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Automatic Air Conditioning: 2002 LEXUS IS 300 (EWD451U)

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AUTOMATIC AIR CONDITIONING

FROM POWER SOURCE SYSTEM (SEE PAGE 56)

40A 10A
HEATER A/C

12 1H 9 1G

L–R L–R
L–R

12 2H 3 3

FROM DIODE
1 5 3 1

(A/C)
HTR A/C
RELAY COMP
RELAY

2 3 5 2

L–W
2 2D 12 2I 3 3
P
L

A
L–W A J19
JUNCTION
CONNECTOR
5 EA1 W–L
A

L–W
A/C MAGNETIC CLUTCH

E4 C , E6 E , E7 F
AND LOCK SENSOR

3 1 34 E 16 A ENGINE CONTROL MODULE


LCK1 ACMG

PRE TAM E2 MPX1


A3

2 25 A 18 A 34 B 21 B
LG–R
L–Y
BR

BR

L
CONNECTOR
1 C
JUNCTION
PRESSURE SW

1 IA3
J2

C
A/C DUAL

BR

W–B
A4
V
L

TEMP. SENSOR

2
A/C AMBIENT

2 IF2 1 IF2 3 IF2 4


A1
W–B
V
L

1
LG–R
W–B

3 A 2 A 1 A
B3 A , B4 B
BLOWER MOTOR

+B SI GND
L
CONTROLLER

L
M+ M–
1 B 2 B
V
R

1 2
W–B

BR

B2
BLOWER MOTOR
IG EA EC

2002 LEXUS IS 300 (EWD451U)


FROM POWER SOURCE SYSTEM (SEE PAGE 56)

10A 10A 10A


RADIO ECU–IG MPX–B
NO. 2
F11
FRONT WIPER
MOTOR

9 1A 3 1H 6 2I

+2

R–Y
B–R
GR

L–R
10 2H
A
J10
JUNCTION
CONNECTOR
A
5 2I 20 IA1
B–R

R–Y

L–R
GR

7 A 16 A 8 A 11 A
ACC IG +B WIP

A12 A , A13 B
A/C CONTROL ASSEMBLY

MPX– HR BLW TR TS S5 SG TPI AIR AIF


1 A 10 A 12 A 17 B 5 B 8 B 20 B 16 B 11 B 2 B
BR–W
GR–R

GR–R
GR–L

R–W
L–W

Y–G
V
L

B
CONNECTOR

B GR–R GR–R
JUNCTION

B GR–R
J8

B
B
CONNECTOR

B BR–W BR–W
JUNCTION
GR–R

B BR–W
J10

1 IE1 2 IE1
BR–W
GR–R
GR–L
L–W

A/C SOLAR SENSOR


A/C ROOM TEMP.

BR–W

GR–R

GR–R

L 1 1
R–W
Y–G
SENSOR

L
A14

A15

3 5 1 6 7
2
2
V

M
BR–W

A21
AIR INLET CONTROL SERVO MOTOR

2002 LEXUS IS 300 (EWD451U)


AUTOMATIC AIR CONDITIONING

A12 A , A13 B
A/C CONTROL ASSEMBLY

TPM AOD AOF TE TP AMH AMC GND


6 B 3 B 12 B 7 B 15 B 14 B 13 B 18 A
B–R
R–Y

L–R

P–L

4 IF1

GR–R
B–R

LG–R

W–B
V–W

P–B

I4
BR–W
GR
GR–R

THERMISTOR

8 IF1 2 IF1 3 IF1 1 IF1 10 IF1


1 2I
A/C

9 IF1 6 IF1 7 IF1


BR–W

GR

GR

5 2B
BR–W
I4 I4
GR
I4
BR–W

BR–W

LG–R
V–W
R–Y

P–B
L–R

P–L
GR

GR

W–B

1 5 3 6 7 1 5 3 6 7

M M

A23 A22
AIR VENT MODE CONTROL SERVO MOTOR AIR MIX CONTROL SERVO MOTOR IH

2002 LEXUS IS 300 (EWD451U)


SYSTEM OUTLINE
1. HEATER BLOWER OPERATION
Manual operation
When the blower speed is set to a certain level using the blower control SW, the A/C control assembly sends the signals to
the blower control to control the blower motor speed.
Auto operation
When the auto SW is turned on, the A/C control assembly sends the signals from various sensors and temperature SW to
the blower control to automatically control the blower motor speed.
2. AIR INLET CONTROL SERVO MOTOR CONTROL
When the FRESH/RECIRC select SW is set to RECIRC, the motor in the air inlet control servo motor starts rotating to move
the damper toward the RECIRC side. The motor is continuously rotated until the damper reaches its stop position. When the
FRESH/RECIRC select SW is set to FRESH, the motor in the air inlet control servo motor starts rotating to move the damper
toward the FRESH side. The motor is continuously rotated until the damper reaches its stop position.
3. AIR VENT MODE CONTROL SERVO MOTOR CONTROL
When the mode select SW is pushed, the ECU in the A/C control assembly activates the air vent mode control servo motor.
This causes the servo motor to rotate to the position (FACE, BI–LEVEL, FOOT, FOOT/DEF, DEF) selected using the mode
select SW, and moves the film damper.
4. AIR MIX CONTROL SERVO MOTOR CONTROL
When the temperature control SW is pressed, the ECU in the A/C control assembly sends a signal to the air mix control
servo motor. This signal drives the motor to reach the temperature set by the temperature control SW, and moves the film
damper.
5. AIR CONDITIONING OPERATION
The A/C control assembly receives various signals, I.E., the engine RPM from the crankshaft position sensor, outlet
temperature signal from the A/C ambient temp. sensor, coolant temperature from the engine coolant temp. sensor, etc.
When the engine is started and the A/C SW is on, a signal is input to the ECU (Built into the A/C control assembly) to engine
control module, through communication control of the body ECU etc. As a result, the current flows from A/C fuse to
TERMINAL 1 of the A/C COMP relay to TERMINAL 2 to TERMINAL ACMG of the engine control module, turning the relay
on so that the A/C magnetic clutch is on and the A/C compressor operates. At the same time, the engine control module
detects the magnetic clutch is on and the A/C compressor operates and rotates the motor to the open direction to avoid
lowering the engine RPM during A/C operation. When any of the following signals are input to the A/C control assembly, the
A/C control assembly operates to turn off the air conditioning.
∗ Coolant temp. signal is high.
∗ A signal that the temperature at the air outlet is low.
∗ A signal that there is a large difference between engine speed and compressor speed.
∗ A signal that the refrigerant pressure is abnormally high or low.

SERVICE HINTS
A4 A/C DUAL PRESSURE SW
1–4 : Open with the refrigerant pressure at less than approx. 216 kpa (2.2 kgf/cm2, 31 psi) or
more than approx. 3138 kpa (32 kgf/cm2, 455 psi)
A12 (A) A/C CONTROL ASSEMBLY
+B–GROUND : Always approx. 12 volts
ACC–GROUND: Approx. 12 volts with the ignition SW at ACC or ON position
IG–GROUND : Approx. 12 volts with the ignition SW at ON position
GND–GROUND :
Always continuity

: PARTS LOCATION
Code See Page Code See Page Code See Page
A1 32 A21 34 E7 F 32
A3 32 A22 34 F11 32
A4 32 A23 34 J2 33
A12 A 34 B2 34 J8 35
A13 B 34 B3 A 34 J10 35
A14 34 B4 B 34 J19 35
A15 34 E4 C 32
A16 34 E6 E 32

2002 LEXUS IS 300 (EWD451U)


AUTOMATIC AIR CONDITIONING
: RELAY BLOCKS

Code See Page Relay Blocks (Relay Block Location)


3 23 Engine Room No.3 R/B (Engine Compartment Left)
,,,
,,,
,,,
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR

Code See Page Junction Block and Wire Harness (Connector Location)
1A 24 Instrument Panel Wire and Driver Side J/B (Left Kick Panel)
1G 24 Engine Room Main Wire and Driver Side J/B (Left Kick Panel)
1H 24 Instrument Panel Wire and Driver Side J/B (Left Kick Panel)
2B 26 Engine Room Main Wire and Passenger Side J/B (Right Kick Panel)
2D
2H 26 Instrument Panel Wire and Passenger
g Side J/B ((Right
g Kick Panel))
2I

: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS


Code See Page Joining Wire Harness and Wire Harness (Connector Location)
EA1 42 Engine Wire and Engine Room Main Wire (Inside of the ECU Box)
IA1
44 Instrument Panel Wire and Engine Room Main Wire (Near the Driver Side J/B)
IA3
IE1 44 Instrument Panel No.2 Wire and Instrument Panel Wire (Left Side of the Instrument Panel)
IF1
46 Instrument Panel Wire and A/C Sub Wire (Left Side of the Blower Unit)
IF2

: GROUND POINTS

Code See Page Ground Points Location


EA 42 Front Side of the Intake Manifold
EC 42 Left Fender Apron
IG 44 Instrument Panel Reinforcement RH
IH 44 Cowl Side Panel RH

: SPLICE POINTS

Code See Page Wire Harness with Splice Points Code See Page Wire Harness with Splice Points
I4 46 A/C Sub Wire

2002 LEXUS IS 300 (EWD451U)


MEMO

2002 LEXUS IS 300 (EWD451U)

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