BDS-Maschinen Catalogue 2010

Simply better drilling!
BDS:portal
Magnetic Core Drilling Technology Chamfering Technology Innovative technique, competent information
NEW
MAB Magnetic Core Drilling Machines Core Drills and Accessories
BDS:global
The construction of sports facilities is a highlight for Turner, the HOCHTIEF subsidiary in USA. Magnetic core drilling machines and tools from BDS were in continuous service.
Foto: HOCHTIEF
BDS Maschinen
BDS:portal
International Platform for Magnetic Core Drilling Technology
BDS Maschinen develops and produces a wide programme of magnetic-core drilling machines, core drills and accessories at the company location in Mnchengladbach. Since its foundation in 1989, the company has established itself world-wide as a successful specialist in the core drilling metalworking market. Its position in the premium segment is again and again proved by the high innovation power and the high quality of BDS products. The specialization in the international market is pushed forward by BDS machines with high priority. Many new products in the range of magnetic-core drilling machines and core drilling tools are introduced by the publication of the new BDS catalogue, they have been developed and tuned to international market and industry requirements. The catalogue is intended to inform you about the variety of new functions and options of BDS products for better working results world-wide.
1.1
1.2
NEW
1.3
2.1
my:BDS
Always well informed with BDS. Professional information and back-ground knowledge concerning Magnetic Core Drilling Technology.
BDS:power
MAB 825/845 the next generation. Ideally suited for reaming, countersinking, thread cutting and twist drilling. >> more on page 28
BDS:design
Keyless go! The BDS quickchange drill chuck high functionality, consequent product design! >> more on page 74
BDS:edition
The BDS Starter Kit the basic equipment for each magnetic core drilling machine by BDS. With a clear price advantage! >> more on page 15
>> bds-maschinen.de
BDS STARTER
KIT
PRICE ADVANTAG E
NEW
www.bds-maschinen.de
Where do I find... ?
The entire program at a glance.
1.1
Magnetic Core Drilling Machines
Rail Drilling Machines
MAB Series MAB 100 The light-weight

NEW
Page
AutoMAB Series AutoMAB 1500
Page
MABasic Series MABasic 200 The alternative
Page
RailMAB Series RailMAB 900
Page
14
The semiautomatic machine 36 AutoMAB 2000
40
With electric motor 42 RailMAB 960 With petrol engine 44
MAB 150 The light-weight 16
MABasic 600 Long-stroke machine 40 38 MABasic 850 The twist drill machine 41
NEW
The fully automatic machine
NEW
MAB 425 The new classic MAB 455 The powerful MAB 485 The compact class 22 Cutting depth 30 mm MAB 500 The economic 26 KBK 12 60 mm 56 20 18
1.2
Core Drilling Tools
Standard Series
Page
VarioPLUS Series Cutting depth 30 mm

NEW
Page
Sintered Carbide Series Page Cutting depth 30 mm

NEW
KBK VP 12 60 mm Cutting depth 55 mm

NEW
62
HKK 14 150 mm Cutting depth 35 mm

NEW
64
NEW
MAB 825/845 The allrounder MAB 1000 The bundle of power 32 AirMAB 5000 With pneumatic drive 34 Cutting depth 55 mm HKK-PLUS 14 60 mm 66 Ejector Pins for Core KBL 12 60 mm Special versions 46 Ejector pins HKL-Rail 17 36 mm Check up E-Check Cutting depth 110 mm 46 KBL 61 100 mm 59 30 mm 35 mm 50 mm 55 mm 110 mm KEL 20 50 mm Set of Standard core drills 56 60 56, 62, 66 58, 65 67 58, 63 60 67 58 Drilling Tools Cutting depth 50 mm
NEW
28 KBK 61 130 mm 57
KBL VP 12 60 mm KBK-Z 1/2" 2 1/16 61 Set of VarioPLUS core drills
63
HKK-F 14 60 mm Cutting depth 30 mm
65
NEW
62
NEW
Service
Page
Content
1.3
Accessories for Magnetic Core Drilling Machines
2.1
80
Deburring and Chamfering Technology Page
1.1
Clamping devices Mobil
Page
Lubricants
Page
Deburring and chamfering EKF
High performance cutting oil High performance lubrication spray 80
Clamp 70 Industrial pillar 71
Deburring and chamfering machine 84
NEW
1.2
Bevel edge milling SKF Bevel edge milling machine 86 80
Vacuum clamping device Tube clamping device 73 72
Cutting paste
Cleaning spray
80 Accessories Page 85
1.3
Soluble cutting oil 80 Changeable drill chuck systems Quick change drill chuck system KEYLESS 74 Industrial arbors 75 Cutting oil reservoir 75 Tap adapter Drill chucks and adapters Gear rim drill chuck 78 Power Worker Reducing bushes, Extension bushes 78 Chip protection for core drilling Adapter 79 76 machines Steel carry case 79 79 81 General accessories 76 Quick-change tapping chuck size 1, 2, 3 size 1, 2, 3 76 76 Quick change inserts Thread cutting
EKF 300, 450, 452 Sintered carbide reversible disks Milling cutters Fixture SKF 20 Reversible insert Disk milling cutter Milling spindle Pipe insert
87
2.1
BDS:profi
Product information Magnetic Core Drilling Machines Core Drilling Tools Accessories Deburring and chamfering The BDS network Page 6 48 68 82 88
For site installation, workshop and production.

BDS magnetic core drilling technology competent, innovative and leading!
1.1
Rail Drilling Machines
MAB Series MAB 100 The light-weight MAB 150 The light-weight
NEU
Page
AutoMAB Series AutoMAB 1500
Page
MABasic Series MABasic 200 The alternative
Page
RailMAB Series RailMAB 900
Page
14
The semiautomatic machine AutoMAB 2000 36
40
With electric motor 42 RailMAB 960 With petrol engine 44
MABasic 600 Long-stroke machine 40 38 MABasic 850 The twist drill machine 41
NEU
16
The fully automatic machine
MAB 425 The new classic MAB 455 The powerful MAB 485 The compact class 22 MAB 500 The economic 26 20 18
BDS sets new standards

Product innovations and creative progresses The universal machine.
MAB 825/845 With the magnetic core drilling machine of the 2nd generation, BDS creates new benchmarks concerning performance, working safety and design. >> more on page 28
NEU
MAB 825/845 The allrounder MAB 1000 The bundle of power 32 AirMAB 5000 With pneumatic drive 34 28
NEU
For tight situations.

The new compact BDS magnetic core drilling machine MAB 150. Developed for applications under difficult space conditions. If necessary, the advancing lever can be replugged step by step, it can be used on the left or on the right side of the machine. Also available with advancing ratchet mechanism >> more on page 16
Service Special versions
Page 46
Check up E-Check
46
Full power - with compressed air.

AirMAB the new powerful magnetic core drilling machine with pneumatic drive. For all special applications expecting high core drilling capacity without current supply. >> more on page 34
1.1
The best solution for each industry.

Magnetic core drilling machines by BDS
Drilling applications in the most diverse areas such as steel building construction, bridge building construction, crane construction, railway building and mining industry, mechanical construction and specialized workshops stand for different requirements. Today, BDS offers solutions for any assembly work on the construction site or in the workshop. The summary shows the major applications of the MAB and MABasic series, user-oriented and well-designed to the smallest detail. 3 Substantially lower expenditure of force during drilling 3 Noticeably reduced power consumption saving energy 3 Faster drilling less time needed for the same drilling results 3 No pilot-drilling and retooling of the machine: Thus, the machining time is reduced by 30 - 40%. Drilling with BDS magnetic core drilling machines yields optimal drilling results in much shorter time, accompanied by considerable reduction of costs.
Foto: Stadt Gelsenkirchen
The true German power! BDS magnetic core drilling technology made in Germany is successful all over the world. In Dubai just as on many building sites in Europe, Asia and America.
BBDS magnetic core drilling machines: Low expenditure of force during drilling. Much shorter machining time. Saving time and money.
Working economically with magnetic core drilling machines by BDS.
1.1
BDS machine in action at Times Square: The HOCHTIEF subsidiary Turner has realized a 49 storey office building at the New York Times Square. The Times Square tower is expensively protected against vibrations, because it is surrounded by several subway tunnels.
Foto: HOCHTIEF
Rugged construction, sophisticated functionality.

Magnetic core drilling machines by BDS
BDS Core Drilling Machines are designed for continuous operation. Powerful, reliable motors are the guarantee for best drilling results under extreme circumstances. The compact design allows easy handling, high functionality and precision. All control elements are ergonomically located, i.e. they can be easily and quickly actuated with one hand, even under difficult working conditions. BDS permanently develops new products and innovative solutions for the user. The BDS concept: Innovative, convenient and cost-saving drilling solutions.
Quick tool change saves time and cost: Realized by the BDS Keyless quick-change drill system.
High work safety: Straightforward, ergonomic one-hand control with large, unmistakable control elements and emergency-off function.
High power at low speed: The full wave Noticeable development of power and high reserve capacicontrol electronics infinitely controls the motor output. Power: Electronic torque control: Avoids damage to the tools and reduces costs due to intelligent technology for increased work safety. ty: Strong and rugged motors with specially geared-down gear stages for the high power requirements of the magnetic core drilling technology.
10
Active safety.
Magnet indicator and concealed cable routing.
The maximum magnetic adhesion guarantees maximum safety for man, machine and tools. BDS Magnetic Core Drilling Machines have a great reputation for the high magnetic adhesion of the MAB and MABasic series. Like tyres and car, magnet and motor of the BDS Magnetic Core Drilling Machines form a unified whole which allows the full transfer of machine power into performance during work. By means of permanent optimisation in accordance with the latest state of the art, the BDS Magnetic Core Drilling Technology also sets the standards concerning work safety. LED green... the magnetic adhesion corresponds to the minimum requirements. Machining can take place. LED red the magnetic adhesion is not sufficient. Drilling should not take place since the material thickness is too small or the magnetic adhesion is reduced due to a coat of lacquer, scale or zinc.
1.1
BDS:profi
The advantages of integrated cable routing!
The new generation of the magnetic core drilling machines MAB has been developed in view of increased working safety. This includes the complete cable routing within the casing. 3 no threading and getting caught 3 no tearing or snapping off
MAB series MAB 100 MAB 150 MAB 425 MAB 455 MAB 485 MAB 500 MAB 825/845 MAB 1000 AutoMAB 1500 AutoMAB 2000 AirMAB MAB series MABasic 200 MABasic 600 MABasic 850
Width x lenght x height (mm) Page 80 x 160 x 41,5 mm 80 x 160 x 41,5 mm 84 x 168 x 41,5 mm 84 x 168 x 41,5 mm 84 x 168 x 41,5 mm 100 x 200 x 110 x 220 x 120 x 240 x 90 x 180 x 90 x 195 x 80 x 210 x 51 mm 54 mm 54 mm 48 mm 51 mm 90 mm 14 16 18 20 22 26 28 32 34 36 38
Width x lenght x height (mm) Page 80 x 160 x 41,5 mm 110 x 220 x 110 x 220 x 54 mm 54 mm 40 40 41
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Magnetic core drilling machines by BDS:

All features in comparison.
NEW
NEW
NEW
Type
Tool holder Morse taper MT Core drill short Core drill long Twist drill Thread cutting Countersinking Reaming Speed range 1 Speed range 2 Speed range 3 Speed range 4 Full wave control electronics CW/CCW operation Overheating protection Safety friction clutch Torque control Magnet size Magnet indicator Stroke Weight
MAB 100
MAB 150
MAB 425
MAB 455
MAB 485
MAB 500
MAB 825/845
MAB 1000
Direct arbor Direct arbor Direct arbor KEYLESS MK2 KEYLESS MK2 KEYLESS MK3 KEYLESS MK3 Direct arbor 19 mm Weldon 19 mm Weldon 19 mm Weldon 19 mm Weldon 19 mm Weldon 19 mm Weldon 32 mm Weldon 32 mm Weldon MK 2 MK 2 MK 3 MK 3 61 130 mm 61 130 mm
12 30 mm 12 30 mm 12 35 mm 12 40 mm 12 40 mm 12 50 mm 12 100 mm 12 40 mm 12 40 mm 12 50 mm 12 100 mm 16 mm 18 mm 18 mm M 16 40 mm 18 mm 450 400 430 760 250 450 50 250 100 450 50 mm 23 mm 90 280 180 580 23 mm 31,75 mm M 30 50 mm 31,75 mm 40 110 65 175 140 370 220 600
40 110 65 175 140 370 220 600
80 x 160 x 41,5 80 x 160 x 41,5 84 x 168 x 41,5 84 x 168 x 41,5 84 x 168 x 41,5 100 x 200 x 51 110 x 220 x 54 120 x 240 x 54 80 mm 9,9 kg 39 mm 11 kg 160 mm 13 kg 160 mm 13 kg 160 mm 13 kg 150 mm 19,5 kg 255 mm 25 kg 85 mm 36 kg
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1.1
NEW NEW
AirMAB
AutoMAB 1500
AutoMAB 2000
MABasic 200 MABasic 600 MABasic 850 RailMAB 900 RailMAB 960
Keyless Direct arbor Keyless Direct arbor 19 mm Weldon 19 mm Weldon 19 mm Weldon 19 mm Weldon MK 2 MK 3
MK 3
Drilling of rails ZIA MK2/ Direct arbor 19 mm Weldon 19 mm Weldon MK 2 18 35 mm 18 35 mm Diameter up to 130 mm
12 35 mm 18 35 mm 14 40 mm 12 32 mm 12 50 mm 12 50 mm 23 mm 31,75 mm 31,75 mm
40 mm
315
360
250 450
450
280 580
110 175 245 385
50 250 100 450
150 225
Core drilling with compressed air
Drilling without loss of power Allows thread cutting
Spares motor and gear
Spares the tool and saves costs
80 x 210 x 90 90 x 195 x 48 90 x 180 x 51 80 x 180 x 41,5 110 x 220 x 54 110 x 220 x 54 150 mm 17,5 kg 77 mm 17 kg 75 mm 21 kg 150 mm 12 kg 255 mm 23 kg 255 mm 25 kg 150 mm 16 kg 40 mm 21,5 Easy to handle and particularly mobile
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MAB 100
Compact, easy to handle and powerful.
Made in Germany
Core drill short, 30 mm 12 30 mm
Speed range 1 450 min-1
Magnetic core drilling machine MAB 100. The very compact casing and the low
ERTEK INT
weight make the MAB 100 particularly suitgeprfte Sicherheit
able for all mobile applications and for work in cramped surroundings. Optimum protection Integrated cutting oil reservoir. Complete cabling in the housing.
ERTEK INT
CM
US
LISTED
Power and Service Life 850 W motor and single-gear transmission for the high power requirements of magnetic core drilling. 3 High power output 3 Safe, reliable function High safety Confusion-free, correct ergonomic arrangement of switches for power and magnetic force.
Correct oil dosage Automatic internal lubrication right to the tip of the core drill.
14
MAB 100 Magnetic Core Drilling Machine
1.1
MAB 100 Specification Power: Tool holder: Voltage: Stroke: Magnet size: Permanent internal lubrication: Weight: Order No. MAB 100/ 230 Volt: MAB 100/ 110 Volt: 800 Watt Direct arbor 230 V AC, 50-60 Hz 80 mm 80 x 160 x 41,5 mm 9,9 kg
MAB 100 Scope of delivery 1 Magnetic core drilling machine 1 Ejector pin ZAK 075 1 Steel carry case 1 Safety chain 1 Hexagon socket screw key SW 4 1 Operating manual 1 Warranty certificate
Quicklinks Core drills Accessories Service >> Page 48 >> Page 68 >> Page 46
BDS STARTER
KIT
PRICE ADVANTAG E
NEW
BDS:profi
Working safely under high voltage! Magnetic core drilling machines from BDS are in service on many unusual building sites. BDS technicians have accompanied the C-Team of Biberach/Riss for revision activities on pylons. Such assembling operations in vertiginous height and often at tough weather conditions demand a lot from man and technology. We need machines that we can fully rely on. MAB 100 is one of them; it is light, very handy, and exactly as efficient as we need it.
BDS:edition
The new BDS STARTER KIT is the optimal basic equipment for all BDS magnetic core drilling machines. 3 1 Standard core drill box with 5 core drills with 2 KBK each 14 and 18 mm 1 KBK 22 mm 3 1l High-performance cutting oil BDS 5000 3 1 BDS Power-Worker Order No. ZST 100
15
MAB 150
With angular gear drilling under cramped conditions
Made in Germany
Speed range 1 400 min-1
The new MAB 150 is the ideal magnetic core drilling machine for work under cramped conditions. The MAB 150 is optionally available in two versions, with repluggable advancing mechanism or with advancing ratchet mechanism.
MAB 150 optional advancing ratchet mechanism facilitates the work in cramped surroundings.
Variable conversion The advancing lever can be changed from the right to the left side of the machine.
Easy to handle With the ergonomic carry handle the MAB 150 is well balanced.
Dynamic 1080 W motor 3 High power development 3 One-stage gear 3 Safe, reliable function
Active safety The switches for Power and Magnetic Adhesion are arranged so that they cannot be mixed up.
Tool holder Direct arbor for BDS core drills 19 mm Weldon shank (3/4") 30 mm cutting depth
16
1.1
BDS S TA R TE R
BDS Co Highperform re Drills ance Cu Power-Worke tting Oil >> Page 15r
PRICE ADVANTAG E
K IT
MAB 150 Specification Power: Tool holder: Voltage: Stroke: Magnet size: Weight: Order No. MAB 150/ 230 Volt: MAB 150/ 110 Volt: MAB 150 with ratchet mechanism / 230 Volt: MAB 150 with ratchet mechanism/ 110 Volt: 1080 Watt Direct arbor 19 mm Weldon (3/4) 230 V AC, 50-60 Hz 39 mm 80 x 160 x 36,5 mm 11 kg
Permanent internal lubrication:
BDS:design
VarioPLUS: The next generation! 3 Improved chip removal 3 Longer service life 3 More working safety >> Page 62
The pluggable advancing lever can be inserted on both sides of the machine without any problems.
Order No./Content KBK-VP 001 2 VarioPLUS core drills each 14, 18, 22 mm 1 Ejector pin ZAK 075 Robust metal box KBK-VP 002 1 VarioPLUS core drill each 13, 14, 17, 18, 21, 22 mm 1 Ejector pin ZAK 075 Robust metal box
17
MAB 425
The BDS Classic with high speed for sintered carbide core drills and twist drills.
Made in Germany
Twist drill up to 16 mm
Speed range 1 430 min-1 Speed range 2: 760 min-1
Magnet indicator
More power development 1050 W motor and two-stage gear for more power in the magnetic core drilling technology. 3 High power development 3 High speed of 760 m-1 ideal for twist drills and sintered carbide core drills 3 Safe, reliable function Optimal protection Integrated cutting oil reservoir Complete cable routing within the machine
LISTED
ERTEK INT
geprfte Sicherheit
ERTEK INT
CM
US
High safety Visual inspection of magnetic adhesion and unmistakable arrangement of switches for power and magnetic adhesion. Straightforward change Quick installation of drill chuck, optimized by the adapter ZAP 100. Correct oil dosage Automatic internal lubrication right to the tip of the core drill.
18
1.1
BDS S TA R TE R
PRICE ADVANTAG E
K IT
MAB 425 Specification: Power: Tool holder: Voltage: Stroke: Magnet size: Weight: Order No. MAB 425/ 230 Volt: MAB 425/ 110 Volt: 1050 Watt Direct arbor 19 mm Weldon (3/4) 230 V AC, 50-60 Hz 160 mm 84 x 168 x 41,5 mm 13 kg
Permanent internal lubrication:
BDS:advice
For vertical drilling or overhead work we recommend using high-performance grease spray. For increased working safety!
High performance lubrication spray BDS 5200
BDS:advice
Due to its special high-speed gear, machines odf the MAB 425 series are particularly suitable fr the use of BDS sintered carbide core drills of the HKK series. >> more on page 64 foll.
Order No. Content ZHS 400 1 x 400 ml ZHS 406 6 x 400 ml ZHS 412 12 x 400 ml
19
MAB 455
The powerful assembly machine. KEYLESS as standard.
Made in Germany
Core drill long, 55 mm 12 40 mm
Speed range 1 250 min-1 Speed range 2: 450 min-1
Magnet indicator
More power generation 1150 W motor and two-gear transmission for more power requirements of magnetic core drilling. 3 High power output 3 Two-stage oil bath gear 3 Safe, reliable func-tion Optimum protection Integrated cutting oil reservoir. Complete cabling in the housing.
High safety Visual inspection of magnetic adhesion and unmistakable arrangement of switches for Quick drill change KEYLESS quick-change drill chuck system for Weldon shank 19 mm (3/4") power and magnetic adhesion.
20
1.1
BDS S TA R TE R
PRICE ADVANTAG E
K IT
MAB 455 Specification Power: Morse taper: Voltage: Stroke: Magnet size: Permanent internal lubrication: Weight: Order No. MAB 455/ 230 Volt: MAB 455/110 Volt: 1150 Watt MK 2 230 V AC, 50-60 Hz 160 mm 84 x 168 x 41,5 mm 13 kg
MAB 455 Scope of delivery 1 Magnetic core drilling machine 1 Quick-change drill chuck system KEYLESS Weldon 19 mm (3/4") 1 Ejector pin ZAK 075 1 Ejector pin ZAK 100 1 Steel carry case 1 Safety chain 1 Drill drift MT 2 1 Operating manual 1 Warranty certificate
21
MAB 485
The versatile workshop and assembly machine.
Made in Germany
Twist drill up to 18 mm Countersinking up to 40 mm
Reaming up to 18 mm Thread cutting M8 M16
Speed range 1: 50 250 min-1 Speed range 2: 100 450 min-1
Full wave control Overheating pro- Magnet indicator electronics tection
CW/CCW operation
More power generation 1150 W motor and two-gear transmission for more power requirements of magnetic core drilling. 3 High power output 3 Two-stage oil bath gear 3 Safe, reliable func-tion Optimum protection Integrated cutting oil reservoir. Complete cabling in the housing. Infinitely variable The full wave control electronics varies the speed also infinitely.
High safety Visual inspection of magnetic adhesion and unmistakable arrangement of switches for power and magnetic adhesion.
Quick drill change KEYLESS quick-change drill chuck system for Weldon shank 19 mm (3/4")
CW/CCW operation Tapping up to M16
22
1.1
BDS S TA R TE R
PRICE ADVANTAG E
K IT
MAB 485 Specification: Power: Morse taper: Voltage: Stroke: Magnet size: Permanent internal lubrication: Weight: Order No. MAB 485/ 230 Volt: MAB 485/ 110 Volt: 1150 Watt MK 2 230 V AC, 50-60 Hz 160 mm 84 x 168 x 41,5 mm 13 kg
MAB 485 Scope of delivery 1 Magnetic core drilling machine 1 Quick-change drill chuck system KEYLESS Weldon 19 mm (3/4") 1 Ejector pin ZAK 075 + ZAK 100 1 Steel carry case 1 Safety chain 1 Drill drift MT 2 1 Gear rim drill chuck 1 Morse taper MT 2/B16 1 Adapter for tap M10/M12/M16 1 Operating manual 1 Warranty certificate
BDS:design
Shape follows function! The new generation of MAB core drilling machines can also be recognized by details, e.g. by the new design of the coolant reservoir. The reservoir is now fully integrated in the machine pillar.
Damages are prevented because there are no protruding corners and edges. The BDS Design is a step towards more working safety.
23
MAB 485 flexible applications.

The small all-round machine for all types of materials and applications. Various clamping devices allow for use with stainless steel and nonferrous metals. For applications which cannot be mastered with magnetic force alone, BDS has developed clamping devices, which can be used on 3 channelled plates 3 nonferrous metals 3 tubes With our vacuum clamping devices, a circular oil lubrication of the vacuum pump guarantees permanent safety. If maintained at regular intervals, lubricants or small dirt particles cannot cause any damage. Tube clamping devices with tension chains guarantee best adhesion. Swivelling V-blocks ensure a positive joining with the tube. Special sizes for larger tube diameters can be delivered on request.
Vacuum plate for channelled plates: ZAV 300
Vacuum plate for smooth surfaces: ZAV 400
24
1.1
BDS:profi
Steel structure at top level: Production of bridge components Bridge components of several tons weight are produced and pre-assembled in modular segments. Magnetic core drilling machines by BDS are in service nearly in each of these building phases, with high economic power and flexibility, based on the versatility of applications.
Drilling with core drills
Countersinking
Reaming
Tube clamping device
Thread cutting
Thread cutting adapter with safety friction clutch
Drilling with twist drills
25
MAB 500
Rugged construction, with double pillar guide.
Made in Germany
Twist drill up to Reaming up to 23 mm 23 mm Countersinking up to 50 mm
Power and Service Life 1600 W motor and two-stage gear

ERTEK INT
for the high power requirements of

geprfte Sicherheit
magnetic core drilling. 3 High power output 3 Safe, reliable function
ERTEK INT
CM
US
LISTED
dual pillar guide Infinitely variable Torque control Full wave control electronics Safety for tough permanent use in production
High safety Quick drill change KEYLESS quick-change drill chuck system for Weldon shank 19 mm (3/4") Confusion-free and correct ergonomic arrangement of switches for power and magnetic force.
26
1.1
BDS S TA R TE R
PRICE ADVANTAG E
K IT
MAB 500 Specification Power: Morse taper: Voltage: Stroke: Magnet size: Permanent internal lubrication: Weight: Order No. MAB 500/ 230 Volt: MAB 500/ 110 Volt: 1600 Watt MK 3 230 V AC, 50-60 Hz 150 mm 100 x 200 x 51 mm 19,5 kg
MAB 500 Scope of delivery 1 Magnetic core drilling machine 1 Quick-change drill chuck system KEYLESS Weldon 19 mm (3/4") 1 Ejector pin ZAK 075 1 Ejector pin ZAK 100 1 Steel carry case 1 Safety chain 1 Drill drift MT 3 1 Operating manual 1 Warranty certificate
BDS:global
Construction of the Borussia Mnchengladbach football stadium an easy job and a 'home game' for BDS Maschinen! 27,500 tons of steel, 7,500 joints for the roof of the stand. Magnetic core drilling machines of the MAB 500 series and core drilling tools of BDS Maschinen have been applied
Foto: HOCHTIEF
for the construction and the assembly of the supporting framework.
27
MAB 825/845
Developed for steel engineering, plant construction and mechanical engineering.
Made in Germany
Core drill extra long, 110 mm 20 50 mm
Twist drill up to 31,75 mm Countersinking up to 50 mm
Reaming up to 31,75 mm Thread cutting M30
Speed range 1: 40 - 110 min-1 Speed range 2: 65 - 175 min-1 Speed range 3: 140 - 360 min-1 Speed range 4: 220 - 600 min-1
CW/CCW operation
Pure power generation 1800 W motor and four-stage gear for high power requirements of magnetic core drilling. 3 High power output 3 Four-stage oil bath gear Optimum protection Integrated cutting oil reservoir. Complete cabling in the housing.
Infinitely variable Torque control Full wave control electronics
Selectable ...with easy gear selection.
Active safety Unmistakable arrangement of switches Power and Magnetic adhesion. Visual indication of the magnetic adhesion. Quick drill change KEYLESS quick-change drill chuck system for Weldon shank 19 mm (3/4")
28
MAB 825/845 Magnetic Core Drilling Machine
1.1
BDS S TA R TE R
PRICE ADVANTAG E
K IT
MAB 825/ 845 Specification Power: Morse taper: Voltage: Stroke: Magnet size: Permanent internal lubrication: Weight: Order No. MAB 825/ 230 Volt: MAB 825/ 110 Volt: MAB 845 Additional equipment: Magnetic core drilling machine with rotating mechanism. Adjustable by 30 to both sides and longitudinal displacement by 20 mm Order No. MAB 845/ 230 Volt: MAB 845/ 110 Volt: 1800 Watt MK 3 230 V AC, 50-60 Hz 255 mm 110 x 220 x 54 mm 25 kg
MAB 825/845 Scope of delivery 1 Magnetic core drilling machine 1 Quick-change drill chuck system KEYLESS 1 Industrial arbor MT 3/ 32 mm Weldon shank 1 Ejector pin ZAK 075 1 Ejector pin ZAK 090 1 Ejector pin ZAK 100 1 Ejector pin ZAK 120 1 Steel carry case 1 Safety chain 1 Hexagon socket screw key SW 6 1 Drill drift MT 3 1 Operating manual 1 Warranty certificate
BDS:global
BDS magnetic core drilling machines are the first choice of many international shipbuilders. That comes down to the especially high drilling performance, the rugged construction and the extensive service. Performance counts!
29
MAB 825/845
The mainstay.
The MT3 tool holder allows the use of core drills, reamers, taps, countersinks and solid drills. Due to the extensive range of accessories, such as the vacuum clamping plate for non-magnetic surfaces or the tube clamping device, this machine is suitable for every kind of work. The magnetic core drilling machine MAB 825 can be made even more flexible with the optional tube clamping device ZRO 500. This clamping device guarantees best adhesion due to the tension chains and swivelling V-blocks. These V-blocks ensure a positive joining with the tube. The perfect machine for pipeline engineering. Best application possibilities for repair work and special purpose mechanical engineering. Strong, powerful and flexible. The machines of the MAB 845 series are provided with a rotating mechanism. The foot, which can be rotated by 30 to both sides, can be moved forward or backward by 20 mm. That means utmost flexibility for the positioning of the machine in use: Attach the machine, secure it by means of the magnet and than position it precisely. This allows drilling work directly next to walls of the material.
Drilling with twist drills Reaming Thread cutting Drilling with core drills Countersinking
30 20mm
MAB 845: The foot, which can be rotated by 30 to both sides, can be moved forward or backward by 20 mm.
30
MAB 825/845 Magnetic Core Drilling Machine
1.1
BDS:profi
Core bores with large diameter
Vacuum clamping devices for non-ferrous metal with smooth surface, the optional accessory for MAB magnetic core drilling machines. >> see Page 72
Vacuum clamping devices for non-ferrous metal with rough surface, the optional accessory for MAB magnetic core drilling machines. >> see Page 72
Feed: Slow starting phase, 1-2 mm Feed 50% Drilling: Lift the drill when running Remove chips, clean the borehole Fill the borehole with coolant Lower the drill when running Repeat several times, depending on the drilling depth Lubrication: High-performance cutting oil BDS 5000 Lubricate continuously Additionally lubricate from the outside >> Page 80
31
MAB 1000
The bundle of core drilling power.
Made in Germany
Speed range 1: Full wave control Overheating pro- Magnet indicator tection 40 110 min-1 electronics Speed range 2: 65 175 min-1 Speed range 3: 140 370 min-1 Speed range 4: 220 600 min-1
Pure power generation 1800 W motor and four-stage gear for high power requirements of magnetic core drilling. 3 High power output 3 Four-stage oil bath gear
LISTED
ERTEK INT
geprfte Sicherheit
ERTEK INT
CM
US
Infinitely variable Torque control Full wave control electronics
High safety confusion-free arrangement of switches for power and magnetic force.
High safety Optical control of correct magnetic force
32
1.1
BDS S TA R TE R
PRICE ADVANTAG E
K IT
MAB 1000 Specification Power: Tool holder: Voltage: Stroke: Magnet size: Permanent internal lubrication: Weight: Order No. MAB 1000/ 230 Volt: 1800 Watt Direct arbor 230 V AC, 50-60 Hz 85 mm 120 x 240 x 54 mm 36 kg
MAB 1000 Scope of delivery 1 Magnetic core drilling machine 1 Steel carry case 1 Safety chain 1 Hexagon socket screw key SW 6 1 Drill drift MT 3 1 Operating manual 1 Warranty certificate
BDS:profi
Bushing 32 mm Weldon shank to 19 mm Weldon shank
Order No. ZAP 200
Positioning and drilling with ease. Working without exertion. Each working position can be realized. The powerful magnet secures the machine and creates stable conditions during drilling.
33
AirMAB 5000
The magnetic core drilling machine with pneumatic drive.
Made in Germany
Speed range 1: 315 min-1
For harsh conditions Magnetic core drilling machine for the use under harder conditions: Dirt, dust, humidity. Heavy-duty rotating piston air motor, industrial version 3 Output 800 W 3 Torque 18 Nm 3 completely made of stainless steel
High working safety Permanent magnet operated by Quick drill change KEYLESS quick-change drill chuck system for Weldon shank 19 mm (3/4") 3 Kernbohrer bis 35 mm 3 Spiralbohrer bis 23 mm 3 Automatic internal lubrication right to the tip of the core drill. compressed air with centrally arranged compressed air connections.
34
AirMAB 5000 Magnetic Core Drilling Machine
1.1
BDS S TA R TE R
PRICE ADVANTAG E
K IT
AirMAB 5000 Specification Power: Nominal torque: Morse taper: Stroke: Luftverbrauch: Magnet size: Permanent internal lubrication: Weight: Order No. MAB 5000 800 Watt 18 Nm MK 2 150 mm 0,85 m3 /min. 80 x 210 x 90 mm 17,5 kg
AirMAB 5000 Scope of delivery 1 Magnetic Core Drilling Machine 1 Quick change drill chuck system KEYLESS, 19 mm Weldon (3/4") 1 Ejector pin ZAK 075 1 Ejector pin ZAK 100 1 Carry case 1 Safety chain 1 Drill drift MK 2 1 Operating manual 1 Warranty certificate
Foto: Stadt Gelsenkirchen
35
AutoMAB 1500
Magnetic core drilling machine with automatic feed.
Made in Germany
Speed range 1: 360 min-1
More time, more flexibility. Drilling - not longer manually but automatically. The new AutoMAB 1500 is a real enhancement, it allows
ERTEK INT
room for parallel work and relieves the operator in the case of large
geprfte Sicherheit
drilling volume. Several machines can be operated simultaneously. Productivity is increased many times.
ERTEK INT
CM
US
LISTED
Damage impossible Cabling inside
More power generation 1080 W motor
Automatic drill feed, manual return
36
AutoMAB 1500 Magnetic Core Drilling Machine
1.1
BDS S TA R TE R
PRICE ADVANTAG E
K IT
AutoMAB 1500 Scope of AutoMAB 1500 Specification: Power: Tool holder: Voltage: Stroke: Magnet size: Weight: Order No. MAB 1500 / 230 Volt: MAB 1500 / 110 Volt: 1080 Watt Direct arbor 230 V AC, 50-60 Hz 77 mm 90 x 180 x 48 mm 17 kg delivery: 1 Magnetic core drilling machine 1 Steel carry case 1 Safety chain 1 Operating manual 1 Warranty certificate Quicklinks Core drills Accessories Service >> Page 48 >> Page 68 >> Page 46
37
AutoMAB 2000
Magnetic core drilling machine with automatic feed.
Made in Germany
Speed range 1: 250 min-1 Speed range 2: 450 min-1
No more drilling by hand but automatically. The AutoMAB 2000 was developed for professional applications.
ERTEK INT
A high drilling performance combined with continuous operation is just

geprfte Sicherheit
right for this type of machine. Especially when drilling a great number of holes, the time and cost saving advantages of this machine becomes obvious. The machine operator carries out control functions, consequently, more free time is provided for parallel tasks or the simultaneous use of further machines.
ERTEK INT
CM
US
LISTED
Development of sheer power 1200 W motor and two-stage gear for increased performance requirements of the magnetic core drilling technology.
Fully automatic 2-stage drill feed, automatic return
High safety confusion-free arrangement of switches for power and magnetic force.
Quick drill change KEYLESS quick-change drill chuck system for Weldon shank 19 mm (3/4") Correct oil dosage Automatic internal lubrication right to the tip of the core drill.
38
AutoMAB 2000 Magnetic Core Drilling Machine
1.1
BDS S TA R TE R
PRICE ADVANTAG E
K IT
AutoMAB 2000 Scope of AutoMAB 2000 Specification Power: Tool holder: Voltage: Stroke: Magnet size: Weight: Order No. MAB 2000/ 230 Volt: 1200 Watt KEYLESS 230 V AC, 50-60 Hz 75 mm 90 x 195 x 51 mm 21 kg delivery 1 Magnetic core drilling machine 1 Quick-change drill chuck system KEYLESS Weldon 19 mm (3/4") 1 Steel carry case 1 Safety chain 1 Operating manual 1 Warranty certificate Quicklinks Core drills Accessories Service >> Page 48 >> Page 68 >> Page 46
BDS:profi
Series drilling working with several machines at the same time!
The fully automatic AutoMAB 2000 allows inexpensive and effective making of drilled holes in series, e.g.
Feed is activated by pushing the handles. Upon the end of the drilling procedure, the motor returns to the zero position. The feed rate is controlled electronically, the cutting pressure is proportionally adapted.
for faade and roof elements. The work can be carried out directly on-site. Transportation and the use of machines in the workshop is not required.
39
MABasic: The low-cost series.

MABasic 200, MABasic 600, MABasic 850
MABasic 200 small, handy, economic. The machines of the MABasic series renounce features for the benefit of attractive conditions. They are the gateway to the world of BDS Technology. MABasic 600 More motor output, increased magnetic adhesion and core drilling up to a diameter of 50 mm with a boring depth of 30 and 55 mm.
MABasic 200 Specification: Tool holder: Core drill short 30 mm: Power consumption: Voltage: Working stroke: Speed: Weight: Order No. MABasic 200/ 230 Volt MABasic 200/ 110 Volt Direct arbor 19 mm Weldon shank 12 32 mm 900 Watt 230 V AC, 50-60 Hz 150 mm 450 min-1 12 kg
MABasic 600 Specification: Tool holder: Core drill short 30 mm: Core drill long 55 mm: Twist drill: Power consumption: Voltage: Working stroke: Speed range 1: Speed range 2: Weight: Order No. MABasic 600/ 230 Volt MABasic 600/ 110 Volt Morse taper MT 3 12 50 mm 12 50 mm 31.75 mm 1600 Watt 230 V AC, 50-60 Hz 255 mm 280 min-1 580 min-1 23 kg
40
MABasic 200, 600, 850 Magnetic Core Drilling Machine
MABasic 850 Leading in the low-cost class. The characteristic feature is the four-stage gear and a motor output of 1,700 W in a really sensational price-performance ratio.
BDS S TA R TE R
1.1
PRICE ADVANTAG E
K IT
MABasic 850 Specification: Tool holder: Twist drill: Power consumption: Voltage: Working stroke: Speed range 1: Speed range 2: Speed range 3: Speed range 4: Weight: Order No. MABasic 850/ 230 Volt MABasic 850/110 Volt Morse taper MT 3 31.75 mm 1700 Watt 230 V AC, 50-60 Hz 255 mm 110 min-1 175 min-1 245 min-1 385 min-1 25 kg
MABasic: Scope of delivery 1 Steel carry case 1 Safety chain 1 Drill drift (MABasic 600/850) 1 Hexagon socket screw key (MABasic 200) 1 Operating manual 1 Warranty certificate
41
RailMAB 900
The rail core drilling machine.
Made in Germany
Core drills for rail drilling machine, long, 50 mm 17 36 mm
The specialist among the all-rounders of BDS. This machine was exclusively designed with all thoroughness for the drilling of rail profiles. The machine is attached to the rail by means of a quick-action clamping system. Adapters are available for various rail profiles. Included is usually 1 adapter at ones choice. A high-pressure tank ensures a permanent cooling of the tool during drilling. This increases the tool service life.
S 49/54
UIC 50/54/60
42
RailMAB 900 Rail core drilling machine
1.1
RailMAB 900 Specification: Tool holder: Core drill tool holder: Core drill short 30 mm: Power consumption: Voltage: Working stroke: Full wave control electronics: Overheating protection: Permanent internal lubrication: Weight: Order No. MAB 900/ 230 Volt: MAB 900/ 110 Volt: Railadaptors Adaptor for UIC 50 Adaptor for UIC 54 Adaptor for UIC 60 Adaptor for S 49 Adaptor for S 54 Order No. ZAS 050U ZAS 054U ZAS 060U ZAS 049S ZAS 054S Morse taper MT 2 MT 2 for 19 mm Weldon shank 18 35 mm 1150 Watt 230 V AC, 50-60 Hz 125 mm 16 kg
RailMAB 900 Scope of delivery 1 Rail drilling machine 1 Quick-action clamping device 1 High-pressure tank, 5 litres 1 Reversing ratchet 1 Rail adapter of your choice (no special version) 1 Industrial arbor MT 2/19 mm Weldon shank 1 Drill drift MT 2 1 Hexagon socket screw key SW 5 1 Operating manual 1 Warranty certificate
Quicklinks Accessories Service >> Page 68 >> Page 46
BDS:profi
Core drills HKL-R, Cutting depth 50 mm, weldon shank 19 mm (3/4")
Order No. HKL-R 017 HKL-R 018 HKL-R 019 HKL-R 020 HKL-R 021 HKL-R 022 HKL-R 023 HKL-R 024 HKL-R 025 HKL-R 026 HKL-R 026 HKL-R 028 HKL-R 029 HKL-R 030 HKL-R 031 HKL-R 032 HKL-R 033 HKL-R 034 HKL-R 035 HKL-R 036
- mm 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Ejector pin for core drills HKL-R 17 36 mm

The quick-action clamping device exerts a pressure of 1.2 tons onto the rail foot, thus creating the required stability during drilling. The ratchet feed in action.
ZAK 120
43
RailMAB 960
The rail core drilling machine with petrol engine.
Made in Germany
Core drills for rail drilling machine, long, 50 mm 17 36 mm
min. 150 min-1 max. 225 min-1
Power Powerful petrol engine Honda GXH 50, 1,5 KW
Safe perfectly fitting quick-action clamping device
Variable Five replaceable rail adapters in the range
S 49/54
UIC 50/54/60
44
RailMAB 960 Rail core drilling machine
1.1
RailMAB 960 Specification Motor: Cubic capacity: Tank capacity: Output: Torque: Stroke: Tool holder: Cooling: Permanent internal lubrication: Weight: Order No. MAB 960: Railadaptors Adaptor for UIC 50 Adaptor for UIC 54 Adaptor for UIC 60 Adaptor for S 49 Adaptor for S 54 Order No. ZAS 250U ZAS 254U ZAS 260U ZAS 249S ZAS 254S Honda GXH 50 49,4 ccm 0,5 l 1,5 KW 3,04 Nm 40 mm Direct arbor 19 mm Weldon (3/4") Bohremulsion 21,5 kg
RailMAB 960 Scope of delivery 1 Rail drilling machine 1 Quick-action clamping device 1 High-pressure tank, 5 litres 1 Rail adapter of your choice (no special version) 1 Hexagon socket screw key SW 4+5 1 Operating manual 1 Warranty certificate
Quicklinks Accessories Service >> Page 68 >> Page 46
BDS:profi
Core drills HKL-R, Cutting depth 50 mm, weldon shank 19 mm (3/4")
Order No. HKL-R 017 HKL-R 018 HKL-R 019 HKL-R 020 HKL-R 021 HKL-R 022 HKL-R 023 HKL-R 024 HKL-R 025 HKL-R 026 HKL-R 026 HKL-R 028 HKL-R 029 HKL-R 030 HKL-R 031 HKL-R 032 HKL-R 033 HKL-R 034 HKL-R 035 HKL-R 036
- mm 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Custom-made design upon request
ZAK 120
45
The BDS Premium Service

This is how your core drilling machines and core drills are kept in top-quality!
BDS checks your machine, verifies all functions and recommends the most economical solution, if repair work is to be carried out. The scope of a BDS Service Package includes:
3 Dismantling and cleaning 3 Replacement of wearing parts, such as 3 Inspection of connectors, switches and
Regrinding of BDS core drills reduces your tool cost. BDS core drills are designed so that they can be reground several times without losing the cutting depth of e.g. 30 mm or 55 mm. The BDS regrinding service corresponds with the BDS quality standard: The tools are retouched with diamond and CBN grinding wheels on up-to-date wet grinding machines. Benefit from the cost advantage!
wiring.
3 Armature, coil, printed-circuit boards and
magnet will be checked and replaced, if required, after an estimate has been made. Service and assistance are also provided by specialized workshops all over the world, which are approved and recommended by us.
spindle, steady, guideway elements and carbon brushes.
Finishing a drill at a lock gate
Reverse drilling
46
Service Special versions
The BDS regrinding service offers very short delivery times. Anytime upon request, we will place regrinding instructions for the regrinding of your core drills at your disposal. Not all of the core drilling jobs can be done with standard machines or accessories, since the requirements of industry and trade are strongly varying. Individually adapted special versions must be made to meet special requirements. This is our specialty.
Our technicians and engineers have considerable experience in the area of metal drilling technology. For us it is a challenge to supply professional solutions for your applications. 3 In-house CAD construction 3 Sample construction 3 Construction of prototypes 3 Manufacturing of special accessories 3 Test drilling and consultancy Special versions can be realised by us quickly.
1.1
BDS:profi
MAB 1000 special model with tool for finishing drills. The machine was successfully used for finishing the drills of an excavator tool. Special versions and technical support. Do you need a special magnetic core drilling machine for a special job? Just contact us!
Special clamping system for pipe machining with laser measuring system
47
Core drilling tools

Competence and innovation
1.2
Core Drilling Tools
Standard Series Cutting depth 30 mm
Page
VarioPLUS Series Cutting depth 30 mm

NEW
Page
Sintered Carbide Series Page Cutting depth 30 mm

NEW
KBK 12 60 mm
56
KBK VP 12 60 mm Cutting depth 55 mm

NEW
62
HKK 14 150 mm Cutting depth 35 mm

NEW
64
KBK 61 130 mm
57 KBL VP 12 60 mm 63 HKK-F 14 60 mm Cutting depth 30 mm 62

NEW
65
KBK-Z 1/2" 2 1/16 Cutting depth 55 mm
61
Set of VarioPLUS core drills
HKK-PLUS 14 60 mm 66 Ejector Pins for Core KBL 12 60 mm 58 Drilling Tools Ejector pins HKL-Rail 17 36 mm KBL 61 100 mm Cutting depth 110 mm 59 30 mm 35 mm 50 mm 55 mm 110 mm KEL 20 50 mm Set of Standard core drills 56 60 56, 62, 66 58, 65 67 58, 63 60 67 Cutting depth 50 mm
NEW
The next generation.

VarioPLUS hard coated core drills by BDS
The advantages of the new VarioPLUS hard coating: 3 Considerably increased chip removal even with long core drills! 3 Increased wear resistance, that means longer working life! 3 High efficiency and more working safety. >> more on page 50
48
Core Drills
1.2
49
VarioPLUS: The next generation!

BDS core drills with new high-tech hard coating.
The new core drill generation by BDS is a milestone in core drilling technology. By the development of the hard coating VarioPLUS, it has been possible to optimize the positive features of the BDS core drills clearly. The high surface quality and the hardness of VarioPLUS, with coating thicknesses in the range of 2.5 , have achieved definitely longer tool lives in extensive test runs. The chip flow, particularly during work with long core drills, could also be improved considerably. VarioPLUS core drills of BDS represent an important step forward towards higher economy and working security, in every respect.
15 years of producers competence and experience stand for optimum drilling results.
High-performance grade steel ensures uniform core drill quality
Fully ground
Optimal chip removal
50
Core Drills
The advantages of the new VarioPLUS hard coating: 3 Considerably increased chip removal even with long core drills! 3 Increased wear resistance, that means longer working life! 3 High efficiency and more working safety.
1.2
Weldon shank
With a layer thickness in the range of 2,5 , the hard coated VarioPLUS tools from BDS have high surface finish and hardness. This results in a considerably increased tool life!
51
5 Series 1,000 possibilities

You keep a clear view.
The tools of BDS machines are optimized for use with MAB magnetic core drilling machines. What job you face, you will find the correct solution for your requirement: 3 Constructional steelwork 3 Construction of pressure vessels 3 Pipeline construction 3 Mechanical engineering
The core drill series

Standard Series Fully ground HSS core drills Tool holder: Weldon 19 mm (3/4) Weldon 32 mm (11/4)
VarioPLUS Series Fully ground HSS core drills with VarioPLUS hard coating Tool holder: Weldon 19 mm (3/4)
NEW
HKK Series Sintered carbide core drills Tool holder: Weldon 19 mm (3/4) Nitto One-Touch FEIN Quick-In
HKK-PLUS Series Sintered carbide core drills with hard coating Tool holder: Weldon 19 mm (3/4) Nitto One-Touch
NEW
HKK-Rail Series Sintered carbide core drills for railway rails Tool holder: Weldon 19 mm (3/4)
NEW
52
Core Drills
1.2
Application focuses, cutting speed, lubrication

Core drill series Lubrication/ Cooling lubricant Material Aluminium/nonferrous metals Steel < 500 N/m2 Fine-grain steel < 700 N/m2 Fine-grain steel < 1000 N/m2 Stainless steel Inox Casting Railway rails
Standard Lubricant Oil Grease spray Grease paste Spezialschmierstoff
2530 m/min
25 m/min 1 1
1020 m/min
VCE = Full wave control electronics Cutting speed:
VarioPLUS Lubricant Oil Grease spray Grease paste Special lubricant
1015m/min 1 1
1015m/min 1 1 1 1
1015m/min 1 1 1 1
Vc =
dxxn = m/min. 1000
Speed: n= v x 1000 = min -1 dx
HKK Cooling lubricant/ Drilling emulsion
35 m/min 1 1
25 m/min 1 1
20 m/min VCE 1 1
20 m/min VCE 1 1
HKK-PLUS Cooling lubricant/ Drilling emulsion
35 m/min 1 1
25 m/min 1 1
20 m/min 1 1
20 m/min 1 1
HKK-Rail Cooling lubricant/ Drilling emulsion
1520 m/min
53
The BDS core drill guide

Extensive programme range, cutting depth and drill diameter
Extensive programme range:
BDS core drills are available in 4 cutting depths of 30, 50, 55, and 110 mm and more than 94 different drill diameters from 12 mm to 140 mm. Designation: Cutting depth: Drilling : KBL 55 mm 12 100 mm KEL 110 mm 20 50 mm Standard Series Designation: Cutting depth: Drilling : KBK 30 mm 12 130 mm
Advantage:
High flexibility due to a maximum user-friendly assortment depth. Designation: Cutting depth: Drilling :
The Drive:
BDS core drill tools are available with various tool holders: 3 Weldon shank holder 19 mm (3/4") and 3 Weldon shank holder 32 mm (11/4") Sintered carbide core drills: 3 FEIN Quick-In holder 3 Combi shank with: Weldon 19 mm (3/4"), Nitto One-Touch and Alfra Rota-Quick
Vario Series Designation: Cutting depth: Drilling : Designation: Cutting depth: Drilling : KBK-VP 30 mm 12 60 mm KBL-VP 55 mm 12 60 mm
NEW
NEW
HKK Series Designation: Cutting depth: Drilling : HKK-PLUS Series HKK 30 mm 14 150 mm
NEW
Advantage:
Compatibility with major worldwide industrial standards.
Designation : Cutting depth: Drilling : HKK-Rail Series Designation : Cutting depth: Drilling :
HKK-P 30 mm 14 60 mm
NEW
HKL-Rail 50 mm 17 36 mm
NEW
NEW
NEW
Combi shank with Weldon 19 mm (3/4"), Nitto One-Touch and Alfra Rota-Quick
FEIN Quick-In drive
54
Core Drills
1.2
The functions of the BDS ejector pin

1. Centring: The ejector pin is exactly positioned to the centre punch mark. Switch the magnet on and the machine and tool are in the drilling position. 2. Oiling: By means of the automatic internal lubrication, cutting oil is supplied via the ejector pin to the bit in just the right quantity. 3. Ejecting: In the final stage, the ejector pin, pre-stressed by means of a spring, pushes the core out of the drill hole.
55
Standard Series tools on a high level.

Fully ground core drills, short version, metric.
Standard core drill KBK Cutting depth 30 mm Weldon shank 19 mm (3/4) Set of standard core drills
Order No. KBK 012 KBK 013 KBK 014 KBK 015 KBK 016 KBK 017 KBK 175 KBK 018 KBK 019 KBK 195 KBK 020 KBK 021 KBK 022 KBK 023 KBK 024 KBK 025 KBK 026 KBK 027 KBK 028 KBK 029 KBK 030 KBK 031 KBK 032 KBK 033 KBK 034 KBK 035
mm 12 13 14 15 16 17 17,5 18 19 19,5 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Order No. KBK 036 KBK 037 KBK 038 KBK 039 KBK 040 KBK 041 KBK 042 KBK 043 KBK 044 KBK 045 KBK 046 KBK 047 KBK 048 KBK 049 KBK 050 KBK 051 KBK 052 KBK 053 KBK 054 KBK 055 KBK 056 KBK 057 KBK 058 KBK 059 KBK 060
mm 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Order No. KBK 002 Content 1 x KBK 013 1 x KBK 014 1 x KBK 017 1 x KBK 018 1 x KBK 021 1 x KBK 022 1 x ZAK 075 Order No. KBK 001 Content 2 x KBK 014 2 x KBK 018 2 x KBK 020 1 x ZAK 075
Ejector pin for core drills short version 12-60 mm
Order No. ZAK 075
56
Core Drill Tools
Standard core drill KBK Cutting depth 30 mm Weldon shank 32 mm (1 1/4)
1.2
Order No. KBK 061 KBK 062 KBK 063 KBK 064 KBK 065 KBK 066 KBK 067 KBK 068 KBK 069 KBK 070 KBK 071 KBK 072 KBK 073 KBK 074 KBK 075 KBK 076 KBK 077 KBK 078 KBK 079 KBK 080 KBK 081 KBK 082 KBK 083 - mm 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 Order No. KBK 084 KBK 085 KBK 086 KBK 087 KBK 088 KBK 089 KBK 090 KBK 091 KBK 092 KBK 093 KBK 094 KBK 095 KBK 096 KBK 097 KBK 098 KBK 099 KBK 100 KBK 105 KBK 110 KBK 115 KBK 120 KBK 125 KBK 130 - mm 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 105 110 115 120 125 130
BDS:profi
Series Standard: These BDS core drilling tools already represent the highest level. 3 Increased tool life due to HSS special steel. 3 Particularly wide product range with perfect surface finish 3 Improved chip flow by full-grinding technology
Ejector pin for core drills short version 61-130 mm
Order No. ZAK 090
57
Standard Series with BDS producer competence

Fully ground core drills, long version, metric.
Standard core drill KBL Cutting depth 55 mm Weldon shank 19 mm (3/4)
Order No. KBL 012 KBL 013 KBL 014 KBL 015 KBL 016 KBL 017 KBL 175 KBL 018 KBL 019 KBL 195 KBL 020 KBL 021 KBL 022 KBL 023 KBL 024 KBL 025 KBL 026 KBL 027 KBL 028 KBL 029 KBL 030 KBL 031 KBL 032 KBL 033 KBL 034 KBL 035
mm 12 13 14 15 16 17 17,5 18 19 19,5 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Order No. KBL 036 KBL 037 KBL 038 KBL 039 KBL 040 KBL 041 KBL 042 KBL 043 KBL 044 KBL 045 KBL 046 KBL 047 KBL 048 KBL 049 KBL 050 KBL 051 KBL 052 KBL 053 KBL 054 KBL 055 KBL 056 KBL 057 KBL 058 KBL 059 KBL 060
mm 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Ejector pin for core drills long version 12 60 mm
Order No. ZAK 100
58
Core Drill Tools
Standard Series
Fully ground core drills, long version, metric.
Standard core drill KBL Cutting depth 55 mm Weldon shank 32 mm (11/4)
1.2
Order No. KBL 061 KBL 062 KBL 063 KBL 064 KBL 065 KBL 066 KBL 067 KBL 068 KBL 069 KBL 070 KBL 071 KBL 072 KBL 073 KBL 074 KBL 075 KBL 076 KBL 077 KBL 078 KBL 079 KBL 080
- mm 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
Order No. KBL 081 KBL 082 KBL 083 KBL 084 KBL 085 KBL 086 KBL 087 KBL 088 KBL 089 KBL 090 KBL 091 KBL 092 KBL 093 KBL 094 KBL 095 KBL 096 KBL 097 KBL 098 KBL 099 KBL 100
- mm 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
BDS:profi
Ejector pin for core drills long version 61100 mm
Order No. ZAK 120
59
Standard Series proven in practice

Fully ground core drills, extra long version, metric.
Standard core drill KEL Cutting depth 110 mm Weldon shank 19 mm (3/4)
Order No. KEL 020 KEL 021 KEL 022 KEL 023 KEL 024 KEL 025 KEL 026 KEL 027 KEL 028 KEL 029 KEL 030 KEL 031 KEL 032 KEL 033 KEL 034 KEL 035
- mm 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Order No. KEL 036 KEL 037 KEL 038 KEL 039 KEL 040 KEL 041 KEL 042 KEL 043 KEL 044 KEL 045 KEL 046 KEL 047 KEL 048 KEL 049 KEL 050
- mm 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 The function of the two-piece
Ejector pin for KEL with 6.35 mm bore diameter
ejector pin: The lower part of the pin is removed in order to fully utilize the full cutting depth of 110 mm of a KEL
For KEL with bore diameter 6.35 mm (old version) Order No. ZAK 175 Drilling range 20 - 50 mm
core drill!
Ejector pin for KEL mit 8 mm bore diameter
For KEL with bore diameter 8 mm (new version) Order No. ZAK 275 Version two-part Drilling range 20 - 50 mm
60
Core Drill Tools
Standard Series
Fully ground core drills, short version, inch
Standard core drill KBK-Z Cutting depth 30 mm Weldon shank 19 mm (3/4)
Order No. KBK 1/2 KBK 9/16 KBK 5/8 KBK 11/16 KBK 3/4 KBK 13/16 KBK 7/8 KBK 15/16 KBK 1 KBK 1 1 /16 KBK 1 1/8 KBK 1 3/16 KBK 1 1/4 KBK 1 5/16 KBK 1 3/8 KBK 1 7/16 KBK 1 1/2 KBK 1 9/16 KBK 1 5/8 KBK 1 11/16 KBK 1 3/4 KBK 1 13/16 KBK 1 7/8 KBK 1 15/16 KBK 2 KBK 2 1/16
inch
1/2" 9/16" 5/8" 11/16" 3/4" 13/16" 7/8" 15/16"
mm 12,700 14,288 15,875 17,463 19,050 20,638 22,225 23,813 25,400 26,988 28,575 30,136 31,750 33,338 34,925 36,513 38,100 39,688 41,276 42,863 44,450 46,038 47,625 49,213 50,800 52,388
1.2
1" 1 1 /16" 1 1/8" 1 3/16" 1 1/4" 1 5/16" 1 3/8" 1 7/16" 1 1/2" 1 9/16" 1 5/8" 1 11/16" 1 3/4" 1 13/16" 1 7/8" 1 15/16" 2" 2 1/16"
BDS:profi
Ejector pin for core drills short version 1/2" - 21/16"
Order No. ZAK 075
61
NEW Serie Vario Plus

BDS Fully ground core drills, short version, metric.
Vario core drill KBK-VP Cutting depth 30 mm Weldon shank 19 mm (3/4) Set of Vario Plus core drills
Order No. KBK 012-VP KBK 013-VP KBK 014-VP KBK 015-VP KBK 016-VP KBK 017-VP KBK 175-VP KBK 018-VP KBK 019-VP KBK 195-VP KBK 020-VP KBK 021-VP KBK 022-VP KBK 023-VP KBK 024-VP KBK 025-VP KBK 026-VP KBK 027-VP KBK 028-VP KBK 029-VP KBK 030-VP KBK 031-VP KBK 032-VP KBK 033-VP KBK 034-VP KBK 035-VP
mm 12 13 14 15 16 17 17,5 18 19 19,5 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Order No. KBK 036-VP KBK 037-VP KBK 038-VP KBK 039-VP KBK 040-VP KBK 041-VP KBK 042-VP KBK 043-VP KBK 044-VP KBK 045-VP KBK 046-VP KBK 047-VP KBK 048-VP KBK 049-VP KBK 050-VP KBK 051-VP KBK 052-VP KBK 053-VP KBK 054-VP KBK 055-VP KBK 056-VP KBK 057-VP KBK 058-VP KBK 059-VP KBK 060-VP
mm 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Order No. KBK 002-VP Order No. KBK 001-VP Content 2 x KBK-VP 014 2 x KBK-VP 018 2 x KBK-VP 022 1 x ZAK 075 Content 1 x KBK-VP 013 1 x KBK-VP 014 1 x KBK-VP 017 1 x KBK-VP 018 1 x KBK-VP 021 1 x KBK-VP 022 1 x ZAK 075
Ejector pin for core drill short, up to 60 mm
Order No. ZAK 075
62
NEW Serie Vario Plus

BDS Fully ground core drills, long version, metric.
Vario core drill KBL-VP Cutting depth 55 mm Weldon shank 19 mm (3/4)
Core Drill Tools
Order No. KBL 012-VP KBL 013-VP KBL 014-VP KBL 015-VP KBL 016-VP KBL 017-VP KBL 175-VP KBL 018-VP KBL 019-VP KBL 195-VP KBL 020-VP KBL 021-VP KBL 022-VP KBL 023-VP KBL 024-VP KBL 025-VP KBL 026-VP KBL 027-VP KBL 028-VP KBL 029-VP KBL 030-VP KBL 031-VP KBL 032-VP KBL 033-VP KBL 034-VP KBL 035-VP
- mm 12 13 14 15 16 17 17,5 18 19 19,5 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Order No. KBL 036-VP KBL 037-VP KBL 038-VP KBL 039-VP KBL 040-VP KBL 041-VP KBL 042-VP KBL 043-VP KBL 044-VP KBL 045-VP KBL 046-VP KBL 047-VP KBL 048-VP KBL 049-VP KBL 050-VP KBL 051-VP KBL 052-VP KBL 053-VP KBL 054-VP KBL 055-VP KBL 056-VP KBL 057-VP KBL 058-VP KBL 059-VP KBL 060-VP
- mm 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
1.2
BDS:profi
VarioPLUS series Hard covered core drills of the next generation. 3 Longer service life 3 Improved chip flow Conclusion: More efficiency and more working safety.
Ejector pin for core drill long, up to 60 mm
Order No. ZAK 100
63
NEW
HKK Series
Sintered Carbide, short version, metric
Core drills HKK Cutting depth 30 mm One-Touch and Weldon shank 19 mm (3/4" )
One-Touch Rota-Quick
WELDON 19 mm 3/4
Order No. HKK 014 HKK 015 HKK 016 HKK 017 HKK 018 HKK 019 HKK 020 HKK 021 HKK 022 HKK 023 HKK 024 HKK 025 HKK 026 HKK 027 HKK 028 HKK 029 HKK 030 HKK 031 HKK 032 HKK 033 HKK 034 HKK 035 HKK 036 HKK 037 HKK 038 HKK 039 HKK 040 HKK 041 HKK 042 HKK 043 HKK 044 HKK 045 HKK 046 HKK 047 HKK 048 HKK 049 HKK 050 HKK 051 HKK 052 HKK 053 64
- mm 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Order No. HKK 054 HKK 055 HKK 056 HKK 057 HKK 058 HKK 059 HKK 060 HKK 061 HKK 062 HKK 063 HKK 064 HKK 065 HKK 066 HKK 067 HKK 068 HKK 069 HKK 070 HKK 071 HKK 072 HKK 073 HKK 074 HKK 075 HKK 076 HKK 077 HKK 078 HKK 079 HKK 080 HKK 081 HKK 082 HKK 083 HKK 084 HKK 085 HKK 086 HKK 087 HKK 088 HKK 089 HKK 090 HKK 091 HKK 092 HKK 093
- mm 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 82 93
WELDON 19 mm 3/4 One-Touch Rota-Quick
Order No. HKK 094 HKK 095 HKK 096 HKK 097 HKK 098 HKK 099 HKK 100 HKK 105 HKK 110
- mm 94 95 96 97 98 99 100 105 110
Order No. HKK 115 HKK 120 HKK 125 HKK 130 HKK 135 HKK 140 HKK 145 HKK 150
- mm 115 120 125 130 135 140 145 150
Ejector pin for core drills HKK 14 17 mm
Order No. ZAK 096 Ejector pin for core drills HKK 18 150 mm
Order No. ZAK 090
NEW
HKK-F Series
Sintered Carbide, short version, metric
HKK core drill for FEIN Quick-In holder system Cutting depth 30 mm Weldon shank 18 mm
Quick-In
Core Drill Tools
Order No. HKK-F 014 HKK-F 015 HKK-F 016 HKK-F 017 HKK-F 018 HKK-F 019 HKK-F 020 HKK-F 021 HKK-F 022 HKK-F 023 HKK-F 024 HKK-F 025 HKK-F 026 HKK-F 027 HKK-F 028 HKK-F 029 HKK-F 030
- mm 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Order No. HKK-F 031 HKK-F 032 HKK-F 033 HKK-F 034 HKK-F 035 HKK-F 036 HKK-F 037 HKK-F 038 HKK-F 039 HKK-F 040 HKK-F 041 HKK-F 042 HKK-F 043 HKK-F 044 HKK-F 045 HKK-F 046 HKK-F 047
- mm 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Order No. HKK-F 048 HKK-F 049 HKK-F 050 HKK-F 051 HKK-F 052 HKK-F 053 HKK-F 054 HKK-F 055 HKK-F 056 HKK-F 057 HKK-F 058 HKK-F 059 HKK-F 060 - mm 48 49 50 51 52 53 54 55 56 57 58 59 60
1.2
BDS:profi
Soluble cutting oil BDS 6000
Ejector pin for core drills HKK-F 14 60 mm
Order No. ZAK 096 Order No. - mm
ZHB 001 1 Liter container BDS 6000 High-performance

Quick-In
cooling lubricant concentrate for high demands based on synthetic raw materials. 3 Soluble in water 3 Compatible in toxicological viewpoint 3 Water hazard class 1
65
NEW HKK-PLUS Series

Sintered carbide core drill with hard coating, short version, metric
Combi shank with Weldon 19 mm (3/4) Nitto One-Touch Alfra Rota-Quick
Core drill with hard coating HKK-P, cutting depth 30 mm, Weldon shank 19 mm (3/4"), Nitto One-Touch-, Alfra Rota-Quick
One-Touch Rota-Quick
WELDON 19 mm 3/4
Order No. HKK-P 014 HKK-P 015 HKK-P 016 HKK-P 017 HKK-P 018 HKK-P 019 HKK-P 020 HKK-P 021 HKK-P 022 HKK-P 023 HKK-P 024 HKK-P 025 HKK-P 026 HKK-P 027 HKK-P 028 HKK-P 029 HKK-P 030 HKK-P 031 HKK-P 032 HKK-P 033 HKK-P 034
- mm 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
Order No. HKK-P 035 HKK-P 036 HKK-P 037 HKK-P 038 HKK-P 039 HKK-P 040 HKK-P 041 HKK-P 042 HKK-P 043 HKK-P 044 HKK-P 045 HKK-P 046 HKK-P 047 HKK-P 048 HKK-P 049 HKK-P 050 HKK-P 051 HKK-P 052 HKK-P 053 HKK-P 054 HKK-P 055
- mm 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Ejector pin for core drills HKK-P 18 60 mm Order No. ZAK 096 Ejector pin for core drills HKK-P 14 17 mm Order No. HKK-P 056 HKK-P 057 HKK-P 058 HKK-P 059 HKK-P 060 - mm 56 57 58 59 60
Order No. ZAK 090 66
NEW HKL-Rail Series

Sintered Carbide, long version, metric
Core Drill Tools
1.2
Cor drills HKL-R Cutting depth 50 mm Weldon shank 19 mm (3/4")
BDS:advice
Carbide series: Core drills for Order No. HKL-R 017 HKL-R 018 HKL-R 019 HKL-R 020 HKL-R 021 HKL-R 022 HKL-R 023 HKL-R 024 HKL-R 025 HKL-R 026 HKL-R 027 - mm 17 18 19 20 21 22 23 24 25 26 27 Order No. HKL-R 028 HKL-R 029 HKL-R 030 HKL-R 031 HKL-R 032 HKL-R 033 HKL-R 034 HKL-R 035 HKL-R 036 - mm 28 29 30 31 32 33 34 35 36 professional working results. 3 Long service life 3 Extensive programme range 3 Plus special assortment for rail core drilling machines New: Rail core drilling machine with petrol engine. RailMAB 960 >> Page 44
Order No. ZAK 120
67

Competence and Innovation
1.3
Clamping devices Mobil
Page
Lubricants
Page
High performance cutting oil High performance lubrication spray 80 80
Clamp 70 Industrial pillar 71
NEU
Vacuum clamping device Tube clamping device 73 72
Cutting paste
80
Cleaning spray
80
New products:
Simply convenient.
Industrial pillar for commercially available hand drilling machine with 43 mm collar diameter. Robust, steady and precise. >> more on page 71
Soluble cutting oil 80 Changeable drill chuck systems Quick change drill chuck system KEYLESS 74 Industrial arbors 75 Cutting oil reservoir 75 Tap adapter Drill chucks and adapters Gear rim drill chuck 78 Power Worker Reducing bushes, Extension bushes 78 Chip protection for core drilling Adapter 79 machines Steel carry case 79 79 81 General accessories 76 Quick-change tapping chuck size 1, 2, 3 size 1, 2, 3 76 76 Quick change inserts Thread cutting
More working safety!

The new quick change chuck system for taps with friction clutch. The BDS safety friction clutch is also suitable for cutting of dead-end threading holes >> more on page 77
68
Accessories for MABs
1.3
69
Clamping Devices
A true progress in core drilling technology: The new clamping system MOBIL CLAMP can be used to convert the core drilling machine into a bench drill. Consequently, the user options can be substantially extended. Parts, which so far could only be drilled in the workshop, can now also be machined directly on site. Above all, it is possible to drill, countersink , ream or tap small parts, since these can be mounted without any problems into the quick clamping device. With the mounting of the core drilling machine onto the surface of the vice and the subsequent activating of the magnet, you will have a flexible, stationary drilling Order No. Jaw width Clamping device ZMC 300 Base for clamping device Quick-action clamping jaw V-block clamping jaw machine in next no time. The magnetic core drilling machine becomes a multi-talent: whether large or small applications, flat or high, with the twist drill or the reamer, everything is possible. A stable support, designed for the Mobil Clamp clamping device, ensures the correct working height and a comfortable and reliable working. Mobil Clamp clamping device
ZMC 180 100 mm 80 mm clamping width
Fine-adjustment in longitudinal movement by an adjusting screw accurately set to the machining point. Powerful grip. Jaws with step and prism for clamping of flat and round material.
70
Industrial drilling pillar

for commercial hand drills with 43 mm chuck journal diameter
Industrial drilling pillar for commercial hand drills Prism vice for industrial pillar: Jaw width 100 mm Clamping range 100 mm Screws for T-Slots Order No. ZTN 100
Hexagon nut with collar Order No. ZSM 100
Order No. ZBS 100
Order No. ZST 100
1.3
The hand drilling machine is not part of the delivery.
Industrial drilling pillars for commercial hand drills with 43mm chuck journal diameter. Optimum stability by cast base plate combined with a pillar top of the MAB series. Versatile usability by a drill vice with 100 mm jaw width. (special accessories). Screws for slots are available for additional security under higher loads (special accessories). Working stroke 230 425 mm.
71
Vacuum plates
Vacuum plate for channelled plates
Application: Specially suitable for channelled plates.
Version: High-performance vacuum pump, with circular oil lubrication. Clamping plate 300 mm.
Order No. ZAV 300
Vacuum plate for smooth surfaces
Application: For smooth surfaces.
Version: High-performance vacuum pump, with circular oil lubrication. Clamping plates with two suction surfaces and internal drilling area.
Order No. ZAV 400
72
Pipe Clamping Devices

Pipe clamping device
1.3
Application: For Version: Chain length: Order No. ZRO 250 Pipe clamping device 900 mm MAB 425, 455, 485, MABasic 200 For pipe : 80 - 250 mm
Application: For For pipe : Version: Chain length: 1650 mm Order No. ZRO 500 MAB 500, 825, 845, MABasic 850 150 - 500 mm
73
Automatic internal lubrication.

Time is money: The Keyless quick change drill chuck system allows the convenient change of BDS core drills with 19 mm Weldon shank without a key. Special adapters for older BDS core drills are not required. The automatic internal lubrication system by BDS supplies the correct amount of cutting oil to the core bit. KEYLESS quick change drill chuck system, with automatic internal lubrication, 19 mm Weldon shank
Application: KEYLESS quick change drill chuck system with automatic internal lubrication for BDS core drills. Quick tool change without chuck key. For BDS core drills with 19 mm Weldon shank. Version: With hose and quick acting coupling. Order No. ZSS 200 ZSS 300 Spindle holder MK 2 MK 3 Core drill tool holder 19 mm Weldon shank 19 mm Weldon shank
74
Industrial holder, with automatic internal lubrication, 19 mm / 32 mm Weldon shank
Cutting oil reservoir
Order No. ZIA 219 - M ZIA 319 - M ZIA 332 - M
Spindle holder MK 2 MK 3 MK 3
Core drill tool holder 19 mm Weldon shank 19 mm Weldon shank 32 mm Weldon shank
Industrial holder, with manual internal lubrication, 19 mm / 32mm Weldon shank
Application: Cutting oil reservoir for the automatic internal lubrication of BDS core drills in connection with the appropriate changeable drill chuck system. Version: Reservoir with flow tap and magnetic holder. Order No. ZKK 100
1.3
Order No.
Spindle holder
Core drill tool holder 19 mm Weldon shank 19 mm Weldon shank 32 mm Weldon shank
ZIA 219 - KN MK 2 ZIA 319 - KN MK 3 ZIA 332 - KN MK 3
75
Quick change chuck system for taps

Basic holder and inserts
This quick change system allows the quick insertion and change of the taps.
Tapping quick-change chuck size 1, 2, 3 for taps M3, M5, M14
Quick change insert for taking up of taps for the tapping quick change chuck size 1, 2, 3
Application: Quick change chuck system for magnetic core drilling machines type: MAB 825 - 845 Order No. GSW 331 GSW 332 GSW 333 Holder MK 3 MK 3 MK 3
Version: Basic holder without quick change insert
Application: Quick change chuck system for magnetic core drilling machines type: MAB 825 - 845 Order No. GSE 103 GSE 104 GSE 105 GSE 108 GSE 110 GSE 112 GSE 114 Order No. GSE 205 GSE 208 GSE 210 GSE 212 GSE 214 GSE 216 GSE 218 Size 1 1 1 1 1 1 1 Size 2 2 2 2 2 2 2 2 2 Size 3 3 3 3 3 3 3
Version: Basic holder without quick change insert
Thread M 3 M 14 M 5 M 24 M 14 M 30
Thread M3 M4 M5 / M6 M8 M10 M12 M14 Thread M5 / M6 M8 M10 M12 M14 M16 M18 M20 M22 Thread M14 M16 M18 M20 M27 M30
Shank 3,5 4,5 6 8 10 9 11 Shank 6 8 10 9 11 12 14 16 18 Shank 11 12 14 16 20 22
Square 2,7 3,4 4,9 6,3 8 7,1 9 Square 4,9 6,3 8 7,1 9 9 11 12 14,5 Square 9 9 11 12 14,5 16 18
Set of quick change inserts for tapping quick-change chucks size 1, 2, 3
Application: Quick change chuck system for magnetic core drilling machines type: MAB 825 - 845 Order No. GSE 100 GSE 200 GSE 300 Content M3 - M14 M5 - M24 M14 - M30
Version: without basic holder
GSE 220 GSE 222 Order No. GSE 314 GSE 316 GSE 318 GSE 320 GSE 322 GSE 327 GSE 330
M22 / M24 18
76
with friction clutch

Basic holder and inserts with friction clutch
The safety coupling permits threadcutting of blind holes. Inserts can also be used in combination with the quick-change threading chucks, size 2 GSW 332 in BDS magnetic core drill units MAB 828 and MAB 845 (old design MAB 800/840).
Accessories for MAB 485 825 845
Tapping quickly & economically priced!

Tapping quick-change chuck size 2 for taps M8 M16
1.3
Application: Quick change chuck Version: Tap holder without quick system for magnetic core drilling machines type: MAB 485 Order No. GSW 222 Holder MK 2 change insert
Quick change insert for the holding of taps for the tapping quick change chuck size 2 Tap adapter with Weldon shank
Application: Quick change chuck Version: Tap holder without quick system for magnetic core drilling machines type: MAB 485 Order No. GSS 205 GSS 208 GSS 210 GSS 212 GSS 214 GSS 216 Size 2 2 2 2 2 2 Thread M5 / M6 M8 M10 M12 M14 M16 Shank 6 8 10 9 11 12 Square 4,9 6,3 8 7,1 9 9 change insert
Order No. Thread ZGA 010 ZGA 012 ZGA 014 ZGA 016 ZGA 018 M10 DIN 376 M12 DIN 376 M14 DIN 376 M16 DIN 376 M18 DIN 376
Shank Square 7 9 11 12 14 16 18 18 20 22 5,5 7 9 9 11 12 14,5 14,5 16 18
ZGA 020 M20 DIN 376 ZGA 022 M22 DIN 376 ZGA 024 M24 DIN 376 ZGA 027 M27 DIN 376 ZGA 030 M30 DIN 376
77
Chucks, adapters and general accessories

Gear rim drill chuck Extension bush DIN 2178
Order No. ZBK 113 ZBK 116 ZBI 113 ZBI 116 ZEZ 113 ZEZ 116
Taper bore DIN 238-B 16 DIN 238-B 16

1/2 1/2
Chuck size 1 - 13 mm 2,5 - 16 mm 1 - 13 mm 2,5 - 16 mm
Order No. ZVH 220 ZVH 230 ZVH 320 ZVH 330
Outside/inside MK 2:2 MK 2:3 MK 3:2 MK 3:3
" x 20 NF " x 20 NF
Spare key for drill chuck
Adapter with Weldon shank 19 mm (3/4") for Fein core drills with thread M18 x 6 P1,5 incl. 1 Ejector pin ZAK 125
Quick-action drill chuck
Order No. Machine Order No. ZSB 113 ZSB 116 ZSI 113 ZSI 116 Taper bore DIN 238-B 16 DIN 238-B 16
1/2 1/2
Core drill M18 x 6 P1,5
Chuck size 1 - 13 mm 3 - 16 mm 1 - 13 mm 3 - 16 mm
ZAF 002
Weldon 19 mm (3/4)
Adapter with Weldon shank 19 mm (3/4") for Fein core drills with Quick-In shank incl. 1 Ejector pin ZAK 115
" x 20 NF " x 20 NF
Taper drift for drill chuck with Taper bore DIN 238
Order No. Machine Order No. ZKD 216 ZKD 316 DIN Norm DIN 238 - MK2/B16 DIN 238 - MK3/B16 ZAF 003 Weldon 19 mm (3/4)
Core drill Quick-IN
Adapter with Quick-In shank for core drills with Weldon shank 19 mm (3/4") incl. 1 ejector pin ZAK 107 and ZAK 125 each
Bushing 32 mm Weldon shank to 19 mm Weldon shank
Order No. ZAP 200 Reducing bush DIN 2185
Order No. Machine ZAF 004 Quick-IN
Core drill Weldon 19 mm (3/4)
Order No. ZRH 210 ZRH 320
Outside/inside MK 2:1 MK 3:2
78
Adapter with NITTO One-Touch shank for core drills with Weldon shank 19 mm (3/4") incl. 1 Ejector pin ZAK 107
Chip protection for Magnetic Core Drilling Machines Application: Chip protection for BDS Magnetic Core Drilling Machines, detachable
Order No. Machine ZAF 005
Core drill
Order No. ZSS 050 ZSS 500
For Series MAB 100 MAB 480 MAB 500 MAB 850
NITO One-Touch Weldon 19 mm (3/4)
Adapter with Weldon shank 19 mm (3/4") for core drills with thread M16 x 1,5 incl. 1 Ejector pin ZAK 125
Safety chain for Magnetic Core Drilling Machines
1.3
Order No. Order No. Machine ZAF 006 Weldon 19 mm (3/4) Core drill M16 x 1,5 Steel carry case for Magnetic Drill chuck adapter Core Drilling Machines ZSK 001
Order No. Machine ZAP 100 Weldon 19 mm (3/4)
Core drill
1/2" x
20 NF
Weldon shank extension 80 mm, Weldon 19 mm (3/4") x Weldon 19 mm (3/4"), incl. ejector pin ZAK 080 Application: Steel carry case for magnetic core drilling machines by BDS Order No. Machine ZAP 300 Core drill Order No. ZMK 100 Drift key DIN 228 ZMK 150 ZMK 200 ZMK 500 ZMK 900 Order No. ZAS 002 ZAS 003 MK 2 DIN 228 MK 3 DIN 228 ZMK 1000 ZMK 2000 ZMK 205 ZMK 805 For Series MAB 100* MAB 150 MAB 425, MAB 485* MAB 500, MAB 825, MAB 845* MAB 900 MAB 1000 AutoMAB MABasic 200 MABasic 600, MABasic 850 Weldon 19 mm (3/4) Weldon 19 mm (3/4) Execution: Robust metal box with carrying handle and solid closures. With *foam insert, without contents.
79
BDS supplies
General Accessories
High-performance cutting oil BDS 5000: Pure vegetable oil, which is not considered a hazardous material according to the federal transportation regulations. The ingredients used are not contained in the catalogue of water polluting materials. BDS 5000 does not fall under the federal marking regulations. 3 Biological base material with additives. 3 Water hazard class 1. 3 Biological decomposition, optimum basic adjustment of viscosity for the use of BDS core drills, straightforward usage for subsequent galvanizing. Order No. Content ZHS 005 5 l canister 1 l can Cleaning spray BDS 1000 ZHS 006 Order No. Content ZHS 550 1000 g High-performance cutting oil BDS 5000 High-performance cutting paste BDS 5500
Caution: Never use liquid lubricants for overhead or horizontal work. In such a case, oil might get into the motor causing shortcircuit.
High-performance lubrication spray BDS 5200
Please use BDS High-performance lubrication spray ZHS 400.
High-performance cutting paste BDS 5500: Ideal for heavily machinable materials such as highalloy steel, Hardox, rust-resistant and heat-resistant steel. Suitable for overhead use and work in constrained positions. High-performance lubrication spray BDS 5200: for work in constrained positions (overhead and horizontal), also suitable for high-alloy materials. Foamy paste with very high adhesive power. Advantages: Exact amount of the lubrication spray, i.e. optimum lubrication directly at the cutting edges of the drill. No dripping and splashing, i.e. maximum working safety on ladders and platforms. 3 PTFE-containing, white adhesive lubricant with protection against corrosion. Free from PCB, PCT, FCKW and Chlorine. 3 Active ingredient: Lithium base grease on mineral basis with additives and solvent. 3 Propellant: Propane/Butane, to be specified. Cleaning spray BDS 1000: Optimal for repair and assembly work. The Spray cleaner ZSR 100 cleans and degreases all metals. Unlike usual dilutions, the Spray cleaner ZSR 100 evaporates absolutely free from residues. The special valve also allows overhead work. Soluble cutting oil BDS 6000: For high demands based on synthetic raw materials. 3 Soluble in water 3 Compatible in toxicological viewpoint 3 Water hazard class 1 Order No. Content ZHB 005 5 l canister Order No. Content ZHS 400 ZHS 406 ZHS 412 1 x 400 ml 6 x 400 ml 12 x 400 ml Soluble cutting oil BDS 6000 Order No. Content ZSR 100 500 ml can
80
Power Worker
Indispensable in the workshop.
Power Worker: Sharp-edged drilling chips are its speciality. The BDS Power Worker is there when there is a risk of injury always and everywhere. Easily and It is obvious that the power of the safely it removes the drilling chips with magnetic power. Power Worker can also be used to remove metals from unapproachable positions, Power Worker 3 Collecting 3 Pushing off 3 Done and the key under the lathe comes to the surface again.
Order No.
POW 100
1.3
Hot, razor-sharp drilling chips are collected by the strong magnet and wiped off over the scrap metal container by actuating the mechanics without any risk of injury and wiped off over the scrap metal container by actuating the mechanics without any risk of injury.
The BDS Power Worker also very useful when picking up screws or other metal parts.
81
Deburring and Chamfering Machines

Competence and Innovation
2.1
Deburring and Chamfering Technology Page
Deburring and chamfering EKF
Deburring and chamfering machine Bevel edge milling SKF Bevel edge milling machine 86 Accessories EKF 300, 450, 452 Sintered carbide reversible disks Milling cutters Fixture SKF 20 Reversible insert Disk milling cutter Milling spindle Pipe insert 87 Page 85 84
82
Deburring and Chamfering Technology
2.1
83
EKF 300, EKF 450, EKF 452

Deburring and chamfering machine by BDS. For quick and precise edge machining.
Made in Germany
Milling cutter 45 Chamfer 0 6 mm
optionally: Milling cutter 30 Chamfer 0 5 mm
optionally: Milling cutter radius 2.5 mm
Overheating protection
Boiler and process plant construction:

3 Preparation of welding seams on heat exchangers (bores) 3 Preparation of welding seams 30 up to 7 mm
Sheet metal working:

3 Deburring of cut edges
Powerful 1500 W motor output
Mould making:
3 Deburring of contours, radius, bore holes
Mechanical engineering:
3 Deburring of machine parts 3 Chamfering of edges as protection against peeling of the varnish after painting 3 Making of visible edges
Handy Compact design, usable for all radii and edges
High-precision continuous adjustment of chamfer widths by using a scale

Milling tool
Effective and flexible Milling tools 30, 45 and radius 2.5 mm with 3 HM reversible disks each
Fine adjustment
84
EKF Deburring and chamfering machine Specification: Motor power: Soft start: Chamfer angle: Land width: Weight: Order No. EKF 300.3/230 V EKF 450.3/230 V EKF 452.3/230 V, R = 2,5 mm also available in 110 V version Accessories Sintered carbide reversible discs SHM 200 SHM 200-E SHM 202 Milling Cutters ZFR 300.3 ZFR 450.3 ZFR 452.3 Fixture for stationary deburring of small parts ZKF 100 EKF Scope of delivery 1 Deburring and chamfering machine 1 Milling cutter of your choice 3 sintered carbide reversible disks 1 Spanner SW 22 1 Steel carry case 1 Sickle spanner 1 Torx screw driver T 9 1 Operating manual 1 Warranty certificate 1500 W 45 opt. 30 opt R 2,5 45 0-6 mm 30 0-5 mm 4,6 kg
Ideal for straight edges, inner and outer radii.
2.1
The optimum fixture for stationary deburring of small parts (Order No. ZKF 100)
85
SKF 20
Good work planning good results. Bevel edge milling machine by BDS.
Made in Germany
Land width 15 mm
15 60 angular adjustment without steps
Speed: 2850 min-1
The robust structure of the machine has been designed for continuous operation that means saving time and costs. The system works with 2 disk milling cutters, which are provided with 6 sintered carbide reversible disks each.
The BDS SKF 20 is suitable for the machining of 3 standard steel 3 stainless steel 3 aluminium 3 nonferrous heavy metal Powerful 1.1 kw motor output, overload protection
Rugged and handy Straightforward handling, single-operator control
Effective 2 disk milling cutters with 12 HM reversible disks
Working safely Continuous milling angle adjustment from 15 to 60 soft running guide rollers
Cool Compressed air connection for tool cooling
86
SKF 20 Specification Motor voltage: Output: Speed: Feed: Land width: Angular adjustment: Safety: Dimensions: L x W x H: Weight: Tools: 220 - 240 V AC, 50 - 60 Hz 1,1 kW 2850 min -1 by manpower 15 mm 15 60 without steps automatic electric safety clutch/secured start 420 x 330 x 300 mm 22 kg 2 disk milling cutters 63mm provided with 12 sintered carbide reversible inserts Order No. SKF 020/ 230 Volt: SKF 020/ 110 Volt: Accessories SHM 500 Reversible Insert SFR 063 Disk milling cutter SFS Milling spindle SRE Pipe insert Scope of delivery 1 Bevel edge milling machine 1 Steel carry case 12 sintered carbide reversible inserts SHM 500 1 Sickle spanner 1 Hexagon socket screw key 1 Take-off for disk milling cutter 1 Operating manual 1 Warranty certificate
2.1
Precise roller guidance, low frictional resistance
Single-operator control, straightforward handling
87
The BDS network

Magnetic core drilling technology innovative and competent.
Success by specialization
With innovation and quality, BDS Maschinen GmbH have firmly established in its niche. The specialist for core drilling in metal, active world-wide, advanced to one of the leading suppliers in this segment.
Consequent support of specialized dealers

Apart from quality and logistics, the communication with trade partners and users is a major feature for BDS that belongs to good service. Training of up-to-date know-how for new products and applications. Product training of traders. Theory and practice, locally on-site. Transfer of know-how and practical information on the subject of metal core drilling. Support with in-house exhibitions
Sales partners world-wide!

BDS products are in the meantime available in more than 60 countries throughout the world. Strong sales partners world-wide offer competent and individual consultation and services.
88
BDS Maschinen
1.1
BDS - right at home on trade fairs!

Hanover, Stuttgart, Munich, Cologne, Milano, Paris, Shanghai and Seoul are firm dates in our annual fair calendar. As an innovative enterprise, BDS considers product development a duty for setting accents in the industry. Always one step ahead, is our claim. In world-wide competition, transfer is the duty to stand in the market also in future. However, it is also a stimulus and the joy of developing something new no matter whether in products or in service.
1.2
1.3
Expert training on-site

BDS Maschinen passes expertise knowhow for various subjects, for instance: magnetic core drilling machines in practical usage effective use of core drills useful accessories extending the options of application BDS service check-up Please contact us we are ready to spare a personal training session for you
2.1
BDS Homepage
The direct approach to competent information. The new edition of the BDS Homepage is one of the central sources for users and expert trade on national and international level.
89
With BDS always one step ahead.

For us everything is arranged around optimum service.
E-Check for MAB magnetic core drilling machines.

E-CHECK is the approved test seal for electric equipment. It documents their proper condition and enables the recognition of hazards before a damage can occur.
BDS Maintenance Service.

We test and maintain your MAB magnetic core drilling machine and put it to the acid test. Our service offer includes a detailed inspection, replacement of defective parts, and basic cleaning. A regular maintenance of your MAB magnetic core drilling machines is characterized by a definitely longer machine service cycle.
BDS Shop-Center
BDS machines and core drills presented correctly. We actively support the trade dealers with the proper material for successful product presentation.
90
BDS Maschinen
1.1
BDS Newsletter 2008

We inform our customers in regular intervals about up-to-date subjects of our company. In the BDS Newsletter, we report on new products, provide background information, present dealer activities and user solutions on the subject of magnetic drilling technique. Order your Newsletter online >> bdsmaschinen.de
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Positive press echo!

In the customer magazine of Messrs. Bhler Stahl, Edition 6/08 a detailed report is given on BDS machines but not only there! A positive press echo is given regularly to BDS innovations in the most varying trade papers.
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VarioPLUS: New hard coating!

By the development of the hard material coating VarioPLUS a successful approach has been made to optimize the positive features of BDS core drills. VarioPLUS obtains by a higher surface finish and hardness and by coating thicknesses in the range of 2.5 m definitely longer tool lives.
91
Alphabetical Index
All products from A to Z
A
shank Adapter with Quick-In shank
Page
C
Core drill Standard Series, long version, metric Core drill VarioPLUS Series, short version, metric
Page
E
Ejector pin for core drills long version 12 - 60 mm 61 - 100 mm
Page
I
Industrial drilling pillar for commercial hand drills
Page
Adapter with NITTO One-Touch 79 78
58, 59
71
58, 63 59 78
62 Extension bush
Adapter with Weldon shank 78, 79 Core drill VarioPLUS Series, long version, metric Page 70 87 78 Cutting oil reservoir 75 63
M
Page
B
Base for clamping device Bevel edge milling machine Bushing
F
of small parts
Page
15 - 46
Fixture for stationary deburring 85
Magnetic Core Drilling Machines with automatic feed 39
D
Deburring and chamfering machine Disk milling cutter Drift key Drill chuck adapter
Page
G
85 87 79 79 High-performance cutting oil BDS 5000 Page Gear rim drill chuck
Magnetic Core Drilling Machines Page 78 with pneumatic drive 35
C
Chip protection Cleaning spray BDS 1000 Core drill Rail Series
Magnetic Core Drilling Machines with semi-automatic feed 37 87 85
Page 79 80
H
Hexagon nut with collar
Page 71
Milling spindle Milling Cutters
Sintered Carbide, long version, metric Core drill Rail Series Sintered Carbide, short version, metric Core drill Sintered carbide with hard coating, short version, metric Core drill Sintered carbide, short version, metric with FEIN Quick-in Core drill Standard Series, extra long version, metric. Core drill Standard Series, short version, metric Core drill Standard Series, short version, inch 61 56, 57 60 65 66 64 67
E
Ejector pin for KEL 20 - 50 mm Ejector pin for KEL 20 - 50 mm, two-part
80
Mobil Clamp clamping device 70
High-performance cutting paste 60 BDS 5500 High-performance 60 lubrication spray BDS 5200 80 80
P
Pipe insert Pipe clamping device Power Worker
Page 87 73 81
Ejector pin for core drills HKL-R 17 - 36 mm Ejector pin for core drills short version 12- 60 mm 14 - 16 mm 14 - 17 mm 18 - 50 mm 18 - 60 mm 61 - 130 mm Ejector pin for core drills short version, inch 61 56, 62 65 64, 66 64 66 57 67
I
internal lubrication
Page
Industrial holder, with automatic MK 2, 19 mm Weldon (3/4) 75 MK 3, 19 mm Weldon (3/4) 75 MK 3, 32 mm Weldon (2 1/4) 75 Industrial holder MK 2, 19 mm Weldon (3/4) 75 MK 3, 19 mm Weldon (3/4) 75 MK 3, 32 mm Weldon (2 1/4) 75
Prism vice for industrial pillar 71
92
Alphabetical index
Q
Quick-action drill chuck KEYLESS MK 2
Page 78
S
Safety chain Screws for T-Slots Set of standard core drills
Page 79 71
V
Vacuum plate for smooth surfaces
Page
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72
Quick change drill chuck system 74
Vacuum plate for channelled 56 plates 72
Quick change drill chuck system KEYLESS MK 3 Quick change insert Quick change insert with friction clutch 77 Set of Vario Plus core drills 62 74 76 Set of quick change inserts M 14 - M 30 M 3 - M 14 M 5 - M 24 76 76 76
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W
Weldon shank extension
Page 79
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R
Railadaptors Rail core drilling machine Rail core drilling machine with petrol engine Reducing bush Reversible Insert HM Reversible Insert SHM
Soluble cutting oil BDS 6000 80 Page 43, 45 42 Spare key for drill chuck Starterkit Steel carry case 44 78 85 Taper drift for drill chuck with 87 Taper bore Tapping quick-change chuck MK 2 Tapping quick-change chuck MK 3 M 14 - M 30 M 3 - M 14 M 5 - M 24 76 Subject to technical changes. Reproduction, even in parts, only with the written approval of BDS Maschinen GmbH, Mnchengladbach. Imprint 77 78 78 15 79
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T
Tap adapter
Page 77
Version GB 2008 Printed in Germany
93
Numerical Index
Article No. / Catalogue page
Page
G
GSW 332 GSW 333
Page 76 76 Page
Page
Z
ZAF 002 ZAF 003 ZAF 004 ZAF 005 ZAF 006 ZAK 075 ZAK 075 ZAK 075 ZAK 090 ZAK 090 ZAK 090 ZAK 096 ZAK 096 ZAK 096 ZAK 100 ZAK 100 ZAK 120 ZAK 120 ZAK 175 ZAK 275 ZAP 100 ZAP 200 ZAP 300 ZAS 002 ZAS 003 ZAS 049S ZAS 050U ZAS 054S ZAS 054U ZAS 060U ZAS 249S ZAS 250U ZAS 254S ZAS 254U ZAS 260U ZAV 300 ZAV 400 ZBI 113 ZBI 116 ZBK 113 ZBK 116 ZBS 100 ZEZ 113 ZEZ 116
Page 78 78 78 79 79 56 61 62 57 64 66 64 65 66 58 63 59 67 60 60 79 78 79 79 79 43 43 43 43 43 45 45 45 45 45 72 72 78 78 78 78 71 78 78
Z
ZFR 300.3 ZFR 450.3 ZFR 452.3 ZGA 010 ZGA 012 ZGA 014 ZGA 016 ZGA 018 ZGA 020 ZGA 022 ZGA 024 ZGA 027 ZGA 030 ZHB 001 ZHB 001 ZHS 005 ZHS 006 ZHS 400 ZHS 406 ZHS 412 ZHS 550 ZIA 219-KN ZIA 219-M ZIA 319-KN ZIA 319-M ZIA 332-KN ZIA 332-M ZKD 216 ZKD 316 ZKF 100 ZKK 100 ZMC 180 ZMC 300 ZMK 100 ZMK 1000 ZMK 150 ZMK 200 ZMK 2000 ZMK 205 ZMK 500 ZMK 805 ZMK 900 ZRH 210 ZRH 320 ZRO 250 ZRO 500
Page 85 85 85 77 77 77 77 77 77 77 77 77 77 65 80 80 80 80 80 80 80 75 75 75 75 75 75 78 78 85 75 70 70 79 79 79 79 79 79 79 79 79 78 78 73 73
Z
ZSB 113 ZSB 116 ZSI 113 ZSI 116 ZSK 001 ZSM 100 ZSR 100 ZSS 050 ZSS 200 ZSS 300 ZSS 500 ZST 100 ZST 100 ZTN 100 ZVH 220 ZVH 230 ZVH 320 ZVH 330
Page 78 78 78 78 79 71 80 79 74 74 79 15 71 71 78 78 78 78
EKF 300.3/110 V 85 EKF 300.3/230 V 85 EKF 450.3/110 V 85 EKF 450.3/230 V 85 EKF 452.3/110 V R = 2,5 mm EKF 452.3/230 V R = 2,5 mm 85 Page 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 77 77 77 77 77 77 77 76 85
MAB 2000/110 V 39 MAB 2000/230 V 39 MAB 425/110 V 19 MAB 425/230 V 19 MAB 455/110 V 21 MAB 455/230 V 21 MAB 485/110 V 23 MAB 485/230 V 23 MAB 500/110 V 27 MAB 500/230 V 27 MAB 5000 35 MAB 825/110 V 29 MAB 825/230 V 29 MAB 845/110 V 29 MAB 845/230 V 29 MAB 900/110 V 43 MAB 900/230 V 43 MAB 960 45 40 40 40 40 41 41 Page 81 Page 87 87 85 85 85 87 87 87 MABasic 200/110 V MABasic 200/230 V MABasic 600/110 V MABasic 600/230 V MABasic 850/110 V MABasic 850/230 V
H
HKK 014 HKK 150 HKK-F 014 HKK-F 060 HKK-P 014 HKK-P 060 HKL-R 017 HKL-R 036
64 65 66 67 Page
G
GSE 100 GSE 103 GSE 104 GSE 105 GSE 108 GSE 110 GSE 112 GSE 114 GSE 200 GSE 205 GSE 208 GSE 210 GSE 212 GSE 214 GSE 216 GSE 218 GSE 220 GSE 222 GSE 300 GSE 314 GSE 316 GSE 318 GSE 320 GSE 322 GSE 327 GSE 330 GSS 205 GSS 208 GSS 210 GSS 212 GSS 214 GSS 216 GSW 222 GSW 331
K
KBK 012 KBK 060 KBK 061 KBK 130 KBK 001 KBK 002 KBK-VP 012 KBK-VP 060 KBK-VP 001 KBK-VP 002 KBK-Z 1/2 KBK-Z 2 1/16 KBL 012 KBL 060 KBL-VP 012 KBL-VP 060 KEL 020 KEL 050
56 57 56 56 62 62 62 61 58 63 60 Page 15 15
P
POW 100
M
MAB 100/110V MAB 100/230V
S
SFR 063 SFS 100 SHM 200 SHM 200-E SHM 202 SHM 500 SKF 020/100 V SRE 160
MAB 1000/230V 33 MAB 150 w/ratchet mechanism/110 V 17 MAB 150w/ratchet mechanism/230 V 17 MAB 150/110 V 17 MAB 150/230 V 17 MAB 1500/110 V 37 MAB 1500/230 V 37
SKF 020/230 V 87
94
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BDS Maschinen GmbH Martinstrae 108 D-41063 Mnchengladbach Telefon +49(0)2161/3546-0 Fax E-mail +49(0)2161/3546-15 info@bds-maschinen.de Internet www.bds-maschinen.de

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Simply better drilling!

Magnetic Core Drilling Machines

Rail Drilling Machines

MAB Series MAB 100 The light-weight

AutoMAB Series AutoMAB 1500

MABasic Series MABasic 200 The alternative

RailMAB Series RailMAB 900

The semiautomatic machine 36 AutoMAB 2000

With electric motor 42 RailMAB 960 With petrol engine 44

MAB 150 The light-weight 16

The fully automatic machine

Core Drilling Tools

VarioPLUS Series Cutting depth 30 mm

Sintered Carbide Series Page Cutting depth 30 mm

KBK VP 12 60 mm Cutting depth 55 mm

HKK 14 150 mm Cutting depth 35 mm

KBL VP 12 60 mm KBK-Z 1/2" 2 1/16 61 Set of VarioPLUS core drills

HKK-F 14 60 mm Cutting depth 30 mm

Accessories for Magnetic Core Drilling Machines

Deburring and Chamfering Technology Page

Clamping devices Mobil

Deburring and chamfering EKF

High performance cutting oil High performance lubrication spray 80

Clamp 70 Industrial pillar 71

Deburring and chamfering machine 84

Vacuum clamping device Tube clamping device 73 72

For site installation, workshop and production.

Magnetic Core Drilling Machines

Rail Drilling Machines

AutoMAB Series AutoMAB 1500

MABasic Series MABasic 200 The alternative

RailMAB Series RailMAB 900

The semiautomatic machine AutoMAB 2000 36

With electric motor 42 RailMAB 960 With petrol engine 44

The fully automatic machine

BDS sets new standards

For tight situations.

Service Special versions

Full power - with compressed air.

Magnetic Core Drilling Machines

The best solution for each industry.

Foto: Stadt Gelsenkirchen

Magnetic Core Drilling Machines

Working economically with magnetic core drilling machines by BDS.

Rugged construction, sophisticated functionality.

Magnetic Core Drilling Machines

Magnetic core drilling machines by BDS:

40 110 65 175 140 370 220 600

Magnetic Core Drilling Machines

110 175 245 385

50 250 100 450

Core drilling with compressed air

Drilling without loss of power Allows thread cutting

Spares motor and gear

Spares the tool and saves costs

Speed range 1 450 min-1

weight make the MAB 100 particularly suitgeprfte Sicherheit

MAB 100 Magnetic Core Drilling Machine

Speed range 1 400 min-1