TRAINING REPORT

ON
METAL SHEETS OPERATIONS
Submitted in partial fulfillment of the requirements for the award of degree of Bachelor in
Technology
IN
DEPARTMENT OF MECHANICAL ENGINEERING

November 2024

Supervised to Submitted by
Mr. Virender Upneja Ashish
(2822819)
Assistant Professor

Batch (2022-2026)

PANIPAT INSTITUTE OF ENGINEERING AND TECHNOLOGY

SAMALKHA, PANIPAT-132103

(Approved by AICTE and Affiliated to the Kurukshetra University, Kurukshetra)

 CANDIDATE’S DECLARATION

I hereby declare that the work presented in this Training Report entitled “Metal Sheets Operations”, submitted in
partial fulfillment of the requirement for the award of the degree of Bachelor of Technology in Mechanical
Department, submitted to Panipat Institute of Engineering & Technology, Kurukshetra University,
Kurukshetra, India is an authentic record of my own work carried out during the period from 1 Aug to 10 Sep
2024 under the guidance of Mr. Pawan Kumar.

The work reported in this training report has not been submitted by me for the award of any other degree or
diploma.

Students Name : Roll No.

Ashish (2822819)

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 CERTIFICATE

This is to certify that the Trainingt Report (Code e.g. MEC-414 A) entitled “Metal Sheets Operations” done by
Ashish, Roll No. 2822819 is an authentic work carried out by him/these students at under my guidance. The matter
embodied in this Training Report has not been submitted earlier for the award of any degree or diploma to the best
of my knowledge and belief.

Project Guide
Mr. Pawan Kumar

The B.tech Project Viva-voce examination of the above student(s) has been held on
……………….and accepted.

Project Coordinator (ME)

Mr. Rajinder Kumar
Assistant Professor

Head of Department (ME) External Examiner

Dr. Sunil Dhull
Associate Professor

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 Acknowledgement
We are profoundly grateful to everyone who contributed to the successful completion of this project,
"Metal Sheets Operations."
First and foremost, we would like to extend our heartfelt gratitude to Dr. Sunil Dhull, Head of the
Mechanical Engineering Department, for his valuable guidance, constant encouragement, and for
providing us with the resources and support required throughout this project.
We are equally thankful to our project guide, Mr. Virender Upneja, whose expertise, patience, and
insightful suggestions were instrumental in shaping the direction and outcomes of this work.
Special thanks are also extended to Mr. Pawan Kumar for his continuous support and technical
assistance during the development of the project. His advice and hands-on involvement played a critical
role in overcoming various challenges.
Finally, we express our appreciation to our peers, family, and friends for their unwavering support and
encouragement during this endeavor. This project would not have been possible without the collective
effort of all involved.
Thank you all for your invaluable contributions.

Student Name : Roll No.

Ashish (2822819)

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 ABSTRACT

This report provides a comprehensive overview of the training program undertaken at Mayur Industries
Ltd., a leading manufacturer specializing in car accessories, tail lights, and windshield glass. The training
focused on understanding and applying advanced sheet metal operations, including cutting, forming, and
joining techniques, through theoretical modules and hands-on practice.

The document highlights the structure and objectives of the training program, delves into the company’s
profile, and offers a detailed analysis of critical sheet metal operations such as shearing, blanking,
bending, and embossing. Practical challenges encountered during the program are addressed with
innovative solutions, showcasing the integration of traditional methods with modern technologies like
CNC and robotics.

Key learnings from the program include improved technical proficiency, problem-solving skills, and an
appreciation for precision manufacturing. The report concludes with insights on how the training aligns
with career development goals, emphasizing the significance of continuous learning in the evolving
manufacturing landscape.

This report serves as a valuable resource for understanding the fundamentals and applications of sheet
metal operations in industrial manufacturing.

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 LIST OF FIGURES

Figure No. Figure Title Page No.

Fig 3.2.1 Shearing 3
Fig 3.2.2 Cutting Off 4
Fig 3.2.3 Parting 6
Fig 3.2.4 Blanking 9
Fig 3.2.5 Puching 12
Fig 3.2.6 Notching 14
Fig 3.2.8 Lancing 18
Fig 3.2.12 Drawing 22

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 TABLE Of CONTENTS

Topic Page No.

Candidate’s Declaration i
Certificate by Company ii
Abstract iii
Acknowledgement iv
List of Figures v
Table of Contents vi
CHAPTER 1 INTRODUCTION 1
1.1 Overview of Training Program
1.2 Objectives of the Training

CHAPTER 2 COMPANY PROFILE 2

2.1 Company Background
2.2 Mission and Vision
2.3 Key Areas of Expertise

CHAPTER 3 SHEET METAL OPERATIONS 3-25

3.1 Introduction to Sheet Metal Working
3.2 List of Operations
3.2.1 Shearing
3.2.2 Cutting - Off
3.2.3 Parting
3.2.4 Blanking
3.2.5 Punching
3.2.6 Notching
3.2.7 Slitting
3.2.8 Lancing
3.2.9 Nibbling
3.2.10 Trimming
3.2.11 Bending
3.2.12 Drawing
3.2.13 Embossing
3.2.14 Piercing

CHAPTER 6 CONCLUSION 26
REFRENCES 27
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