Evolutions of Group Management Development of Mobi
Evolutions of Group Management Development of Mobi
Evolutions of Group Management Development of Mobi
Stages of the
industrial
Technologies Evolution stages Technologies
revolution
development
Industry Warehousing
Manual System; Mechanical System; Bulk/Case
Mechanization of production; Handling; Bulk & Horizontal Storage; Wide Aisle
Industry 1.0 Configuration; Oral-Based Communication;
steam power Warehousing 1.0
(1784-1860) Individual Decision
[19-20]
As you can see from the table 1 technologies that are (RFID) technologies, as well as the use of computer vision
used in Warehousing are directly dependent on the level to recognize 2D barcodes, ISBN and QR codes;
of development of the basic technologies of the current - Chaotic and Compact Storage – storage of different
industrial revolution. Considering the modern types of products on the same level of the shuttle system
technological advances that have found application in of storage racks (Pallet Shuttle system), to achieve the
Industry 4.0, you can see that modern Warehousing 4.0 highest possible storage density;
systems are aimed at solving the problems of Smart - Dynamic Aisle Configuration – implementation of
Manufacturing and should implement the following methods for constructing a route of movement of a robotic
functions: platform (Shuttle) in both horizontal and vertical
- Collaborative System is a synthesis of systems, on projections for loading and unloading products, using
the one hand - an operator who monitors the warehouse intelligent decision-making systems;
through the Human-machine interface (HMI), on the other - Interconnection-Based Communication – the use of
hand - automatic robotic platforms (Shuttle) based on multiple computer networks (wired, wireless), since any
artificial intelligence (AI) that can work together with a pair of hosts on connected networks can exchange
human for solving problems of optimal storage of messages, regardless of their hardware-level networking
different types of products; technologies, within the overall Industrial Internet of
- Autonomous System is an autonomous self-healing Things for Smart Manufacturing;
system for storing data on the arrival, transportation, - Decentralized Decision – making decisions on the
movement of products inside the warehouse and their placement, movement and path of unloading products
issuance for the implementation of the Lean Production from storage racks is delegated to a robotic platform
concept (Just in Time and 5C), which allows you to (Shuttle), and general information on the number and type
reduce the loss of time waiting for materials, parts, semi- of products stored in the warehouse (s) is in
finished products or the necessary information for the general control system implemented on Cloud
production process; Computing.
- Smart Handling – identification of products by a The stages of the evolution of Warehousing with the
robotic platform (Shuttle) using modern Near Field technologies used for the development of industrial
Communication (NFC), Radio Frequency Identification technologies are shown in fig. 2.
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To implement the requirements for modern WMS, identifying products and their location in the warehouse.
within the framework of Industry 4.0 concepts for SM, it AS / RS, as a rule, is used in warehouses where large
is necessary to implement basic technologies that allow cargo is moved with high intensity, with high storage
providing the following functions: density due to space constraints;
- Mobile Autonomous Rack System – Shelving - Compact Storage and Retrieval System –
systems that fit into a rail system so that the shelves can automated systems that efficiently and safely store
move back and forth along the rails. The advantage of products in a compact size. They also allow operators to
mobile shelving systems is that it is possible to transform retrieve items quickly and easily, provided with an
small sections of a building into storage rooms that can extensive list of alternative names as needed, such as:
accommodate a large number of items. Modern WMS dynamic storage systems, high-density storage and
uses mobile robotic platforms (Shuttle) or automated retrieval systems, and custom picking technology;
forklifts that move along or inside the racking system; - Collaborative Robot System – a system of
- Autonomous Vehicle Storage and Retrieval System automatic group control of mobile robotic platforms,
(AS / RS) – the use of automated controlled lifting and which interacts with the operator, in order to share the
transport devices that deliver products to the warehouse workspace, to solve the problems of storage, loading,
and retrieve them from there as needed. Automated unloading of products.
warehouse systems allow you to save storage space, which The levels of development of basic WMS
speeds up warehouse operations and improves control technologies, at the stages of the evolution of
over SM inventory, based on the use of technologies for Warehousing, are shown in fig. 3.
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Fig. 3. Levels of development of basic WMS technologies in the stages of evolution of Warehousing
3. Analysis of the implementation of modern Production [33-35]. Table 3 shows the results of a
technologies Warehousing 4.0 for Lean Production comparative analysis of the impact of Warehousing 4.0
indicators, within the framework of the industrial and Warehouse Management Systems technologies on key
revolutions Industry 4.0 LP indicators: Heijunka, Just-in-time, Kanban, Total
Productive Maintenance (TPM), Optimize the ergonomics
One of the complex indicators of the effectiveness of the of the place of work (5S), Single Minute Exchange of Die
implementation of modern technologies in Warehouse (SMED), and Mistake proofing (Poka yoke).
Management Systems (WMS), in the form of
Warehousing 4.0, is its impact on the performance of Lean
Table 3. Comparison of the impact of Warehousing 4.0 and Warehouse Management Systems technologies on LP key indicators
Instruments of Lean Production
Industry 4.0
Heijunka Just-in-time Kanban TPM 5S SMED Poka yoke
Warehousing 4.0
Collaborative System +++ +++ ++ + +++ + +++
Autonomous System ++ +++ + + +++ +++ +
Smart Handling +++ +++ + + +++ +++ +++
Chaotic and Compact Storage ++ ++ - + ++ + ++
Dynamic Aisle Configuration +++ +++ - + ++ ++ ++
Interconnection-Based +++ +++ + - +++ +++ +
Communication
Decentralized Decision +++ +++ + - ++ +++ +++
Warehouse Management Systems (WMS)
Mobile Autonomous Rack System +++ ++ + + +++ +++ +
Autonomous Vehicle Storage and
+++ +++ - + +++ + +++
Retrieval System
Compact Storage and Retrieval
++ ++ + + +++ - +
System
Collaborative Robot System +++ +++ ++ - +++ +++ +++
“+++” – strong impact; “++” – medium impact; “+” – weak impact; “–” – no impact
Results These limitations do not allow such systems to be used in
the implementation of Warehousing systems with high
Analyzing the results obtained, it can be concluded density chaotic storage. Consequently, the authors see the
that the introduction of advanced technologies in WMS, in task in improving the designs of mobile robotic platforms,
the framework of Warehousing 4.0, will improve the which will allow developing a new intelligent group
process of supply chain management of the necessary method for the implementation of loading and unloading
materials for the smooth functioning of cyber-physical goods, increasing the storage density for unlike goods
production systems in the SM concept. One of the (chaotic storage).
promising directions for achieving the effectiveness of the
implementation of Lean Production tools in WMS systems Conclusions
is the use of Collaborative Robot System technology,
which makes it possible to ensure high density of storage Research in this area has shown that Industry 4.0 has
of goods in Warehousing. It is worth noting that modern become an impetus in the development of modern
control systems for mobile robotic platforms, such as production, due to the introduction of new technologies:
Toyota RadioShuttle, Raymond RadioShuttle, Rochiev Industrial Internet of Things; Smart Manufacturing;
RadioShuttle, have their own limitations in the methods of Cyber-physical system, which requires a change in
warehousing, loading and unloading goods (First-In-First- management mechanisms, construction and support of
Out (FIFO), Last-In -First-Out (LIFO)) and in design. production processes. The authors, during the literary
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analysis of publications, drew attention to the fact that the high randomness and density, in the framework of
existence of Smart Manufacturing is impossible without Warehousing 4.0 for Smart Manufacturing, a table was
the implementation of a more effective strategy for developed comparing the impact of Warehousing 4.0 and
building and managing supply chains (SCM), which is Warehouse Management Systems technologies on key
based on the synthesis of distribution strategy (Logistics), Lean Production tools. This table shows how the
storage (Warehousing) and Lean tools. Production. Based implementation of new technologies in Warehousing 4.0
on this, the stages of development of technologies used in and Warehouse Management Systems (WMS) affects the
the framework of the industrial revolution Industry were efficiency of Lean Production tools such as: Heijunka,
investigated, and their impact on the evolution of Just-in-time, 5S. This makes it possible to assert that the
Warehousing, in terms of functionality, and therefore introduction of new models and methods for managing
made it possible to conduct research on the development complex warehouses with chaotic storage of high-density
of Warehouse Management Systems (WMS) technology. products is impossible without the use of mobile robotic
To prove the need for research and search for new autonomous systems, which will optimize the supply
solutions for the implementation of storage tasks with chain management process in Smart Manufacturing.
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Received 29.11.2021