K/K2 Series Motor Graders Parts Reference Guide: COVERING 12K, 120K, 120K2, 140K, 140K2, 160K
K/K2 Series Motor Graders Parts Reference Guide: COVERING 12K, 120K, 120K2, 140K, 140K2, 160K
Thank you for selecting the Cat® Motor Grader. Current Cat Product Name
Cat Extreme
Application
Cat Extreme
Application
Cat Prime
Application
Cat Extreme
Application
Cat Extreme
Application Grease Cat Utility Grease
Grease 1 Grease 2 Grease Grease - Arctic - Desert
This guide is designed to provide you with a quick reference for the parts and part numbers you need Grade (NLGI) 1 2 2 0 2 2
to keep your Cat® motor grader running at peak efficiency. Always read and understand the machine’s
Operation and Maintenance Manual prior to performing any type of maintenance.
Melting point (deg C) >260 >260 260 230 280 260
MAINTENANCE Ambient Temperature (deg C) -35 to +40 -30 to +50 -20 to +40 -35 to +40 -30 to +50 -30 to +40
Proactive preventative maintenance extends the life of your machine and protects your investment.
Only Caterpillar knows Cat equipment’s filtration and lubrication requirements and offers parts kits to Base Oil Type Mineral Mineral Mineral Semi-Synthetic Mineral Mineral
match your machine’s maintenance cycles.
SCHEDULED MAINTENANCE PARTS Color Dark Gray Dark Gray Dark Gray Dark Grey Dark Grey Blue
PLANNED MAINTENANCE Cartridge (390 g / 14 oz) 452-5996 452-6001 452-6006 508-2184 452-6016 452-6011
REPLACEMENT PARTS Plastic Pail (16 kg / 35 lb) 452-5999 452-6004 452-6009 508-2187 452-6019 452-6014
Proper maintenance minimizes the need for repair and replacement. In the event that replacement
parts are required for this product, Caterpillar recommends using original Caterpillar® replacement
Keg (55 kg / 120 lb) 452-5998 452-6003 452-6008 508-2186 452-6018 452-6013
parts. Other parts may not meet certain original equipment specifications.
Drum (180 kg / 400 lb) 452-5997 452-6002 452-6007 508-2185 452-6017 452-6012
REPAIR PARTS
CAB ACCESSORIES
BATTERIES
WEAR PARTS
WHEN REQUIRED
MOTOR GRADER Air Filter Engine Engine Air Filter Belts Window Wiper Blade
Engine Crankcase Ether Starting Aid
Clean/Replace Service Indicator Adjust Replace Inspect Replace
Sales Model Serial Number Prefix Breather Element Primary Element Secondary Element Inspect Replace Serpentine Fan Inspect Replace Front lower x 2 Front Upper
JAP
120K
SZN
SZZ
120K2
SZS
JJA
12K
SZP 164-0210 245-6375 245-6376 145-4212 198-3611 9L-1630 275-3634 123-4355 6V-5853
JPA
140K
SZL
140K2 SZW
JBP
160K
SZM
GROUND ENGAGING TOOLS 12' BLADES
120K/K2 JAP,SZN, SZZ, SZS
12' Blades
12K JJA,SZP
3/4” Bolt Holes 140K/K2 JPA, SZL, SZW
Moldboard Cutting Edges
Width Thickness
Profile Type Length Quantity Hardware End Bits Bolts Required Overlay Hardware
Tooth X Gap (mm) 13mm (0.5 in) 16mm (0.6 in) 19mm (0.7 in) 25mm (1 in)
152 mm (6 in) 9J-3660 9J-3657 - - 232-21421 4
Standard 13 8E-5529
203 mm (8 in) 9J-7701 7D-1576 4T-2231
1.8 m (6 ft) 2 6Y-2805 4
152 mm (6 in) 7T-1637 -
General Duty 8
Curved 203 mm (8 in) 7T-1639 7T-1638 -
203 mm (8 in) - 36X25 1.8 m (6 ft) 2 13 399-2791
5 - -
Serrated 203 mm (8 in) - 62X40 0.6 m (2 ft) 6 5 - - 138-0857
-
203 mm (8 in) - 62X40 0.9 m (3 ft) 4 5 138-0859
203 mm (8 in) 4T-2971 4T-3033 7T-3493
Standard 1.8 m (6 ft) 2 13
Flat 254 mm (10 in) 4T-6502 - -
- -
Serrated 203 mm (8 in) - 12X62 1.2 m (4 ft) 3 9 7T-3600
Carbide Edges
0.6 m (2 ft) 6 5 208-8863
121 mm (4.75 in) 8E-5529 135-9369 4
0.9 m (3 ft) 4 7 217-4698
Tungsten Carbide 0.6 m (2 ft) 6 5 195-7266 -
Curved 171 mm (6.75 in) 0.9 m (3 ft) 4 7 195-7267 135-9370 4
1.2 m (4 ft) 3 9 208-8866
- - 5
Tungsten Carbide 0.6 m (2 ft) 6 5 208-8865
171 mm (6.75 in) - 62X40 - - -
Serrated 0.9 m (3 ft) 4 7 217-4697
127 mm (5 in) 1.2 m (4 ft) 3 6 283-1063
Flat Carbide Insert 0.9 m (3 ft) 4 5 330-9491 - - -
152 mm (6 in)
1.2 m (4 ft) 3 6 286-3148
Specialty
Hard- Adapter Shank
Type Width Length Qty Bits per Board Bits Notes
ware Board Size
0.9 m (3 ft) 4 7 307-2613 21
150 mm (5.9 in) 22 mm (7/8 in) 348-9051
1.2 m (4 ft) 3 9 307-2615 28
0.9 m (3 ft) 4 7 323-1251 21
Rotating Bit
183 mm (7.2 in) 25 mm (1 in) 322-7295
1.2 m (4 ft) 3 9 321-4272 28
Bits
Type Bit Spacing Width Length Qty Hardware Adapter Board Bits per Board Notes
15.5mm 23mm 30mm 63.5mm
0.6 m (2 ft) 6 4 428-6758 9
Narrow Gap
0.9 m (3 ft) 4 7 135-9592 13
Mining Bit 197 mm (7.75 in) 0.6 m (2 ft) 6 4 428-6757 7 - 308-5193 355-1496
Wide Gap
0.9 m (3 ft) 4 7 135-9591 10
- -
0.9 m (3 ft) 5 330-9491
Flat Carbide Insert 152 mm (6 in) 2 -
1.2 m (4 ft) 6 286-3148
Specialty
Hard- Adapter Shank
Type Width Length Qty Bits per Board Bits Notes
ware Board Size
7 307-2613 21
150 mm (5.9 in) 22 mm (7/8 in) 348-9051
9 307-2615 28
0.9 m (3 ft) 2
Rotating Bit
1.2 m (4 ft) 2 7 323-1251 21
183 mm (7.2 in) 25 mm (1 in) 322-7295
9 321-4272 28
Upper Fixed Door Window 8X-3938 140K, 140K2, 160K JPA, SZL, SZW, JBP, SZM 511-5381 20R-1712 1
Washer Bottle Tank with Cap 8X-9675 12, 120, 120K,140K, JJA, SZP, JAP, SZN, SZZ, SZS ,
Pump Injector fuel 557-7627 20R-9079 1
140K2, 160K JPA , SZL, SZW, JBP, SZM
Washer Pump (Qty 2) 7T-8891
Hydraulic Pump Injector 476-8768 20R-1649 1
512-9038 (Left)
Left and Right Step Ladder Bracket 12K, 120, 120K2, 140K, JJA , SZP, JAP, SZN, SZZ, SZS ,
512-9039 (Right) Starter-Motor 207-1517 10R-0395 1
140K2, 160K JPA, SZL, SZW, JBP, SZM
Top and Middle Individual Ladder Steps 454-7803 12, 120, 120K2, 140K, JJA , SZP, JAP, SZN, SZZ, SZS ,
Alternator Charging 115 Amp 366-2756 20R-0957 1
140K2, 160K JPA, SZL, SZW, JBP, SZM
Bottom Individual Ladder Steps 512-9043 12K, 120, 120K, 140K, JJA , SZP, JAP, SZN, SZZ, SZS ,
Alternator Charging 95 Amp 197-08820 _ 1
140K2, 160K JPA, SZL, SZW, JBP, SZM
Ladder Belt Mounting Bracket 512-9040 12K, 120K, 120K2, 140K, JJA , SZP, JAP, SZN, SZZ, SZS ,
Compressor Refrigerent 464-9988 _ 1
140K2, 160K JPA, SZL, SZW, JBP, SZM
LINKAGE PIN AND BEARING PART NUMBERS
Articulation Pins
ARTICULATION PINS
Upper Hitch Pin Lower Hitch Pin Articulation Cylinder Pins (HE) Articulation Cylinder Pins (RE)
SALES MODEL PREFIX
QTY Part Number Part Description QTY Part Number Part Description QTY Part Number Part Description QTY Part Number Part Description
2 4K-7463 Seal - - - - - - - - -
2 4K-7463 Seal - - - - - - - - -
2 4K-7463 Seal - - - - - - - - -
2 4K-7463 Seal - - - - - - - - -
LINKAGE PIN AND BEARING PART NUMBERS
Circle Pins
CIRCLE PINS
Blade Tip Pins (HE) Blade Tip Pin (RE) Sideshift Cylinder Pin (RE) Sideshift Cylinder Pin (HE) Moldboard Pivot Pin Lubricated Moldboard Pivot Pin
SALES Prefix
MODEL Prefitx Part Part Part Part Part Part
QTY Part Description QTY Part Description QTY Part Description QTY Part Description QTY Part Description QTY Part Description
Number Number Number Number Number Number
1 293-7547 Pin 1 8D-6687 Pin 1 5T-5295 Pin 1 5T-8417 Pin 1 153-3580 Shaft - - -
120K JAP,SZN,SZS
1 2D-8652 Bearing 1 2D-8652 Bearing - - - - - - 1 6G-2947 Shaft - - -
1 293-7547 Pin 1 8D-6687 Pin 1 5T-5295 Pin 1 5T-5295 Pin 1 153-3580 Shaft 2 526-6468 Pin
140K/
JPA,SZL,SZW 1 2D-8652 Bearing 1 293-7546 Pin 1 249-5643 Pin 1 249-5643 Pin 2 2A-7089 Bearing 8 467-5183 Bearing Sleeve
140K2
1 293-7547 Pin 1 8D-6687 Pin 1 5T-5295 Pin 1 5T-5295 Pin 1 153-3580 Shaft 2 526-6468 Pin
12K JJA,SZP 1 2D-8652 Bearing 1 2D-8652 Bearing - - - - - - 2 2A-7089 Bearing 8 467-5183 Bearing Sleeve
1 293-7547 Pin 1 8D-6687 Pin 1 5T-5295 Pin 1 5T-5295 Pin 1 153-3580 Shaft 2 526-6468 Pin
1 2D-8652 Bearing 1 293-7546 Pin 1 249-5643 Pin 1 249-5643 Pin 1 112-1269 Shaft 8 467-5183 Bearing Sleeve
160K JBP,SZM
- - - 1 2D-8652 Bearing - - - - - - 2 2A-7089 Bearing 2 3B-8489 Adaptor STR
- - - - - - - - - - - - 2 104-8655 Bearing - - -
LINKAGE PIN AND BEARING PART NUMBERS
Steering Axle Pins
LH Lean Bar Pin Lean Cylinder Mount Pin RH Lean Bar Pin Upper King Pin Lower King Pin Oscillation Pin (Bolster Pin) Lean Pin Steering Cylinder Pin
SALES
Prefix
MODEL Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part
QTY QTY QTY QTY QTY QTY QTY QTY
Number Description Number Description Number Description Number Description Number Description Number Description Number Description Number Description
1 8W-6476 Pin 1 2G-8609 Pin 1 8W-6497 Pin 2 8W-5293 Pin 2 8W-5293 Pin 1 130-3595 Pin 2 2G-8633 Pin 2 8D-2429 Pin
1 2G-8624 Bushing 1 2G-8631 Bearing 1 2G-8624 Bushing 2 146-1842 Bushing 2 146-1843 Bushing 2 131-4428 Bushing 4 2G-8631 Bushing 2 005-8639 Bearing
120K JAP,SZN,SZS 2 433-7105 Seal 2 433-7105 Seal 1 2G-8631 Bushing 2 2G-8777 Seal 2 2G-8777 Seal 2 5P-8843 Seal 1 433-7105 Seal - - -
- - - - - - - - - - - - 2 9M-2092 Seal-o-Ring - - - - - - - - -
1 8W-6476 Pin 1 2G-8609 Pin 1 8W-6497 Pin 2 257-9799 Pin 2 8W-5293 Pin 1 130-3595 Pin 2 2G-8633 Pin 2 8D-2429 Pin
1 2G-8624 Bushing 1 2G-8631 Bearing 1 2G-8624 Bushing 2 146-1842 Bushing 2 146-1843 Bushing 2 131-4428 Bushing 4 2G-8631 Bushing 2 005-8639 Bearing
140K/
JPA,SZL,SZW 2 433-7105 Seal 2 433-7105 Seal 1 2G-8631 Bushing 2 2G-8777 Seal 2 2G-8777 Seal 2 5P-8843 Seal 4 433-7105 Seal - - -
140K2
- - - - - - 4 433-7105 Seal 2 9M-2092 Seal-o-Ring 2 5P-8890 Seal - - - - - - - - -
- - - - - - - - - - - - 2 9M-2092 Seal-o-Ring - - - - - - - - -
1 8W-6476 Pin 1 2G-8609 Pin 1 8W-6497 Pin 2 8W-5293 Pin 2 8W-5293 Pin 1 130-3595 Pin 2 2G-8633 Pin 2 8D-2429 Pin
1 2G-8624 Bushing 1 2G-8631 Bearing 1 2G-8624 Bushing 2 146-1842 Bushing 2 146-1843 Bushing 2 131-4428 Bushing 4 2G-8631 Bushing 2 005-8639 Bearing
12K JJA,SZP 2 433-7105 Seal 2 433-7105 Seal 1 2G-8631 Bushing 2 2G-8777 Seal 2 2G-8777 Seal 2 5P-8843 Seal 4 433-7105 Seal - - -
- - - - - - - - - 2 9M-2092 Seal-o-Ring - - - - - - - - -
1 8W-6476 Pin 1 2G-8609 Pin 1 8W-6497 Pin 2 8W-5293 Pin 2 8W-5293 Pin 1 130-3595 Pin 2 2G-8633 Pin 2 8D-2429 Pin
1 2G-8624 Bushing 1 2G-8631 Bearing 1 2G-8624 Bushing 2 146-1842 Bushing 2 146-1843 Bushing 2 131-4428 Bushing 4 2G-8631 Bushing 2 005-8639 Bearing
160K JBP,SZM 2 433-7105 Seal 2 433-7105 Seal 1 2G-8631 Bushing 2 2G-8777 Seal 2 2G-8777 Seal 2 5P-8843 Seal 4 433-7105 Seal - - -
- - - - - - - - - 2 9M-2092 Seal-o-Ring - - - - - - - - -
Cat Filters Provide Longer
Injector Life
Chances are, you don’t skip oil changes or regular maintenance
on the family car. So why skip planned maintenance on your Cat
equipment? Cat fuel filters outperform the competition, with up to
45% longer injector life and up to 80% decreased cost per hour.*
Need help?
Your local Cat dealer can provide:
PEDJ1168-01
© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective
logos, “Caterpillar Corporate Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress as well
as corporate and product identity used herein, are trademarks of Caterpillar and may not be used
without permission.