Shenzhen Dongke Semiconductor Co., Ltd.

DK125 Off-line switching power supply control chip

Function description

DK125 is a secondary feedback, flyback AC-DC offline switching power supply control chip. The chip adopts highly integrated CMOS

circuit design, with output short circuit, secondary open circuit, over temperature, over voltage and other protection functions. Chip built-in high voltage power

Tubes and self-powered lines, with very few external components, simple transformer design (the transformer does not require power supply windings), etc.

point.

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Features

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l Full voltage input 90V-264V.

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l Built-in 700V power tube.

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A high-voltage constant-current startup circuit is integrated in the chip, and no external startup resistor is required.
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l Patented self-powered technology, no need for external winding power supply.
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l Standby power consumption is less than 0.3W.

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65KHz PWM switching frequency.

l Built-in frequency conversion function, automatically reduce the working frequency when standby, and meet the European green energy standard (<0.3W) at th
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When the output voltage ripple is reduced.

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l Built-in slope compensation circuit to ensure the stability of the circuit at low voltage and high power output.
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l Frequency jitter reduces the cost of EMI filtering.

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l Over temperature, over current, over voltage and output short circuit, secondary open circuit protection.
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l 4KV anti-static ESD test.

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Application field

AC-DC applications below 24W include: power adapters, LED power supplies, induction cookers, air conditioners, DVDs, set-top boxes

and other home appliances.

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DK125 TEL: 4008-781-212
Rev: V2 www.dkpower.cn 2016/6/1
 Shenzhen Dongke Semiconductor Co., Ltd.
DK125 Off-line switching power supply control chip

Package and pin definition (DIP8)

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Pin symbol Function description

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1 GND Ground pin

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2 GND Ground pin
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FB Feedback control terminal pin, connect 1nF～10nF
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4 VCC Power supply pin, external to ground connect 47uF～100uF capacitor

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5,6,7,8 OC Output pin, connected to the high-voltage power tube in the chip, and connected to the switching transformer externally
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Internal block diagram

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DK125 TEL: 4008-781-212
Rev: V2 www.dkpower.cn 2016/6/1
 Shenzhen Dongke Semiconductor Co., Ltd.
DK125 Off-line switching power supply control chip

Limit parameters

Supply voltage VDD ………………………………………………… -0.3V--8V

Supply current VDD ………………………………………………… 100mA

Pin voltage ………………………………………………… -0.3V--VDD+0.3V

…………………………………………………
Power tube withstand voltage -0.3V--700V

Peak current ………………………………………………… 1300mA

Total power dissipation ………………………………………………… 1000mW

Operating temperature ………………………………………………… -25 ° C--+125 ° C

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Storage temperature ………………………………………………… -55 ° C--+150 ° C

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Welding temperature ………………………………………………… + 280 ° C/5S

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Electrical parameters

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project Test Conditions The smallesttypical maximum unit
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VCC working voltage AC input 85V-----265V 4.5 4.7 4.9 V

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VCC starting voltage AC input 85V-----265V V

VCC restart voltage AC input 85V-----265V 3.30 3.60 3.90 V

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VCC protection voltage AC input 85V-----265V 6.25 6.55 6.85 V

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VCC working current VCC=5V, FB=1.5V 50 mA

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High voltage starting current AC input 85V-----265V 0.3 0.6 1.2 mA

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Start Time --- --- 500

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AC input 85V mS

--- ---
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Power tube withstand voltage Ioc=1mA 700 V

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Power tube protection voltage Measure OC voltage 540 600 660 V

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Maximum peak current VCC=5V, FB=1.5V---2.8V 1100 1200 1300 mA

PWM output frequency VCC=5V, FB=1.5V---2.5V 61 65 69 KHz

VCC=5V, FB=2.5v-2.8v 20 twenty two twenty four KHz

Modulation step frequency VCC=5V, FB=1.5v-2.5v 0.5 KHz

Short circuit protection threshold Measure FB voltage 1.15 1.33 1.50 V

Frequency conversion threshold voltage Measure FB voltage 2.3 2.5 2.7 V

Burst Mode Threshold Measure FB voltage 2.6 2.8 3.0 V

Temperature protection Junction temperature 120 130 140 °C

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DK125 TEL: 4008-781-212
Rev: V2 www.dkpower.cn 2016/6/1
 Shenzhen Dongke Semiconductor Co., Ltd.
DK125 Off-line switching power supply control chip

Leading edge blanking time VCC=5V, FB=1.5v-2.5v 250 ns

Minimum opening time VCC=5V, FB=2.6v 500 ns

Duty cycle VCC=5V, FB=1.5v-2.5v 5 --- 70 %

Standby power consumption AC input 265V, no load 270 mW

Function description

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Power-on start

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When the power is turned on, the chip charges the external VCC energy storage capacitor through the high-voltage current source

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connected internally to the OC and VCC pins. When the VCC voltage rises to 4.7V, the high-voltage current source is turned off. The start-up

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process ends, and the control logic Start to output PWM pulses.

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Soft start d uc
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After power-on, the chip starts to output PWM pulses. In order to prevent instantaneous output voltage overshoot, the transformer core is saturated
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And, the stress of the power tube and the secondary rectifier tube is too large, the chip is built-in 16 MS Soft start circuit, at 16 MS Within, will gradually increase
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Add the PWM on time to make the peak current of the power tube from 100 M A increases linearly to the maximum peak current.
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Feedback control
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The chip adopts the PWM control method that limits the peak current cycle by cycle, and adjusts the limit current by detecting the
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feedback voltage of FB. When PWM is turned on, the chip detects the output current of the power tube until the output current of the power tube reaches the current l
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After controlling the current, turn off the power tube and wait for the next PWM turn-on cycle. FB voltage is at 1.5 V- 2.5 V The current will be
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linearly adjusted to limit the current. 1.5 V Corresponding to the maximum limit current, 2.5 V Corresponds to the minimum limit current. When the load increases, FB
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The voltage will gradually decrease; otherwise, the FB voltage will gradually increase. When the load is too heavy, FB voltage is less than 1.5 V When
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the time, the chip will enter the judgment of short circuit or overload protection. When the load is very light, the FB voltage is greater than 2.5 V Time,

the control circuit will change the PWM switching frequency from 65 KHZ Reduced to 22 KHZ, And opened with the minimum opening time. When

the load is lighter, the FB voltage will continue to rise; when the FB voltage is higher than 2.8 V When the control circuit stops PWM output, the chip enters the standb

Standby burst mode

In standby, FB voltage will rise to 2.8 V Above, the chip stops PWM output. When the output voltage drops slightly, the FB voltage is

lower than 2.8 V When the time, the chip will re-output some PWM pulses to maintain the set output voltage; this burst output mode can achieve

lower standby power consumption.

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DK125 TEL: 4008-781-212
Rev: V2 www.dkpower.cn 2016/6/1
 Shenzhen Dongke Semiconductor Co., Ltd.
DK125 Off-line switching power supply control chip

Frequency modulation

In order to meet the design requirements of EMI and reduce the design complexity and cost of EMI, a frequency modulation circuit is

installed in the chip, and the frequency of PWM will be 65KH Z Centered at 0.5KH Z The step frequency of running at 16 frequency points.

Self-powered

The chip uses a patented self-powered technology to control the voltage of VCC at about 4.7V and provide the current consumption of

the chip itself, so that the external transformer auxiliary winding can be omitted and the design of the transformer can be simplified.

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Peak current protection

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Whenever the chip detects that the peak current of the internal power tube exceeds 1.3A, it will immediately turn off the power tube to protect

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The power tube and corresponding devices are protected from damage.

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Constant power control
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In order to prevent over power output at high voltage, the chip has a built-in high and low voltage power compensation circuit to enable different grid voltages
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The maximum output power at input time is basically the same.

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Abnormal power supply

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When the VCC voltage is lower than 3.6V due to an external abnormality, the chip will turn off the power tube and restart it. When the
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VCC voltage is higher than 6.5V due to an external abnormality, the VCC over-voltage protection will be activated immediately and the
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output pulse will be stopped until the VCC over-voltage condition is removed.
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Power tube overvoltage protection

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The secondary open circuit, the input bus voltage is too high, and the transformer leakage inductance is too large, which will cause the high peak of the power

Voltage; To protect the power tube from being damaged, when the circuit detects that the OC voltage of the power tube exceeds 600 V At this

time, it will immediately pull up the FB voltage and stop outputting PWM pulses until the overvoltage condition of the power tube is removed.

Short circuit and overload protection

When the secondary output is short-circuited or overloaded, the FB voltage will be lower than 1.3 V; In some applications, inductive

loads such as motors require higher starting current when starting, which may cause short-term overload of the circuit, so the chip is overloaded for the first time

The judgment time of the protection is 512mS. If the FB voltage returns to normal within 512mS, the chip will not judge overload or short circuit;

If the FB voltage is always lower than 1.3 within 512mS V, It is judged that the secondary output is short-circuited, the short-circuit protection is activated immediately,
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DK125 TEL: 4008-781-212
Rev: V2 www.dkpower.cn 2016/6/1
 Shenzhen Dongke Semiconductor Co., Ltd.
DK125 Off-line switching power supply control chip

The short-circuit protection judgment time is shortened to 32mS until the short-circuit condition is removed.

Over temperature protection

Any time it detects that the temperature of the chip exceeds 130℃, the over-temperature protection will be activated immediately, and the output pulse will be

The temperature condition is lifted.

Typical application (12V2A output offline flyback switching power supply)

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Component list:
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Serial number Component name Specification/Model Tag Quantity Remarks

1 fuse T2A/AC250V F1 1

2 Bridge rectifier DB107 DB1 1

FR107 D1 1
3 diode
SR5100 D2,3 2

22uF/400V C1,2 2

4 Electrolytic capacitor 100uF/16V C5 1

1000uF/25V C6 1

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DK125 TEL: 4008-781-212
Rev: V2 www.dkpower.cn 2016/6/1
 Shenzhen Dongke Semiconductor Co., Ltd.
DK125 Off-line switching power supply control chip

470uF/25V C7 1

5 inductance 10uH/2.5A L1 1

2G103J C3 1

103 tiles C4 1
6 Ceramic capacitor
104 tiles C8 1

Y capacitor 102 C9 1

7 NTC 10D-9 R1 1

75K/0.5W R2 1

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1K R3 1

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8 Color ring resistance 2.2K R4 1

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4.7K R5,7 2

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18K R6 1

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9 DK IC DK125 U1 1

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10 DK heat sink DIP-8 dedicated U1 d uc 1
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11 IC EL817C U2 1

12 IC TL431 1
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13 transformer EE25/19 T1 1
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Transformer design (for reference only)

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When designing a transformer, some parameters need to be determined first:

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(1) Input voltage range AC90～264V

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(2) Output voltage and current DC12V/2A

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(3) Switching frequency F=65KHz

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1. The choice of magnetic core:

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= Pi Po ( η Refers to the efficiency of the switching power supply, set to 0.8)

First calculate the input power of the power supply
η

Pi Po
= =24W/0.8=30W, the overcurrent point is 1.1 times, the actual calculation is calculated as 33W
η

Select through the chart provided by the manufacturer of the magnetic core, or through calculation, the input power is 30W

When the power supply can be used EE25/19 core.

2. Calculate the transformer primary coil inductance Lp, the peak current in the chip is set to 1100mA, so

Lp=2*Pi/(Ip*Ip*f)=2*33/(1.1*1.1*65000)=840(uH)

3. Calculate the number of primary turns Np:

7
DK125 TEL: 4008-781-212
Rev: V2 www.dkpower.cn 2016/6/1
 Shenzhen Dongke Semiconductor Co., Ltd.
DK125 Off-line switching power supply control chip

L P* I P max
NP= =840*1.3/0.28/40=98T
Δ B*A e

among them:

Np ― ― ― ― ― ― Primary side turns

L ― ― ― ― ― ― Primary side inductance value

Ip_max ――――――Maximum current of primary side

△B ― ― ― ― ― ― Alternating working magnetic density (mT), set to 0.28,

Ae ―――――― Magnetic core effective area (mm2), EE25/19 magnetic core is 40mm2

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4. Calculate the number of turns Ns on the secondary side:

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Ns ― ― ― ― side
Number
turnsof secondary

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Np ― ― ― ― Primary side turns

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Vout ― ― ― ― Output voltage (including line voltage drop and rectifier voltage drop, 12V+0.7V=12.7V)

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Vor ― ― ― ― Flyback voltage (set the voltage not higher than 120V to avoid damage to the chip due to overvoltage, this set

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Set to 90V in the calculation)

Ns=(Vout*Np)/Vor=(12.7*98)/90 = 14 turns.
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Typical application (12V2A certified switching power supply)

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DK125 TEL: 4008-781-212
Rev: V2 www.dkpower.cn 2016/6/1
 Shenzhen Dongke Semiconductor Co., Ltd.
DK125 Off-line switching power supply control chip

Component list:

Serial number Component name Specification/Model Tag Quantity Remarks

1 fuse T2A/AC250V F1 1

2 Varistor 10D471 Z1 1

3 Bridge rectifier DB107 DB1 1

FR107 D1 1
4 diode
SR5100 D2,3 2

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33uF/400V C2,3 2

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5 Electrolytic capacitor 100uF/16V C8 1

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1000uF/25V C9,10 2

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10uH/2.5A L1 1

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6 inductance

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UU9.8 20mH 0.6A LF1 1

2G103J C4
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103 50V C7 1
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104 50V C11 1

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222 500V
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C5 1
7 capacitance
X2 capacitor 224 C1 1
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102 1KV C13 1

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22pF 1KV C6 NC Please reserve position (EMC/I)

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Y1 capacitor 222 C12 1

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75K/0.5W R2 1
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1K R3,4,7 3
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680K R1,2 2
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8 Color ring resistance 47R R6 1

2.2K R9 1

4.7K R10,11 2

18K R8 1

9 DK IC DK125 U1 1

10 DK heat sink DIP-8 dedicated U1 1

11 IC EL817C U2 1

12 IC TL431 U3 1

13 transformer EF25 T1 1

9
DK125 TEL: 4008-781-212
Rev: V2 www.dkpower.cn 2016/6/1
 Shenzhen Dongke Semiconductor Co., Ltd.
DK125 Off-line switching power supply control chip

Transformer design (reference)

When designing a transformer, some parameters need to be determined first:

(1) Input voltage range AC90～264V

(2) Output voltage and current DC12V/2A

(3) Switching frequency F=65KHz

1. The choice of magnetic core:

= Pi Po ( η Refers to the efficiency of the switching power supply, set to 0.8)

First calculate the input power of the power supply

d.
η

Lt
Pi Po
=

,
=24W/0.8=30W, the overcurrent point is 1.1 times, the actual calculation is calculated as 33W

o.
η

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The choice is made by the chart provided by the manufacturer of the magnetic core, or it can be selected by calculation, because the certification requirements

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For the issue of strictness and certification costs, when the input power is 30W, the power supply selects the core EF25 with a larger

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Lp=2*Pi/(Ip*Ip*f)=2*33/(1.1*1.1*65000)=840(uH)
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margin. 2. Calculate the transformer primary coil inductance Lp, the peak current in the chip is set to 1100mA, so
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3. Calculate the number of primary turns Np:

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L P* I P max
NP= =840*1.3/0.28/52=75T
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Δ B*A e
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among them:
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Np ― ― ― ― ― ― Primary side turns

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L ― ― ― ― ― ― Primary side inductance value

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Ip_max ――――――Maximum current of primary side

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△B ― ― ― ― ― ― Alternating working magnetic density (mT), set to 0.28,

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Ae ― ― ― ― ― ― Effective area of magnetic core (mm2), EF25 magnetic core is 52mm 2

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5. Calculate the number of turns Ns on the secondary side:

Sh

Ns ― ― ― ― side
Number
turnsof secondary

Np ― ― ― ― Primary side turns

Vout ― ― ― ― Output voltage (including line voltage drop and rectifier voltage drop, 12V+0.7V=12.7V)

Vor ― ― ― ― Flyback voltage (set the voltage not higher than 120V to avoid damage to the chip due to overvoltage, this set

Set to 90V in the calculation)

Ns=(Vout*Np)/Vor=(12.7*75)/90 = 10 turns.

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DK125 TEL: 4008-781-212
Rev: V2 www.dkpower.cn 2016/6/1
 Shenzhen Dongke Semiconductor Co., Ltd.
DK125 Off-line switching power supply control chip

Design considerations

1. Power devices need to dissipate heat. The main heat of the chip comes from the power switch tube, the power switch tube and the OC lead

The pins are connected, so when PCB wiring, the area of the copper foil external to the pin OC should be enlarged and tinned to increase

the heat dissipation capacity.

2. The OC pin of the chip is the high-voltage part of the chip, and the highest voltage can reach more than 600V. Therefore, the circuit

layout must ensure a safety distance of more than 1.5mm from the low-voltage part of the IC's FB, VCC, and GND to avoid circuit damage.

Through discharge phenomenon.

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3. The process of transformer

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Since the transformer is not an ideal device, there must be leakage inductance during the manufacturing process, which will affect the stability of the product.

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It is stable and safe, so it should be reduced. The leakage induction is controlled within 5% of the inductance. The sandwich winding method can reduce the leakage.

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In addition, try to be as reasonable as possible when arranging the transformer, and arrange the inner winding layer as much as possible.

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4. PCB Layout design:

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The OC pin of the IC is working in high frequency AC state. During layout, keep the OC pin away from the AC input part as much as
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possible. At the same time, consider the thermal layout problem, try to keep it fixed with the heating elements such as transformer, diode, NTC, common mode induct
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Distance to avoid thermal effects.

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DK125 TEL: 4008-781-212
Rev: V2 www.dkpower.cn 2016/6/1
 Shenzhen Dongke Semiconductor Co., Ltd.
DK125 Off-line switching power supply control chip

Package size (DIP8)

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DK125 TEL: 4008-781-212
Rev: V2 www.dkpower.cn 2016/6/1
 Shenzhen Dongke Semiconductor Co., Ltd.
DK125 Off-line switching power supply control chip

Packaging Information

The chip is packaged in an anti-static tube.

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DK125 TEL: 4008-781-212
Rev: V2 www.dkpower.cn 2016/6/1