Ball Sector Valve 4040

DN 25 up to DN 300

Pneumatic control valve for the control of neutral and aggressive

fluids with integrated positioner

• DN 25 up to DN300
• High Kvs-values up to 3840
• Excellent control characteristics
• Suitable for abrasive media
• Easily exchangeable seat ring
• Low maintenance
• Actuators can be easily fitted
• Efficient and easy to install
• Optional volume booster Type 4090 (from DN150)
in order to reduce the response time
• Optional with face to face dimension acc. ANSI ISA 75.08.02

Technical Information Valve

Design DN 25 - DN 250 flangeless wafertype
DN 300 flange connection
Nominal sizes DN 25 up to DN 300
Body material cast parts 1.4408 (CF8M)
turned parts 1.4404 (316L)
Material of the bearing shaft 1.4122
Bearing material high temperature plain bearing
Connection to the actuator mounting kit DIN/ISO 5211
Nominal pressure DN 25 - DN 50 PN40 (for flanges PN 10 - PN 40), ANSI300, ANSI150
DN 65 - DN100 PN25 (for flanges PN 10 - PN 25), ANSI150
DN 125 - DN 300 PN16 (up to DN250 for flanges PN 10 - PN 16), ANSI150
Fluid Temperature -40°C up to +220°C depending on the sealings
Ambient temperature -40°C up to +80°C depending on the sealings
special version on request
Vacuum up to 50 mbar abs.
Characteristic almost equal percentage
Rangeability 300:1
Spezific leckage rate series KS2, DN25-DN250: ISO FE-BH-CC3-SSA0-t(-40°C/+220°C)-PN40-ISO 15848-1
shaft and body sealing series KS1, DN300: ISO FE-BH-CC1-SSA0-t(RT)-PN16-ISO 15848-1

Schubert & Salzer Control Systems GmbH, Bunsenstr. 38, 85053 Ingolstadt, Tel: +49 (0)841-9654 0, Fax: +49 (0)841 9654 590
info.cs@schubert-salzer.com, www.schubert-salzer.com
Ball Sector Valve 4040

Working pressure max.

maximum differential pressure (delta p)
seat ring PTFE seat ring PEEK seat ring Stellit
DN
up to 80°C 120°C 170°C up to 80°C 120°C 170°C 220°C up to 80°C 170°C 220° C
bar bar bar bar bar bar bar bar bar bar
25-50 25 16 6 40 40 25 16 40 40 25
65-100 16 12 5 25 25 16 10 25 25 16
125-300 16 12 4 16 16 12 8 16 16 12
Actuators for mounting according DIN/ISO5211, pilot pressure 5 - 6 bar
(for less than 5 bar pilot pressure, please inform us)

Temperature limits
Sealing seatring
Seatring Viton EPDM NBR FFKM
Tmin [°C] Tmax [°C] Tmin [°C] Tmax [°C] Tmin [°C] Tmax [°C] Tmin [°C] Tmax [°C]
PTFE -15 170 -40 140 -30 100 -15 170
PEEK -15 200 -40 140 -30 100 -15 220
Stellit -15 200 -40 140 -30 100 -15 220

Kvs-Values
Kvs-Value reduced to
DN
100% 63% 40% 25% 6,3%
25 21 12,7 8,4 5,25 1,45
40 70 40,32 25
50 109 60,3
65 155
80 300
100 390
125 756
150 810
200 1365
250 2220
300 3840

Leakage
Leakage
Seat ring Ball sector Amount of the max. Kvs- class acc. EN 60534-4:
value (IEC 60534-4)
PTFE or PEEK stainless steel polished 5x10-7 IV-S1
PTFE or PEEK stainless steel lapped VI
PTFE or PEEK stainless steel hard chrome plated 5x10-7 IV-S1
PTFE or PEEK stainless steel, hard chrome plated + lapped VI
Stellit stainless steel, hard chrome plated + lapped 5x10-6 IV-S1

Operating time with positioner 8049

operating time opening 5% to 95% operating time closing 5% to 95%
with volume with external with volume with external
DN Standard Standard
booster solenoid valves booster solenoid valves
100 Nl/min 100 Nl/min
Type 4090 (1500NL) Type 4090 (1500NL)
100 4,0 s 1,9 s 1,0 s 5,4 s 3,0 s 1,2 s
150 7,0 s 2,5 s 1,5 s 8,5 s 4,0 s 1,6 s
200 11,0 s 4,0 s 1,8 s 13,0 s 8,0 s 1,9 s
250 14,0 s 5,0 s 2,5 s 17,5 s 10,0 s 2,6 s
300 23,0 s 9,0 s 4,5 s 43,0 s 18,0 s 6,0 s

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Ball Sector Valve 4040

Torques and mounting kits

for retrofitting actuators
max. nominal max. nominal mounting kit ISO 5211 diagonal
rotation angle req. torque [Nm]
DN pressure pressure square shaft
nominal
PN ANSI on/off-operation control operation series 1 series 2
25 90° PN40 ANSI 300 15 25 F04/SW11 F05/SW14
40 90° PN40 ANSI 300 30 50 F05/SW14 F07/SW17
50 90° PN40 ANSI 300 30 50 F05/SW14 F07/SW17
65 90° PN25 ANSI 150 60 100 F07/SW17 F10/SW22
80 90° PN25 ANSI 150 60 100 F07/SW17 F10/SW22
100 90° PN25 ANSI 150 90 150 F07/SW17 F10/SW22
125 90° PN16 ANSI 150 150 250 F10/SW22 F12/SW27
150 90° PN16 ANSI 150 150 250 F10/SW22 F12/SW27
200 90° PN16 ANSI 150 210 350 F12/SW27 F14/SW36
250 90° PN16 ANSI 150 360 600 F12/SW27 F14/SW36
300 90° PN16 ANSI 150 900 1500 F14/SW36 F16/SW46

N
OPE

CLOS
E

Ball Sector Valve with reduced Kvs-values

100% reduced to reduced to

63% 25%

Ball Sector Valve Type 4040 with with hand wheel gear box

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Ball Sector Valve 4040

Ordering Number System Ordering Number:

4040/ M Z …
Nominal Size
e.g. DN 25 = 025 xxx
Article
valve V
repair-kit R
seat kit D
Connection
KS1-flangeless design according DIN EN 1092-1 1
KS1-flangeless design according ASME B 16.5, ANSI 150 E
KS1-flangeless design according ASME B 16.5, ANSI 300 F
KS2-flangeless design according DIN EN 1092-1 3
KS2-flangeless design according ASME B 16.5, ANSI 150 H
KS2-flangeless design according ASME B 16.5, ANSI 300 I
Body material
stainless steel 1.4408 (CF8M) / 1.4404 1
Material combination
seat ring: PTFE; ball sector: 1.4408, polished 1
seat ring: PTFE; ball sector: 1.4408, hard chrome plated A
seat ring: Stellit; ball sector: 1.4408, hard chrome plated and lapped B
seat ring: PTFE; ball sector: 1.4408, hard chrome pated and lapped E
seat ring: TECAPEEK; ball sector: 1.4408, hard chrome plated P
Seal combination
all seals (part 13-16) from VITON, medium temperature: -15°C up to +200 1
all seals (part 13-16) from FFKM (Perlast/Kalrez), medium temperature: -15°C up to +220°C A
all seals (part 13-16) from EPDM, medium temperature: -30°C up to +140°C D
all seals (part 13-16) from NBR(P700), medium temperature: -40°C up to +100°C N
Packing made of PTFE; O-Ring (Teil 115) made of VITON, fluid temperature: -15°C up to +200°C 3
Packing made of PTFE; O-Ring (Teil 115) made of EPDM, fluid temperature: -40°C up to +140°C 4
Packing made of PTFE; O-Ring (Teil 115) made of FFKM, fluid temperature: -10°C up to +220°C 5
Packing made of PTFE; O-Ring (Teil 115) made of NBR, fluid temperature: -30°C up to +100°C 6
Actuator
without mounting kit, without actuator, connection to bearing pin: feather key 0
without mounting kit, without actuator, connection to bearing pin: dihedron V
without mounting kit, without actuator, connection to bearing pin: square shaft Z
without actuator, with standard mounting kit according DIN/ISO 5211 (Series 1) 1
without actuator, with standard mounting kit according DIN/ISO 5211 (Series 2) 2
pneumatic quater-turn actuator (Air Torque) with mounting kit according DIN/ISO 5211 T
hand lever H
with hand wheel gear box and with mounting kit acc. DIN/ISO 5211 K
Safety position:
without 0
single acting, spring to close 1
double acting, without safety position 2
single acting, spring to open 3
Mounting
standard -
NPT-thread N
Positioner
without -
without positoner, with mounting kit according VDI/VDE 3845 for positioners 0
digital positioner Schubert & Salzer Type 8049, 4-wire L
digital positioner Schubert & Salzer Type 8049, 2-wire R
digital positioner Schubert & Salzer Type 8049-ExPro, II 2G Ex ia IIC T4 Gb, IP 65 E
Additional specifications for the positioner
without -
positioner single acting 1
positioner double acting 2
positioner single acting with gauge 3
positioner double acting with gauge 4
Positioner settings
standard -
double acting 20 - 4 mA (20mA closed, 4mA open) 1
single acting 20 - 4 mA (inverse function, safety position at 20mA) 2
Kvs-value
100% -
63% A
40% K
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Ball Sector Valve 4040

Dimensions KS1 with AirTorque actuator

sealing of the ball sector with O-rings
(designed for a pilot pressure of 5 - 6 bar)

L4 L3
L2
H1

L1
D

G
ØB
ØA
C

F
E

F2
F2
E2
E2 (ANSI
(ANSI ISA
ISA 75.08.2)
75.08.2)

single acting double acting

DN A B C D E F G L1 weight weight
L2 L3 L4 H1 L2 L3 L4 H1
(kg) (kg)
25 25 20(15) 73 74 50 26 73 60 102 210,5 52 236 5,5 85 158,5 47 219 4
40 41 32(25) 79 80 58 31 94 60 115 247,5 56,8 255 7,6 102 210,5 52 242 6
50 53 40 82 83 71 38 112 60 115 247,5 56,8 258 8,6 102 210,5 52 245 7
80 80 65 106 107 95 55 142 60 145 315 77 312 17,7 115 247,5 56,8 282 11,8
100 100 80 117 118 112 62 174 60 157 345 82 335 23,9 127 268,5 67 305 16,9
150 150 120 155 156 170 95 220 80 177 408,5 91,5 413 41,2 157 345 82 393 33,6
200 200 155 184 185 210 120 275 80 220,5 487 105 485,5 73,5 177 408,5 91,5 442 56,9
250 250 195 228 229 270 145 329 80 245 543 112 554 110,4 196 437,5 99 505 85,9

DN E2 F2
ANSI ISA 75.08.2

25 102 78
Dimensions for DN300 on request.
40 114 87
50 124 91 Dimension in mm
80 165 125
100 194 144
150 229 154
200 242 152
250 298 173

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Ball Sector Valve 4040

Dimensions KS1 without actuator (with mounting kit ISO 5211)

sealing of the ball sector with O-rings
L1
D

G
ØB
ØA
C

F
E
SW

d
D3
F2
E2 (ANSI ISA 75.08.2)

single acting double acting

DN A B C D E F G L1 weight weight
L2 L3 L4 H1 L2 L3 L4 H1
(kg) (kg)
25 25 20(15) 73 74 50 26 73 60 102 210,5 52 236 5,5 85 158,5 47 219 4
40 41 32(25) 79 80 58 31 94 60 115 247,5 56,8 255 7,6 102 210,5 52 242 6
50 53 40 82 83 71 38 112 60 115 247,5 56,8 258 8,6 102 210,5 52 245 7
80 80 65 106 107 95 55 142 60 145 315 77 312 17,7 115 247,5 56,8 282 11,8
100 100 80 117 118 112 62 174 60 157 345 82 335 23,9 127 268,5 67 305 16,9
150 150 120 155 156 170 95 220 80 177 408,5 91,5 413 41,2 157 345 82 393 33,6
200 200 155 184 185 210 120 275 80 220,5 487 105 485,5 73,5 177 408,5 91,5 442 56,9
250 250 195 228 229 270 145 329 80 245 543 112 554 110,4 196 437,5 99 505 85,9

DN E2 F2
ANSI ISA 75.08.2

25 102 78
40 114 87 Dimensions for DN300 on request.
50 124 91
80 165 125 Dimension in mm
100 194 144
150 229 154
200 242 152
250 298 173

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Ball Sector Valve 4040

Dimensions KS1 DN300 with AirTorque actuator

sealing of the ball sector with O-rings
(designed for a pilot pressure of 5 - 6 bar)
410
100

876
301

Ø460

184
368

Dimension in mm

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Ball Sector Valve 4040

Dimensions KS2 with actuator and positioner 8049

Sealing of the bearing shaft with PTFE-packing

L4
130
H2
L2

L3
H1
L1
D

ØB
ØA

G
C

F
E

actuator single acting actuator double acting

DN weight weight
L1 L2 L3 L4 H1 L1 L2 L3 L4 H1
[kg] [kg]
25 60 102 210,5 52 247 6,2 60 85 158,5 47 230 4,3
40 60 115 247,5 56,8 267 8,3 60 102 210,5 52 254 6,7
50 60 115 247,5 56,8 270 9,1 60 102 210,5 52 257 7
65 80 145 315 77 340,5 16,6 60 115 247,5 53,8 290,5 11,3
80 80 145 315 77 343,5 17,4 60 115 247,5 53,8 293,5 12,1
100 80 157 345 82 366,5 24 60 127 268,5 67 316,5 17,2
125 80 177 408,5 91,5 434,5 37,6 80 157 345 82 414,5 26,2
150 80 177 408,5 91,5 444 40,6 80 157 345 82 424 34
200 80 220,5 487 105 516,5 72,3 80 177 408,5 961,5 473 55,2
250 80 245 543 112 567 109 80 196 437,5 99 518 84,8
DN A B C D E F G H2
25 25 20 85 85 50 26 75 45
40 41 32 92 92 58 31 96 45
50 53 40 95 95 71 38 112 45
65 65 50 115,5 115,5 85 49 129 55
80 80 65 118,5 118,5 95 55 142 55
100 100 80 129,5 129,5 112 62 174 55
125 100 125 177,5 177,5 148 85 200 55
150 150 120 187 187 170 95 220 55
200 200 155 216 216 210 120 275 75
250 250 195 242 242 270 145 338 75 Dimensions in mm

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Ball Sector Valve 4040

Dimensions KS2 without actuator (with mounting kit ISO 5211)

Sealing of the bearing shaft with PTFE-packing

series 1 series 2
DIN DIN weight
DN A B C D E F G
L1 SW d D3 ISO L1 SW d D3 ISO [kg]
5211 5211
25 25 20 85 85 50 26 75 60 11 5,5 42 F 04 60 14 6,6 50 F 05 2,2
40 41 32 92 92 58 31 96 60 14 6,6 50 F 05 60 17 9 70 F 07 3
50 53 40 95 95 71 38 112 60 14 6,6 50 F 05 60 17 9 70 F 07 3,8
65 65 50 115,5 115,5 85 49 129 60 17 9 70 F 07 80 22 11 102 F 10 6,4
80 80 65 118,5 118,5 95 55 142 60 17 9 70 F 07 80 22 11 102 F 10 7,2
100 100 80 129,5 129,5 112 62 174 60 17 9 70 F 07 80 22 11 102 F 10 11
125 100 125 177,5 177,5 148 85 200 80 22 11 102 F 10 80 27 13,5 125 F 12 20
150 150 120 187 187 170 95 220 80 22 11 102 F 10 80 27 13,5 125 F 12 23
200 200 155 216 216 210 120 275 80 27 13,5 125 F 12 80 36 17 140 F 14 40
250 250 195 242 242 270 145 338 80 27 13,5 125 F 12 80 36 17 140 F 14 66
Dimensions in mm

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Ball Sector Valve 4040

Dimensions KS2 without actuator version with square shaft

Sealing of the bearing shaft with PTFE-packing

D2

T
J
Q
D

G
ØB
ØA
C

F
E

drawn in open position

SW

d
D3

DIN
Weight
DN A B C D E F J SW Q d D2 T D3 ISO
[kg]
5211
25 25 20 85 85 50 26 15 14 11 6,6 35 1 50 F 05 2,2
40 41 32 92 92 58 31 15 14 11 6,6 35 1 50 F 05 3
50 53 40 95 95 71 38 15 14 11 6,6 35 1 50 F 05 3,8
65 65 50 115,5 115,5 85 49 18 17 16 9 55 1,5 70 F 07 6,4
80 80 65 118,5 118,5 95 55 18 17 16 9 55 1,5 70 F 07 7,2
100 100 80 129,5 129,5 112 62 18 17 16 9 55 1,5 70 F 07 11
125 100 125 177,5 177,5 148 85 22,5 22 17 11 70 1,5 102 F 10 20
150 150 120 187 187 170 95 22,5 22 17 11 70 1,5 102 F 10 23
200 200 155 216 216 210 120 27,5 27 17 13,5 85 1,5 125 F 12 40
250 250 195 242 242 270 145 27,5 27 17 13,5 85 1,5 125 F 12 66
Dimensions in mm

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Ball Sector Valve 4040

Dimensions KS2 with stem extension and hand lever

Sealing of the bearing shaft with PTFE-packing

Weight
DN A B C D E F G H L
(kg)
25 25 20 85 85 50 26 73 180 254 3,7
40 41 32 92 92 58 31 94 187 254 4,5
50 53 40 95 95 71 38 112 190 254 5,3
65 65 50 116 116 85 49 112 231 254 8,8
80 80 65 119 119 95 55 142 234 325 9,6
100 100 80 130 130 112 62 174 245 325 13,4
Dimensions in mm

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Ball Sector Valve 4040

Dimensions KS2 with stem extension and hand wheel gearbox

Sealing of the bearing shaft with PTFE-packing

Weight
DN A B C D E F G H I L
(kg)
125 125 100 178 178 148 85 200 330 200 259 28
150 150 120 187 187 170 95 220 339 200 259 31
200 200 155 216 216 210 120 275 358 200 259 49,2
250 250 195 242 242 270 145 344 384 200 259 75,2
Dimensions in mm

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Ball Sector Valve 4040

Dimensions KS2 without actuator version with dihedron

Sealing of the bearing shaft with PTFE-packing
D2
K
SW

T
J
Q
D

G
ØB
ØA
C

F
E

drawn in open position

d
D3

DIN
weight
DN A B C D E F J SW K Q d D2 T D3 ISO
[kg]
5211
25 25 20 85 85 50 26 24 14 18 11 6,6 35 1 50 F 05 2,2
40 41 32 92 92 58 31 24 14 18 11 6,6 35 1 50 F 05 3
50 53 40 95 95 71 38 24 14 18 11 6,6 35 1 50 F 05 3,8
65 65 50 115,5 115,5 85 49 29 17 22 16 9 55 1,5 70 F 07 6,4
80 80 65 118,5 118,5 95 55 29 17 22 16 9 55 1,5 70 F 07 7,2
100 100 80 129,5 129,5 112 62 29 17 22 16 9 55 1,5 70 F 07 11
125 100 125 177,5 177,5 148 85 37,5 22 28 17 11 70 1,5 102 F 10 20
150 150 120 187 187 170 95 37,5 22 28 17 11 70 1,5 102 F 10 23
200 200 155 216 216 210 120 46,5 27 36 17 13,5 85 1,5 125 F 12 40
250 250 195 242 242 270 145 46,5 27 36 17 13,5 85 1,5 125 F 12 66
Dimensions in mm

Text and pictures are not binding. We reserve the right, to alter the equipment.
4040 - data sheet / Version: 19.01.2022
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