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etl act 7

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ELECTRONIC DEPARTMENT

Activity #7

Soldering Technique Phenolic Board

Prepared by:

Villapaña, Pocholo, V.

Name

Submitted to:

MR. JUANITO F. MANALANG

_______________________________

October 23, 2024


Introduction:
This activity is about practicing soldering on a phenolic board and focuses on
applying lead solder to the board as a way to build skills. The objective is to practice
handling the soldering iron, melting the solder, and ensuring it flows smoothly onto
the board’s copper pads. This helps in mastering control over the soldering process,
creating consistent and clean solder joints. Even without attaching components, this
practice is essential for developing steady hands and precision, making future
soldering tasks easier

Objectives:
For further understanding of the topic here are 3 objectives that need to be
understood before we continue
1. Gather the required or necessary materials to conduct this project
2. Familiarize yourself with the different tools and techniques needed. and
3. Apply what you have learned and reflect on what you have made to see if
there are any improvements needed.

Methodology:

Materials:
Here are the materials used in this project:
1. 6x2 Phenolic Board
2. Short Bond Paper
3. Pencil
4. Eraser
5. Ruler
6. Masking Tape
7. Soldering Iron
8. Soldering Wire (lead)
9. Soldering Iron Stand
10. Sand Paper
11. Gloves
12. Eye Mask
13. Mask

Procedure:

Steps Procedure

In the Short Bond Paper draw the 6x2 Phenolic Board and draft a
1 line that will intersect 184 times (8 horizontally and 23 vertically).
Make sure that they are evenly spaced.

Use the Sand Paper to roughen the copper side of the Phenolic
2
Board

Using the drawing on the Short Bond Paper, trace it on the 6x2
3
Copper Plate.
Once you’re done tracing it prepare the necessary material and
4 equipment for soldering (Prepare the Soldering iron and stand
and wear protective equipment).

For every line that intersects with each other use the Soldering
5 Iron to add a decent amount of lead. Make sure that you let it
cook for at least 5 seconds before removing the Soldering Iron.

Repeat step 4 until all 184 intersections have been covered with
6
lead.

Let it cool down and check if the leads are smooth and shiny. If a
7 lead is not clean then cook it again for 5 seconds before letting it
cool once again. If it's not shiny, if possible replace the lead.

Once satisfied with your work use the Masking Tape to secure it
8
in the Short Bond Paper with the draft neatly.

Question and Answers:


Here are the common questions that will be asked with a proper answer included.

1. Does it need to be exactly 184 intersections?


Answer: Yes, but you can have it less or more than 184 whatever suits you
best.
2. What counts as not smooth and Shiny?
Answer: For not smooth some leads are rough when touched meaning that it's
not smooth, for not clean the lead is either dark or messy.
3. How to remove the lead it’s hard to fix.
Answer: The best way is to remove the entire lead and re-add a new one.

Conclusion:
In conclusion, practicing soldering on a phenolic board by applying lead solder
helps develop essential skills for creating clean and reliable connections. It improves
control over the soldering iron and builds confidence in handling the solder, leading
to smoother and more consistent joints. This basic practice is key to successful and
durable soldering in real projects.

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