Ordering data

DATA SHEET

PM595
Processor module

1 Ordering data
Part no. Description Product life cycle phase
*)
1SAP 155 500 R0279 PM595-4ETH-F, processor module, Active
user progr./data memory 16 MB / 16 MB,
1.3 GHz, 24 V DC, memory card slot,
interfaces 2 RS232-485, 2 independent
Ethernet interfaces (progr., web server,
IEC60870-5-104 protocols), 2 independent
Ethernet based interfaces with 2-port switch
(between fieldbus protocols PROFINET IO,
EtherCAT and Ethernet)
1SAP 351 500 R0279 PM595-4ETH-M-XC, processor module, Active
user progr./data memory 16 MB / 16 MB,
1.0 GHz, 24 V DC, memory card slot,
interfaces 2 RS232-485, 2 independent
Ethernet interfaces (progr., web server,
IEC60870-5-104 protocols), 2 independent
Ethernet based interfaces with 2-port switch
(between fieldbus protocols PROFINET IO,
EtherCAT and Ethernet), XC version

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Technical data

*) Modules in lifecycle Classic are available from stock but not recommended for
planning and commissioning of new installations.

2 Dimensions

The dimensions are in mm and in brackets in inch.

3 Technical data
The system data of AC500 and S500 are applicable to the standard version Ä Chapter 4 “System
data AC500” on page 4.
The system data of AC500-XC are applicable to the XC version Ä Chapter 5 “System data AC500-
XC” on page 9.
Only additional details are therefore documented below.
The technical data are also applicable to the XC version.

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General data of Parameter Value
the processor
modules Connection of the supply voltage 24 V DC at the Removable 5-pin terminal block with spring
removable terminal block of the processor module connection
Current consumption from 24 V DC 400 mA
Inrush current at 24 V DC 1 A2s *)
Max. power dissipation within the module 15 W
Slots for communication modules 2
Processing module's interfaces I/O bus, COM1, COM2
Processing module's network interfaces ETH1 and ETH2 for Ethernet-based system
communication
ETH3.1 and ETH3.2 for Ethernet-based field-
buses with switch functionality
ETH4.1 and ETH4.2 for Ethernet-based field-
buses with switch functionality
Connection system
Weight 1070 g
Mounting position Horizontal or vertical with derating (50 % output
load, reduction of temperature to 40 °C)

*) The melting integral of the processor module depends on the processor module's integrated power
supply, and the number and type of communication modules and I/O modules connected to the I/O
bus.

Detailed data Parameter Value

Flash memory for boot projects, symbols and web 32768 kB
pages
SDRAM for user program 16384 kB
SDRAM for user data 16384 kB
Expandable memory None
Integrated mass storage memory 4 GB non rotating flashdisk
Pluggable memory card for: x
User data storage
Program source code storage
Firmware update
Processor type Freescale ARM Processor 32-bit
Processor clock speed 1 - 1.3 GHz
Cycle time for 1 instruction
Binary Min. 0.0006 µs
Word Min. 0.001 µs
Floating point Min. 0.001 µs
Max. number of central inputs and outputs (10 exp.
modules):
Digital inputs 320
Digital outputs 240
Analog inputs 160

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System data AC500
Environmental conditions

Parameter Value
Analog outputs 160
Number of decentralized inputs and outputs Depends on the field bus used (as an info on
the CS31 bus: up to 31 stations with up to
120 DI / 120 DO each)
Data backup Battery for PM595-4ETH-F,
MRAM for PM595-4ETH-M-XC without bat-
tery
Data buffering time at 25 °C About 3 years
Battery low indication Warning issued about 2 weeks before the
state of charge becomes critical
Real-time clock
With battery backup x
Accuracy Typ. ± 2 s / day at 25° C
Integrated Communication Module, 2x Ethernet,
ETH = Ethernet RJ45 2x Ethernet interfaces with downloadable
protocol e.g. PROFINET IO controller,
EtherCAT master
Number of external communication modules Up to 2 communication modules like
PROFIBUS DP, Ethernet, CANopen or func-
tional safety module, e.g., SM560-S. There
are no restrictions concerning the com-
munication module types and communica-
tion module combinations (e.g. up to 2
PROFIBUS DP communication modules are
possible)
LEDs 5 to display states, rest of LEDs reserved
LCD display Optional
Buttons and switches 1 button for Reset (Reserved)
1 Button (Reserved)
1 Switch for RUN/STOP

4 System data AC500

4.1 Environmental conditions
Table 1: Process and supply voltages
Parameter Value
24 V DC
Voltage 24 V (-15 %, +20 %)
Protection against reverse polarity Yes
120 V AC
Voltage 120 V (-15 %, +10 %)
Frequency 50/60 Hz (-6 %, +4 %)
230 V AC
Voltage 230 V AC (-15 %, +10 %)

4 3ADR010063, 9, en_US 2023/03/08

 Environmental conditions

Parameter Value
Frequency 50/60 Hz (-6 %, +4 %)
120 V AC...240 V AC wide-range supply
Voltage 120 V ... 240 V (-15 %, +10 %)
Frequency 50/60 Hz (-6 %, +4 %)
Allowed interruptions of power supply, according to EN 61131-2
DC supply Interruption < 10 ms, time between 2 interrup-
tions > 1 s, PS2
AC supply Interruption < 0.5 periods, time between 2 inter-
ruptions > 1 s

NOTICE!
Risk of damaging the PLC due to improper voltage levels!

– Never exceed the maximum tolerance values for process and supply voltages.
– Never fall below the minimum tolerance values for process and supply voltages.
Observe the system data Ä Chapter 4 “System data AC500” on page 4 and the
technical data of the module used.

NOTICE!
Improper voltage level or frequency range which cause damage of AC inputs:
– AC voltage above 264 V
– Frenquency below 47 Hz or above 62.4 Hz

NOTICE!
Improper connection leads cause overtemperature on terminals.
PLC modules may be destroyed by using wrong cable type, wire size and cable
temperature classification.

Parameter Value
Temperature
Operating 0 °C ... +60 °C: Horizontal mounting of modules.
0 °C ... +40 °C: Vertical mounting of modules.
Output load reduced to 50 % per group.
Storage -40 °C ... +70 °C
Transport -40 °C ... +70 °C
Humidity Max. 95 %, without condensation
Air pressure
Operating > 800 hPa / < 2000 m
Storage > 660 hPa / < 3500 m

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Insulation test voltages, routine test

4.2 Creepage distances and clearances

The creepage distances and clearances meet the requirements of the overvoltage category II, pollu-
tion degree 2.

4.3 Insulation test voltages, routine test

According to EN Parameter Value
61131-2
230 V circuits against other cir- 2500 V 1.2/50 µs
cuitry
120 V circuits against other cir- 1500 V 1.2/50 µs
cuitry
120 V ... 240 V circuits against 2500 V 1.2/50 µs
other circuitry

24 V circuits (supply, 24 V 500 V 1.2/50 µs

inputs/outputs, analog inputs/
outputs), if they are galvanically
isolated against other circuitry
COM interfaces, galvanically 500 V 1.2/50 µs
isolated
COM interfaces, electrically not Not applicable Not applicable
isolated
FBP interface 500 V 1.2/50 µs
Ethernet 500 V 1.2/50 µs
ARCNET 500 V 1.2/50 µs

230 V circuits against other cir- 1350 V AC 2 s

cuitry
120 V circuits against other cir- 820 V AC 2 s
cuitry
120 V ... 240 V circuits against 1350 V AC 2 s
other circuitry

24 V circuits (supply, 24 V 350 V AC 2 s

inputs/outputs, analog inputs/
outputs), if they are galvanically
isolated against other circuitry
COM interfaces, galvanically 350 V AC 2 s
isolated
COM interfaces, electrically not Not applicable Not applicable
isolated
FBP interface 350 V AC 2 s
Ethernet 350 V AC 2 s
ARCNET 350 V AC 2 s

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 Electromagnetic compatibility

4.4 Power supply units

For the supply of the modules, power supply units according to SELV or PELV specifications must be
used.

Safety Extra Low Voltage (SELV) and Protective Extra Low Voltage (PELV)
To ensure electrical safety of AC500/AC500-eCo extra low voltage circuits, 24 V DC
supply, communication interfaces, I/O circuits, and all connected devices must be
powered from sources meeting requirements of SELV, PELV, class 2, limited voltage
or limited power according to applicable standards.

WARNING!
Improper installation can lead to death by touching hazardous voltages!
To avoid personal injury, safe separation, double or reinforced insulation and separa-
tion of the primary and secondary circuit must be observed and implemented during
installation.
– Only use power converters for safety extra-low voltages (SELV) with safe galvanic
separation of the primary and secondary circuit.
– Safe separation means that the primary circuit of mains transformers must be
separated from the secondary circuit by double or reinforced insulation. The pro-
tective extra-low voltage (PELV) offers protection against electric shock.

4.5 Electromagnetic compatibility

Table 2: Range of use
Application
Device suitable only as Control Equipment for Industrial Applications.

Table 3: Immunity against electrostatic discharge (ESD), according to IEC 61000-4-2, zone B, crite-
rion B
Parameter Value
Electrostatic voltage in case of air discharge 8 kV
Electrostatic voltage in case of contact discharge 4 kV, in a closed control cabinet 6 kV 1)
ESD with communication connectors In order to prevent operating malfunctions, it is
recommended, that the operating personnel dis-
charge themselves prior to touching communica-
tion connectors or perform other suitable meas-
ures to reduce effects of electrostatic discharges.
ESD with connectors of terminal bases The connectors between the terminal bases and
processor modules or communication modules
must not be touched during operation. The same
is valid for the I/O bus with all modules involved.
1)High requirement for shipping classes are achieved with additional specific measures (see specific
documentation).

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Electromagnetic compatibility

Table 4: Immunity against the influence of radiated (CW radiated), according to IEC 61000-4-3, zone
B, criterion A
Parameter Value
Test field strength 10 V/m

Table 5: Immunity against fast transient interference voltages (burst), according to IEC 61000-4-4,
zone B, criterion B
Parameter Value
Power supply (DC) 2 kV
Power supply (AC) 2 kV
Digital inputs/outputs (24 V DC) 1 kV
Digital inputs/outputs (120 V AC ... 240 V AC) 2 kV
Analog inputs/outputs 1 kV
CS31 bus 1 kV
Serial RS-485 interfaces (COM) 1 kV
Serial RS-232 interfaces (COM, not for PM55x 1 kV
and PM56x)
ARCNET 1 kV
FBP 1 kV
Ethernet 1 kV
I/O supply (DC-out) 1 kV

Table 6: Immunity against the influence of line-conducted interferences (CW conducted), according to
IEC 61000-4-6, zone B, criterion A
Parameter Value
Test voltage 3V zone B, 10 V is also met.
High energy surges According to IEC 61000-4-5, zone B, criterion B
Power supply (DC) 1 kV CM / 0.5 kV DM ²)
DC I/O supply 0.5 kV CM / 0.5 kV DM ²)
Communication Lines, shielded 1 kV CM ²)
AC I/O unshielded 3) 2 kV CM / 1 kV DM ²)
I/O analog, I/O DC unshielded 3) 1 kV CM / 0.5 kV DM ²)
Radiation (radio disturbance) According to IEC 55011, group 1, class A

²) CM = Common Mode, DM = Differential Mode

3)
When DC I/O inputs are used with AC voltage, external filters limiting high energy surges to 1 kV
CM / 0.5 DM are required to meet requirements according IEC 61131-2.

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 System data AC500-XC
Environmental conditions

4.6 Mechanical data

Parameter Value
Mounting Horizontal
Degree of protection PLC system: IP 20
● with all modules plugged in
● with all terminals plugged in
● with all covers closed
Housing Classification V-2 according to UL 94
Vibration resistance acc. to EN 61131-2 all three axes
2 Hz ... 8.4 Hz, continuous 3.5 mm
8.4 Hz ... 150 Hz, continuous 1 g (higher values
on request)
Shock test All three axes
15 g, 11 ms, half-sinusoidal
Mounting of the modules:
DIN rail according to DIN EN 50022 35 mm, depth 7.5 mm or 15 mm
Mounting with screws Screws with a diameter of 4 mm
Fastening torque 1.2 Nm

4.7 Approvals and certifications

Information on approvals and certificates can be found in the PLC Automation catalog, in the table
"Certifications" in the chapter "Additional information".

5 System data AC500-XC

Assembly, construction and connection of devices of the variant AC500-XC is iden-
tical to AC500 (standard). The following description provides information on general
technical data of AC500-XC system.

5.1 Environmental conditions

Table 7: Process and supply voltages
Parameter Value
24 V DC
Voltage 24 V (-15 %, +20 %)
Protection against reverse polarity Yes
120 V AC...240 V AC wide-range supply
Voltage 120 ... 240 V (-15 %, +10 %)
Frequency 50/60 Hz (-6 %, +4 %)

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Environmental conditions

Parameter Value
Allowed interruptions of power supply
DC supply Interruption < 10 ms, time between 2 interruptions >
1 s, PS2

NOTICE!
Risk of damaging the PLC due to improper voltage levels!

– Never exceed the maximum tolerance values for process and supply voltages.
– Never fall below the minimum tolerance values for process and supply voltages.

NOTICE!
For the supply of the modules, power supply units according to PELV or SELV specifi-
cations must be used.

NOTICE!
Improper voltage level or frequency range which cause damage of AC inputs:
– AC voltage above 264 V
– Frenquency below 47 Hz or above 62.4 Hz

NOTICE!
Improper connection leads cause overtemperature on terminals.
PLC modules may be destroyed by using wrong cable type, wire size and cable
temperature classification.

The creepage distances and clearances meet the requirements of the overvoltage
category II, pollution degree 2.

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 Environmental conditions

Parameter Value
Temperature
Operating -40 °C ... +70 °C
-40 °C ... -30 °C: Proper start-up of system; tech-
nical data not guaranteed
-40 °C ... 0 °C: Due to the LCD technology, the
display might respond very slowly.
-40 °C ... +40 °C: Vertical mounting of modules
possible, output load limited to 50 % per group
+60 °C ... +70 °C with the following deratings:
● System is limited to max. 2 communication
modules per terminal base
● Applications certified for cULus up to +60 °C
● Digital inputs: maximum number of simultane-
ously switched on input channels limited to
75 % per group (e.g. 8 channels => 6 chan-
nels)
● Digital outputs: output current maximum
value (all channels together) limited to 75 %
per group (e.g. 8 A => 6 A)
● Analog outputs only if configured as
voltage output: maximum total output cur-
rent per group is limited to 75 %
(e.g. 40 mA => 30 mA)
● Analog outputs only if configured as current
output: maximum number of simultaneously
used output channels limited to 75 % per
group (e.g. 4 channels => 3 channels)
Storage / Transport -40 °C ... +85 °C
Humidity Operating / Storage: 100 % r. H. with condensa-
tion
Air pressure Operating:
-1000 m .... 4000 m (1080 hPa ... 620 hPa)
> 2000 m (< 795 hPa):
● max. operating temperature must be reduced
by 10 K (e.g. 70 °C ... 60°C)
● I/O module relay contacts must be operated
with 24 V nominal only
Immunity to corrosive gases Operating: Yes, according to:
ISA S71.04.1985 Harsh group A, G3/GX
IEC 60721-3-3 3C2 / 3C3
Immunity to salt mist Operating: Yes, horizontal mounting only,
according to IEC 60068-2-52 severity level: 1

NOTICE!
Risk of corrosion!
Unused connectors and slots may corrode if XC devices are used in salt-mist environ-
ments.
Protect unused connectors and slots with TA535 protective caps for XC devices.

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Environmental conditions

Table 8: Electromagnetic compatibility

Parameter Value
Device suitable only as Control Equipment for Industial Applications.
Radiated emission (radio disturbances) Yes, according to:
CISPR 16-2-3
Conducted emission (radio disturbances) Yes, according to:
CISPR 16-2-1, CISPR
16-1-2
Electrostatic discharge (ESD) Yes, according to:
IEC 61000-4-2, zone B, cri-
terion B
Fast transient interference voltages (burst) Yes, according to:
IEC 61000-4-4, zone B, cri-
terion B
High energy transient interference voltages (surge) Yes, according to:
IEC 61000-4-5, zone B, cri-
terion B
Influence of radiated disturbances Yes, according to:
IEC 61000-4-3, zone B, cri-
terion A
Influence of line-conducted interferences Yes, according to:
IEC 61000-4-6, zone B, cri-
terion A
Influence of power frequency magnetic fields Yes, according to:
IEC 61000-4-8, zone B, cri-
terion A

In order to prevent malfunctions, it is recommended, that the operating personnel

discharge themselves prior to touching communication connectors or perform other
suitable measures to reduce effects of electrostatic discharges.

NOTICE!
Risk of malfunctions!
Unused slots for communication modules are not protected against accidental phys-
ical contact.
– Unused slots for communication modules must be covered with dummy communi-
cation modules to achieve IP20 rating.
– I/O bus connectors must not be touched during operation.

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 Environmental tests

5.2 Mechanical data

Parameter Value
Wiring method Spring terminals
Degree of protection PLC system: IP 20
● with all modules plugged in
● with all terminals plugged in
● with all covers closed
Vibration resistance Yes, according to:
IEC 61131-2
IEC 60068-2-6
IEC 60068-2-64
Shock resistance Yes, according to:
IEC 60068-2-27
Assembly position Horizontal
Vertical (no application in salt mist environment)
Assembly on DIN rail
DIN rail type According to IEC 60715
35 mm, depth 7.5 mm or 15 mm
Assembly with screws
Screw diameter 4 mm
Fastening torque 1.2 Nm

5.3 Environmental tests

Parameter Value
Storage IEC 60068-2-1 Test Ab: cold withstand test -40 °C / 16 h
IEC 60068-2-2 Test Bb: dry heat withstand test +85 °C / 16 h
Humidity IEC 60068-2-30 Test Db: Cyclic (12 h / 12 h) damp-heat test 55 °C,
93 % r. H. / 25 °C, 95 % r. H., 6 cycles
IEC 60068-2-78, stationary humidity test: 40 °C, 93 % r. H., 240 h
Insulation Test IEC 61131-2
Vibration resistance IEC 61131-2 / IEC 60068-26: 5 Hz ... 500 Hz, 2 g (with memory
card inserted)
IEC 60068-2-64: 5 Hz ... 500 Hz, 4 g rms
Shock resistance IEC 60068-2-27: all 3 axes 15 g, 11 ms, half-sinusoidal

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Environmental tests

Table 9: EMC immunity

Parameter Value
Electrostatic discharge (ESD) Electrostatic voltage in case of air discharge: 8 kV
Electrostatic voltage in case of contact discharge: 6 kV
Fast transient interference voltages Power supply (DC): 4 kV
(burst)
Digital inputs/outputs (24 V DC): 2 kV
Analog inputs/outputs: 2 kV
Communication lines shielded: 2 kV
I/O supply (DC-out): 2 kV
High energy transient interference Power supply (DC): 1 kV CM *) / 0.5 kV DM *)
voltages (surge)
Digital inputs/outputs (24 V DC): 1 kV CM *) / 0.5 kV DM *)
Digital inputs/outputs (AC): 4 kV
Analog inputs/outputs: 1 kV CM *) / 0.5 kV DM *)
Communication lines shielded: 1 kV CM )*
I/O supply (DC-out): 0,5 kV CM *) / 0.5 kV DM *)
Influence of radiated disturbances Test field strength: 10 V/m
Influence of line-conducted interfer- Test voltage: 10 V
ences
Power frequency magnetic fields 30 A/m 50 Hz
30 A/m 60 Hz

*) CM = Common Mode, * DM = Differential Mode

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