
3 PE
terminal less than 4Ω
4 L3 Three-phrase Main circuit power supply input terminal
5 L2 main circuit Three phrase AC380V/ 50Hz
power input Note:
6 L1
terminal Do not connect to the output terminal U, V, W.
65
Series HSV‐180AD AC Servo Amplifier User's Manual
Terminal
NO. Signal Function
Symbol
Ground Ground terminal, and the ground resistance is
1 PE
terminal less than 4Ω
2 L3 Three-phrase Main circuit power supply input terminal
3 L2 main circuit Three phrase AC380V/ 50Hz
power input Note:
4 L1
terminal Do not connect to the output terminal U, V, W.
Terminal
NO. Signal Function
Symbol
Build-in 70Ω/500W braking resistors.
If only use the braking resistor, the
1 P terminal P and BK must be disconnected to
Connection avoid short-circuit.
terminal for If an external braking resistor is used,
terminal P and BK must be connected to an
external external braking resistor.
2 BK braking resistor Note:
Terminal P and BK cannot be shorted.
Otherwise, the Servo Amplifier may be
damaged.
3 U Three-phrase
output terminal It must be linked to the motor U, V, and W
4 V
of the Servo terminals correspondingly.
5 W Amplifier
Ground Ground terminal
6 PE
terminal Ground resistance is less than 4Ω
Ground terminal
Ground Ground resistance is less than 4Ω
terminal Servo Amplifier housing ground terminal
66
Series HSV‐180AD AC Servo Amplifier User's Manual
Terminal
NO. Signal Function
Symbol
1 220A single-phra
single-phrase input terminal of main circuit power
se input
AC220V/50Hz
terminal of
Main circuit power supply input terminal
2 220B control
Three phrase AC380V/ 50Hz
power
Termina
NO. Signal Function
l Symbol
1 L3 Three-phrase Main circuit power supply input terminal
main circuit Three phrase AC380V/ 50Hz
2 L2
power input Note:
3 L1 terminal Do not connect to the output terminal U, V, W.
Ground Ground terminal
4 PE
terminal Ground resistance is less than 4Ω
Terminal P and BK is used to DC current input or
Positive an external braking resistor.
5 P Of Note:
generator Terminal P and BK cannot be shorted. Otherwise,
the Servo Amplifier may be damaged.
Terminal P and BK is used to DC current input
Negative of Note:
6 N
generator Terminal P and BK cannot be shorted. Otherwise,
the Servo Amplifier may be damaged.
67
Series HSV‐180AD AC Servo Amplifier User's Manual
68
Series HSV‐180AD AC Servo Amplifier User's Manual
71
Series HSV‐180AD AC Servo Amplifier User's Manual
72
Series HSV‐180AD AC Servo Amplifier User's Manual
18 1
36 19
Figure 5-12 Plug of XS4 command input/output interface plug (looking from the
plug)
1 18
19 36
18 16 14 12 10 8 6 4 2
17 15 13 11 9 7 5 3 1
36 34 32 30 28 26 24 22 20
35 33 31 29 27 25 23 21 19
75
Series HSV‐180AD AC Servo Amplifier User's Manual
Note:
1、 Two common wiring example,IN means input point:(EN,ALM_RST,
FWD,REW,INC_Sel1,INC_Sel2,Mode_SW,ORN)
2、The COM signal of the XS4 command input/output interface must be connected to
the power ground of the external DC24V power supply. Otherwise, the Servo
Amplifier may work improperly.
3、The Darlington transistor is served as the output transistor which needs to be
connected to a relay or an optical coupler.The external power supply is provided by
users. Make sure that the polarity is not reversed. Otherwise, it may damage the Servo
Amplifier.
4、XS4 command input / output interface of the COM signal must be connected with
the ground signal of external DC24V,otherwise Servo Amplifier cannot work
properly.
76
Series HSV‐180AD AC Servo Amplifier User's Manual
2.Input mode: NPN. The input switch-value state is determined by the Servo
Amplifier. When the input of isolation optical coupler is conducted, the input switch
-value state is ON. When the input of isolation optical coupler is turned off, the input
switch-value state is OFF
77
Series HSV‐180AD AC Servo Amplifier User's Manual
78
Series HSV‐180AD AC Servo Amplifier User's Manual
79
Series HSV‐180AD AC Servo Amplifier User's Manual
It is recommended that you use the differential drive mode (especially when the cable
is too long) which uses AM26LS31, MC3487 drives or RS422 drives.
The single- ended drive mode can reduce the action frequency. You can determine the
value of R according to a 10 to 15 mA drive current and a maximum of 25V external
power supply voltage.
Generally, if the value of VCC is 24 V, the value of R is 1.3 K to 2 K (VCC = 24 V,
R = 1.3 K to 2 K);
If the value of VCC is 12 V, the value of R is 510 Ω to 820 Ω (VCC = 12 V, R = 510
Ω to 820 Ω);
If the value of VCC is 5 V, the value of R is 82 Ω to 120 Ω (VCC = 5 V, R = 82 Ω to
120 Ω).
In the single-ended mode, users provide the external power supply. Make sure that the
polarity is not reversed. Otherwise, it may damage the Servo Amplifier.
80
Series HSV‐180AD AC Servo Amplifier User's Manual
81
Series HSV‐180AD AC Servo Amplifier User's Manual
82
Series HSV‐180AD AC Servo Amplifier User's Manual
83
Series HSV‐180AD AC Servo Amplifier User's Manual
4 3 2 1
Figure 5.25 XS5 Input/output Terminal
5.4.2.2 XS5 I/O Input/output Terminal Function
Terminal
NO. Signal Description
Symbol
Failure chain output terminal
The relay is connected when the relay is in the
Failure
1 MC1 Normal Open state and the Servo Amplifier runs
chain
properly. The relay is disconnected if there are
any Servo Amplifier faults.
2 MC2
Public terminal connection terminal
If the brake function is required, The COM signal
of the XS4 command input/output interface must
Common
3 COM be connected to the external DC 24 V power
terminal
ground signal. Otherwise, the Servo Amplifier
may work improperly. Otherwise, the Servo
Amplifier may work improperly.
Brake output terminal
If the main power is proper and no Servo
Brake
4 BREAK Amplifier fault is reported, the signal is
output
connected after the servo enable signal is input.
Otherwise, the signal is disconnected.
84
Series HSV‐180AD AC Servo Amplifier User's Manual
13 1
26 14
Figure 5-30 XS3 Servo Motor Input interface plug (looking from the plug)
1 13
14 26
Figure 5-31 Soldering terminal of XS3 Servo Motor Input interface plug (looking
from the soldering terminal)
12 10 8 6 4 2
13 11 9 7 5 3 1
25 23 21 19 17 15
26 24 22 20 18 16 14
85
Series HSV‐180AD AC Servo Amplifier User's Manual
Symbol
Terminal
NO Function standard
Symbol
1 A+/SINA+ Servo motor encoder feedback A+ input
2 A-/SINA- Servo motor encoder feedback A- input
3 B+/COSB+ Servo motor encoder feedback B+input
4 B-/COSB- Servo motor encoder feedback B- input
Servo motor encoder feedback Z+(or R+)
5 Z+
input
Servo motor encoder feedback Z-(or R-) Line driver receive
6 Z-
input RS422 standard
7 U+/DATA+ Servo motor encoder feedback U+ input
8 U-/DATA- Servo motor encoder feedback U- input
9 V+/CLOCK+ Servo motor encoder feedback V+ input
10 V-/CLOCK- Servo motor encoder feedback V- input
11 W+ Servo motor encoder feedback W+ input
12 W- Servo motor encoder feedback W- input
13 OH1 Motor overheat detection input terminal
26 OH2 It is connected to the motor overheat
detection sensor.
Servo motor encoder +5V power output
terminal
16,17 Connect the servo motor optical-electrical
+5V
18,19 encoder with 5 V power supply. If the
DC +5V/150mA
cable is too long, use multiple wires to
form serial connection.
23,24,
GNDD Servo encoder power ground 0V
25
20,22 Reserved
21 Reserved
Shield ground
14,15 PE
It is connected to the motor housing
NOTE:The homonyms pin connected has been shorting together in the internal
circuit board
86
Series HSV‐180AD AC Servo Amplifier User's Manual
87
Series HSV‐180AD AC Servo Amplifier User's Manual
88
Series HSV‐180AD AC Servo Amplifier User's Manual
NOTE:The homonyms pin connected has been shorting together in the internal
circuit board
89
Series HSV‐180AD AC Servo Amplifier User's Manual
10 Reserved
1,2 Reserved
3,4 Reserved
5,6 Reserved
11,12 Reserved
13 OH1 Motor overheat detection input terminal
26 OH2 It is connected to the motor overheat
detection sensor.
Servo motor encoder +5V power output
terminal
16,17 Connect the servo motor optical-electrical
+5V
18,19 encoder with 5 V power supply. If the
DC +5V/150mA
cable is too long, use multiple wires to
form serial connection.
23,24,
GNDD Servo encoder power ground 0V
25
20,22 Reserved
21 Reserved
Shield ground
14,15 PE
It is connected to the motor housing
NOTE:The homonyms pin connected has been shorting together in the internal
circuit board
90
Series HSV‐180AD AC Servo Amplifier User's Manual
5.5.1.3 XS3 ENCODER1 servo motor encoder input interface wiring diagram
1、Servo Amplifier connect with Incremental photoelectric encoder and
Dench motor
91
Series HSV‐180AD AC Servo Amplifier User's Manual
92
Series HSV‐180AD AC Servo Amplifier User's Manual
93
Series HSV‐180AD AC Servo Amplifier User's Manual
94
Series HSV‐180AD AC Servo Amplifier User's Manual
95
Series HSV‐180AD AC Servo Amplifier User's Manual
10 1
20 11
Figure 5-39 XS2 Servo Encoder Input interface plug(looking from the plug)
1 10
11 20
Figure 5-40 Soldering terminal of XS2 Servo Encode Input interface plug (looking
from the soldering terminal)
10 8 6 4 2
9 7 5 3 1
20 18 16 14 12
19 17 15 13 11
96
Series HSV‐180AD AC Servo Amplifier User's Manual
97
Series HSV‐180AD AC Servo Amplifier User's Manual
1 5
6 9
Figure 5-42 XS1 Serial interface plug (looking from the soldering plug)
Figure 5-43 Soldering terminal of XS1 Serial interface plug (looking from the
soldering terminal)
5.7 Wiring
1、Power input terminal XT1, and heavy current power output terminal XT2
Diameter
The terminal diameters ofL3,L2,L1 on XT1 of HSV-180AD-035,050,
075,100,150.
The terminal diameters of P,BK,U,V,W, PE on XT2 of HSV-180AD-035,
050,075, 100,150.
The terminal diameters ofP,BK,L3,L2,L1,U,V,W, PEon XT2 of
HSV-180AD-200,300, 450.
The terminal diameters 220A,220B on XT1 of HSV-180AD-200,300,450≥1.5mm2
(3.0/3.7/5.5/7.5 kw).
Grounding
Grounding wire must be thick. The Servo Amplifier and servo motor must be
connected to PE.
Grounding resistance <4Ω
Use cold pre-insulated terminals to connect terminals and make sure that the
connection is firm.
Install the non-fuse circuit breaker to promptly cut off the external power when a
Servo Amplifier fault occurs.
It is recommended that shield cable be used to prevent other electrical equipments
from interference.
2、Control signal XS4, feedback signal XS3 for servo motor optic-electrical
encoder, servo encoder feedback signal XS2, and XS1 Serial Interface
Diameter
Shield cable is used (stranded shield cable is the best choice), and the cross-sectional
area is greater than or equal to 0.12mm2 (AWG24-26). The shielded layer must be
connected to the metal shell of the connection plug.
Cable length
The cable must be short. The length of the control signal cable XS4 is not greater than
10 meters, and the length of the feedback signal cable XS2, XS3 is no more than 40
meters.
Wiring
The wiring must be away from the electric power circuit to prevent interference.
Install surge absorbers with inductive components (coils) of related circuits.
Freewheeling diodes are antiparallel connected to the DC coils, and RC absorbed
circuits are paralleling connected to the AC coils.
3、I/O input/output terminal XS5
(1)Diameter: use ordinary cable or shielded cable, wire cross-sectional area ≥
1.5mm2.
(2)Cable length: cable length as short as possible and not more than 10 meters.
99
Series HSV‐180AD AC Servo Amplifier User's Manual
100
Series HSV‐180AD AC Servo Amplifier User's Manual
(Configured with Dench motor GK604, GK606, GK607, GK608, and GK610)
101
Series HSV‐180AD AC Servo Amplifier User's Manual
102
Series HSV‐180AD AC Servo Amplifier User's Manual
103
Series HSV‐180AD AC Servo Amplifier User's Manual
Figure 5-47 Standard wiring for external speed control mode (analog interface)
(Configured with Dench motor force coolingGK610, GK613 and GK618)
104
Series HSV‐180AD AC Servo Amplifier User's Manual
105
Series HSV‐180AD AC Servo Amplifier User's Manual
Figure 5-49 Standard wiring for closed-loop control mode (pulse interface)
(Configured with Dench motor force cooling GK610, GK613 and GK618)
106
Series HSV‐180AD AC Servo Amplifier User's Manual
6.1 Overview
107
Series HSV‐180AD AC Servo Amplifier User's Manual
2. After the control power supply of the Servo Amplifier is connected, the six
LED digital displays on the panel all display "8", and change to "R O" a second
later.
3. Users must operate based on the multi-level menus. The first-level menu is the
main menu which includes five operation modes: display mode, movement
parameter mode, auxiliary mode, control parameter mode, and alarm history
display mode. Each operation mode contains a secondary menu.
4. The 6-bit LED digital tube displays various status and data of the system. If
the first bit of the digital tube displays A , and at the same time the red
light-emitting diode is on, an alarm is generated. The follow-up bit of the digital
tube displays the alarm code. After the process of fault diagnosis and
troubleshooting, you can reset the system by the alarm reset mode under the
auxiliary mode or cutting off the power and then re-power to the Servo Amplifier.
When the red light-emitting diode is off, the system is reset.
Figure 6.3 A8 Alarm display
1. Press M to switch the operation mode on the main menu”, and press ↑and ↓
to enter the secondary menu for the display mode.
108
Series HSV‐180AD AC Servo Amplifier User's Manual
HSV-180AD Servo Amplifier contains 20 types of display modes(see table 6.1). Press
↑ and ↓ to select a display mode as required. The display status can only be viewed
and cannot be modified or set. Press S to display the detailed status, then press S to
return to the secondary menu, and then press M to return to the main menu.
Table 6-1 Meaning of each symbol in the display mode
NO. Symbol Description
Display the speed tracking error
1
unit:pulse
2 Display the actual speed (unit: 0.1r/m)
Display the actual torque current(Effective value )
3
unit:0.1A
4 Display position command
unit:pulse
5 Actual position = DP-PRM * 10000 + DP-PRL
109
Series HSV‐180AD AC Servo Amplifier User's Manual
110
Series HSV‐180AD AC Servo Amplifier User's Manual
1. On the main menu, select "PA--0", and press ↑and ↓ to enter the secondary
menu for the movement parameter mode.
2. Series HSV-180AD Servo Amplifier contains 44 movement parameters.
111
Series HSV‐180AD AC Servo Amplifier User's Manual
1. On the main menu, select“EE-WRI”, and press ↑and ↓ to enter the secondary
menu for the auxiliary mode.
2. Series HSV-180AD Servo Amplifier contains 8 types of auxiliary modes
this mode. When “FINISH” is displayed, the parameter change and setting is
completed. Press M to switch to another mode, or press ↑ and ↓ to select
other operations in the auxiliary mode.
B. JOG mode: This mode is effective only in JOG running. When the JOG
speed parameter PA-21 is a non-zero value, on the main menu, press M to
select the auxiliary mode, and press ↑ and ↓ to select the JOG running mode.
“JOG---” is displayed through the digital display. Press S, “R --- ”is
displayed, which indicates that the system enters into the running state. Press
and hold ↑, then the Servo Amplifier and motor run at the speed specified by
PA-21. Press ↓, then the motor run at the speed specified by PA-21 in the
opposite direction. Release the ↑ or ↓to stop the motor. Press S to return to
the auxiliary mode. Press M to switch to another mode, or press ↑ and ↓ to
select other operations in the auxiliary mode.
C. Alarm resetting mode: When the Servo Amplifier generates an alarm, press
S to reset the system in this mode. If the fault is cleared, the Servo Amplifier
returns to normal. Press M to switch to another mode, or press ↑ and ↓ to
select other operations in the auxiliary mode.
D. Default restoration mode: This mode is used to set the parameters to the
default values. In this mode, press S to restore system parameters to default
values. Press M to switch to another mode, or press ↑ and ↓ to select other
operations in the auxiliary mode.
E. Alarm history clearance mode: This mode is used to clear alarm history
records. In this mode, press S to clear the alarm history records. Press M to
switch to another mode, or press ↑ and ↓ to select other operations in the
auxiliary mode.
F、Encoder zero calibration
○
1 Auxiliary correct encoder zero calibration of the motor.
G、Parameter self-adjustment
113
Series HSV‐180AD AC Servo Amplifier User's Manual
1. On the main menu, select “STA-0”, and press ↑and ↓ to enter the secondary
menu for the control parameter mode.
2. Series HSV-180AD Servo Amplifier contains 16 types of control parameters.
Figure 6-9 Secondary menu for the control parameter mode
1. On the main menu, select “STA-0”, and press ↑and ↓ to enter the secondary
menu for the control parameter mode.
2. Series HSV-180AD Servo Amplifier contains 16 types of control parameters.
1. On the main menu, select “STA-0”, and press ↑and ↓ to enter the secondary
menu for the control parameter mode.
2. Series HSV-180 AD Servo Amplifier contains 16 types of control parameters.
114
Series HSV‐180AD AC Servo Amplifier User's Manual
parameter number, and then press S to display the value of the parameter. Press
↑ and ↓ to change the parameter value.
2. The parameter value increase or decrease 1 every time you press ↑ or ↓
respectively.
3.After the parameter modification is completed,. the corresponding decimal
point on the LED digital tube light, press S to return to the control parameter
mode menu.
3. The control parameter setting cannot take effect immediately. If changing or
115
Series HSV‐180AD AC Servo Amplifier User's Manual
press S to save the changed parameter value to EEPROM. The wire control box
displays FINISH, indicating that the parameter value is saved.
4. The changed control parameter takes effect as a default control parameter after
restarting the Servo Amplifier.
NOTE:
116
Series HSV‐180AD AC Servo Amplifier User's Manual
7. Parameter Setting
Attention
Personnel that set parameters must understand the meanings of the
parameters. Wrong setting could result in damage to the equipment
and injuries.
It is recommended that parameter modification be performed under
the condition that servo motor run without load.
118
Series HSV‐180AD AC Servo Amplifier User's Manual
120
Series HSV‐180AD AC Servo Amplifier User's Manual
121
Series HSV‐180AD AC Servo Amplifier User's Manual
thousand:
0:HSV-180AD
hundred:
0:35A
1:50A
2:75A
Specifications and 3:100A
43 Servo Amplifier type P,S 0~1999 101 4:150A
code ◆ 5:200A
6:300A
7:450A
Ten and a bit
indicates the type
of motor。See
form7.3
Note:
invalid.
Table 7-2 Movement parameters with Dench motor
Rated Rated
Rated
Motor Power Electric Adapter PA-43 Adjusted
Torque
current Servo
Type (Nm) Amplifier parameters Servo Amplifier
(KW) (A)
GK6073-6AC61 2000 11 5.6 00 0
HSV-180AD-035
GK6080-6AC61 2000 16 6.8 01 1
GK6081-6AC61 2000 21 10 02 102
HSV-180AD-050
GK6083-6AC61 2000 27 13.3 03 103
GK6085-6AC61 2000 33 16.5 04 204
HSV-180AD-075
GK6087-6AC61 2000 37 18.5 05 205
GK6089-6AC61 2000 42 21 06 306
GK6105-8AC61 2000 45 19.5 07 307
HSV-180AD-100
GK6107-8AB61 1500 55 17.9 08 308
GK6109-8AB61 1500 70 23.1 09 309
122
Series HSV‐180AD AC Servo Amplifier User's Manual
123
Series HSV‐180AD AC Servo Amplifier User's Manual
Applicable Default
NO. Parameter Scope Unit
Method value
The second position
0 P 20~10000 400* 0.1Hz
proportional gain
Second speed
1 P,S 20~10000 250*
proportional gain
The second
2 integration time P,S 15~500 20* ms
constant speed
The second torque
3 command filter time P,S 0~500 0 0.1ms
constant
0: Fixed for the
first gain
1:Fixed to the
second gain
2:Switch control
Gain switching cutover
4 P 0~5 0
condition 3:Command
frequency control
4:Bias pulse
control
5:Motor speed
control
Command frequency
0.1Kpps/unit
Gain switching P
5 0~10000 10 Deviation
threshold
pulse :pulse
Motor speed :1rpm
124
Series HSV‐180AD AC Servo Amplifier User's Manual
Gain switching P
6 1~10000 5 the same as above
hysteresis width
Unit:ms
Gain switching lag P Gain switching
7 0~10000 2
time conditions are met to
start switching time
Unit:ms
Set the position gain
Position gain switch P
8 0~1000 5 first-order low-pass
delay time
filter when gain
switching
Zero speed output P,S
9 1~100 10 Unit: 1rpm
detection range
Unit:ms
Servo motor delay P, S Time of input PWM
10 0~3000 20
caused by power off after servo OFF
delay
switch 0
10:Electronic gear
switch 1
11: Positive torque
limit
12: Negative
torque limit
13: Emergency
stop switch
14: Internal speed
selection 1
15:Internal speed
selection 2
16:Internal speed
selection 3
The negative sign
indicates input level
negated
Digital inputs I2 P,S
16 -16~+16 2 the same as above
function
Digital inputs I3 P,S
17 -16~+16 3 the same as above
function
Digital inputs I4 P,S
18 -16~+16 4 the same as above
function
Digital inputs I5 P,S
19 -16~+16 -5 the same as above
function
Digital inputs I6 P,S
20 -16~+16 -6 the same as above
function
0: Invalid
1: Forced valid
2: Servo ready
3: Alarm Output
4: Reach zero
Digital Output O1 P,S
21 -9~+9 5 speed
function
5: Positioning
completed
6: Speed reached
7: Torque limits
8:Electromagnetic
126
Series HSV‐180AD AC Servo Amplifier User's Manual
brake output
9: Zero speed
Locking minus sign
indicates that the
output level is
inverted.
Digital Output O2 P,S
22 -9~+9 2 the same as above
function
Digital Output O3 P,S
23 -9~+9 3 the same as above
function
S -6000~
24 Internal speed 1 0 1r/min
6000
S -6000~
25 Internal speed 2 0 1r/min
6000
S -6000~
26 Internal speed 3 0 1r/min
6000
S -6000~
27 Internal speed 4 0 1r/min
6000
S -6000~
28 Internal speed 5 0 1r/min
6000
S -6000~
29 Internal speed 6 0 1r/min
6000
S -6000~
30 Internal speed 7 0 1r/min
6000
-32767~
31 State control 2 STB15-STB0
32767
The first notch P,S
32 100~2000 1500 Hz
frequency
The first notch P,S
33 0~20 2
width
The first notch P,S
34 0~100 0
depth
The second notch P,S
35 100~2000 1500 Hz
filter frequency
127
Series HSV‐180AD AC Servo Amplifier User's Manual
128
Series HSV‐180AD AC Servo Amplifier User's Manual
command input
pulse direct
calculation.
At this time, the
electronic gear
parameter is invalid.
◆Motor rated P,S
42 300~15000 680 0.01A
current
◆Rated motor P,S
43 100~9000 2000 1r/min
speed
Note: The label ◆ parameters will be automatically configured in the PA-43.
129
Series HSV‐180AD AC Servo Amplifier User's Manual
2、Setting parameters:
0:1024pps
1:2000pps
2:2500pps
3:6000 Sine and cosine incremental encoder
4: ENDAT2.1 encoder
5:BISS encoder
6: HiperFACE encoder
7: TAMAGAWA encoder
8,9:Reserved
PA--26
NO. Parameter Scope Default Unit
value
PA--26 Encoder zero offset -32767~32767 0
Function and setting:
1、 Set encoder zero offset
2、 Adapter Dench motor mounting incremental encoder
(PA--25=0,1,2,3),the parameter is the number of pulses distance to zero
pulse..
3、 When the motor encoder is absolute encoder, the parameters is the
number of pulses at 16 bit resolution for conversion.
Dench GK6(8) servo motor
GK6(8)-XXX-XXX61-JE(JB) JE(JB) means installation Heidenhain
EQN1325 encoder
At this time: GK6(8)-XXX-XXX61-JE(JB) JE(JB);
PA--42
NO. Parameter Scope Default Unit
value
PA--42 Motor rated current 300~15000 680 0.01A
Function and setting:
1、Set the motor rated current;
2、The parameters will be adjusted automatically after matching PA—43.
130
Series HSV‐180AD AC Servo Amplifier User's Manual
PA--43
NO. Parameter Scope Default Unit
value
PA--43 Motor rated speed 100~9000 2000 1r/min
Function and setting:
1、Set the motor rated speed;
2、The parameters will be adjusted automatically after matching PA—43.
131
Series HSV‐180AD AC Servo Amplifier User's Manual
PA--11
NO. Parameter Scope Default Unit
value
Positioning complete 0~3000 100 0.0001r
PA--11
range
Function and setting:
1、Set the, positioning complete pulse range under position control mode
PA--11 * 0.0001 * motor pulses
If set PA--11 = 1000, motor runs 10000 pulses per revolution. Positioning complete
range is 1000 * 0.0001 * 10000 = 1000 pulses.
2、This parameter judges whether Servo Amplifier complete positioning under the
position control mode. when the remaining pulse in the deviation counter is less than
or equal to the parameter setting range, it means the Servo Amplifier has been
complete positioning. The positioning complete switch signal output ON, otherwise
OFF.
3、Under the position control mode(PA--23=0), output positioning complete signal.
PA--12
NO. Parameter Scope Default Unit
value
Range of position 1~100 20 0.1 ring
PA--12
tolerance
Function and setting:
1、Set range of position tolerance:
PA--12 * 0.1 ring
Or (PA--12 * 0.1 * motor pulses) pulse.
2、Under the position control mode (PA--23=0), when the position deviation counter
exceeds the range of the parameter, the Servo Amplifier gives alarm.
If set PA--12 = 20, motor runs 10000 pulses per revolution. Then the Range of
position tolerance: 20 * 0.1 = 2or20 * 0.1 * 10000 = 20000 pulses
PA—13/14
NO. Parameter Scope Default Unit
value
Position command pulse 1~32767 1
PA--13
frequency molecular
Position command pulse 1~32767 1
PA--14
frequency denominator
Function and setting:
132
Series HSV‐180AD AC Servo Amplifier User's Manual
133
Series HSV‐180AD AC Servo Amplifier User's Manual
PA--23
NO. Parameter Scope Default Unit
value
PA--23 Selection of control mode 0~7 0
Function and setting:
This parameter is used to select control mode for the Servo Amplifier.
0: indicates the C-axis position control mode, receiving the position pulse input
command.
1: indicates the external speed control mode, receiving speed analog input
command.
2: indicates the external speed control mode, receiving speed pulse input
command.
3: indicates the internal speed control mode. The internal speed command is set
by movement parameter PA-20.
4:Multi-speed mode
134
Series HSV‐180AD AC Servo Amplifier User's Manual
PA--29
135
Series HSV‐180AD AC Servo Amplifier User's Manual
2、 The smaller the time constant, the faster of response characteristics of the control
system.
3、 The larger the filter time constant, the slower response of the control system, this
parameter is usually set to 0.
PA--39
NO. Parameter Scope Default Unit
value
The fourth position 1~32767 1
PA--39 command pulse frequency
molecular
Function and setting:
136
Series HSV‐180AD AC Servo Amplifier User's Manual
137
Series HSV‐180AD AC Servo Amplifier User's Manual
138
Series HSV‐180AD AC Servo Amplifier User's Manual
PA--10
NO. Parameter Scope Default Unit
value
Torque command zero -1023~
PA--10 0
drift compensation +1023
Function and setting:
1、 In the torque control mode (PA--23=2), adjust the zero drift. of external analog
torque.
2、 Adjustment methods are as follows:
The external analog input terminal and the signal ground short circuit, set the
parameters until the motor does not turn.
PA—15/PA--16
NO. Parameter Scope Default Unit
value
PA--15 Positive maximum torque 0~500 280 1%
output rate
PA--16 Negative maximum torque -500~0 -280 1%
output rate
Function and setting:
1、 Set the internal torque limiting value in the CCW/CW direction of the servo
2、 The value is the desired positive /negative maximum output torque.
3、 When STA10 is set to 1, the two limit are effective.
4、 If PA--15>PA 5(or |PA--16| >PA--5), the actual output rate is restricted to a
maximum torque output rate permitted by PA—5.
5、 The corresponding range: 0~ 5 times of the positive /negative output torque.
6、 PA--15 ≤ PA--5;|PA--16| ≤ PA—5.
PA--18
NO. Parameter Scope Default Unit
value
PA--18 overload torque 30~200 120 1%
Function and setting:
1、 Set the system overload torque.
2、 Any time, this limitation is effective.
3、 30~200 means the set range: 0.3~2times of overload torque.
4、 PA--18 ≤ PA—5.
5、 The parameter will be automatically adjusted after PA—43 set
139
Series HSV‐180AD AC Servo Amplifier User's Manual
PA--19
140
Series HSV‐180AD AC Servo Amplifier User's Manual
PA--28
NO. Parameter Scope Default Unit
value
Current control integration
PA--28 10~32767 2600
time
Function and setting:
1. Set this parameter to the integration time of current loop.
2. Increase the value to decrease the loud noise of current during motor operation.
3. A big value will decrease the feedback response.
PA--32
NO. Parameter Scope Default Unit
value
Torque command filter 0~500 0 0.1ms
PA--32
time constant
Function and setting:
1、 Set the Torque command filter time constant.
2、 The greater of the time constant, the slower of response of the control system. it
will make the system unstable, oscillation.
Set PA—34to2003 in the motion parameters, could open the extension control
parameter mode. HSV-180AD have a total of 16 extended control parameters of STB
143
Series HSV‐180AD AC Servo Amplifier User's Manual
6 STB-6 Reserved
144
Series HSV‐180AD AC Servo Amplifier User's Manual
145
Series HSV‐180AD AC Servo Amplifier User's Manual
146
Series HSV‐180AD AC Servo Amplifier User's Manual
Servo ready
output
Analog command
Control power
Analog command
147
Series HSV‐180AD AC Servo Amplifier User's Manual
Pulse command
Control power
Pulse command
149
Series HSV‐180AD AC Servo Amplifier User's Manual
Do not turns off the power, after the fault source is cleared, and enter the
auxiliary mode to reset the internal alarm to clear the alarm. After the alarm is
reset, the red alarm light is off (indicating the alarm is cleared), the servo alarm
(ALM) output is disconnected and the failure chain relay normally-open contact
on the input/output terminal XS5 is connected.
Do not turns off the power, after the fault source is cleared, reset the external
alarm to clear the alarm via the alarm clear input signal (ALM_RST), see Figure
8-4. After the alarm is reset, the red alarm light is off (indicates the alarm is
cleared), the servo alarm (ALM) output is disconnected and the failure chain
relay normally-open contact on the input/output terminal XS5 is connected.
Figure 8-6 Sequential diagram for external alarm clear
151
Series HSV‐180AD AC Servo Amplifier User's Manual
at the JOG speed in the opposite direction. Release ↓, and then the motor stops and
enters the zero-speed state.
152
Series HSV‐180AD AC Servo Amplifier User's Manual
4、Save the parameter settings to EEPROM after setting PA--34to 1230. Turn off the
power, wait for 30seconds。
5、 Connect encoder and power line of motor:
For HSV-180AD-150 and below specifications: only need to connect the
three-phase AC380V of strong electric。
For HSV-180AD-200 and above specifications:Firstly connect single-phase
AC220V of control power,and then connect the three-phase AC380V of strong
electric。
6、 Verify no alarm or abnormal condition is reported. The green enable lamp (EN)
is on, which indicates the Servo Amplifier is working properly. The motor is activated
and in the zero speed state.
7、Use PC outputs forward or reverse control signal to the third pin (FWD) and the
forth pin (REW) and outputs analog signal to the 27, 28, 12, 13 pin (GNDAM, AN+,
AN-) on the command input/output interface XS4. The motor rotate forward or
reverse.
155
Series HSV‐180AD AC Servo Amplifier User's Manual
Note
8.3.1Basic Gain
A: Speed Control
Speed proportional gain: specified by the movement parameter PA-2. Gain and
rigidity will be enhanced as the parameter value increases. The value is
determined by the actual Servo Amplifier system type and the load. It is
recommended that the value be larger if no oscillation exists. In general, the value
of speed proportional gain increases as the loading inertia increases.
Speed integration time constant: specified by the movement parameter PA-3.
Integration speeds up as the value decreases. The response speed increases as the
parameter value decrease, but oscillation may occur. It is recommended that the
value be smaller if no oscillation exists. A big parameter value may leads to great
changes in speed when the load changes. In general, the value increases as the
load inertia increases.
B: Position control
Set an appropriate value for speed proportional gain and speed integration time
constant based on the information in Speed control.
156
Series HSV‐180AD AC Servo Amplifier User's Manual
In the formula,
⊿l: Indicates a pulse travel (mm)
⊿S: Indicates servo motor travel per turn (mm/turn)
Pt: indicates encoder feedback pulse per revolution (pulse/rev.)
157
Series HSV‐180AD AC Servo Amplifier User's Manual
S
l * G
Pt
159
9 Fault Trouble shooting
Caution
Maintenance personnel must have related knowledge and abilities.
Do not touch the Servo Amplifier or motor within five minutes after
power-off to prevent electric shock or burns.
If a Servo Amplifier alarm is reported, do not use the Servo Amplifier
only after the alarm is cleared based on the alarm code.
Before the alarm reset, make sure that the EN signal is ineffective to
prevent accidents caused by a sudden start.
161
Series HSV‐180AD AC Servo Amplifier User's Manual
162
Series HSV‐180AD AC Servo Amplifier User's Manual
163