Format No : SSWL/GA/MLT-F/002
STEEL STRIPS WHEELS LTD. Origin Date : 1 JAN 2017
Rev Date : 15.10.2018
MELTING OPERATOR LOG SHEET Rev No: 4
Date/Shift : Operator Name :
INGOT MELTING CHARGE DETAILS IN KGS CHIP MELTING CHARGE DETAILS IN KGS METAL TRANSFERRED TO COMMON HOLDING
Remarks
Sl No Chip Melting(Kgs)
Primary Supplier Reject Bail out Bail out Ingot Total Metal Transfer
Time Primary (Kg) Lumps (Kgs) Al Flash(Kgs) Total Charge(Kg) CNC Chips(Kgs) Transfer Time
Heat # Wheel(Kg) ingots(Kg) ingots(Kg) Melting (kgs) Starting Transfered (Kgs) ratio
Ending Wieght
Weight Weight
1
10
Total Charge(Kg)
Charge Ratio (%) Transfer Ratio (%)
Drossing Details Gas Consumption(SCM) Power(KWH) Other Remarks
DROSS CLEANING DETAILS Drossing Time Flux Qty (Grams) Dross Qty (Kgs) Start reading End Reading Consumption Consumption
Ingot Melting Furnace Ingot Melting
Holding Furnace Holding
Chip Melting Furnace Chip melting
GBF Total
Total Dross(Kg) Dross %
Breakdown Details
Type Break Down Description From To Duration Remarks
Sl No Check Points Specification Actual Ok/Not Ok Remarks
1 Melting & Holding Gas Pressure 60 - 90mbar
2 Chip melting gas Pressure 100 - 200 mbar
3 Compressed Air Pressure 0.5 - 0.7 Mpa
4 Blower Air Pressure 6 - 9 kpa
5 Blower Damper Opening 40% min
6 Exhaust Duct temperature 700ᵒC max
Operator signature:
Production engineer signature:
Shift In Charge signature:
Format No F/ DIL-CAS / 09
DAILY MEETING AGENDA Rev No 00
Rev Date 24.11.12
Meeting Date :
MEETING TIMING :
SHIFT TIME
1 7.00AM ~ 7.15AM
2 7.00PM ~ 7.15 PM
DISCUSSION POINTS :
S.NO POINTS TO BE DISCUSSED
1 PREVIOUS DAY INHOUSE QUALITY ISSUES (Top 3 Defects)
2 CUSTOMER / WARRANTY COMPLAINTS
3 ANY PROCESS / DESIGN CHANGE
4 PRODUCTION ACTUAL Vs TARGET
PARTICIPANTS :
1 QUALITY MANAGER
2 PRODUCTION MANAGER
3 PRODUCTION SUPERVISOR
4 PRODUCTION OPERATORS
5 QUALITY INSPECTORS
6 Other Department if required
PREPARED BY REVIEWED BY APPROVED BY
Format No : F / DIL - CAS /09
Action Plan for Daily Meeting Rev No : 00
Rev Date : 24 .11.12
Area :
DEFECT
( Inhouse/ PART RESP TARGET
S.NO DATE PART NAME PROBLEM DESCRIPTION ROOT CAUSE ACTION PLAN STATUS REMARKS
Customer / NUMBER PERSON DATE
Warranty)
Cap Depth Variation Study
Date : 03/08/13
Measuring Instrument : Vernier Caliper
Model - Y1 Model - Y2 Model - Y3
S.No
At Casting After S/D At Casting After S/D At Casting After S/D
10
Signature of Quality Inspector
