SERVO COMPUTERIZED MAIVERSAL TESTING MACHINE ain 8 FUT Date Fantenle With Eeant aman Crncchaade & budeatiUNIVERSAL TESTING MACHINE With Front open Crossheads & Hydraulic Grips Zommon Features (For Servo Computerized, Computerized & Analogue Models) \pplication : Universal Testing Machines have a wide range of applications. Anumber of materials & metals in different forms & shapes an be tested for a variety of tests lke Tension, Compression, Transverse, Bend Re-bend, 180° Bend, Shear, Brinell, Pullout, etc. Special ittachments are alsoavailable for testing of Flat belts, Chain inks, Wire ropes, Nut-bolts, etc. ‘onstruction: ‘oading frame : The base has @ hydraulic cylinder at its center, and two main screws at both ends, The middle cross head is mounted on crews through main nuts. The middle cross head can be moved up or down through chain transmission and geared motor to adjust the aitial tensile / compression clearance. On the piston rests an assembly of upper crosshead, lower crosshead and two columns. The ‘dividually lapped cylinder piston assembly ensures smooth tran: {ydraulie system : Hydraulic circuit consists of hydraulic power pack having a directly driven radial plunger pump, which gives a continuous ‘on pulsating flow of ol pressure upto 210 bar. Gil filter, Oil strainer, ir breather, Oil level Indicator, Drain plug are pravided on the power Jack. A pressure compensated needle type flow control valve is provided to control the oil flow to cylinder thereby achieving desired viston speed. infinitely variablespeeds can be abtained with the help of valves. lectrical system : A separate switch box and electrical panel is provided. Both the hydraulic pump motor and the geared motor are ‘terlocked. Limit switches is provided to stop the hydraulic pump motor, ifthe piston strakeis exceeded, ‘of force with minimum friction, ipecial & Important Features (For Servo Computerized, Computerized & Analogue Models) ront Open Crossheads Thisis an important feature which facilitates easy insertion of tensile specimen fram the front. This isextremely seful especially for heavy specimens and bigger capacity machines. In this type of machine the jaws and the inserts also can be easily emoved by just pulling from the front. When the jaws and inserts are heavy, its very difficult to remove them from the machine from per or lower side. Hence thisisan important feature from the point of view of easy operation, Iydraulic grips : Normally for standard Universal Testing Machines the jaw opening and specimen clampingis effected manually, But this ‘ecomes mare and more difficult for the operator forhigher capacity machines. Also the specimen clamping becomes operator specificin niscase. Hence itis better choice to go for hydraulic operation of jaws (closing and opening). In this hydraulic griping method, separate ouble acting hydraulic cylinders operate the jaws and the cylinder operation is just by pressing a push button. So the operator has to perate only push buttons, which are conveniently located on the machine, to operate the jaws. Apower pack with oil tank, pump, motor, lifiller cum breather, il level indicator, iter, relief valve is provided along with an electric motorto rive the hydraulic pump. 1 case of Conventional UTM, the specimens falls down after its failure during a test. However for the machine with Hydraulic grips, the pecimen remains in clamped condition even after testis conducted. Operator can remove both the pieces from respective cross heads by ressing the push buttons. jERVO COMPUTERIZED UNIVERSAL TESTING MACHINE Vith Load Rate & CHT Rate Controls, With Front Open Crossheads & Hydraulic Grips alient Features Electronically controlled sophisticated imported pressure and flow control valves along with their dedicated controller are used ‘and they are controlled in closed loop with PID looping. Load accuracy as high as + 1 % of indicated load value. Variable load rates and Cross head travel rates can be selected through computer to suit the wide range of materials. On line graph and user defined printable reports enables the study of behaviour of the material Simplicity in reading because of digital (LCD) Display. Wide range of standards, Special Optional Accessories can be used like : Bend Re bend fixture, Nut Bolt Testing fixture, Pull out Test (1 Sensor or 3 Sensors) attachments, ete. to cover the complete range of materials, Easy change from plain to threaded and screwed specimens. Fully protected and enclosed pressure transducer and rotary encoder capable to workin dusty environment. ‘The Data Acquisition system (DAS) supplied with the machine can be connected to any new generation computer (PC or Laptop} using USB port.eatures of Electronic Control Panel (Data Acquisition Unit / DAS Panel) — eatures of “Win UTM” Software Accuracy and Calibration Here Pressure Control Valve and Flow Control Valve are controlled by electronic circuitry in closed loop system to get the desired Loading Rate and Cross Head Travel Rate (CHT Rate). Following control modes areavailable : Standard Manual Control, Load Rate Control Mode, Cross Head Travel Rate Control Mode, Load Hold Mode, Load Rate and Cross Head Travel Rate in single test (one at atime}. Control Range & Accuracy: Mentioned in below table, Load is applied by hydrostatically lubricated Ram. Main cylinder pressure is transmitted to the Pressure Transducer housed in control panel. The Pressure Transducer generates the proportional signal corresponding to Load created by Ram and is given to Electronic Display Unit (DAS Panel). Simultaneously the Optical Digital Rotary Encoder fitted on the straining unit Lower cross head) gives the ‘mechanical displacement (Crosshead travel). It is equipped with 32 bit Micro controller for basic Universal Testing Machine operation and close loop servo control for controlling ‘and executingthe LOAD RATE and CROSS HEAD TRAVEL RATE Control Operations. Panels having USB Portforinterfacing with PC. 4Linesx20 character LCD displayand Membrane Keyboard for data entry. Allthe data with graphis stored on computer Hard Disk. Attractive and Elegant Aluminium Panelis provided for heat dissipation Maximum of 5,00,000 counts resolution (optional) can be provided to display the load value. NET based software suitable for Win XP Service Pack? or higher version, Windows7-32bit. Realtime graphslike : Load—Elongation, Load—Extension, Stress~Strain, Load—Time User friendly software, Zooming and magnification of required portion of graph is available Graph super imposition, Graph comparison, Point tracing facility are available as added features. User configurable Test Report generation and printing. ‘Special Reportsas per customers requirement can also be generated at an extra cost. Different units con be selected for Load and Elongation. ForLoadin- kN, kg, Ib, N. ForDisplacementin- mm, inch. Statistical Analysis Calculates: Minimum value, Meximur value, Meanvalue, Variance, Standard Deviation Statistical Graphs: Water fll diagram, Mean Deviation, Frequency Distribution, Skew Diagram, Histogram. Evaluation of wide range of user selectable parameters uch as~ % elongation, reduction inarea, Young's Modulus, YieldStress, Proof stress. Different specimen shapescan be tested uch as- Round, Rectangular, Hollow round, Hollow rectangular, TMT bars (Torrsteel). ‘Complete Test Data and Test Results can be transferred to Excel Sheet far further analysis. Optional software packages for-Extensometer, Shear Test, Bend Test, Rubber Testing, Textile product Testing, Wire Mesh Testing, etc, canbe given at an extra cost. All our Servo Computerised Universal Testing Machines are closely controlled for sensitivity, accuracy, repeatability and calibration duringevery stage of manufacturing. Every Machine is then calibrated over each of its measuring ranges in accordance with the procedure laid down in BS :1610 : Part 1: 1992 & 1S:1828:Part 1:1991, ‘Allour machines comply with Grade “A of BS: 1610:Part 1: 1992 & Class 1of I: 1828: Part 1: 1991, Anaccuracy of +1 % of indicated load valueis guaranteed from 2%to 100% of the maximum load capacity of the machine.Load Rate & Crosshead Travel Rate Controls (Servo Controls for various capacities) _ Loading Rate Crosshead Travel Rate (C.H.T. Rate) Control Range io 100% of machine Capacity Hof Loading ate selected Minimum | ‘Maximum 5iN/min | SOD Nin 25kN/min “F200 N/m ‘Control Range Si to 100% of machive Capacity ‘Minimum Maximam LSmmimin | _150mm/min mm/min, a 2000 kN/min O5mm/min | GOKN/min | —_24004NV/min oSmm/nin | 300 KN/iin 4000 4m To aSmmimin | aS min COMPUTERIZED UNIVERSAL TESTING MACHINE With Front Open Crossheads & Hydraulic Grips Principle of Operation (Load measuring system) = ©. The oll pressure in the main cylinder is also transferred to an electronic pressure transducer which gives @ proportionate signal to th Data Acquisition Unit. ‘© Both, the motor for hydraulic operation and cross head motion, are controlled by push buttons and they have interlocks to preve simultaneous workingof the motors. - Theelectrical panelis fixed on the control pane © Displacement measurement is carried out by means of a Rotary Encoder, Encoder signal is fed to the Data Acquistion Panel to g isplacementin mm. ‘© Fully protected and enclosed (dust proof) high precision Sensors and Encoders are used for Load and Cross Head trav measurements Features of Electronic Control Panel (Data Acquisition Unit / DAS Panel) ‘¢ Attractive and elegant Aluminium panel is provided for heat dissipation, A Micro-controller based data acquisition system for data acquisition and indication. 4 Lines x20 Characters LCD display for displaying Load & Crosshead travel values. Simplicity in reading because of digital (LCD) display. Membrane keyboard for data entry. Auto-detection of over-load, over-travel & specimen break. On detection of any of these conditions, the hydraulic motor ‘automatically switched off ‘2 Load is indicated with resolution of 0.005% af machine capacity for the entire measuring range (in other words, with a resolutior (oF 0.02 KN for 400 kN capacity machine, Model : TUF-C-400 kN) Elongation is indicated with a resolution of 0.01 mm. Tare Load and Reset Elongation facilities avaliable, Features of “WinUTM” Software SS NET based software suitable for Windows XP Service Pack-2, Vista or Windows 7 32-bit operating system. © The WinUTM Software can run a variety of mechanical tests, recall data from previous test and prepare test report. Menu driven software for easy of use. ‘Test reports and graphs can be sent tly tothe printer via parallel port or USB Port of PC. Storage and retrieval of test parameters. Specific software for Tensile, Compression, Shear, Bend, Torsteel (TMT) & other tests. The Load and Crosshead travel values will be displayed continuously during the test with the on-line graph (Load Vs Crosshead travel)fed COMPUTERIZED UNIVERSAL TESTING MACHINE With Front open Crossheads & Hydraulic Grips‘2 User can choose different options for on-line graph. Eg. : Load Vs Time, Crosshead travel Vs Time, Stress Vs Strain, ete. The graphs are auto scaled graphs. Zooming and magnification of required portion of graphs available. Point tracing facilities are available as added features. Different units can be selected for Load and Elongation. For Load in -KN, kg, Ib, N_& For Displacement in = mm, inches. User defined break detection facility Load is indicated with a resolution of 0.005% of machine capacity for the entire measuring range of 2% to 100% of machine capacity Elongation with a resolution of 0.01 mm Provision of auto-zeroing of Elongation at set pre-load. Tare Load and Reset Elongation facility ‘Auto-detection of over-load, over-travel and specimen break. On detection of any of these conditions, the hydraulic motor is automatically switched off Large storage capacity for storing data on the computer as per the hard:-dsc capacity of PC Provision for calculations of parameters such as Load and Elongation at yield, Peak load at break, Vield stress, Utimate stress, et. ‘The parameters like Young's modulus, Modulus of Resilience, Strain values in%, Percentage of Elongation, % Reduction in cross- section area, are user selectable Test conditions, test input data & test results are stored in a specific ile based on a unique fle structure. Built-in facility for printing the test results and test graph from PC. A printer copy of consolidated test results conducted on a particular date can also be obtained. Graphs of Load Vs Crosshead travel, Load Vs Time, Crosshead travel Vs Time, Load Vs Extension, Stress Vs Strain, etc are available User can add or remove the material type with its shape, customer name, etc User defined printable report generation, which enables to study the behavior ofthe material 4 User can replay the complete test which is already conducted. Also user can transfer the total test data to excel sheet for further analysis ‘After completion of the test, user can view the graph indifferent units, en kN, kg b,N, etc Special reports as per customers requirement can also be generated at an extra cost. ‘¢ Special optional software for: Extensometer, Shear test, Bend test, Bend Re-bend test, Nut-bolts test, Pullout test (1-Sensor & 3- Sensor), Brinell test, Rubber testing, Textile product testing, Wire Mesh testing, etc can be given at an extra cost. «Following extra facilities (at an extra cost) will be provided in the software - a) Statistical Analysis, b) Statistical Report, c) Compare graph facility, d) Graph super imposition. Statistical Analysis Calculates minimum value, maximum value, Mean value, Variance, Standard Deviation. statistical Graphs : Water fall diagram, Mean Deviation, Frequency Distribution, Skew Diagrem, Histogram, ¢ Ifan Electronic Extensometer * is used, software prompts the user to remove the extensometer, Two graphs ie. Load Vs Crosshead travel (CHT) and Load Vs Extension will be parallely displayed on PC in on-line test mode. Both the graphs are auto scaled and stored independent of each other. (important Note : * Electronic Extensometer, Model : FEE-S can be offered at extra cost). ncaa cabs = : = == All our Computerized Universal Testing Machines are closely controlled for sensitivity, accuracy repeatability and calibration during every stage of manufacturing. © Every Machine is then calibrated over each ofits measuring ranges in accordance with the procedure laid down in 85:1610-1992 & (s:1828-1991. Allourmachines comply with Grade “A” of BS:1610-1992 & Class 1 of /S:1828-1991, An accuracy of 196 of indicated load value is guaranteed from 2% to 100% of the maximum load capacity of the machine. {Every Serva Computerised ar Computerised Univers Testing Machin i¢suppled without Computer UPSandPrintet Its tobe procured by Customer, Butwe supply requisite software, conditioningsystemandtheinterfaces. Machine ordered withthecomputeraresuppied with computer anditsoperating stem aan exracst Minimum Computer Specifications required (For Serve Computerised UTM) : Any Latest Generation Computer which shouldbe Branded (Make = HP, Dell et anv Preloaded with Genuine Windows Operating System (WindowsXP Servicepack-2 OR Higher ierson, Windows?-32b5t wthminimum 2Nos of USBPorts.Althe Devers the Mother Board for Ea: USB drivers, Display drivers, ete) shouldbe pre-loaded befoe installation of Win UTM Software supaled withthe machine. Computer should preloaded with Genuine Antivius software. For loading the UTM sotware thecomauter shouldbe equiged with drvealso.Special Attachments / Accessories of Universal Testing Machine (with Extra cost) Special Attachment For Short Specimens/ NutBolts ‘Common Bend Re-Bend & 180° Bend Test Attachment with various diameter mandrels Special Attachment For shouldered Test Attachment (Model: FEE-S) ‘Compression Spring| 7 aa RR ISP (COMPANY NAME Company Roars Load Vs Crosshead travel Tensile Test Report ANALOGUE UNIVERSAL TESTING MACHINE With Front Open Crossheads & Hydraulic Grips Analogue Control Panel 2 Load measuring system The ol pressure in the main cylinders transferred tothe small dynamometer cylinder The dynamometer piston is kept rotating ata slow speed to ensure dynamic friction condition, The piston exerts a force proportionate tothe pressure on the hanger connected to one armot {he pendulum, through an auto range selecting lever system. This force deflects the pendulum. The range selection can be effected by simply turning aknob, provided outside ofthe panel. An effective damping arrangementis provided to ensureslow return of the pendulum after sudden fracture of the test specimen, Load indicatingarrangement ‘The pendulum lever pushes rack which slides over twa pulleys. The rack movement i proportionate to the load. A pinion in engagement with the rack rotates and moves the pointer fied tots shalt. The pointer moves over a large dial indicating the load. A window type dialis provided for easy and clear change of the load range. Recording System A continuous roll type load elongation recorder is provided for plotting a load - elongation graph. Load is plotted by the horizontal ‘movementof the rack. Elongation is plotted on the vertical axis and is equal tothe movement of the main piston Elongation ratio of 1:28& 1:5 canbeobtained ‘Accuracyand calibration ‘All measuring ranges of the machine are calibrated within an accuracyof #19 from 20% to 100% of each rangeas per 18:1828 and BS:1610. ANALOGUE cum COMPUTERIZED / SERVO COMPUTERISED UNIVERSAL TESTING MACHINE With Front Open Crossheads & Hydraulic Grips Analogue cum Computerised / Servo Computerised Control Panels z * Both Analogue and Computerised / Servo Computerised control panels are provided together which work exactly same as per described above for Analogue and Computerised /Servo Computerised control panels, * The direction control valve is provided which direct ol flow ether to Analogue contol panelor Computerised / Servo Computerised controlpanel. One can use one systemata time. \When orders placed for Analogue cum Computerised or Analogue cum Servo Computerised Universal testing machine, accordingly controlpanel willbe supplied with direction flow control valve (Computer, UPS Printer & Computer table snotin our scape of supply. Itistobe procured by customer), °ANALOGUE UNIVERSAL TESTING MACHINEMastering the fine art of testing z ANALOGUE cum COMPUTERISED / SERVO COMPUTERISED UNIVERSAL TESTING MACHINE With Front open Crossheads & Hydraulic Grips‘echnical Specifications for Analogue Versions: Analogue anirestecte ial 700 0 1000 1200 200 ane 400 e600 | e000} —o-reon | — 0-000 2nd Range (kN) 0-200, 0-300 6-500 0-600 0-1000 Sed faree ta08 oa oa Sa85 7508 east Count oz 02 os 28 z 4'th Range (kN) - 0-40 0-60 0-100, 0-120 0-200 test oun i 08 mH 02 02 oa Technical Specifications for Computerised & Servo Computerised Versions Computerised Models TUF-C-400kN | TUF-C-600kN | TUF-C-1000KN | TUF-C-1200kN | TUF-C-2000 KN = Turgeon | vurcamu | urea | cae | ue cromin Tesirng Copecy TN) 0 oon 700 7a 2000 Tt gs oa00 wean] —oa000 | paa00 | 20m veal angen anh saweorerwemonanaim | ew | ee | zoaom [sea | roao0o | Technical Specifications for Analogue cum Computerised & Analogue cum Servo Computerised Versions Analogue cum Computerised Models ‘TUF-CN-400 kN | TUF-CN-600 KN | TUF-CN-1000 kN | TUF-CN-1200 KN | TUF-CN-2000 kN Psalomustatn Servo Corvputerisad Mocios= =| 10% Ute | TUG ett Ur ca eel EGOS esr Cpacy 1) “00 oo 1000 7200 7000 loge Sten Tange oa [eee [osm [ onan ‘Least Count (kN) 08 1 2 2 4 dag at | oa Tab con | ea000 {Least Count (kN) oa ot x 2 Saree ce 7250 3300 3500 Tat et 0a [ea os = 7 iter oa 360 00 a0 Ta00 Test aun 08 o. 02 a2 oa eit RAGE ‘Measuring Range (kN) 0-400 0-600 0-1000 01200 0-200 Tas Count fo COHN EE one 08 08 os oa Tt a ese rind aah ear oor oot oot aa cE eo a5 at at ae ammon Specitications Tor all Versions teasuring Capacity (kN) 400, 600) 1000 3200) 72000 aximum Tensile clearance at fully descended piston position (mma)| 50-650 50-650 50-650 50-750 50-750 ‘aximum clearance for Compression Test (mm) 0-650 (0-650 0-650 0750 0750 stance between columns (mm) 500 600 750 750 50 ston stroke (mm) S 200 250 250 250 300) ‘aximum straining speed at no load (mm/min) 350 100 80 80 45 [dle Cross head travel speed (mm/min) 400 400 400 300 300 wor 2uPpIY 3 Phase, 415 Volts, 50 Hz, AC P. approx. (Total) 3 3 5 7 75 Lic of Compression plate dia (mm) 320 120 160 180 220 ‘sion Test Jaws br round specimen dia (mm) 10-20 10-25 1230 1230 1230 sr round specimen dia (mm) 20:30 25-40 30.48 20.50 30:48 sr round specimen dia (mm) 30-40 4055 46-60 50-60 48-66 sr round specimen dia (mm) : : : s 66-84 ‘nfon Test Jaws ar flat specimen thickness (mm) 00 oas 020 oas oss. or fat specimen thickness (mm) 10-20 3530 20-40 35:30 16:36 or flat specimen thicknass (mm) 2030 : 40-60 30.45 3654 or flat specimen thickness (mm) : : - 45-60 sar _aximum Width of Flat specimen tested (rom) 70 80 80 100 100 “anzverse Test Attachment = ‘justable roller support of width (mm) 150 160 160 160 200 ‘ameter of roller (mm) 30 50 so 50 70 “ith Maximum adjustable clearance (mm) 500 600 200 200 900 neh tops of radius (mm) 2 a8 18 18 30 anch tops of radius (mm) 36 2 2 2 40 ‘eral dimensions approx. (Lx (D) x (H] (mm) f2as0 x1310 x2200|2200 x 1390 x2800|2500 x 1400 x 2600|2800 x 2000 x 3100]3100 x 2600 x3709| lachine weight approx. (ke) 2500 3600 3000 7800 710000 can also supply: Arologue & Computerised Universal Testing Machines, Hardness Testers (Rockwol rine Vickers), Sprig Testing Machines, Compression Testing Sines, Tene Tasting machines, Dyno Halancing Machines, Dynamic Portable Digital Hardness Testers & Custom Bil Testing Machines. ei€ INSTRUMENTS PVT. LTD. (An ISO 9001 : 2008 Certified Company) reserve the rights ta change the above specifications without any notice due to constant tmarovernents i cesign