!

WARNING: This water heater is not

suitable for use in manufactured (mobile) homes!
Use & Care Manual
With Installation Instructions for the Installer

Residential Gas - FVIR Certified

Water Heaters
®

The purpose of this manual is twofold: one, to provide the installer with the basic
directions and recommendations for the proper installation and adjustment of the water
heater; and two, for the owner–operator, to explain the features, operation, safety
precautions, maintenance and troubleshooting of the water heater. This manual also
includes a parts list.
It is very important that all persons who are expected to install, operate or adjust this
water heater read the instructions carefully so they may understand how to perform
these operations. If you do not understand these instructions or any terms within it, seek
professional assistance.
Any questions regarding the operation, maintenance, service or warranty of this water
heater should be directed to the seller from whom it was purchased. If additional
information is required, refer to the section on “If you need service.”
DO NOT destroy this manual. Please read carefully and keep in a safe place for
future reference.

! Recognize this symbol as an indication of Important Safety Information!

 ARNING: If the information in these instructions is not followed exactly, a fire or

W
! explosion may result causing property damage, personal injury or death.

!  FORYOUR SAFETY! ● I f you cannot reach your gas supplier, call the
— Do not store or use gasoline or other fire department.
flammable vapors or liquids or other ●D
 o not return to your home until authorized
combustible materials in the vicinity of this or by the gas supplier or fire department.
any other appliance. To do so may result in an
explosion or fire. — Improper installation, adjustment, alteration,
service or maintenance can cause property
— WHAT TO DO IF YOU SMELL GAS damage, personal injury, or death. Refer to
● Do not try to light any appliance. this manual. Installation and service must be
performed by a qualified installer, service
● Do not touch any electrical switch; do not agency or the gas supplier.
use any phone in your building.
● Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.

AP22511 Rev 02
Safety Information
Safety Precautions. . . . . . . 3–6 FOR YOUR RECORDS
LP Gas Models . . . . . . . . . . . . 5 Write the model and serial numbers here:
#
Installation Instructions #
Location. . . . . . . . . . . . . . . . . . 7 You can find them on a label on the appliance.
Water Supply Connections. . . 9 Staple sales slip or cancelled check here.
Gas Supply. . . . . . . . . . . . . . . 11 Proof of the original purchase date is needed to obtain service under
the warranty.
Venting. . . . . . . . . . . . . . . 12-22
Wiring Diagram. . . . . . . . . . . 23
Pipe Insulation. . . . . . . . . . . . 24
Heat Traps . . . . . . . . . . . . . . . 25
READ THIS MANUAL
Installation Checklist. . . . . . . 26
Inside you will find many helpful hints on how to use and maintain
Potable/Space Heating . . . . 27 your water heater properly. A little preventive care on your part can
save you time and money over the life of your water heater.

Operating Instructions You’ll find many answers to common problems in the

Troubleshooting Guide. If you review the chart of Troubleshooting
Lighting Instructions. . . . . . 28 Tips first, you may not need to call for service.
Water Temperature . . . . . 29-30

Care and Cleaning

Draining. . . . . . . . . . . . . . . . 32 READ THE SAFETY INFORMATION
Maintenance. . . . . . . . . . . . . 32 Your safety and the safety of others are very important. There
are many important safety messages in this manual and on your
Vent System Inspection. . . . 33 appliance. Always read and obey all safety messages.
Burner Inspection . . . . . . . . 33
This is the safety alert symbol. Recognize this symbol
Extended Shut-Down. . . . . . 34
! as an indication of Important Safety Information!
This symbol alerts you to potential hazards that can
kill or hurt you and others.
Troubleshooting Tips
All safety messages will follow the safety alert symbol and
Before You Call either the word “DANGER”, “WARNING”, “CAUTION” or
For Service. . . . . . . . . . . . 35-36
“NOTICE”.
These words mean:
Customer Service
! DANGER
An imminently hazardous situation
Parts List. . . . . . . . . . . . . . . . 38 that will result in death or serious
injury.
If You Need Service . . . . . . . 40
! WARNING A potentially hazardous situation that
could result in death or serious injury
and/or damage to property.
! CAUTION
A potentially hazardous situation that
may result in minor or moderate
injury.

NOTICE:
Attention is called to observe a
specified procedure or maintain
a specific condition.

2
IMPORTANT SAFETY INFORMATION.
READ ALL INSTRUCTIONS BEFORE USING.
Be sure to read and understand the entire Use and Care Manual before attempting to install or operate
this water heater. It may save you time and money. Pay particular attention to the Safety Instructions.
Failure to follow these warnings could result in serious bodily injury or death. Should you have problems
understanding the instructions in this manual, or have any questions, STOP, and get help from a qualified
service technician, or the local gas utility.
NOTICE: This water heater is equipped with a flammable vapor sensor that will automatically shut
down the water heater in the presence of gasoline vapors and some other flammable vapors. If the
flammable vapor sensor shuts down the water heater, contact a qualified service technician. Clear any
hazardous materials and ventilate the area around the water heater. DO NOT turn off the appliance
or adjust the ON/OFF switch in any way. DO NOT tamper with the flammable vapor sensor. DO NOT
submerse the flammable vapor sensor in water. DO NOT allow the flammable vapor sensor to come
into contact with any substances such as bleach or cleaners. See the “Gas Valve LED Error Code”
Section of this manual for a list of error codes.

DANGER!
INSTALL THE BLOWER ASSEMBLY AND PROPERLY VENT
THE WATER HEATER
Failure to install the blower assembly and properly vent the water heater to the outdoors
as outlined in the Venting Section of the Installation Instructions in this manual can result
in unsafe operation of the water heater. To avoid the risk of fire, explosion, or asphyxiation
from carbon monoxide, never operate this water heater unless it is properly vented and
has an adequate air supply for proper operation. Be sure to inspect the vent system for
proper installation at initial start-up; and at least annually thereafter. Refer to the Care and
Cleaning section of this manual for more information regarding vent system inspection.

WARNING!
Gasoline, as well as other flammable materials and liquids (which include but are not
limited to adhesives, solvents, paint thinners etc.), and the vapors they produce are
extremely dangerous. DO NOT handle, use or store gasoline or other flammable or
combustible materials anywhere near or in the vicinity of a water heater or any other
appliance. Be sure to read and follow warning label pictured below and other labels on the
water heater, as well as the warnings printed in this manual. Failure to do so can result in
property damage, bodily injury or death.

! WARNING

FLAMMABLES Flammable Vapors

FIRE AND EXPLOSION HAZARD

Can result in serious injury or death.
! Do not store or use gasoline or other flammable vapors and liquids
in the vicinity of this or any other appliance. Storage of or use of gasoline
or other flammable vapors or liquids in the vicinity of this or any other
appliance can result in serious injury or death.

3
 IMPORTANT SAFETY INFORMATION.
READ ALL INSTRUCTIONS BEFORE USING.
! DANGER!
WATER TEMPERATURE SETTING
Safety and energy conservation are factors to be considered when selecting the water
temperature setting of a water heater’s gas control. Water temperatures above 125°F (52°C)
can cause severe burns or death from scalding. Be sure to read and follow the warnings
outlined on the label pictured below. This label is also located on the water heater.
Time/Temperature Relationship in Scalds

! DANGER Water Temperature

120°F (49°C)
Time To Produce a Serious Burn
More than 5 minutes
125°F (52°C) 11/2 to 2 minutes
130°F (54°C) About 30 seconds
135°F (57°C) About 10 seconds
140°F (60°C) Less than 5 seconds
145°F (63°C) Less than 3 seconds
150°F (66°C) About 11/2 seconds
155°F (68°C) About 1 second
Table courtesy of Shriners Burn Institute

The chart shown above may be used as a guide in

HOT determining the proper water temperature for your
home.
! DANGER: Households with small children,
disabled, or elderly persons may require a 120°F
(49°C) or lower gas control (thermostat) setting to
prevent contact with “HOT” water.
BURN Maximum water temperatures occur just after the
burner has shut off. To find water temperature being
delivered, turn on a hot water faucet and place
a thermometer in the water stream and read the
thermometer. (See pages 29 and 30 for more details).
Water temperature over 125°F (52°C)
can cause severe burns instantly or The temperature of the water in the heater can be
regulated by rotating the dial on the front of the
death from scalds. combination gas control (thermostat). To comply
with safety regulations the combination gas control
(thermostat) was set at its lowest setting before the
Children, disabled and elderly are at water heater was shipped from the factory.
highest risk of being scalded. The illustration below details the approximate water
temperature for each mark on the combination gas
control (thermostat), temperature knob.
Feel water befor bathing or showering.
! DANGER: Hotter water
Temperature limiting valves are available increases the potential for Hot
see manual. Water SCALDS.

Valve Set Estimated Burns on Adult Skin

Point Temperature
NOTICE: Mixing valves are recommended for
LOW 90°F (32°C) ------------------------
reducing point of use water temperature by mixing ● 98°F (37°C) ------------------------
hot and cold water in branch water lines. It is ● 105°F (41°C) ------------------------
recommended that a mixing valve complying with ● 113°F (45°C) ------------------------
HOT 120°F (49°C) More than 5 minutes
the Standard for Temperature Actuated Mixing A 130°F (54°C) About 30 seconds
Valves for Hot Water Distribution Systems, ASSE B 140°F (60°C) Less than 5 seconds
1017 be installed. See pages 29 & 30 for more details C 150°F (66°C) About 1-1/2 seconds
VERY HOT 160°F (71°C) About 1/2 second
and contact a licensed plumber or the local plumbing
authority for further information.
4
 DANGER!
LIQUEFIED PETROLEUM (LP PROPANE OR BUTANE)
AND NATURAL GAS MODELS
LP and Natural gas have an odorant added to aid in detecting a gas leak. Some people
may not physically be able to smell or recognize this odorant. If you are unsure or
unfamiliar with the smell of LP or natural gas, ask the gas supplier. Other conditions,
such as “odorant fade”, which causes the odorant to diminish in intensity, can also hide or
camouflage a gas leak.
● Water heaters utilizing LP gas are ! DANGER: If a gas leak is present or
different from natural gas models. A suspected:
natural gas water heater will not function
safely on LP gas and vice versa. ● DO NOT attempt to find the cause
yourself.
● No attempt should ever be made to
convert the water heater from natural ● DO NOT try to light any appliance.
gas to LP gas. To avoid possible ● DO NOT touch any electrical switch.
equipment damage, personal injury or
fire, DO NOT connect the water heater ● DO NOT use any phone in your building.
to a fuel type not in accordance with the ● Leave the house immediately and make
unit data plate. LP for LP units. Natural sure your family and pets leave also.
gas for natural gas units. These units are
not certified for any other fuel type. ● Leave the doors open for ventilation
and contact the gas supplier, a qualified
● LP appliances should not be installed service agency or the fire department.
below grade (for example, in a basement)
if such installation is prohibited by ● Stay away from the house (or building)
federal, state and/or local laws, rules, until the service call has been made, the
regulations or customs. leak is corrected and a qualified agency
has determined the area to be safe.
● LP gas must be used with great caution.
It is heavier than air and will collect first
in lower areas making it hard to detect at
nose level.
● Before attempting to light the water
heater, make sure to look and smell for
gas leaks. Use a soapy solution to check
all gas fittings and connections. Bubbling
at a connection indicates a leak that must
be corrected. When smelling to detect a
gas leak, be sure to sniff near the floor
also.
● Gas detectors are recommended in LP
& natural gas applications and their
installation should be in accordance
with the detector manufacturer’s
recommendations and/or local laws,
rules, regulations or customs.
● It is recommended that more than one
method, such as soapy solution, gas
detectors, etc., be used to detect leaks in
gas applications.
5
 IMPORTANT SAFETY INFORMATION.
READ ALL INSTRUCTIONS BEFORE USING.
! WARNING!
For your safety, the information in this manual must be followed to minimize the risk of
fire or explosion, electric shock, or to prevent property damage, personal injury, or loss of
life.

FOR INSTALLATIONS IN THE STATE OF CALIFORNIA

California Law requires that all new and replacement water heaters, and all existing
residential water heaters, must be braced, anchored, or strapped to resist falling or
horizontal displacement due to earthquake motion. At a minimum, any water heater
shall be secured in accordance with the California Plumbing Code, or modifications
made thereto by a city, country, or city and country pursuant to Section 17958.5. Generic
instructions for California titled "Guidelines for Earthquake Bracing Residential Water
Heaters" can be obtained by:
∙ Writing the California, Department of General Services, Division of State Architect,
1102 Q Street, Suite 5100, Sacramento, CA 95814
∙ Calling (916) 445-8100
∙ Following web address:
https://www.dgs.ca.gov/-/media/Divisions/DSA/Publications/gas_shutoff/
waterheaterbracing

SAFETY PRECAUTIONS
Have the installer show you the location of the gas shut-off valve and how to shut it off
if necessary. Turn off the manual shut-off valve if the water heater has been subjected to
overheating, fire, flood, physical damage or if the gas supply fails to shut off.
● Read this manual entirely before installing ● DO NOT attempt to repair or replace
or operating the water heater. any part of your water heater unless it is
specifically recommended in this manual.
● Use this appliance only for its intended
All other servicing should be referred to a
purpose as described in this Use and Care
qualified technician.
Manual.
● Be sure your appliance is properly installed
in accordance with local codes and the
provided installation instructions.

READ AND FOLLOW THIS SAFETY INFORMATION

CAREFULLY.
SAVE THESE INSTRUCTIONS
IMPORTANT
Carefully inspect the water heater for damage before proceeding with the installation. Of
specific interest should be any dents in the combustion air inlet openings located around the
perimeter of the water heater or damages to the blower assembly. If you do find damage,
DO NOT install or attempt any repair to the water heater. Contact the manufacturer as
detailed under "IF YOU NEED SERVICE" on page 40.

6
Installing the water heater
This water heater must be installed in accordance with these instructions, local codes, utility company
requirements, and/or in the absence of local codes, use the latest edition of the American National
Standard/National Fuel Gas Code. A copy can be purchased from either the American Gas Association,
400 N. Capitol Street NW, Washington, DC 20001 as ANSI standard Z223.1 or National Fire Protection
Association, 1 Batterymarch Park, Quincy, MA 02269 as booklet NFPA 54.

Combustion Air-Inlet
Location
Openings
The water heater should not be located ●D  O NOT install the water heater in a
in an area where leakage from the tank location where it may be subjected to
or connections will result in damage to ambient temperatures exceeding 125°F
Max. the area adjacent to the heater or to lower (52°C).
2.75” floors of the structure.
● The water heater should be installed so
When such areas cannot be avoided it is as to minimize the length of plastic vent
recommended that a suitable drain pan, pipe and the number of vent connection
adequately drained, must be installed fittings required.
under the water heater.
● Hot water lines should be insulated to
Flammable The water heater must be centered in the conserve water and energy.
Vapor Diameter of drain pan.
Sensor water heater ● Protect the water heater and water lines
plus 2” min. The drain pan must not restrict air flow from exposure to freezing temperatures.
to the combustion air inlet openings
(perforation openings) located around the ●D  O NOT install the water heater in
The auxiliary drain pan lower perimeter of the water heater. bathrooms, bedrooms, any occupied
installation MUST conform rooms normally kept closed, or in
to local codes. Drain pan kits are available from the store unprotected outdoor areas.
where the water heater was purchased, or
any water heater distributor. ●D  O NOT install this water heater
outdoors.
Make certain the floor underneath
the water heater is strong enough to ● Minimum clearance from combustible
sufficiently support the weight of the construction:
NOTICE: DO NOT allow water heater once it is filled with water.
the drain pan to obstruct *Front Sides Rear **Top
A gas fired water heater or any other 3” 1” 0” 12”
the flammable vapor sensor. appliance should not be installed in
a space where liquids which give off (7.6 cm) (2.5 cm) (0 cm) (30.5 cm)
flammable vapors are to be used or stored.
Such liquids include gasoline, LP gas * " Front" clearance dimension is
(butane or propane), paint or adhesives measured from the water heater
NOTICE: DO NOT allow and their thinners, solvents or removers. jacket to the closet door.
the flammable vapor sensor
to become submerged in DO NOT block or obstruct any of the ** "Top" clearance dimension is
combustion air inlet openings located measured from the jacket top to the
water. Make sure the drain around the perimeter of the water heater. ceiling.
pan is properly drained. A minimum of 1 in. is required between
these combustion air inlet openings and If the clearances stated on the Instruction/
any obstruction. Warning Label, located on the front of
the heater differ, install the water heater
DO NOT obstruct or block the Flammable according to the clearances stated on the
Vapor Sensor. label.
Because of natural air movement in a ● If the water heater is to be installed
room or other enclosed space, flammable directly on carpeting, the water heater
vapors can be carried some distance from shall be installed on a metal or wood
where liquids which give off flammable panel extending beyond the full width
vapors are to be used or stored. The open and depth of the water heater by at least
! WARNING: Combustible flame of the water heater’s pilot or main 3 in. (7.6 cm) in all directions or, if
construction refers to burner can ignite these vapors and create the water heater is to be installed in an
adjacent walls and ceilings a shut down condition of the water heater alcove or closet, the entire floor must be
which will not allow the water heater covered by a wood or metal panel.
and should not be confused to ignite until examined by a Qualified
with combustible or Service Technician. NOTICE: For proper operation and
flammable products and maintenance, a minimum clearance of
materials. Combustible FVIR certified gas water heaters can be 1.5 inches (3.8 cm) must be provided
installed on a residential garage floor from the combination temperature
and/or flammable products without the use of an 18 in (46 cm). stand and pressure relief valve to any wall or
and materials should never in accordance with the National Fuel Gas object.
be stored in the vicinity of Code, NFPA 54, unless otherwise directed
this or any gas appliance. by State and Local code requirements. The
water heater must be located so it is not
subject to physical damage, for example,
by moving vehicles, area flooding etc.

7
 Installing the water heater
Combustion and Ventilation Air
Proper operation of the water heater The minimum net free area of each opening
requires air for combustion and ventilation. must not be less than one square inch (6.45
Provisions for combustion and ventilation square cm) per 1,000 Btu/h of the total input
air must comply with referenced codes and rating of all the appliances in the enclosure
standards. [but not less than 100 square inches (6.45
square cm)], if each opening communicates
DO NOT block or obstruct any of the with other unconfined areas inside the
combustion air inlet openings located building.
around the perimeter of the water heater. Buildings of unusually tight construction
A minimum of 1 in. (2.54 cm) is required shall have the combustion and ventilation
between these combustion air inlet openings air supplied from outdoors, or a freely
and any obstruction. ventilated attic or crawl space.
NOTICE: If the water heater is installed If air is supplied from outdoors, directly or
in an unconfined space within a building through vertical ducts, there must be two
of conventional frame, masonry or metal openings located as specified above and
construction, infiltration air is normally each must have a minimum net free area of
not less than one square inch (6.45 square
adequate for proper combustion and cm) per 4,000 Btu/h (1.17 kw) of the total
ventilation. If the water heater is installed in input rating of all the appliances in the
a confined space, provisions for combustion enclosure.
and ventilation air must be made.
If horizontal ducts are used to communicate
DO NOT obstruct or block the Flammable with the outdoors, each opening must have
Vapor Sensor. a minimum net free area of not less than
A confined space is one having a volume of one square inch (6.45 square cm) per 2,000
less than 50 cubic feet per 1,000 Btu/H (1.42 Btu/h (.58 kw) of the total input rating of
cubic meters per .29 kw) of the aggregate all the appliances in the enclosure. If ducts
input of all appliances within that space. are used, the minimum dimensions of
rectangular air ducts shall not be less than 3
The air must be supplied through two in. (7.6 cm)
permanent openings of equal area. One is to
be located within 12 in. (30.5 cm) above the NOTICE: If the duct openings which
floor and the other is to be located within 12 supply combustion and ventilation air are
in. (30.5 cm) from the ceiling. to be covered with a protective screen or
grill, the net free area (openings in the
material) of the covering material must be
used in determining the size of the openings.
Protective screening for the openings MUST
NOT be smaller than 1/4 in. (.64 cm) mesh
to prevent clogging by lint or other debris.

Corrosive Atmospheres
NOTICE: The water heater The air in beauty shops, dry cleaning Propellants from common spray cans
should not be installed near establishments, photo processing or gas leaks from A/C and refrigeration
an air supply containing labs, and storage areas for liquid and equipment are highly corrosive after
halogenated hydrocarbons. powdered bleaches or swimming pool passing through a flame.
chemicals often contain such halogenated
hydrocarbons. The water heater warranty is voided when
failure of the heater is due to operation in
An air supply containing halogenated a corrosive atmosphere.
hydrocarbons may be safe to breathe,
but when it passes through a gas flame
corrosive elements are released that
will shorten the life of any gas burning
appliance.

8
 Thermal Expansion
Determine if a check valve exists in the water heater and system piping. This rapid
inlet water line. Check with your local pressure increase can quickly reach the
water utility company. It may have been safety setting of the relief valve, causing
installed in the cold water line as a separate it to operate during each heating cycle.
back flow preventer, or it may be part of Thermal expansion, and the resulting rapid,
a pressure reducing valve, water meter or and repeated expansion and contraction of
water softener. A check valve located in components in the water heater and piping
the cold water inlet line can cause what is system can cause premature failure of the
referred to as a “closed water system”. A relief valve, and possibly the heater itself.
cold water inlet line with no check valve or Replacing the relief valve will not correct the
back flow prevention device is referred to as problem!
an “open” water system. The suggested method of controlling thermal
As water is heated, it expands in volume and expansion is to install an expansion tank
creates an increase in the pressure within the in the cold water line between the water
water system. This action is referred to as heater and the check valve (see illustration
“thermal expansion”. In an “open” water below). The expansion tank is designed
system, expanding water which exceeds the with an air cushion built in that compresses
capacity of the water heater flows back into as the system pressure increases, thereby
the city main where the pressure is easily relieving the over pressure condition and
dissipated. eliminating the repeated operation of the
A “closed water system”, however, prevents relief valve. Other methods of controlling
the expanding water from flowing back thermal expansion are also available.
into the main supply line, and the result of Contact your installing contractor, water
“thermal expansion” can create a rapid supplier or plumbing inspector for additional
and dangerous pressure increase in the information regarding this subject.

IMPORTANT: DO NOT Water Supply Connections

apply heat to the HOT or Refer to the illustration below for suggested the standard for flexible Water Connectors,
COLD water connections. If typical installation. The installation of unions ASME A112.18.6/CSA-B125.6. The HOT
sweat connections are used, or flexible connectors is recommended on and COLD water connections are clearly
sweat tubing to adapter the hot and cold water connections so that marked on the water heater. Install a shutoff
before fitting adapter to the the water heater may be easily disconnected valve in the cold water line near the water
cold water connections on for servicing if necessary. If flexible water heater. Refer to the following illustration for
heater. Any heat applied connections are used, the must comply with suggested typical installation.
to the cold water supply
fittings will permanently
damage the dip tube and
Typical Installation Vent connector
heat traps. 1/8" per foot (10 mm per meter)
maximum slope up or down for
Union horizontal venting
Heat trap 6” minimum Blower assembly
(15.2 cm) Anode
NOTICE: The National
Fuel Gas Code (NFGC) Hot water outlet
Transformer box
(Remote control models only)
mandates a manual to fixtures
gas shut-off valve: See Union
(NFGC) for complete Water heater jacket
instructions. Local codes Temperature and
or plumbing authority pressure relief valve
requirements may vary
from the instructions or Manual gas Heat trap 6" (15.2 cm) minimum
diagrams provided and shutoff valve Shutoff Shutoff valve
take precedent over these To gas supply valve
To cold water supply
instructions. Union Thermal expansion
tank (if required)
Sediment trap
Cap Relief valve
Drain Valve discharge line to
Combination gas control suitable open drain
(Thermostat) Combustion
Jacket door air inlet openings

Flammable vapor sensor

6" Air gap
Auxiliary drain pan (15.2 cm)
Drain pan pipe to
suitable drain 9
 Installing the water heater
A new combination temperature and pressure relief valve, complying with the Standard for Relief
Valves for Hot Water Supply Systems, ANSI Z21.22/CSA 4.4, is factory installed and must remain in
the opening provided and marked for the purpose on the water heater. No valve of any type should be
installed between the relief valve and the tank.

Relief Valve
The pressure rating of the relief valve than the outlet of the valve and must
must not exceed 150 psi (1,034 kPa), the pitch downward from the valve to allow
maximum working pressure of the water complete drainage (by gravity) of the relief
heater as marked on the rating plate. valve and discharge line.
The Btu/h rating of the relief valve must The end of the discharge line should not
equal or exceed the Btu/h input of the be threaded or concealed and should be
water heater as marked on its rating plate. protected from freezing. No valve of
any type, restriction, or reducer coupling
Position the outlet of the relief valve above should be installed in the discharge line.
a suitable open drain to eliminate potential
water damage. Piping used should be of a
type approved for hot water distribution.
The discharge line must be no smaller

To Fill the Water Heater

WARNING: The tank Make certain that the drain valve is closed, DO NOT allow the flammable vapor
must be full of water before then open the shut-off valve in the cold sensor to become submerged in water.
heater is turned on. The water supply line.
water heater warranty does
not cover damage or failure Open each hot water faucet slowly to
resulting from operation allow the air to vent from the water heater
with an empty or partially and piping.
empty tank. A steady flow of water from the hot water
faucet(s) indicates a full water heater.

Condensation
Condensation can form on the tank
when it is first filled with water.
Condensation might also occur with a
heavy water draw and very cold inlet
water temperatures.
Drops of water falling on the burner can
produce a sizzling or pinging sound.
This condition is not unusual, and will
disappear after the water becomes heated.
If, however, the condensation continues,
examine the piping and fittings for
possible leaks.

10
 WARNING: DO NOT attempt to convert this water heater for use with a different type of gas other than the
type shown on the rating plate. Such conversion could result in hazardous operating conditions.
Gas Supply
The branch gas supply line to the water shall be installed downstream of the
heater should be clean properly sized equipment shutoff valve as close to the
steel pipe or other approved gas piping inlet of the appliance as practical at the
material. time of the appliance installation. The
sediment trap shall be either a tee fitting
A union or ANSI design certified semi- with a capped nipple in the bottom outlet
rigid or flexible gas appliance connector or other device recognized as an effective
should be installed in the gas line close to sediment trap.
the water heater. The National Fuel Gas
Code (NFGC) mandates a manual gas DO NOT use excessive force (over 31.5
shutoff valve: See (NFGC) for complete ft lbs.) in tightening the pipe joint at the
instructions. combination gas control (thermostat) inlet,
particularly if teflon pipe compound is
If flexible connectors are used, the used, as the valve body may be damaged.
maximum length shall not exceed 36 in.
and must meet the requirements in ANSI The inlet gas pressure to the water heater
Z21.24/CSA 6.10 - Connectors for Gas must not exceed 10.5 in. w.c. (2.6 kPa) for
Appliances. natural gas, or 13 in. w.c. (3.2 kPa) for LP
gas.
Compound used on the threaded joints of
the gas piping must be of the type resistant For purposes of input adjustment, the
to the action of LP gas. Use compound minimum inlet gas pressure (with main
sparingly on male threads only. burner on) is shown on the water heater
rating plate. If high or low gas pressures
Where a sediment trap is not incorporated are present, contact your gas supplier for
as part of the appliance, a sediment trap correction.

Leak Testing
WARNING: Never use
an open flame to test for The water heater and its gas connections The factory connections to the
gas leaks, as property must be leak tested at normal operating combination gas control (thermostat)
pressures before it is placed in operation. should also be leak tested after the water
damage, personal injury, or heater is placed in operation.
death could result. Turn on the manual gas shutoff valve
near the water heater.
 se a soapy water solution to test for
U
leaks at all connections and fittings.
Bubbles indicate a gas leak that must
be corrected.

Pressure Testing the Gas Supply System

The water heater and its individual The water heater must be isolated from
shutoff valve must be disconnected from the gas supply piping system by closing
the gas supply piping system during any its individual manual shutoff valve during
pressure testing of that system at test any pressure testing of the gas supply
pressures in excess of 1/2 psi (3.5 kPa). piping system at test pressures equal to or
less than 1/2 psi (3.5 kPa).

WARNING: Failure to High Altitude

install a water heater
suitable for the altitude at Input rating of this water heater is This water heater can be installed at
based on sea level operation. At higher elevations up to 7,800 ft. (2,377 m) above
the location it is intended to elevations the actual input rate may be sea level.
serve, can result in improper lower than the value listed on the rating
operation of the appliance label due to the derating of natural gas and IMPORTANT: Vent system lengths will
resulting in property LP gas. vary above 2,000 ft. (609 m). Contact the
damage and/or producing water heater manufacturer for additional
carbon monoxide gas, which information (see page 14).
could result in personal
injury, or death.
11
 Installing the water heater
Venting
DANGER: Failure to This water heater is a Category III CPVC (Schedule 40, ASTM-F441 or CSA
install the blower assembly appliance. B137.3)
if shipped detached from For proper installation of the vent system, CPVC (SDR Series, ASTM-F442)
the water heater and follow the instructions as detailed in this ABS (Schedule 40, DWV, ASTM-D2661
properly vent the water manual. DO NOT connect this water or CSA B181.1)
heater to the outdoors as heater to an existing vent or chimney.
outlined in the Venting Common venting is NOT permitted. It This water heater is approved to use the
section of this manual will must be vented separately from all other following materials for the fittings of the
result in unsafe operation of appliances. vent system:
the water heater causing Multi-story venting is permitted in PVC (Schedule 40 DWV, ASTM D2665)
bodily injury, explosion, accordance with the National Fuel Gas
fire or death. CPVC (Schedule 40, ASTM F438)
Code, ANSI Z223.1/NFPA 54, and/or
the Natural Gas and Propane Installation ABS (Schedule 40 DWV, ASTM D2661)
To avoid the risk of fire, Code, CSA B149.1, (current editions).
explosion, or asphyxiation DO NOT mix ABS pipe and fittings with
from carbon monoxide, IMPORTANT: Multi-story and common PVC or CPVC pipe fittings. Note: It is
NEVER operate the water venting is NOT permitted for direct vent acceptable to interchange PVC and CPVC
heater unless it is properly water heaters, water heaters for installation pipe and fittings.
vented and has adequate air in manufactured homes (mobile Use of PVC cellular core (ASTM-F891),
supply for proper operation homes), water heaters for installation in ABS Schedule 40, DWV cellular
as outlined in the Venting recreational vehicles, or water heaters for core (ASTM – F628), or Radel®
section of this manual. outdoor installation. (polyphenolsulfone) in
DO NOT install thermal insulation to the non- non-metallic venting systems is prohibited.
The vent pipe must overlap
a minimum of ½ in. on each metallic vent pipes and fittings. The vent system must be adequately
connection. It is important supported along both vertical and
NOTICE: This water heater is
that the vent pipe engages horizontal lengths.
approved to use the following materials
fully into any pipe fitting for pipe of the vent system: The vent system of this water heater may
and be kept in that position be installed horizontally through a wall or
until the adhesive has fully PVC (DWV, ASTM-D2665 or vertically through the roof.
cured. DO NOT drill or CSA B181.2) Maximum unsupported length is
punch holes in the plastic recommended to be no more than 4 feet
pipe or fittings. PVC (Schedule 40, ASTM-D1785 or CSA
B137.3) (1.22 m).
NOTICE: This unit is PVC (SDR Series, ASTM-D2241 or CSA It is imperative that the first hanger
equipped with a Flammable B137.3) be located on the horizontal length
Vapor Sensor. DO NOT immediately adjacent to the first 90-degree
CPVC (CPVC 4120, ASTM-D2846 or elbow from the vertical rise of vent pipe
apply power until enough CSA B137.6)
time has passed to allow the connected to the water heater.
vapors from the primer and
cement to dissipate. Ambient Installation Temperatures and Vent System Material Specifications
Up to 100°F (38°C) 100°F (38°C) to 125°F (52°C)1
0 to Max. ft. First 0 to 10 ft. 10 to Max. ft.
Equivalent Vent Equivalent Vent Equivalent Vent
System Length System Length System Length
PVC, CPVC, or ABS CPVC, or ABS PVC, CPVC, or ABS
1For installations above 100°F (38°C) ambient, change the vent system per the table above and install high temperature blower switch kit SP21171.

NOTICE: This water heater may If the water heater is being installed as a
installed in attics and garages provided replacement for an existing power vent,
that the ambient temperatures do water heater, a thorough inspection of the
not exceed 125° (52°C) and the existing vent system must be performed
requirements as listed in the above table prior to any installation work.
are followed.
Verify that the correct materials as
The support method used should isolate specified in this manual have been used,
the vent pipes from floor joists or other and that the minimum or maximum
structural members to help prevent the vent lengths and terminal location as
transmission of noise and vibration. detailed in this manual have been met.
DO NOT support, pin or otherwise secure Carefully inspect the entire vent system
the vent system in a way that restricts the for any signs of cracks or fractures,
normal thermal expansion and contraction particularly at the joints between
of the chosen venting material. elbows or other fittings and the straight
12 length of vent pipe.
 Check the vent for signs of sagging or other Additional installation information for The
stresses in the joints as a result of misalignment Commonwealth of Massachusetts is located on the
of any components in the systems. back page of this manual.
If any of the conditions above are found, they NOTICE: The vent piping must be connected to
must be corrected in accordance with the the blower assembly using the rubber coupling
instructions in this manual before completing the and supplied clamp. The vent pipe connection
installation and putting the water heater into at the blower assembly must be leak tested with
service. soap and water solution upon initial startup.
Repair any leaks before allowing the water
heater to operate.

Maximum and Minimum Vent Lengths for Power Vent Models:

Read these instructions thoroughly and make IMPORTANT: Ensure that the coupling clamp is
sure you understand all steps and procedures tight before allowing the water heater to operate.
before proceeding with the installation. When using CPVC or ABS pipe and fit-
When using 2 in. (5.1 cm) di- tings, use 90° elbows of the corresponding
ameter pipe and fittings: size and material for the vent terminal.
1. Connect the vent system piping to the The minimum and maximum equivalent lengths
blower assembly using the already in- for the vent system are shown in Table 1.
stalled 2 in. (5.1 cm) diameter rubber • The vent termination is not included
coupling and clamp. (See Figure 1). in the equivalency calculations.
2. Tighten the clamp between 30 to 40 in. lbs.
NOTICE: A 90°, 1/4 standard bend or
3. For the vent terminal, use the 2 in. (5.1 long bend elbow is equivalent to 5 ft.
cm) diameter, Schedule 40, PVC, 45° el- (1.52 m) of straight pipe. A 45°, 1/8 stan-
bow supplied with the water heater. dard bend or long bend elbow is equiva-
When using 3 in. (7.6 cm) di- lent to 2.5 ft. (0.76 m) of straight pipe.
ameter pipe and fittings:
1. Install a straight length of 2 in. (5.1 cm) diameter DO NOT use short bend elbows. Use only standard
pipe to the rubber coupling on the blower as- and/ or long bend elbows. See examples below
sembly, followed by a 2 in. (5.1 cm) to 3 in. (7.6
cm) diameter pipe increaser fitting (See Figure 2).
2. Tighten the clamp between 30 to 40 in. lbs.
3. For the vent terminal, use a 3 in. (7.6 cm) diam-
eter, Schedule 40, PVC, 45° elbow (not supplied).
DO NOT use unequal diameters of pipe and fittings
for the vent systems except as defined previously.

Elbow Examples

Short Bend 90° Elbow Standard Bend 90° Elbow Long Bend 90° Elbow
DO NOT Use OK to Use OK to Use

2 in. (5.1 cm) to

3 in. (7.6 cm) Pipe
Increaser
2 in. (5.1 cm)
pipe 2 in. (5.1 cm)
pipe

Figure 1 Figure 2
13
 Installing the water heater

Table 1
From Sea Level through 2,000 Ft. (609 m) Above Sea Level
Vent System Min. Allowed Equivalent Max. Allowed Equivalent
Heater Input
Diameter Vent Length Vent Length Vent System
Model Gas
Termination
Btu/hr. Inches Feet Meters Feet Meters

42,000 2 7 2.1 55 16.7 45° Elbow

Natural & 40,000
All
Propane 36,000
3 7 2.1 150 45.7 45° Elbow
32,000

From 2,000 Ft. (609 m) through 7,800 Ft. (2,377 m) Above Sea Level
Vent System Min. Allowed Equivalent Max. Allowed Equivalent
Heater Input
Diameter Vent Length Vent Length Vent System
Model Gas
Termination
Btu/hr. Inches Feet Meters Feet Meters

2 7 2.1 25 7.6 45° Elbow

40 Gallon Natural 40,000
3 7 2.1 150 45.7 45° Elbow

2 7 2.1 35 10.6 45° Elbow

40 Gallon Propane 36,000
3 7 2.1 150 45.7 45° Elbow

2 7 2.1 40 12.2 45° Elbow

Natural & 36,000
40 Gallon
Propane 32,000
3 7 2.1 150 45.7 45° Elbow

42,000 2 7 2.1 35 10.6 45° Elbow

Natural &
50 Gallon 36,000
Propane 3 7 2.1 150 45.7 45° Elbow
32,000

14
Other Than Direct Vent Terminal Clearances
Inside
corner detail

15 ft

Fixed
Fixed Operable closed
closed
Operable

Regulator vent outlet in the event no

regulator is present, H and I can be
disregarded.

V VENT TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED

The following information should be used for determining the proper location of the vent terminal for other than direct vent
water heaters.

US Installations 1

Clearance above grade, veranda, porch, deck, or

A= 12 in (30 cm)
balcony.
4 ft (1.2 m) below or to side of opening; 1 ft (300 mm)
B= Clearance to window or door that may be opened.
above opening
C= Clearance to permanently closed window 0 in (0 cm)
Vertical clearance to ventilated soffit located above
D= the terminal within a horizontal distance of 2 feet (61 12 in (30 cm)
cm) from the center line of the terminal
E= Clearance to unventilated soffit 12 in (30 cm)
F= Clearance to outside corner 24 in (61 cm)
G= Clearance to inside corner 18 in (46 cm)
Clearance to each side of center line extended above
H= 3 ft (91 cm) within a height 15 ft (4.6 cm)
regulator vent outlet
I= Clearance to regulator vent outlet 3 ft (91 cm)
Clearance to non-mechanical air supply inlet to
4 ft (1.2 m) below or to side of opening; 1 ft (300 mm)
J= building or the combustion air inlet to any other
above opening
appliance
K= Clearance to a mechanical air supply inlet 3 ft (91 cm) above if within 10 ft (3 m) horizontally
7 ft (2.13 m) for mechanical draft systems (Category
I appliances); vents for Category II and IV appliances
Clearance above paved sidewalk or paved driveway
L= cannot be located above public walkways or other
located on public property
areas where condensate or vapor can cause a
nuisance or hazard
M= Clearance under veranda, porch deck, or balcony 12 in (30 cm)‡

Notes:
1
In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code.
Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sided beneath the floor.
‡

15
 Installing the water heater
Vent Terminal Location Considerations
Caulk • DO NOT terminate near soffit vents or crawl space or other
Rising moisture will area where condensate or vapor could create a nuisance haz-
collect under eaves ard or cause property damage.
If soffit vent is too • DO NOT locate the exhaust vent terminal where condensate
close, block off and
install new vent at or vapor could cause damage or could be detrimental to the
Inside another location operation of regulators, relief valves, or other equipment.
corner 6ft. (1.8 m)
Caulk Caulk zone or • DO NOT locate the exhaust vent terminal over public area or
12” (30,5cm) min.
to edge of
window etc.,
walkways where condensate or vapor can cause nuisance or
above grade or
anticipated snow level
starting within hazard.
6 ft. (1.8 m)
• DO NOT locate the vent terminal in proximity to plants/
shrubs.
4’
(1.2 m) Vent
Vent
D O NOT install the vent terminal under any patio or deck.
To help prevent moisture from freezing on walls and under
WARNING : Moisture in the flue gas will condense as it eaves, DO NOT locate the vent terminal on the side of a
leaves the vent terminal. In cold weather this condensate can building with prevailing winter winds.
freeze on the exterior wall, under the eaves and on
surrounding objects. Some discoloration to the exterior of When terminating the vent and combustion air-inlet pipes
the building is to be expected. However, improper location through brick or masonry surfaces, the installation of a rust
or installation can result in severe damage to the structure resistant sheet metal backing plates behind the vent and
or exterior finish of the building combustion air-inlet terminals are recommended.
DO NOT locate the vent terminal too close to shrubbery, as
flue gasses may damage them.
Caulk all cracks, seams and joints within 6 ft. (1.83 m) of
the vent and combustion air-inlet terminals.
Insulate vent pipe exposed to cold conditions (attics, crawl
spaces, etc.) with inflammable material to help prevent
moisture from accumulating in the vent pipe.
S
 upport horizontal sections of the vent and combustion
air-inlet pipe every 4 ft. (1.22 m). DO NOT rigidly secure
the vent system. Provisions must be made to allow for
expansion and contraction of the vent system.
D
 O NOT install the vent and combustion air-inlet terminals
less than 1 ft. (30 cm) above grade or average snowfall
whichever is greater.
 ermanently seal annular openings around the vent and
P
combustion air-inlet system penetrations using approved
materials to prevent entry of combustion products into the
building.

16
 Horizontal Vent Installation
Read these instructions thoroughly and make • Ensure that the back of the supplied termi-
sure you understand all steps and procedures nal is flush with the outside wall surface.
before proceeding with the installation. Complete the installation of the remainder of the
Determine the locations for the vent ter- vent system and attach it to the vent connector
minal then make a hole through the exte- fitting on the water heater’s blower assembly.
rior wall to accommodate the vent pipe. • Horizontal lengths of the vent sys-
• Maintain a minimum horizontal dis- tem must slope downward a minimum
tance of 12 in. (30.5 cm) between the of 1/8 in. per foot (10 mm per m);
vent terminal centerline. Insert vent
pipe through the wall as shown. IMPORTANT: When the vent system can-
not be sloped away from the water heater or,
• Allow sufficient length of pipe to extend if the vent system has vertical section(s), then
beyond the exterior wall of the build- all horizontal sections must slope upwards a
ing for attachment of the vent terminal. minimum of 1/8 in. per foot (10 mm per m);
Place the supplied mesh metal screen
inside each terminal fitting. DO NOT use unequal diameters of
NOTICE: For cold climates, the pipe and fittings for the vent sys-
screen may be removed. tem except as defined previously.
Support vertical and horizontal lengths of
Connect the terminal to the vent pipe,
which extends out of the building. the vent system as previously mentioned.

Horizontal Vent Terminal Installation

2 ft. x 2 ft. (60 cm x 60 cm) Sheet
Slope horizontal pipe downward 1/8 Metal Shield on Brick or Masonry
in. per foot (10 mm per m) min. Walls

Terminals with Mesh Protective

Screens Inside and Termination
Restrictors Inside. (If applicable)

Inside of
Building Rear of Termination Flush
with Outside of Wall
d .008

-B-
d .010

Outside of
Building

*See Condensate Management Section for

additional information about optional piping.

Optional
Condensate
Management
Drain Port*

17
 Installing the water heater
Alternate Horizontal Vent Terminal Installation
2 ft. x 2 ft. (60 cm x 60 cm) Sheet
Metal Shield on Brick or Masonry
Walls

Raise horizontal pipe Raise horizontal pipe Rear of Termination Flush

upwards 1/8 in. per foot upwards 1/8 in. per foot with Outside of Wall
(10 mm per m) min. (10 mm per m) min.

Inside of Outside of
Building Building

d .008

-B-
d .010

*See Condensate Management Section for

additional information about optional piping.

Optional
Condensate
Management
Drain Port*

18
Horizontal Vent Riser Terminal Installation
Read these instructions thoroughly and Connect the vent riser assembly to the
make sure you understand all steps and vent pipe, which extends out of the
procedures before proceeding with the building.
installation.
• Ensure that the back of the 90° elbow is
Determine the locations for the vent flush with the outside wall surface and
terminal then make a hole through the that the vent termination of the vent riser
exterior wall to accommodate the vent is parallel with the outside wall.
pipe.
IMPORTANT: Remember to include
• Maintain a minimum distance from the the additional 90° elbows and vertical
vent terminal of not less than 1 ft. (30.5 height of vent pipes of the vent riser when
cm) above grade or average snowfall calculating the maximum equivalent vent
whichever is greater. system length. The maximum equivalent,
vent system length must be as specified in
Insert length of the vent pipe through the Table 1.
wall as shown.
• T
 he vent termination is not included in
• A
 llow sufficient length of pipe to the equivalency calculations.
extend beyond the exterior wall of the
building for attachment of the vent riser Complete the installation of the remainder
assemblies as shown. of the vent system and attach it to the vent
connector fitting on the water heater's
• P
 lace the supplied mesh metal screen blower assembly.
inside the terminal fitting.
• Horizontal sections of the vent system
NOTICE: For cold climates, the screen must slope downward toward the
may be removed. water heaters a minimum of 1/8 in.
per foot (10 mm per m).
DO NOT use unequal diameter of pipe
and fittings for the vent system except as
defined previously.
Support vertical and horizontal lengths of
the vent system as previously mentioned.

Front View Side View

Terminal assembly to be parallel to wall.
Short piece of pipe
*

Termination Opening
12 in. (30.5 cm) min. above grade or
anticipated snow level
*
* Clearance is equal
Exhaust Vent and parallel to wall
Terminal 4 in (10 cm) for 2 in (5.1 cm) pipe
5.5 in (14 cm) for 3 in (7.6 cm) pipe

19
 Installing the water heater
Vertical Vent Installation
The location of the vent terminal depends on the make a hole through the roof and interior ceiling(s) to
following minimum clearances and considerations. accommodate the vent pipe.
Minimum 12 in. (30.5 cm) above roof. Assemble the vent pipe assembly.
M
 inimum 12 in. (30.5 cm) above anticipated Install the vent system and attach it to the vent
snow level. connector fitting on the water heater’s blower
assembly.
Maximum 24 in. (61cm) above roof level
without additional support for vent. Horizontal lengths of the vent system must slope
 our (4) ft. (1.22 m) from any gable, dormer or
F towards the water heater a minimum of 1/8 in.
other roof structure with building interior access per foot (10 mm per m).
(i.e., vent, window, etc.). • Support vertical and horizontal lengths of the
vent system as previously mentioned.
Ten (10) ft. (3.05m) from any forced air inlet to
• Determine the vent terminal height and cut the
the building. Any fresh or make-up air inlet pipe accordingly.
such as a dryer or furnace area is considered to
be a forced air inlet. • Insert length of vent pipes through the ceiling
wall as shown.
M
 aintain a minimum horizontal distance of 12
in. (30.5 cm) between the vent and combustion • Install adequate flashing where the vent pipe pass
air-inlet terminal centerlines. through the roof.
• Connect a short piece of pipe approximately 3 in.
M
 aintain a minimum distance from the vent and (7.6 cm) in length between terminal and elbow.
the combustion air-inlet terminals of not less
than 12 in. (30.5 cm) above grade or average • Place the supplied 1/2 in. (1.3 cm) mesh metal
snowfall, whichever is greater. screen inside the terminal fitting then connect a
short piece of pipe approximately 3 in. (7.6 cm)
Read these instructions thoroughly and make sure in length between the terminal and elbow.
you understand all steps and procedures before
NOTICE: For cold climates, the screens may be
proceeding with the installation. removed.
Determine the locations for the vent terminal then
Exhaust Vent
Elbow
Terminals with Mesh
Protective Screen. Short Piece of Pipe
Terminal

Min. 12 in. (30.5 cm) above roof or anticipated

snow level; which ever is highest.
Max. 24 in. (61 cm) above roof (without
additional support)

d .008

-B-
d .010

Optional Condensate
Management Drain Port
20
Vent Termination Restrictor
Some water heater models are supplied with one IMPORTANT: DO NOT install the ter-
(1) vent termination restrictor. The restrictor helps mination restrictor in equivalent vent
the water heater achieve peak efficiency when lengths longer than 7 ft. (2.1 m).
installed at the minimum equivalent vent length of
7 ft. (2.1 m) using 2 in. (5.1 cm) diameter pipe.

Vent Restrictor
Mesh
Vent Pipe Vent Terminal

Condensate Management - Optional Piping

There is no condensate collection and disposal • Connect the tubing with clamp to the condensate
required for Rheem water heaters under most drain port. Ensure that the clamp securely fastens
conditions. Installations where the vent system length the tubing to the blower's condensate drain port.
is short or where it runs through conditioned space From Drain Port
in the home, such as basements or interior walls,
DO NOT typically cause condensation and will not
require any condensation disposal methods regardless
of vent pipe slope. The image on page 17 shows the Wire or Water
recommended vent pipe slope of no less than 1/8 in. Zip Ties Filled
per foot (10 mm per m) away from the water heater.
Any condensation in the venting system will drain
toward the vent termination. The blower assembly
features a capped drain port, which is not needed in
this case. To Floor Drain
CAUTION: Make sure the drain port cap is
securely in place. NOTICE: The tubing must be of sufficient
length to reach a floor drain, outside the
There are vent piping configurations, when combined building or other required condensate disposal
with certain environmental conditions that can termination requirements (Refer to local codes).
produce enough condensate to require collection • Loop the drain tube so that it has a circular trap
and disposal. When a slope away from the water and secure the top and bottom of the loop with
heater cannot be achieved and condensate handling wire ties or plastic zip ties as shown. DO NOT
is required in a horizontal vent system, slope the vent restrict any portion of the drain tube. The loop
pipe toward the water heater 1/8 in. per foot (10 mm and all sections of the tube must not be restricted
per m) minimum and condensate management means or collapsed.
as follows: • Fill the drain tube with water so that no
• Using a set of pliers, remove the clamp and cap combustion gases might vent into the room.
from the drain port from the blower assembly. • Route the drain tube to a floor drain or outside
the building or refer to local codes for any
Clamp condensation requirements.

Optional Condensate
Management Drain
Port Cap

21
 Installing the water heater
NOTICE: All pipe, fittings, solvent cement, primers and procedures must conform to American
National Standards Institute and American Society for Testing and Materials (ANSI/ASTM)
standards.
Cementing Joints
WARNING: DANGER All joints in the vent piping must be NOTICE: Cement must be fluid; if not,
OF FIRE OR BODILY properly sealed and the following recoat.
INJURY - Solvent cements materials are recommended:
Hold the pipe fitting for 30 seconds to
and primers are highly PVC materials should use ASTM D2564 prevent the tapered socket from pushing
flammable. Provide adequate grade cement. the pipe out of the fitting.
ventilation and DO NOT
assemble near heat source or CPVC materials should use ASTM F493 Wipe all excess cement from the joint
open flame. DO NOT smoke. grade cement. with a rag. Allow 15 minutes before
Avoid skin or eye contact. handling. Cure time will vary according
Observe all cautions and ABS materials should use ASTM D2235 to fit, temperature and humidity.
warnings on material grade cement.
containers. NOTICE: Stir the solvent cement
Cleaner-Primer and Medium Body frequently while using. Use a natural
Solvent Cement: bristle brush or the dauber supplied
CAUTION: Cut pipe end square, remove jagged with the can. The proper brush size is
For proper installation: edges and burrs. Chamfer end of pipe, one inch.
then clean fitting socket and pipe joint NOTICE: This unit is equipped with
DO NOT use solvent cement area of all dirt, grease or moisture.
that has become curdled, a Flammable Vapor Sensor. DO NOT
lumpy or thickened. After checking pipe and socket for apply power until enough time has
proper fit, wipe socket and pipe with passed to allow the vapors from the
DO NOT thin solvent primer and cement to dissipate.
cement. Observe shelf cleaner-primer. Apply a liberal coat of
precautions printed on the primer to inside surface of socket and
containers. outside of pipe. DO NOT allow primer
to dry before applying cement.
For applications below
32°F (0°C) use only low Apply a thin coat of cement evenly in
temperature type solvent the socket. Quickly apply a heavy coat
cement. of cement to the pipe end and insert
pipe into fitting with a slight twisting
Appropriate solvent and motion until it bottoms out.
cleaner must be used for the
type of vent pipe used (PVC,
CPVC or ABS).

22
 Wiring
If local codes permit, the water heater may be The water heater must be electrically grounded
connected to electric service with the power in accordance with local codes, or, in the
cord provided (DO NOT use an extension absence of local codes, in accordance with
cord). A grounding receptacle is required. latest edition of the National Electric Code
ANSI/NFPA No. 70. Refer to the figures below
If local codes DO NOT permit the use of cord for water heater internal wiring.
connections, a 120 V, 50/60 Hz power supply,
with suitable disconnecting means, must be NOTICE: It is not recommended that this
connected to the black and white leads in the unit be installed on a GFCI circuit.
heater control enclosure.
The maximum current draw is approximately
5.0 amps.

Wiring Diagram
CONNECTOR DIAGRAM H SCHEMATIC DIAGRAM N
SCHÉMA DES CONNEXIONS SCHÉMA DE CÂBLAGE

120 VAC
120 VCA
BK
120 VAC PLUG FOR POWERVENT H
BLOWER ASSEMBLY G
G
PRISE 120 VCA POUR W
ASSEMBLAGE SOUFFLEUR N
D’ÉVACUATION FORCÉE 3 OPTIONAL DISPLAY
CONNECTION
P2 2 CONNECTEUR AFFICHEUR
OPTIONNEL
TEMPERATURE 1
BLOWER SWITCH NC FLAMMABLE
TEMPERATURE VAC SWITCH NO
SOUFFLEUR VAPOR SENSOR
SWITCH NF PRESSOSTAT NO
DÉTECTEUR DE
R W VAPEUR INFLAMMABLE
W Y 2
MOT J4
W
POWER 1 fv PROBE THERMISTORS
VENT BLOWER SCREW BL SONDE À THERMISTANCE
ASSEMBLY GND VIS J5 TS1
ENSEMBLE DU DE MISE
SOUFFLEUR 3
t°
À LA TERRE
CONTRÔLE ELECTRONIQUE HONEYWELL

D’ÉVENT W BK R Y BL G t° TS2
G
HONEYWELL ELECTRONIC CONTROL

MÉCANIQUE 2
1 2 3 4 5 6
6 PIN CONNECTOR 1
CONNECTEUR À 1 2 3 4 5 6
SOUPAPE DE GAZ

6 BROCHES TEMPERATURE VAC SWITCH NO

GAS VALVE

W BK R Y BL G SWITCH NC PRESSOSTAT NO

P2 BL
3 OPTIONAL DISPLAY 5
CONNECTION TEMPERATURE
2 CONNECTEUR AFFICHEUR R SWITCH NF
4
1 OPTIONNEL
Y SOUFFLEUR
CONTRÔLE ÉLECTRONIQUE HONEYWELL

3 MOT
J4 FLAMMABLE
BLOWER
HONEYWELL ELECTRONIC CONTROL

W VAPOR SENSOR W
2 2 2
DÉTECTEUR DE
1 1
W fv VAPEUR INFLAMMABLE BK
J1 1
TS1
J5
t°
3 3 W
TBI
2 2
t° TS2 IGNITER
SOUPAPE DE GAZ

1 1 ALLUMEUR
G
GND
GAS VALVE

PROBE THERMISTORS
J1 SONDE À THERMISTANCE
BL
5 5
TB1 R
4 4 BK = BLACK/NOIR
Y BL = BLUE/BLEU
3 3 G = GREEN/VERT
W R = RED/ROUGE
2 2
BK W = WHITE/BLANC
1 1 Y = YELLOW/JAUNE
W
WIRE HARNESS THAT RUNS FROM BLOWER ASSEMBLY
TO WIPER CONTROL GAS VALVE
IGNITER
ALLUMEUR FAISCEAU DE CÂBLE ENTRE ASSEMBLAGE
G NOTE: IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THE APPLIANCE
SOUFFLEUR ET LE CONTRÔLE DU GAZ.
GND
MUST BE REPLACED, IT MUST BE REPLACED WITH A 18 GA, 600 V,
105 ° C WIRE.

REMARQUE: REMPLACEMENT DE TOUT CÂBLE ORIGINAL DE CET APPAREIL:

H UTILISEZ UN CÂBLE DE CALIBRE 18, 600 V, RÉSISTANCE THERMIQUE 105°C. N

120V 50/60 HzHzLess

120V 50/60 Than
LESS THAN 5 Amps
5 AMPS AX5661

120V 50/60 Hz, Moins de 5 A

CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous
operation. VERIFY PROPER OPERATION AFTER SERVICING!
23
 Installing the water heater
Insulation Blankets
WARNING: If Insulation blankets, available to the general  DO NOT cover the operating or warning
local codes require public, for external use on gas water heaters labels attached to the water heater or attempt
external application are not necessary. The purpose of an insulation to relocate them on the exterior of insulation
of insulation blanket is to reduce the standby heat loss blanket.
blanket kits the encountered with storage tank heaters. This
water heater meets or exceeds the National  DO NOT apply insulation to the top of the
manufacturer’s
Appliance Energy Conservation Act standards water heater. This will interfere with the safe
instructions
included with the with respect to insulation and standby loss operation of the blower assembly.
kit must be requirements making an insulation blanket  DO NOT cover the burner access door,
carefully followed. unnecessary. jacket door, combination gas control
The manufacturer’s warranty does not cover (thermostat) or pressure and temperature
any damage or defect caused by installation, relief valve.
attachment or use of any type of energy saving  DO NOT apply insulation to the bottom
or other unapproved devices (other than those of the water heater or the area where
authorized by the manufacturer) into, onto or the combustion air inlet openings and
in conjunction with the water heater. The use Flammable Vapor Sensor are located. This
of unauthorized energy saving devices may area must be unobstructed so as not to
shorten the life of the water heater and may restrict combustion air flow to the burner or
endanger life and property. operation of the sensor.
The manufacturer disclaims any responsibility  Inspect the insulation blanket frequently
for such loss or injury resulting from the use of making certain it has not sagged and it is
such unauthorized devices. not restricting the air flow to the combustion
CAUTION: If local codes require the air inlet openings (perforation holes) or the
application of an external insulation blanket Flammable Vapor sensor located at the lower
to this water heater, pay careful attention to perimeter of the water heater jacket. This
the following so as not to restrict the proper could result in an unsafe operating condition.
function and operation of the water heater:

Hot and Cold Pipe Insulation Installation

Typical vertical piping arrangement Typical horizontal piping arrangement

For increased energy efficiency, some water Please install the insulation, according to
heaters have been supplied with two sections of the illustrations above, that best meets your
pipe insulation. requirements.

T&P Insulation Installation

For increased energy efficiency, this water heater has been supplied with T&P
insulation. Please install the insulation as shown below.
Slip the insulation cover
over the T&P Valve
through the center hole
and align the hole in the
d .008

-B-
d .010

side with the opening of

the T&P Valve.

Ensure the T&P Valve

opening is not obstructed
by the insulation.
Typical Side Connect T & P Arrangement.
24
 Heat Traps
For increased energy efficiency, some water These heat trap fittings may require 90° 3/4 in.
heaters have been supplied with factory NPT elbow(s) 3/4 in. coupling(s) depending
installed 3/4 in. NPT heat trap fittings in the hot on your installation needs. See Illustration of
outlet line and cold water inlet line. nipples and heat traps on page 38.

During Installation of this water heater...........

DO DON’T
DO check inlet gas pressure to ensure
•  • 
DON’T block or restrict Combustion Air
that it is within the range specified on the Inlet Openings or the Flammable Vapor
rating plate. Sensor located around the lower portion
of the water heater jacket.
• 
DO provide adequate air for combustion
and ventilation as discussed in the Use • 
DON’T block or restrict the Blower
and Care Manual and the National Fuel Assembly Dilution Air holes (see
Dilution Air Inlet Gas Code. diagram to the left).
• 
DO maintain proper clearances to
combustibles as specified on the rating • 
DON’T remove the Burner Access Door
plate. unless absolutely necessary. This should
only be done by a qualified service
• 
DO allow enough time for joint cement technician. A new burner access door
vapors to dissipate BEFORE applying gasket must be installed on any burner
power to the water heater. access door that has been removed.
• 
DO ensure that the venting system • DON’T install this water heater where
complies with the guidelines found in the standing water may occur. The base of
Use and Care Manual and National Fuel the water heater is meant to be mounted
Gas Code. on a dry surface.
• 
DO contact a qualified service technician
if the main burner will not stay lit. The • 
DON’T allow cleaners, solvents, or other
burner chamber is designed to be sealed materials to come into contact with the
utilizing a gasket and tamper resistant Flammable Vapor Sensor.
screws.
• 
DON’T operate the water heater if
the sight glass or burner access door
grommet is damaged or broken (See
below).

Sight Glass

Burner Access
Door Grommet

Flammable
Vapor Sensor

25
Installation Checklist
A. Water Heater Location
❑ In a location where the vent system will be ❑ Provisions made to protect area from water
within the requirements specified this manual. damage.
❑ Indoors and protected from freezing ❑ Sufficient room to service heater.
temperatures. ❑ Combustible materials, such as clothing,
❑ Proper clearance from combustible surfaces cleaning materials, rags, etc. clear of the base
observed and water heater not installed on of the heater.
carpeted floor.
❑ Clearances of 1 in. (2.5 cm) from combustion
❑ Sufficient fresh air supply for proper air inlet openings observed
operation of water heater.
❑ Flammable vapor sensor is not blocked.
❑ Air supply free of corrosive elements and
flammable vapors.

B. Water Supply
❑ Water heater completely filled with water. ❑ Water connections tight and free of leaks.
❑ Air purged from water heater and piping.

C. Gas Supply
❑ Gas line equipped with shutoff valve, union ❑ Soap and water solution used to check all
and sediment trap. connections and fittings for possible gas leak.
❑ The required inlet gas pressure to the water ❑ Gas Company inspected installation (if
heater is shown on the water heater rating required).
plate.

D. Relief Valve
❑ Temperature and Pressure Relief Valve ❑ Discharge line protected from freezing.
properly installed and discharge line run to
open drain.

E. Venting
❑W
 ater Heater vented separately from all other ❑ Vent system supported at required intervals.
appliances.
❑ Appropriate minimum clearances observed.
❑ Blower assembly properly installed.
❑ Precautions taken to prevent moisture damage
❑ Proper materials and techniques used in vent around vent termination.
assembly.
❑ Vapors from non-metallic pipe cement and
❑ Vent pipe properly secured to exhaust primer have dissipated prior to applying
connector of the blower assembly. electrical power.

F. Wiring
❑ Correct power supply (120 V). ❑ Heater properly grounded and proper polarity
❑ Electrical connections tight. observed.

26
 Supplemental instructions for gas water heaters installed
in potable water/space heating applications.
Local codes or plumbing authority requirements may vary from the instructions or diagrams provided in
this manual and take precedent over these instructions.
Hot water
Combination Potable Water and Space Heating Application
supply to Tee fitting must be installed as shown. This water (potable) heating and space
house ensures that any air in the water lines will be heating and not suitable for space heating
purged through the domestic water faucets applications only.
and showers.
DANGER: If this water heater is
Hot water DANGER: When this system requires installed in an application intended to
supply to water for space heating at elevated
heating
From HOT supply domestic hot water needs and hot
unit
outlet on temperatures (above 125°F [52°C.]), a water for space heating purposes, DO
water heater mixing valve complying with the Standard NOT connect the heater to an existing
Tee fitting for vertical hot for Temperature Actuated Mixing Valves for heating unit or components of a heating
water supply lines. Hot Water Distribution Systems, ASSE 1017 system that have previously been used
From HOT must be installed in the hot water supply with a non drinking water system. Toxic
Hot water line to the house in order to reduce the scald
supply to outlet on chemicals such as those used for boiler
house water heater hazard potential. Water heater for treatment may be present and will
combination water/space heating shall not contaminate the drinking water supply
be used in space-heating-applications only causing possible health risks. Never
DANGER: Any piping or components introduce toxic chemicals, such as those
used in the installation of this water used for boiler treatment, into this
Hot water supply heater in a combination potable and system.
to heating unit space heating application must be suitable NOTICE: 50 ft. (15.2 m) maximum
for use with drinking water. distance from water heater to fan
Tee fitting for horizontal hot coil (developed length) is required
water supply lines. NOTICE: Suitable for combination for Massachusetts State.

Typical Piping Diagram for Combination Potable/Space Heating Installation

Pressure Gauge
Nominal 3/4" size mixing or tempering valve Minimum of 2 ft. (61 cm)
3/4" Tempered 3/4" Check Valve with 1/8" Hole
(refer to warning above). Follow mixing or developed length of 3/4" pipe.
tempering valve manufacturer’s instructions for domestic hot water 3/4" Shutoff Valve (Typ.)
installation of the valve. supply to house.
3/4" cold water supply
Air vent
Spring loaded check valve in heating
unit hot water supply line and cold water
return line (not supplied with water heater) 3/4" Shutoff
NOTICE: This check valve is Valve (Typ.)
incorporated in some heating units. Refer Heat Trap
6 in.
to the installation instructions supplied (15.2 cm)
with specific heating unit to determine if Min.
it is required. 3/4" 2 Gallon Thermal
Shutoff Expansion Tank
Valve (if required-not
(Typ.) supplied with Hot water
Isolation valve in hot water supply line water heater) to space heater
to heating unit (not supplied with water
heater) Hot water coil

C)
60°
All bronze pump.
See diagrams above for proper (
°F
pipe application for vertical 140 F° Check valve
or horizontal supply lines. 30° internal in pump.
F to 1
Temperature and Pressure 120° 4°C
) Air bleed valve.
o5
Relief Valve, tie to location °Ct Water Sample Tap.
approved by local code (49

3/4" HWS & HWR

to Heating Coil.
Gas line to water heater
Drain valve To HVAC Unit.
(not supplied with water heater)
Temperature and pressure relief T FAN
ON
valve discharge line OFF
HEAT
Combination Gas Control Gas Fired COOL
Water Heater Isolation valve in cold
(Thermostat) water return line from
heating unit (not supplied Air Handler
with water heater)

Water Heater drain pan installed Gas Direct Vent discharge must comply
in accordance with the Local and with Local and State Codes
State Code
Electronically controlled pump timer.
Water Heater to be in accordance with Activates every 6 hours for 60 seconds.
Vacuum Relief Valve
the Local and State Energy Code Combustion Air-Inlet (Not Supplied)
Wire to bronze pump.
Openings
All water piping shall be insulated in
accordance with Local and State Energy
Code.
6” Air Gap If required, install per local codes
and valve manufacturer’s

27
instructions.
 Lighting the water heater
Before operating this water heater, be sure to read and follow the instructions on the label pictured
below and all other labels on the water heater, as well as the warnings printed in this manual. Failure
to do so can result in unsafe operation of the water heater resulting in property damage, personal
injury, or death. Should you have any problems reading or following the instructions in this manual,
STOP, and get help from a qualified person.

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: If you do not follow these instructions and use the Use & Care
Manual instructions exactly, a fire or explosion may result causing property damage,
personal injury or loss of life.
A. This appliance is equipped with an If you cannot reach your gas supplier,
ignition device which automatically lights call the fire department.
the pilot. DO NOT try to light the pilot by C. Use only your hand to rotate the gas
hand.
control’s temperature knob. Never use
B. BEFORE PUTTING THIS APPLIANCE INTO tools. If the knob will not turn by hand,
SERVICE - Smell all around the appliance do not try to repair it, call a qualified
area for gas. Be sure to smell next to the service technician. Force or attempted
floor because some gas is heavier than air repair may result in fire or explosion.
and will settle on the floor.
D. DO NOT use this appliance if any part has
WHAT TO DO IF YOU SMELL GAS been under water. Immediately call a
DO NOT try to light any appliance. qualified installer or service agency to
DO NOT touch any electric switch; replace a flooded water heater. Do not
DO NOT use any phone in your building. attempt to repair the unit! It must be
Immediately call your gas supplier from a replaced!
neighbor’s phone. Follow the gas suppliers
instructions.

OPERATING INSTRUCTIONS
1. STOP! Read the safety information above 8. Slide the “ON/OFF” switch located on
on this label. the gas control to the “ON” position.
2. Slide the “ON/OFF” switch located on the 9. Rotate the gas control, temperature
gas control to the “OFF” Position. knob to the desired setting.
3. Turn off all electric power to the 10. If the appliance will not operate,
appliance. follow the instructions “TO TURN OFF
GAS TO APPLIANCE” and call your
4. Rotate the gas control temperature knob service technician or gas supplier.
to “LOW”.

5. This appliance has an automatic spark

ignition system. DO NOT open the door of
this appliance and try to light the pilot
by hand!.
6. Wait five (5) minutes to clear out any gas.
If you smell gas, stop! Follow “B’ in the
safety information above on the label. If
you do not smell gas, go to the next step.
7. Turn on all electric power to the appliance.

TO TURN OFF GAS TO APPLIANCE

1. Rotate the gas control thermostat knob to the lowest setting.
2. Turn off all electric power to the appliance if service is to be performed.

28
 Operating the water heater
CAUTION: Hydrogen gas can be produced in a hot water system served by this water heater that has not been
used for a long period of time (generally two weeks or more). HYDROGEN GAS IS EXTREMELY
FLAMMABLE!! To dissipate such gas and to reduce risk of injury, it is recommended that the hot water faucet be
opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water
system. If hydrogen is present, there will be an unusual sound such as air escaping through the pipe as the water
begins to flow. DO NOT smoke or use an open flame near the faucet at the time it is open.

Safety Precautions
D
 O turn off manual gas shutoff valve if water heater  O NOT store or use gasoline or other flammable
D
has been subjected to over heating, fire, flood, vapors and liquids, such as adhesives or paint thinner,
physical damage or if the gas supply fails to shut off. in vicinity of this or any other appliance. If such
flammables must be used, open doors and windows
D
 O NOT turn on water heater unless it is completely for ventilation, and all gas burning appliances in the
filled with water. vicinity should be shut off including their pilot
D
 O NOT turn on water heater if cold water supply burners, to avoid vapors lighting.
shutoff valve is closed. NOTICE: Flammable vapors can be drawn by air
D
 O NOT allow combustible materials such as currents from surrounding areas to the water heater.
newspaper, rags or mops to accumulate near water I f there is any difficulty in understanding or following
heater. the Operating Instructions or the Care and Cleaning
section, it is recommended that a qualified person or
serviceman perform the work.

Operating Procedure
This heater is equipped with an electronically seconds the pilot will light followed by the
lit pilot to light the main burner. The pilot is main burner. After the main burner ignites,
automatically lit each time there is a demand replace the outer door.
for heating the water. On initial start-up, If no main burner flame is established, the gas
it is recommended that the outer door be control will go through three trials for ignition
removed (leave inner door in place for safety) before going into a lock-out. A warning light
to determine if the pilot and main burner are will alert the user of this lock-out condition. If
operating properly. this happens, refer to “Troubleshooting Guide.”
Once filled with water, it is necessary to plug
the power cord in and slide the switch on the
combination gas control (thermostat) to the
"ON" position. The blower will start and within

Water Temperature Setting

! DANGER: Hotter The temperature of the water in the water Water temperatures above 125°F (52°C) can
water increases the heater can be regulated by turning the cause severe burns or death from scalding. Be
Potential for Hot knob on the front of the combination gas sure to read and follow the warnings outlined
Water SCALDS. control (thermostat). Safety and energy in this manual and on the label located on the
Households with small conservation are factors to be considered water heater near the gas control thermostat.
children, disabled, or when selecting the water temperature setting
elderly persons may Mixing valves are recommended for reducing
of the water heater’s combination gas control
require a 120°F (49°C) point of use water temperature by mixing hot
(thermostat(s). The lower the temperature
or lower gas control and cold water in branch water lines. It is
setting, the greater the savings in energy and
(thermostat) setting to recommended that a mixing valve complying
operating costs.
prevent contact with with the Standard for Temperature Actuated
HOT water. To comply with safety regulations, the Mixing Valves for Hot Water Distribution
combination gas control (thermostat) was set Systems, ASSE 1017 be installed. See page
at 120°F (49°C) before the water heater was 4 for more details and contact a licensed
shipped from the factory. The recommended plumber or the local plumbing authority for
starting point temperature is 120°F (49°C). further information.
The chart on the next page may be used
as a guide in determining the proper water
temperature for your home.
29
 Operating the water heater
Water Temperature Setting…
Maximum water temperatures occur just after Stacking can cause this top layer of water to be
the burner has shut off. To determine the water hotter than the water toward the bottom of the
temperature, turn on a hot water faucet and place tank near the combination gas control (thermo-
a thermometer in the water stream. stat). Therefore, always remember to test the
water temperature with your hand before use and
If an adjustment to the water temperature is remember that hotter water increases the risk of
preferred, then refer to the Water Heater User scald injury.
Display – Operation Instructions for instruction
on adjusting the local and remote user display Also, always supervise young children or others
temperature setpoints. who are incapacitated.

The reference mark "LOW" represents an ap- The combination gas control (thermostat) is
proximate water temperature of 90°F (32°C). constructed with a built in safety shutoff device
The reference mark "HOT" represents an ap- designed to shutoff the gas supply to the burner
proximate water temperature of 120°F (49°C). if the main burner is extinguished for any reason.
The reference mark "A" represents an approxi-
mate water temperature of 130°F (54°C). The combination gas control (thermostat) is also
The reference mark "B" represents an approxi- equipped with a gas shut off device that will
mate water temperature of 140°F (60°C) shut off the gas supply to the burner if the water
The reference mark "C" represents an approxi- heater exceeds normal operating temperatures.
mate water temperature of 150°F (66°C) Refer to the “Before You Call For Service” sec-
The reference mark "VERY HOT" represents an tion of this manual, or contact your dealer.
approximate water temperature of 160°F (71°C)
! WARNING: Should overheating occur
A condition known as “stacking” or “layering”
or the gas supply fail to shut off, turn off
can occur when a series of short and frequent hot
water draws are taken. the manual gas (shutoff) valve to the
appliance
The hottest temperature water will be at the top
of the tank, closest to the outlet pipe delivering If the water heater has been subjected to fire,
hot water to the home. flood or physical damage, turn off the manual
gas control (shutoff) valve and DO NOT operate
the water heater again until it has been checked
by a qualified service technician.

Time/Temperature Relationship in Scalds

Water Temperature Time To Produce a Serious Burn

120°F (49°C) More than 5 minutes
125°F (52°C) 11/2 to 2 minutes
150°F (66°C) 160°F (71°C)
140°F (60°C) 130°F (54°C) About 30 seconds
135°F (57°C) About 10 seconds
130°F (54°C)
140°F (60°C) Less than 5 seconds
145°F (63°C) Less than 3 seconds
120°F (49°C) 150°F (66°C) About 11/2 seconds
155°F (68°C) About 1 second
113°F (45°C)
Table courtesy of Shriners Burn Institute

105°F (41°C)

98°F (37°C) 90°F (32°C)

30
Sequence of Operation…
1. During initial start-up or a call for heat, the This water heater is equipped with a flammable
control will verify the vacuum switch is vapor sensor that is monitored continuously by
open. the electronic control in all modes of operation.
2. Once the control verifies the blower In the event that flammable vapors are detected,
vacuum switch is open, the control will the control will automatically shut down the
energize the blower motor for the pre-purge water heater and prevent the water heater from
sequence (approximately 5 seconds). being started again.
3. The control will verify the blower vacuum The following is a list of materials that will
switch has closed, ensuring that the blower cause the Flammable Vapor Sensor to shut down
is functioning properly and that the venting the water heater.
system is not blocked.
 Vapors of Gasoline.
4. The control will then proceed through
 Vapors of certain flammable paints, stains,
a sequence of self-diagnostics before
and thinners.
initiating a trial for ignition.
 Vapors of vent pipe cement & solvents.
5. During the trial for ignition, the pilot will
spark in an attempt to light the pilot. Once  Bleach (direct contact with flammable vapors
the pilot flame is established, the main gas sensor).
valve will open allowing gas to flow to the
 Some other flammable materials and their
main burner.
vapors.
6. The main burner and pilot will remain lit
If the flammable vapor sensor shuts down the
throughout the heat cycle until the water
water heater, then the electronic control will
temperature setting is reached.
display the appropriate error code and you
7. Once the water temperature setting is should then promptly contact a qualified service
reached, the control will close the main gas technician.
valve and pilot valve which will extinguish
Refer to the “WARNING” on page 3 for
both the main burner and pilot burner
flames. additional information.

8. The blower motor will stay energized

for an additional 30 seconds after the
control verifies that the burner flame is
extinguished in order to clear combustion
gases from the water heater.
9. After the post-purge sequence, the control
will de-energize the blower motor and go
into a stand-by mode awaiting the next call
for heat.

31
 Care and cleaning of the water heater
Draining the Water Heater
! CAUTION: Shut off gas to the Before turning off the cold water supply to
water heater at the gas control the water heater, open a hot water faucet
(thermostat) gas cock or manual allowing sufficient cold water into the
shut-off valve before draining water. tank to prevent the risk of a scald injury
! DANGER: Before manually
while draining the water heater. Once the
water in the tank is no longer hot, turn off
operating the temperature and the cold water supply to the water heater.
pressure relief valve, make certain
no one will be exposed to the hot Open a hot water faucet or lift the handle
water released by the valve. The on the relief valve to admit air to the tank.
water drained from the tank may be Attach a garden hose to the drain valve on
hot enough to present a scald the water heater and direct the stream of
hazard and should be directed to a water to a drain. Open the valve.
suitable drain to prevent injury or
damage.

DANGER: Before Routine Preventative Maintenance

manually operating the
relief valve, make certain Properly maintained, your water heater will the tank. It is suggested that a few quarts
no one will be exposed to provide years of dependable trouble-free of water be drained from the water heater's
the danger of the hot water service. tank every month to clean the tank of these
released by the valve. The deposits.
It is recommended that a periodic inspection
water may be hot enough to of the combination gas control (thermostat), Rapid closing of faucets or solenoid valves
create a scald hazard. The burner, relief valve, internal flue-way and in automatic water using appliances can
water should be released venting system should be made by service cause a banging noise heard in a water pipe.
into a suitable drain to personnel qualified in gas appliance repair. Strategically located risers in the water pipe
prevent injury or property system or water hammer arresting devices
damage. It is suggested that a routine preventative can be used to minimize the problem.
maintenance program be established and
! DANGER: Hotter water followed by the user. The anode rod should be removed from the
water heater’s tank annually for inspection
increases the potential for Periodically inspect the vent system. Make and replaced when more than 6 in.(15.2 cm)
Hot Water Scalds. certain that all joints are secure and that vent of core wire is exposed at either end of the
pipe supports are all in place. Check the rod.
outdoor vent terminal to see that it is free
of obstructions, and that there is no damage Make sure the cold water supply is turned off
nearby caused by condensate. before removing anode rod.
Inspect dilution air inlet and combustion air This water heater incorporates a combustion
inlet openings. Make certain no blockage shut off device that shuts the operation of the
exists. Clean any lint, dirt or oil accumulation water heater down if undesirable combustion
that may exist. conditions occur, such as the presence
of flammable vapors or blockage of the
Periodically clean the screens in the vent combustion air inlet openings. Please contact
terminal (if applicable). a Qualified Service Technician if this occurs.
Periodically, lift and release the lever handle DO NOT obstruct the flow of combustion
Dilution Air Inlet on the temperature pressure relief valve, and ventilation air.
located near the top of the water heater,
to make certain the valve operates freely. DANGER: Failure to perform the
Allow few quarts to be drained through the recommended Routine Preventative
discharge line to an open drain.
Maintenance can harm the proper
NOTICE: If the temperature and operation of this water heater, which can
pressure relief valve on the water heater cause carbon monoxide dangers, excessive
discharges periodically, this may be due hot water temperatures and other
to thermal expansion in a closed water potentially hazardous conditions.
system. Contact the water supplier or your
plumbing contractor on how to correct
this.
DO NOT plug the relief valve outlet.
A water heater’s tank can act as a settling
basin for solids suspended in the water. It
is therefore not uncommon for hard water
deposits to accumulate in the bottom of
32
 Housekeeping
! DANGER:
Keep appliance Visually inspect the pilot. DO NOT obstruct or block the Flammable
area clear and free Vapor Sensor. The sensor does not require any
Make sure that the combustion air inlet maintenance or cleaning.
from combustible openings located around the perimeter of the
materials, gasoline water heater are not blocked or obstructed. A DO NOT expose the flammable vapor sensor to
and other minimum clearance of 1 in. (2.5 cm) is required water, solvents or cleaning agents.
flammable vapors between the combustion air inlet openings and
and liquids. any object.

Venting System Inspection

Inspect the vent System. Make certain Periodically clean the screens in the vent
that all joints are secure and vent system terminal (if applicable).
supports are all in place. Check the
In applicable climates, periodically inspect
outdoor vent system terminal to see if it
the vent and air-inlet terminals to ensure
is free of obstructions and that there is no
they are not blocked by snow.
damage nearby caused by condensate.
Inspect dilution inlet. Make certain no
blockage exists. Clean any lint, dirt or oil
Dilution Air Inlet accumulation that may exist.
Test for spillage at the dilution air inlet
after 5 minutes of burner operation. Place
a blown out match or candle close to the
dilution are holes. The smoke from the
candle or match should be drawn into the
dilution air holes. If the smoke is pushed
away from the dilution air inlet, the
blower or vent system may be blocked.
Contact qualified service personnel.

Burner Inspection
Visually inspect the pilot flame and main ! CAUTION: For your safety,
burner periodically. cleaning of the burner must be
Through the sight glass, inspect the pilot performed only by qualified service
and burner lighting. If any unusual pilot personnel, as it involves the
or burner operation is noted, the water disconnection of gas piping and leak
heater should be shut off until qualified testing. The burner chamber is a sealed
service assistance can be obtained. area. If the burner access door is
removed, the burner access door gasket
must be replaced.
Proper burner flame pattern
For cleaning, remove the burner from the
water heater. A vacuum cleaner can be
used on the burner and floor shield inside
the water heater. The burner can also be
cleaned by scrubbing with mild detergent.

33
Care and cleaning of the water heater
Vacation and Extended Shut-Down
NOTICE: Refer to the If the water heater is to remain idle for an After a long shut-down period, the
Hydrogen Gas Caution in extended period of time, the power and water heater’s operation and controls
the Operating Instructions. water to the appliance should be turned off should be checked by qualified service
to conserve energy and prevent a build-up personnel. Make certain the water heater
of dangerous hydrogen gas. is completely filled again before placing it
in operation.
The water heater and piping should be
drained if they might be subjected to
freezing temperatures.

Anode Rod
NOTICE: DO NOT This water heater is equipped with an Water sometimes contains a high sulfate
remove the anode rod anode rod designed to prolong the life and/or mineral content and together with
from the water heater’s of the glass lined tank. The anode rod is cathodic protection process can produce
tank, except for inspection slowly consumed, thereby eliminating or a hydrogen sulfide, or rotten egg odor in
and/or replacement, as minimizing corrosion of the glass lined the heated water. Chlorination of the water
operation with the anode tank. supply should minimize the problem.
rod removed will greatly
shorten the life of the glass
lined tank and will exclude
warranty coverage.

34
Before You Call For Service…
Troubleshooting Tips
Save time and money! Review the charts on the following pages first and you may not need to call
for service.
This water heater incorporates a combustion shut off device that shuts the operation of the water heater
down if undesirable combustion conditions occur, such as the presence of flammable vapors or blockage of
the vent and/or combustion air-inlet openings. Please contact a Qualified Service Technician if this occurs.
Problem Possible Causes What To Do
Condensation This usually happens when a new T
 his is normal. After the water in the tank
water heater is filled for the first warms up, the condensation will disappear.
time. Refer to page 10 for more information.
Moisture from the products of T
 his is normal and will disappear in time. Refer
combustion condensing on the to page 10 for more information.
tank surface.
An undersized water heater will  Use a water heater size that meets the
cause condensation. requirements of your needs.
Yellow flame or Scale on top of the burner.  Contact a qualified service technician to remove
soot scale.
Vent or combustion air inlet  Remove obstruction or debris from vent and/or
openings are restricted. combustion air-inlet openings on water heater
jacket.
Not enough combustion or  Proper operation of the water heater requires
ventilation air supplied to the air for combustion and ventilation. See the
water heater location. Combustion and Ventilation Air information in
the “Installing The Water Heater” section of this
manual.
Unable to light the Air in gas line.
 Contact a qualified service technician to purge
main burner the air from the gas line.
 Contact a qualified service technician to evaluate
Blocked vent system.
vent system for blockage.
Pressure switch.  Contact a qualified service technician.
Wire connection not fully se-  Contact a qualified service technician to confirm
cured. wire connections.
Combustion shutoff device  Combustion shutoff device should be inspected
tripped. by a qualified service technician.
Gas control problem.  Contact a qualified service technician.
Main burner does not Combustion shutoff device T  he combustion shutoff device should be
stay lit Tripped. inspected by a qualified service technician.
Thermal cutoff device tripped.  Contact a qualified service technician.

CAUTION: Label all wines prior to disconnection when servicing controls. Wiring errors can cause improper
and dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING..

CAUTION: For your safety DO NOT attempt repair of gas piping, combination gas control (thermostat),
burners, vent system, or other safety devices. Refer repairs to qualified service personnel.

35
 Before You Call For Service…
Troubleshooting Tips
Save time and money! Review the charts on the following pages first and you may not need to call for
service.
This water heater incorporates a combustion shutoff device that shuts the operation of the water heater down
if undesirable combustion conditions occur, such as the presence of flammable vapors or blockage of the vent
and /or combustion air inlet openings. Please contact a Qualified Service Technician if this occurs.

Problem Possible Causes What To Do

Rumbling noise Scale and sediment in tank. D
 rain the water heater to remove salt and sediment
from the tank. Refer to page 32.
Relief valve pro- Pressure build up caused by  T his is an unacceptable condition and must be
ducing popping thermal expansion in a closed corrected. Contact the water supplier or plumbing
noise or draining system. contractor on how to correct this. DO NOT plug the
relief valve outlet.
Not enough or no Water usage may have W
 ait for the water heater to recover after an abnor-
hot water exceeded the capacity of the mal demand.
water heater.
Low gas pressure. C
 heck gas supply pressure and manifold pressure.
The combination gas control  S ee the “Water Temperature Setting” of The Water
(thermostat) may be set too Heater section of this manual.
low.
Leaking or open hot water M
 ake sure all faucets are closed.
faucets.
Check valve error codes. R
 efer to gas valve error code table on page 37.
Blower unplugged. P
 lug in. Verify power supply (120VAC).
Combustion shutoff system C
 ontact a qualified service technician.
tripped
Water is too hot The combination gas control  S ee the “Water Temperature Setting” of The Water
(thermostat) is set too high. Heater section of this manual.
Gas combination control C
 ontact a qualified service technician to replace the
(thermostat) defective. combination gas control (thermostat).

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and
dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING.

CAUTION: For your safety DO NOT attempt repair of gas piping, combination gas control (thermostat), burners, vent
system or other safety devices. Refer repairs to qualified service personnel.

36
Gas Valve LED Codes
LCD CODE
(Models equipped with LED STATUS PROBLEM SOLUTION
optional display)
Short flash once every
None None No solution required
four seconds
“Heartbeat”, alternates
None None No solution required
bright/dim
1. Gas supply pressure is too low. Increase the inlet gas supply pressure.
One flash every three 2. Low voltage to the water heater. Increase supply voltage to rated volt-
12 Low flame signal
seconds age.
3. Replace the pilot assembly.
1. Verify that the wiring to the blower pressure switch it correct.
Two flashes every three Pressure switch failed 2. Verify that the wiring to the blower pressure switch is connected prop-
44
seconds closed. erly.
3. Replace the blower assembly.
1. Verify that the wiring to the blower pressure switch and thermal switch
is correct.
Three flashes every three Pressure and/or blower 2. Verify that wiring to the blower pressure switch and thermal switch is
46
seconds thermal switch failed open. connected properly.
3. Check the vent system for blockage or obstructions.
4. Replace the blower assembly.
1. Make sure the tank is full of water.
Four flashes every three
31 TCO activated. 2. Reset the TCO and check for proper combination gas control (thermo-
seconds
stat) cycling.
Five flashes every three
14 Flame out of sequence 1. Replace the combination gas control (thermostat).
seconds
1. Gas supply is off or too low to operate. Turn on the gas supply and/or
Six flashes of one, every System in lockout. Failed increase the inlet gas supply pressure.
11
three seconds trial for ignitions. 2. Replace the pilot assembly.
3. Replace the combination gas control (thermostat).
1. Verify that the wiring to the blower pressure switch and thermal switch
is correct.
System in lockout. Blower
Six flashes of two, every 2. Verify that wiring to the blower pressure switch and thermal switch is
45 pressure switch and/or
three seconds connected properly.
thermal switch open.
3. Check the vent system for blockage or obstructions.
4. Replace the blower assembly.
1. Gas supply pressure is too low. Increase the inlet gas supply pressure.
Six flashes of three, every System in lockout. Flame 2. Check the combustion air-inlet openings around the water heater jacket
13
three seconds lost. for blockage or obstructions.
3. Replace the pilot assembly.
Six flashes of four, every System in lockout. Flame
14 1. Replace the combination gas control (thermostat).
three seconds sense out of sequence.
1. Gas supply is off or too low to operate. Turn on the gas supply and/or
Six flashes of five, every System in lockout. Failed increase the inlet gas supply pressure.
10
three seconds Ignition attempts. 2. Replace the pilot assembly.
3. Replace the combination gas control (thermostat).
1. Flammable vapor sensor detected the presence of flammable vapors.
Seven flashes every three System in lockout. Flam- Verify that no gasoline or flammable vapors are present.
47
seconds mable vapor sensor. 2. Reset the combination gas control (thermostat).
3. Replace the flammable vapor sensor.
Eight flashes of one, every Flammable vapor sensor, 1. Replace the flammable vapor sensor.
49
three seconds fault detected. 2. Replace the combination gas control (thermostat).
1. Check the wiring connections of the connection of the combination gas
Eight flashes of two, ev- Temperature sensor fault
89 controls (thermostat), thermal well.
ery three seconds detected.
2. Replace the thermal well of the combination gas control (thermostat).
Eight flashes of three, 1. Replace combination gas control (thermostat).
15 Electronics fault detected.
every three seconds 2. Replace the thermal well of the combination gas control (thermostat).
Eight flashes of four, Combination gas control 1. Cycle power to the combination gas control (thermostat).
93
every three seconds (thermostat) fault detected. 2. Replace the combination gas control (thermostat).

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
VERIFY PROPER OPERATION AFTER SERVICING.
CAUTION: For your safety DO NOT attempt repair of gas piping, combination gas control (thermostat), burners, vent system or
other safety devices. Refer repairs to qualified service personnel.

37
 Replacement Parts
For 40 and 50 gallon models equipped for use with Natural or Liquefied Petroleum / LP gas.

Instructions For Placing a Parts Order

All parts orders should include: CAUTION: For your safety, DO
 he model and serial number of the
T NOT attempt repair of gas piping,
water heater from the rating plate. combination gas control (thermostat),
burners, vent system or other safety
 pecify type of gas (Natural or
S devices. Refer repairs to qualified
Liquefied Petroleum / LP gas) as service personnel.
marked on the rating plate.
Use only original equipment
 art description (as noted below) and
P
number of parts desired. replacement parts.

Refer to page 40.

Rubber Coupling
Blower
Assembly,
Pressure and
Temperature ** Heat Trap Nipple *Burner Assembly Kit
Switches

Flue Baffle And Hanger

Dip tube
Dip Tube Gasket
Anode Rod
Temperature and Pressure
Relief Valve

The kit provides extra speed clips

and tamper resistant screws.

** May differ in actual appearance.

Drain Valve
(Appearance May Different)

Combination
Gas Control
(Thermostat)

Combustion Gas
Control Thermal Well
*Burner Supply Tube
*Burner

*Sight Glass
Flammable Vapor Sensor
Jacket Door
*Burner Access Door Gasket
*Burner orifice
Pilot Assembly

*Combustion Shutoff Device (enlarged view) *Burner Access Door Grommet

Located inside the combustion chamber. *Burner Access Door

38
Notes...

39
IF YOU NEED SERVICE
1 S
 hould you have any questions about your new water heater, or if it requires adjustment, repair, or routine
maintenance, it is suggested that you first contact your installer, plumbing contractor or previously agreed upon
service agency. In the event the firm has moved, or is unavailable, refer to the telephone directory, commercial
listings or local utility for qualified service assistance.
2. S
 hould your problem not be solved to your complete satisfaction, you should then contact the Manufacturer’s
National Service Department at the following address:
800 Interstate Park Drive
Montgomery, Alabama 36109
Phone: 1-866-279-4566.
When contacting the manufacturer, the following information will be requested:

a. Model and serial number of the water heater as shown on the rating plate attached to the jacket of the heater.
b. Address where the water heater is located and physical location.
c. Name and address of installer and any service agency who performed service on the water heater.
d. Date of original installation and dates any service work was performed.
e. Details of the problems as you can best describe them.
f. List of people, with dates, who have been contacted regarding your problem.

Important Instructions for the Commonwealth of Massachusetts

The Commonwealth of Massachusetts requires compliance with regulation above grade directly in line with the exhaust vent terminal for the horizontal-
5.08: Modifications to NFPA-54, Chapter 10 : 248 CMR 4.00 and 5.00 for ly vented gas fueled heating appliance or equipment. The sign shall read, in
installation of through – the – wall vented gas appliances as follows: print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY
(1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as fol- BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS".
lows: 4. INSPECTION. The state or local gas inspector of the side wall horizon-
Existing chimneys shall be permitted to have their use continued when a gas tally vented gas fueled equipment shall not approve the installation unless,
conversion burner is installed, and shall be equipped with a manually reset upon inspection, the inspector observes carbon monoxide detectors and
device that will automatically shut off the gas to the burner in the event of a signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1
sustained back-draft. through 4.
(2) Revise 10.8.3 by adding the following additional requirements: (b) EXEMPTIONS: The following equipment is exempt from 248 CMR
(a) For all side wall horizontally vented gas fueled equipment installed in 5.08(2)(a)1 through 4:
every dwelling, building or structure used in whole or in part for residential 1. The equipment listed in Chapter 10 entitled "Equipment Not Required To
purposes, including those owned or operated by the Commonwealth and Be Vented" in the most current edition of NFPA 54 as adopted by the Board;
where the side wall exhaust vent termination is less than seven (7) feet above and
finished grade in the area of the venting, including but not limited to decks 2. Product Approved side wall horizontally vented gas fueled equipment
and porches, the following requirements shall be satisfied: installed in a room or structure separate from the dwelling, building or struc-
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time ture used in whole or in part for residential purposes.
of installation of the side wall horizontal vented gas fueled equipment, the (c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING
installing plumber or gasfitter shall observe that a hard wired carbon monox- SYSTEM PROVIDED. When the manufacturer of Product Approved side
ide detector with an alarm and battery back-up is installed on the floor level wall horizontally vented gas equipment provides a venting system design or
where the gas equipment is to be installed. In addition, the installing plumber venting system components with the equipment, the instructions provided
or gasfitter shall observe that a battery operated or hard wired carbon monox- by the manufacturer for installation of the equipment and the venting system
ide detector with an alarm is installed on each additional level of the dwell- shall include:
ing, building or structure served by the side wall horizontal vented gas fueled 1. Detailed instructions for the installation of the venting system design or
equipment. It shall be the responsibility of the property owner to secure the the venting system components; and
services of qualified licensed professionals for the installation of hard wired 2. A complete parts list for the venting system design or venting system.
carbon monoxide detectors (d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENT-
a. In the event that the side wall horizontally vented gas fueled equipment ING SYSTEM NOT PROVIDED. When the manufacturer of a Product Ap-
is installed in a crawl space or an attic, the hard wired carbon monoxide proved side wall horizontally vented gas fueled equipment does not provide
detector with alarm and battery back-up may be installed on the next adjacent the parts for venting the flue gases, but identifies "special venting systems",
floor level. the following requirements shall be satisfied by the manufacturer:
b. In the event that the requirements of this subdivision can not be met at the 1. The referenced "special venting system" instructions shall be included
time of completion of installation, the owner shall have a period of thirty (30) with the appliance or equipment installation instructions; and
days to comply with the above requirements; provided, however, that during 2. The "special venting systems" shall be Product Approved by the Board,
said thirty (30) day period, a battery operated carbon monoxide detector with and the instructions for that system shall include a parts list and detailed
an alarm shall be installed. installation instructions.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon (e) A copy of all installation instructions for all Product Approved side wall
monoxide detector as required in accordance with the above provisions shall horizontally vented gas fueled equipment, all venting instructions, all parts
comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. lists for venting instructions, and/or all venting design instructions shall
3. SIGNAGE. A metal or plastic identification plate shall be permanently remain with the appliance or equipment at the completion of the installation.
mounted to the exterior of the building at a minimum height of eight (8) feet

40