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Sheet Metal Materials Guide

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MECH 503 Shivam
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0% found this document useful (0 votes)
58 views4 pages

Sheet Metal Materials Guide

assignments of mechanical engineering

Uploaded by

MECH 503 Shivam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Material used in sheet metals

1. Steel (Carbon Steel)


 Widely used due to its strength, durability, and relatively low cost.
 Commonly used in construction, automotive, and appliance industries.
 Density - 7850 Kg/m3

2. Stainless Steel
 Known for its corrosion resistance, strength, and aesthetic appearance.
 Used in applications requiring hygiene and resistance to rust, such as
kitchen equipment, medical devices, and chemical containers.
 Density - 7.5kg/m3 to 8.0kg/m3.

3. Aluminium
 Lightweight, corrosion-resistant, and easy to work with.
 Commonly used in aerospace, automotive, and construction industries,
as well as in consumer electronics.
 Density - 2,710kg/m3

4. Copper
 Excellent thermal and electrical conductivity, along with corrosion
resistance.
 Frequently used in electrical components, roofing, and plumbing

 Density - 8,960 kg/m³.

5. Brass
 An alloy of copper and zinc, known for its corrosion resistance and
machinability.
 Used in decorative items, plumbing fittings, and musical instruments.
 Density - 8400 to 8700 kg/m³.

6. Titanium
 Highly resistant to corrosion, strong, and lightweight.
 Used in aerospace, medical implants, and high-performance applications
 Density - 4,506 kg/m³

Standard sizes
 Dimensions: 1250 mm x 2500 mm
 Dimensions: 1500 mm x 3000 mm

Types of Sheet Metals


1. Mild Steel (MS) Sheets: 7,850 kg/m³
2. Galvanized Iron (GI) Sheets: 7,850 kg/m³
3. Stainless Steel (SS) Sheets: 7,750 - 8,050 kg/m³
4. Aluminium Sheets: 2,700 kg/m³
5. Copper Sheets: 8,960 kg/m³
6. Brass Sheets: 8,400 - 8,700 kg/m³
7. Cold Rolled Steel (CR) Sheets: 7,850 kg/m³
8. Hot Rolled Steel (HR) Sheets: 7,850 kg/m³

Weight Formula: for rectangular bar

Dimensions:

 Length (X-axis) = 100 mm


 Width (Y-axis) = 70 mm
 Height (Z-axis) = 60 mm

Material: SS304 (stainless steel) -

Volume Calculation:

1. Formula: Volume (V) = L x W x H


2. Calculation: V = 100 mm x 70 mm x 60 mm = 420,000 mm³

Unit - (cubic millimetres)

Weight Calculation:

1. Unit Conversion: cubic millimetres (mm³) to cubic meters (m³) because the density
is in kg/m³.
o Conversion factor: 1 m³ = 1,000,000,000 mm³
o Volume (V) = 420,000 mm³ / 1,000,000,000 mm³/m³ = 0.00042 m³
2. Formula: Weight (W) = Density (ρ) x Volume (V)
3. Calculation: W = 7900 kg/m³ x 0.00042 m³ ≈ 3.318 kg (kilograms)
Area and perimeter of a rectangular bar with the given
dimensions:
Dimensions:
 Length (L) = 100 mm (millimetres)
 Width (W) = 70 mm (millimetres)
 Height (H) = 60 mm (millimetres)
Area:
 Formula: Area (A) = Length (L) x Width (W)
 Units: Area (mm²) since both length and width are in millimetres.
 Calculation: A = 100 mm x 70 mm = 7000 mm²
Perimeter:
 Formula: Perimeter (P) = 2 (Length (L) + Width (W))
 Units: Perimeter (mm) since both length and width are in millimetres.
 Calculation: P = 2 (100 mm + 70 mm) = 2 (170 mm) = 340 mm
Width:
 Formula: width (W) = Area (A) / Length (L)
 Unit: mm²
 Calculation: W = 7000 mm² / 100 mm = 70 mm

For solid & hollow circular bar


1. Solid Circular Bar:
Dimensions:
 Diameter (OD) = 50 mm
 Length (L) = 100 mm
Material: SS304 (stainless steel)
1. Volume Calculation:
 Radius (r) = Diameter (OD) / 2 = 50 mm / 2 = 25 mm
 Formula: Volume (V) of cylinder = π x Radius² (r²) x Height (L)
 4fExample: - Steel cube: 10 mm x 10 mm x 10 mm (volume) = 1000 mm³
 Convert volume: 1000 mm³ / (1,000,000 mm³/m³) = 0.000001 m³
 Steel density: 7850 kg/m³
 Weight: 0.000001 m³ * 7850 kg/m³ = 0.00785 kg
 Volume (V) = π x (0.025 m) ² x (0.1 m) ≈ 0.001963 m³ (assuming π ≈ 3.14)
2. Weight Calculation:
 Unit conversion for volume is not needed (remains in cubic meters).
 Formula: Weight (W) = Density (ρ) x Volume (V)
 Calculation: Weight (W) = 7900 kg/m³ x 0.001963 m³ ≈ 0.0155 kg (kilograms)

2. Hollow Circular Bar:


Dimensions:
 Outer Diameter (OD) = 80 mm
 Inner Diameter (ID) = 50 mm
 Length (L) = 100 mm
Material: SS304 (stainless steel)
1. Volume Calculation:
 Outer radius (r_out) = Outer Diameter (OD) / 2 = 40 mm
 Inner radius (r_in) = Inner Diameter (ID) / 2 = 25 mm
 Formula: Volume (V) = π x (r_out²) x L - π x (r_in²) x L
 Volume (V) = π x (0.04 m) ² x (0.1 m) - π x (0.025 m) ² x (0.1 m) ≈ 0.000942
m³ (assuming π ≈ 3.14)

2. Weight Calculation:
 Unit conversion for volume is not needed (remains in cubic meters).
 Formula: Weight (W) = Density (ρ) x Volume (V)
 Calculation: Weight (W) = 7900 kg/m³ x 0.000942 m³ ≈ 0.0074 kg (kilograms)

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