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Products Corrosion Tendencies of Boiler System Components

Water Treatment Types of Corrosion
Chemicals Mechanical Conditions Affecting Corrosion
Handbook of Metallic Oxides in Boiler Systems
Industrial Water Corrosion Control Factors
Treatment Corrosion Protection during Downtime and Storage
Boiler Water
Corrosion is one of the main causes of reduced reliability in steam generating systems. It is estimated that problems due to
Systems boiler system corrosion cost industry billions of dollars per year.
Chapter 10 - Boiler
Feedwater Many corrosion problems occur in the hottest areas of the boiler-the water wall, screen, and superheater tubes. Other
Deaeration common problem areas include deaerators, feedwater heaters, and economizers.
Chapter 11 - Methods of corrosion control vary depending upon the type of corrosion encountered. The most common causes of
Preboiler And Boiler corrosion are dissolved gases (primarily oxygen and carbon dioxide), under-deposit attack, low pH, and attack of areas
Corrosion Control weakened by mechanical stress, leading to stress and fatigue cracking.
Chapter 12 - Boiler
These conditions may be controlled through the following procedures:
Deposits:
maintenance of proper pH and alkalinity levels
Occurence And control of oxygen and boiler feedwater contamination
Control reduction of mechanical stresses
Chapter 13 - Boiler operation within design specifications, especially for temperature and pressure
Blowdown Control proper precautions during start-up and shutdown
effective monitoring and control
Chapter 14 - Boiler CORROSION TENDENCIES OF BOILER SYSTEM COMPONENTS
System Failures
Chapter 15 - Most industrial boiler and feedwater systems are constructed of carbon steel. Many have copper alloy and/or stainless
Chemical Cleaning steel feedwater heaters and condensers. Some have stainless steel superheater elements.
Of Steam Generator
Proper treatment of boiler feedwater effectively protects against corrosion of feedwater heaters, economizers, and
Systems deaerators. The ASME Consensus for Industrial Boilers (see Chapter 13) specifies maximum levels of contaminants for
Chapter 16 - Steam corrosion and deposition control in boiler systems.
Purity
Chapter 17 - The consensus is that feedwater oxygen, iron, and copper content should be very low (e.g., less than 7 ppb oxygen, 20 ppb
iron, and 15 ppb copper for a 900 psig boiler) and that pH should be maintained between 8.5 and 9.5 for system corrosion
Measurement Of protection.
Steam Purity
Chapter 18 - Steam In order to minimize boiler system corrosion, an understanding of the operational requirements for all critical system
Turbine Deposition, components is necessary.
Erosion, and
Feedwater Heaters
Corrosion
Chapter 19 - Boiler feedwater heaters are designed to improve boiler efficiency by extracting heat from streams such as boiler water
Condensate System blowdown and turbine extraction or excess exhaust steam. Feedwater heaters are generally classified as low-pressure
Corrosion (ahead of the deaerator), high-pressure (after the deaerator), or deaerating heaters.
Chapter 20 - Regardless of feedwater heater design, the major problems are similar for all types. The primary problems are corrosion,
Fireside Preboiler due to oxygen and improper pH, and erosion from the tube side or the shell side. Due to the temperature increase across
Systems the heater, incoming metal oxides are deposited in the heater and then released during changes in steam load and
Chapter 21 - Boiler chemical balances. Stress cracking of welded components can also be a problem. Erosion is common in the shell side, due
to high-velocity steam impingement on tubes and baffles.
Fireside Deposit
and Corrosion Corrosion can be minimized through proper design (to minimize erosion), periodic cleaning, control of oxygen, proper pH
Control control, and the use of high-quality feedwater (to promote passivation of metal surfaces).
Chapter 22 - Coil-
Deaerators
end Deposition and
Corrosion Control Deaerators are used to heat feedwater and reduce oxygen and other dissolved gases to acceptable levels. Corrosion fatigue
at or near welds is a major problem in deaerators. Most corrosion fatigue cracking has been reported to be the result of
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mechanical factors, such as manufacturing procedures, poor welds, and lack of stress-relieved welds. Operational problem
such as water/steam hammer can also be a factor.

Effective corrosion control requires the following practices:

regular monitoring of operation
minimization of stresses during start-up
maintenance of stable temperature and pressure levels
control of dissolved oxygen and pH in the feedwater
regular out-of-service inspection using established nondestructive techniques
Other forms of corrosive attack in deaerators include stress corrosion cracking of the stainless steel tray chamber, inlet
spray valve spring cracking, corrosion of vent condensers due to oxygen pitting, and erosion of the impingement baffles
near the steam inlet connection.

Economizers

Economizer corrosion control involves procedures similar to those employed for protecting feedwater heaters.

Economizers help to improve boiler efficiency by extracting heat from flue gases discharged from the fireside of a boiler.
Economizers can be classified as nonsteaming or steaming. In a steaming economizer, 5-20% of the incoming feedwater
becomes steam. Steaming economizers are particularly sensitive to deposition from feedwater contaminants and resultant
under-deposit corrosion. Erosion at tube bends is also a problem in steaming economizers.

Oxygen pitting, caused by the presence of oxygen and temperature increase, is a major problem in economizers; therefore
it is necessary to maintain essentially oxygen-free water in these units. The inlet is subject to severe pitting, because it is
often the first area after the deaerator to be exposed to increased heat. Whenever possible, tubes in this area should be
inspected closely for evidence of corrosion.

Economizer heat transfer surfaces are subject to corrosion product buildup and deposition of incoming metal oxides. These
deposits can slough off during operational load and chemical changes.

Corrosion can also occur on the gas side of the economizer due to contaminants in the flue gas, forming low-pH
compounds. Generally, economizers are arranged for downward flow of gas and upward flow of water. Tubes that form th
heating surface may be smooth or provided with extended surfaces.

Superheaters

Superheater corrosion problems are caused by a number of mechanical and chemical conditions. One major problem is the
oxidation of superheater metal due to high gas temperatures, usually occurring during transition periods, such as start-up
and shutdown. Deposits due to carryover can contribute to the problem. Resulting failures usually occur in the bottom
loops-the hottest areas of the superheater tubes.

Oxygen pitting, particularly in the pendant loop area, is another major corrosion problem in superheaters. It is caused when
water is exposed to oxygen during downtime. Close temperature control helps to minimize this problem. In addition, a
nitrogen blanket and chemical oxygen scavenger can be used to maintain oxygen-free conditions during downtime.

Low-Pressure Steam and Hot Water Heating Systems

Hot water boilers heat and circulate water at approximately 200°F. Steam heating boilers are used to generate steam at low
pressures, such as 15 psig. Generally, these two basic heating systems are treated as closed systems, because makeup
requirements are usually very low.

High-temperature hot water boilers operate at pressures of up to 500 psig, although the usual range is 35-350 psig. System
pressure must be maintained above the saturation pressure of the heated water to maintain a liquid state. The most
common way to do this is to pressurize the system with nitrogen. Normally, the makeup is of good quality (e.g., deionized
or sodium zeolite softened water). Chemical treatment consists of sodium sulfite (to scavenge the oxygen), pH adjustment,
and a synthetic polymer dispersant to control possible iron deposition.

The major problem in low-pressure heating systems is corrosion caused by dissolved oxygen and low pH. These systems are
usually treated with an inhibitor (such as molybdate or nitrite) or with an oxygen scavenger (such as sodium sulfite), along
with a synthetic polymer for deposit control. Sufficient treatment must be fed to water added to make up for system losses
which usually occur as a result of circulating pump leakage. Generally, 200-400 ppm P-alkalinity is maintained in the water
for effective control of pH. Inhibitor requirements vary depending on the system.

Electric boilers are also used for heating. There are two basic types of electric boilers: resistance and electrode. Resistance
boilers generate heat by means of a coiled heating element. High-quality makeup water is necessary, and sodium sulfite is
usually added to remove all traces of dissolved oxygen. Synthetic polymers have been used for deposit control. Due to the
high heat transfer rate at the resistance coil, a treatment that precipitates hardness should not be used.

Electrode boilers operate at high or low voltage and may employ submerged or water-jet electrodes. High-purity makeup
water is required. Depending on the type of system, sodium sulfite is normally used for oxygen control and pH adjustment.
Some systems are designed with copper alloys, so chemical addition must be of the correct type, and pH control must be in
the range suitable for copper protection.

TYPES OF CORROSION

Corrosion control techniques vary according to the type of corrosion encountered. Major methods of corrosion control
include maintenance of the proper pH, control of oxygen, control of deposits, and reduction of stresses through design and
operational practices.

Galvanic Corrosion

Galvanic corrosion occurs when a metal or alloy is electrically coupled to a different metal or alloy.

The most common type of galvanic corrosion in a boiler system is caused by the contact of dissimilar metals, such as iron
and copper. These differential cells can also be formed when deposits are present. Galvanic corrosion can occur at welds
due to stresses in heat-affected zones or the use of different alloys in the welds. Anything that results in a difference in
electrical potential at discrete surface locations can cause a galvanic reaction. Causes include:
scratches in a metal surface
differential stresses in a metal
differences in temperature
conductive deposits
A general illustration of a corrosion cell for iron in the presence of oxygen is shown in Figure 11-1. Pitting of boiler tube
banks has been encountered due to metallic copper deposits. Such deposits may form during acid cleaning procedures if
the procedures do not completely compensate for the amount of copper oxides in the deposits or if a copper removal step
is not included. Dissolved copper may be plated out on freshly cleaned surfaces, establishing anodic corrosion areas and
forming pits, which are very similar to oxygen pits in form and appearance. This process is illustrated by the following
reactions involving hydrochloric acid as the cleaning solvent.

Magnetite is dissolved and yields an acid solution containing both ferrous (Fe²+) and ferric (Fe³+) chlorides (ferric chlorides
are very corrosive to steel and copper)
Fe3O4 + 8HCl  FeCl2 + 2FeCl3 + 4H2O
ferrous ferric
magnetite hydrochloric acid water
chloride chloride

Metallic or elemental copper in boiler deposits is dissolved in the hydrochloric acid solution by the following reaction:
FeCl3 + Cu  CuCl + FeCl2
ferric cuprous ferrous
copper
chloride chloride chloride
Once cuprous chloride is in solution, it is immediately redeposited as metallic copper on the steel surface according to the
following reaction:
2CuCl + Fe  FeCl2 + 2Cu0
cuprous ferrous copper
iron
chloride chloride oxide

Thus, hydrochloric acid cleaning can cause galvanic corrosion unless the copper is prevented from plating on the steel
surface. A complexing agent is added to prevent the copper from redepositing. The following chemical reaction results:
Complexing
FeCl3 + Cu +  FeCl2 + CuCl
Agent
cuprous
ferric ferrous
copper chloride
chloride chloride
complex

This can take place as a separate step or during acid cleaning. Both iron and the copper are removed from the boiler, and
the boiler surfaces can then be passivated.

In most cases, the copper is localized in certain tube banks and causes random pitting. When deposits contain large
quantities of copper oxide or metallic copper, special precautions are required to prevent the plating out of copper during
cleaning operations.

Caustic Corrosion

Concentration of caustic (NaOH) can occur either as a result of steam blanketing (which allows salts to concentrate on
boiler metal surfaces) or by localized boiling beneath porous deposits on tube surfaces.

Caustic corrosion (gouging) occurs when caustic is concentrated and dissolves the protective magnetite (Fe3O4 ) layer. Iron
in contact with the boiler water, forms magnetite and the protective layer is continuously restored. However, as long as a
high caustic concentration exists, the magnetite is constantly dissolved, causing a loss of base metal and eventual failure
(see Figure 11-2).

Steam blanketing is a condition that occurs when a steam layer forms between the boiler water and the tube wall. Under
this condition, insufficient water reaches the tube surface for efficient heat transfer. The water that does reach the
overheated boiler wall is rapidly vaporized, leaving behind a concentrated caustic solution, which is corrosive.

Porous metal oxide deposits also permit the development of high boiler water concentrations. Water flows into the deposi
and heat applied to the tube causes the water to evaporate, leaving a very concentrated solution. Again, corrosion may
occur.

Caustic attack creates irregular patterns, often referred to as gouges. Deposition may or may not be found in the affected
area.

Boiler feedwater systems using demineralized or evaporated makeup or pure condensate may be protected from caustic
attack through coordinated phosphate/pH control. Phosphate buffers the boiler water, reducing the chance of large pH
changes due to the development of high caustic concentrations. Excess caustic combines with disodium phosphate and
forms trisodium phosphate. Sufficient disodium phosphate must be available to combine with all of the free caustic in orde
to form trisodium phosphate.

Disodium phosphate neutralizes caustic by the following reaction:

Na2HPO4 + NaOH  Na3PO4 + H2O
trisodium
disodium phosphate sodium hydroxide water
phosphate
This results in the prevention of caustic buildup beneath deposits or within a crevice where leakage is occurring. Caustic
corrosion (and caustic embrittlement, discussed later) does not occur, because high caustic concentrations do not develop
(see Figure 11-3).

Figure 11-4 shows the phosphate/pH relationship recommended to control boiler corrosion. Different forms of phosphate
consume or add caustic as the phosphate shifts to the proper form. For example, addition of monosodium phosphate
consumes caustic as it reacts with caustic to form disodium phosphate in the boiler water according to the following
reaction:
NaH2PO4 + NaOH  Na2HPO4 + H2O
monosodium sodium disodium
water
phosphate hydroxide phosphate

Conversely, addition of trisodium phosphate adds caustic, increasing boiler water pH:
Na3PO4 + H2O  Na2HPO4 + NaOH
sodium
trisodium phosphate water disodium phosphate
hydroxide

Control is achieved through feed of the proper type of phosphate to either raise or lower the pH while maintaining the
proper phosphate level. Increasing blowdown lowers both phosphate and pH. Therefore, various combinations and feed
rates of phosphate, blowdown adjustment, and caustic addition are used to maintain proper phosphate/pH levels.

Elevated temperatures at the boiler tube wall or deposits can result in some precipitation of phosphate. This effect, termed
"phosphate hideout," usually occurs when loads increase. When the load is reduced, phosphate reappears.

Clean boiler water surfaces reduce potential concentration sites for caustic. Deposit control treatment programs, such as
those based on chelants and synthetic polymers, can help provide clean surfaces.

Where steam blanketing is occurring, corrosion can take place even without the presence of caustic, due to the
steam/magnetite reaction and the dissolution of magnetite. In such cases, operational changes or design modifications ma
be necessary to eliminate the cause of the problem.

Acidic Corrosion

Low makeup or feedwater pH can cause serious acid attack on metal surfaces in the preboiler and boiler system. Even if the
original makeup or feedwater pH is not low, feedwater can become acidic from contamination of the system. Common
causes include the following:
improper operation or control of demineralizer cation units
process contamination of condensate (e.g., sugar contamination in food processing plants)
cooling water contamination from condensers
Acid corrosion can also be caused by chemical cleaning operations. Overheating of the cleaning solution can cause
breakdown of the inhibitor used, excessive exposure of metal to cleaning agent, and high cleaning agent concentration.
Failure to neutralize acid solvents completely before start-up has also caused problems.

In a boiler and feedwater system, acidic attack can take the form of general thinning, or it can be localized at areas of high
stress such as drum baffles, "U" bolts, acorn nuts, and tube ends.

Hydrogen Embrittlement

Hydrogen embrittlement is rarely encountered in industrial plants. The problem usually occurs only in units operating at or
above 1,500 psi.

Hydrogen embrittlement of mild steel boiler tubing occurs in high-pressure boilers when atomic hydrogen forms at the
boiler tube surface as a result of corrosion. Hydrogen permeates the tube metal, where it can react with iron carbides to
form methane gas, or with other hydrogen atoms to form hydrogen gas. These gases evolve predominantly along grain
boundaries of the metal. The resulting increase in pressure leads to metal failure.

The initial surface corrosion that produces hydrogen usually occurs beneath a hard, dense scale. Acidic contamination or
localized low-pH excursions are normally required to generate atomic hydrogen. In high-purity systems, raw water in-
leakage (e.g., condenser leakage) lowers boiler water pH when magnesium hydroxide precipitates, resulting in corrosion,
formation of atomic hydrogen, and initiation of hydrogen attack.

Coordinated phosphate/pH control can be used to minimize the decrease in boiler water pH that results from condenser
leakage. Maintenance of clean surfaces and the use of proper procedures for acid cleaning also reduce the potential for
hydrogen attack.

Oxygen Attack

Without proper mechanical and chemical deaeration, oxygen in the feedwater will enter the boiler. Much is flashed off wit
the steam; the remainder can attack boiler metal. The point of attack varies with boiler design and feedwater distribution.
Pitting is frequently visible in the feedwater distribution holes, at the steam drum waterline, and in downcomer tubes.

Oxygen is highly corrosive when present in hot water. Even small concentrations can cause serious problems. Because pits
can penetrate deep into the metal, oxygen corrosion can result in rapid failure of feedwater lines, economizers, boiler
tubes, and condensate lines. Additionally, iron oxide generated by the corrosion can produce iron deposits in the boiler.

Oxygen corrosion may be highly localized or may cover an extensive area. It is identified by well defined pits or a very
pockmarked surface. The pits vary in shape, but are characterized by sharp edges at the surface. Active oxygen pits are
distinguished by a reddish brown oxide cap (tubercle). Removal of this cap exposes black iron oxide within the pit (see
Figure 11-5).

Oxygen attack is an electrochemical process that can be described by the following reactions:

Anode:
Fe  Fe2+ + 2e¯
Cathode:
½O2 + H2O + 2e¯  2OH¯
Overall:
Fe + ½O2 + H 2O  Fe(OH)2
The influence of temperature is particularly important in feedwater heaters and economizers. A temperature rise provides
enough additional energy to accelerate reactions at the metal surfaces, resulting in rapid and severe corrosion.

At 60°F and atmospheric pressure, the solubility of oxygen in water is approximately 8 ppm. Efficient mechanical deaeratio
reduces dissolved oxygen to 7 ppb or less. For complete protection from oxygen corrosion, a chemical scavenger is require
following mechanical deaeration.

Major sources of oxygen in an operating system include poor deaerator operation, in-leakage of air on the suction side of
pumps, the breathing action of receiving tanks, and leakage of undeaerated water used for pump seals.

The acceptable dissolved oxygen level for any system depends on many factors, such as feedwater temperature, pH, flow
rate, dissolved solids content, and the metallurgy and physical condition of the system. Based on experience in thousands
of systems, 3-10 ppb of feedwater oxygen is not significantly damaging to economizers. This is reflected in industry
guidelines.

the ASME consensus is less than 7 ppb (ASME recommends chemical scavenging to "essentially zero" ppb)

TAPPI engineering guidelines are less than 7 ppb

EPRI fossil plant guidelines are less than 5 ppb dissolved oxygen

MECHANICAL CONDITIONS AFFECTING CORROSION

Many corrosion problems are the result of mechanical and operational problems. The following practices help to minimize
these corrosion problems:
election of corrosion-resistant metals
reduction of mechanical stress where possible (e.g., use of proper welding procedures and stress-relieving welds)
minimization of thermal and mechanical stresses during operation
operation within design load specifications, without over-firing, along with proper start-up and shutdown procedures
maintenance of clean systems, including the use of high-purity feedwater, effective and closely controlled chemical
treatment, and acid cleaning when required
Where boiler tubes fail as a result of caustic embrittlement, circumferential cracking can be seen. In other components,
cracks follow the lines of greatest stress. A microscopic examination of a properly prepared section of embrittled metal
shows a characteristic pattern, with cracking progressing along defined paths or grain boundaries in the crystal structure of
the metal (see Figure 11-6). The cracks do not penetrate the crystals themselves, but travel between them; therefore, the
term "intercrystalline cracking" is used.

Good engineering practice dictates that the boiler water be evaluated for embrittling characteristics. An embrittlement
detector (described in Chapter 14) is used for this purpose.

If a boiler water possesses embrittling characteristics, steps must be taken to prevent attack of the boiler metal. Sodium
nitrate is a standard treatment for inhibiting embrittlement in lower-pressure boiler systems. The inhibition of
embrittlement requires a definite ratio of nitrate to the caustic alkalinity present in the boiler water. In higher-pressure
boiler systems, where demineralized makeup water is used, embrittling characteristics in boiler water can be prevented by
the use of coordinated phosphate/pH treatment control, described previously under "Caustic Corrosion." This method
prevents high concentrations of free sodium hydroxide from forming in the boiler, eliminating embrittling tendencies.

Caustic Embrittlement

Caustic embrittlement (caustic stress corrosion cracking), or intercrystalline cracking, has long been recognized as a serious
form of boiler metal failure. Because chemical attack of the metal is normally undetectable, failure occurs suddenly-often
with catastrophic results.

For caustic embrittlement to occur, three conditions must exist:

the boiler metal must have a high level of stress
a mechanism for the concentration of boiler water must be present
the boiler water must have embrittlement-producing characteristics
Where boiler tubes fail as a result of caustic embrittlement, circumferential cracking can be seen. In other components,
cracks follow the lines of greatest stress. A microscopic examination of a properly prepared section of embrittled metal
shows a characteristic pattern, with cracking progressing along defined paths or grain boundaries in the crystal structure of
the metal (see Figure 11-6). The cracks do not penetrate the crystals themselves, but travel between them; therefore, the
term "intercrystalline cracking" is used.

Good engineering practice dictates that the boiler water be evaluated for embrittling characteristics. An embrittlement
detector (described in Chapter 14) is used for this purpose.

If a boiler water possesses embrittling characteristics, steps must be taken to prevent attack of the boiler metal. Sodium
nitrate is a standard treatment for inhibiting embrittlement in lower-pressure boiler systems. The inhibition of
embrittlement requires a definite ratio of nitrate to the caustic alkalinity present in the boiler water. In higher-pressure
boiler systems, where demineralized makeup water is used, embrittling characteristics in boiler water can be prevented by
the use of coordinated phosphate/pH treatment control, described previously under "Caustic Corrosion." This method
prevents high concentrations of free sodium hydroxide from forming in the boiler, eliminating embrittling tendencies.

Fatigue Cracking

Fatigue cracking (due to repeated cyclic stress) can lead to metal failure. The metal failure occurs at the point of the highes
concentration of cyclic stress. Examples of this type of failure include cracks in boiler components at support brackets or
rolled in tubes when a boiler undergoes thermal fatigue due to repeated start-ups and shutdowns.

Thermal fatigue occurs in horizontal tube runs as a result of steam blanketing and in water wall tubes due to frequent,
prolonged lower header blowdown.

Corrosion fatigue failure results from cyclic stressing of a metal in a corrosive environment. This condition causes more
rapid failure than that caused by either cyclic stressing or corrosion alone. In boilers, corrosion fatigue cracking can result
from continued breakdown of the protective magnetite film due to cyclic stress.

Corrosion fatigue cracking occurs in deaerators near the welds and heat-affected zones. Proper operation, close monitoring
and detailed out-of-service inspections (in accordance with published recommendations) minimize problems in deaerators

Steam Side Burning

Steam side burning is a chemical reaction between steam and the tube metal. It is caused by excessive heat input or poor
circulation, resulting in insufficient flow to cool the tubes. Under such conditions, an insulating superheated steam film
develops. Once the tube metal temperature has reached 750°F in boiler tubes or 950-1000°F in superheater tubes
(assuming low alloy steel construction), the rate of oxidation increases dramatically; this oxidation occurs repeatedly and
consumes the base metal. The problem is most frequently encountered in superheaters and in horizontal generating tubes
heated from the top.

Erosion

Erosion usually occurs due to excessive velocities. Where two-phase flow (steam and water) exists, failures due to erosion
are caused by the impact of the fluid against a surface. Equipment vulnerable to erosion includes turbine blades, low-
pressure steam piping, and heat exchangers that are subjected to wet steam. Feedwater and condensate piping subjected
to high-velocity water flow are also susceptible to this type of attack. Damage normally occurs where flow changes
direction.

METALLIC OXIDES IN BOILER SYSTEMS

Iron and copper surfaces are subject to corrosion, resulting in the formation of metal oxides. This condition can be
controlled through careful selection of metals and maintenance of proper operating conditions.

Iron Oxide Formation

Iron oxides present in operating boilers can be classified into two major types. The first and most important is the 0.0002-
0.0007 in. (0.2-0.7 mil) thick magnetite formed by the reaction of iron and water in an oxygen-free environment. This
magnetite forms a protective barrier against further corrosion.

Magnetite forms on boiler system metal surfaces from the following overall reaction:
3Fe + 4H2O  Fe3O4 + 4H2
iron water magnetite hydrogen

The magnetite, which provides a protective barrier against further corrosion, consists of two layers. The inner layer is
relatively thick, compact, and continuous. The outer layer is thinner, porous, and loose in structure. Both of these layers
continue to grow due to water diffusion (through the porous outer layer) and lattice diffusion (through the inner layer). As
long as the magnetite layers are left undisturbed, their growth rate rapidly diminishes.

The second type of iron oxide in a boiler is the corrosion products, which may enter the boiler system with the feedwater.
These are frequently termed "migratory" oxides, because they are not usually generated in the boiler. The oxides form an
outer layer over the metal surface. This layer is very porous and easily penetrated by water and ionic species.

Iron can enter the boiler as soluble ferrous ions and insoluble ferrous and ferric hydroxides or oxides. Oxygen-free, alkaline
boiler water converts iron to magnetite, Fe3O4. Migratory magnetite deposits on the protective layer and is normally gray t
black in color.

Copper Oxide Formation

A truly passive oxide film does not form on copper or its alloys. In water, the predominant copper corrosion product is
cuprous oxide (Cu2O). A typical corrosion reaction follows:
8Cu + O2 + 2H2O  4Cu2O + 2H2
copper oxygen water cuprous oxide hydrogen

As shown in Figure 11-7, the oxide that develops on the copper surfaces is comprised of two layers. The inner layer is very
thin, adherent, nonporous, and comprised mostly of cupric oxide (CuO). The outer layer is thick, adherent, porous and
comprised mainly of cuprous oxide (Cu2O). The outer layer is formed by breakup of the inner layer. At a certain thickness o
the outer layer, an equilibrium exists at which the oxide continually forms and is released into the water.

Maintenance of the proper pH, elimination of oxygen, and application of metal-conditioning agents can minimize the
amount of copper alloy corrosion.

Metal Passivation

The establishment of protective metal oxide lay-ers through the use of reducing agents (such as hydrazine, hydroquinone,
and other oxygen scavengers) is known as metal passivation or metal conditioning. Although "metal passivation" refers to
the direct reaction of the compound with the metal oxide and "metal conditioning" more broadly refers to the promotion
of a protective surface, the two terms are frequently used interchangeably.

The reaction of hydrazine and hydroquinone, which leads to the passivation of iron-based metals, proceeds according to
the following reactions:
N2H4 + 6Fe2O3  4Fe3O4 + 2H2O + N2
hydrazine hematite magnetite water nitrogen

C6H4(OH)2 + 3Fe2O3  2Fe3O4 + C6H4O2 + H2O

hydroquinone hematite magnetite benzoquinone water

Similar reactions occur with copper-based metals:

N2H4 + 4CuO  2Cu2O + 2H2O + N2
hydrazine cupric oxide cuprous oxide water nitrogen

C6H6O2 + 2CuO  Cu2O + C6H4O2 + H2O

hydroquinone cupric oxide cuprous oxide benzoquinone water

Magnetite and cuprous oxide form protective films on the metal surface. Because these oxides are formed under reducing
conditions, removal of the dissolved oxygen from boiler feedwater and condensate promotes their formation. The effective
application of oxygen scavengers indirectly leads to passivated metal surfaces and less metal oxide transport to the boiler
whether or not the scavenger reacts directly with the metal surface.

A significant reduction in feedwater oxygen and metal oxides can occur with proper application of oxygen scavengers (see
Figure 11-8).

CORROSION CONTROL FACTORS

Steel and Steel Alloys

Protection of steel in a boiler system depends on temperature, pH, and oxygen content. Generally, higher temperatures,
high or low pH levels, and higher oxygen concentrations increase steel corrosion rates.
Mechanical and operational factors, such as velocities, metal stresses, and severity of service can strongly influence
corrosion rates. Systems vary in corrosion tendencies and should be evaluated individually.

Copper and Copper Alloys

Many factors influence the corrosion rate of copper alloys:

temperature
pH
oxygen concentration
amine concentration
ammonia concentration
flow rate
The impact of each of these factors varies depending on characteristics of each system. Temperature dependence results
from faster reaction times and greater solubility of copper oxides at elevated temperatures. Maximum temperatures
specified for various alloys range from 200 to 300°F.

Methods of minimizing copper and copper alloy corrosion include:

replacement with a more resistant metal
elimination of oxygen
maintenance of high-purity water conditions
operation at the proper pH level
reduction of water velocities
application of materials which passivate the metal surfaces
pH Control

Maintenance of proper pH throughout the boiler feedwater, boiler, and condensate systems is essential for corrosion
control. Most low-pressure boiler system operators monitor boiler water alkalinity because it correlates very closely with
pH, while most feedwater, condensate, and high-pressure boiler water requires direct monitoring of pH. Control of pH is
important for the following reasons:
corrosion rates of metals used in boiler systems are sensitive to variations in pH
low pH or insufficient alkalinity can result in corrosive acidic attack
high pH or excess alkalinity can result in caustic gouging/cracking and foaming, with resultant carryover
speed of oxygen scavenging reactions is highly dependent on pH levels
The pH or alkalinity level maintained in a boiler system depends on many factors, such as sys-tem pressure, system metals,
feedwater quality, and type of chemical treatment applied.

The corrosion rate of carbon steel at feedwater temperatures approaches a minimum value in the pH range of 9.2-9.6 (see
Figure 11-9). It is important to monitor the feedwater system for corrosion by means of iron and copper testing. For
systems with sodium zeolite or hot lime softened makeup, pH adjustment may not be necessary. In systems that use
deionized water makeup, small amounts of caustic soda or neutralizing amines, such as morpholine and cyclohexylamine,
can be used.

In the boiler, either high or low pH increases the corrosion rates of mild steel(see Figure 11-10). The pH or alkalinity that is
maintained depends on the pressure, makeup water characteristics, chemical treatment, and other factors specific to the
system.

The best pH for protection of copper alloys is somewhat lower than the optimum level for carbon steel. For systems that
contain both metals, the condensate and feedwater pH is often maintained between 8.8 and 9.2 for corrosion protection o
both metals. The optimum pH varies from system to system and depends on many factors, including the alloy used (see
Figure 11-11).

To elevate pH, neutralizing amines should be used instead of ammonia, which (especially in the presence of oxygen)
accelerates copper alloy corrosion rates. Also, amines form protective films on copper oxide surfaces that inhibit corrosion

Oxygen Control

Chemical Oxygen Scavengers. The oxygen scavengers most commonly used in boiler systems are sodium sulfite, sodium
bisulfite, hydrazine, catalyzed versions of the sulfites and hydrazine, and organic oxygen scavengers, such as hydroquinone
and ascorbate.

It is of critical importance to select and properly use the best chemical oxygen scavenger for a given system. Major factors
that determine the best oxygen scavenger for a particular application include reaction speed, residence time in the system
operating temperature and pressure, and feedwater pH. Interferences with the scavenger/oxygen reaction, decomposition
products, and reactions with metals in the system are also important factors. Other contributing factors include the use of
feedwater for attemperation, the presence of economizers in the system, and the end use of the steam. Chemical oxygen
scavengers should be fed to allow ample time for the scavenger/oxygen reaction to occur. The deaerator storage system
and the feedwater storage tank are commonly used feed points.

In boilers operating below 1,000 psig, sodium sulfite and a concentrated liquid solution of catalyzed sodium bisulfite are th
most commonly used materials for chemical deaeration due to low cost and ease of handling and testing. The oxygen
scavenging property of sodium sulfite is illustrated by the following reaction:
2Na2SO3 + O2  2Na2SO4
sodium sodium
oxygen
sulfite sulfate

Theoretically, 7.88 ppm of chemically pure sodium sulfite is required to remove 1.0 ppm of dissolved oxygen. However, due
to the use of technical grades of sodium sulfite, combined with handling and blowdown losses during normal plant
operation, approximately 10 lb of sodium sulfite per pound of oxygen is usually required. The concentration of excess
sulfite maintained in the feedwater or boiler water also affects the sulfite requirement.

Sodium sulfite must be fed continuously for maximum oxygen removal. Usually, the most suitable point of application is th
drop leg between the deaerator and the storage compartment. Where hot process softeners are followed by hot zeolite
units, an additional feed is recommended at the filter effluent of the hot process units (prior to the zeolite softeners) to
protect the ion exchange resin and softener shells.

As with any oxygen scavenging reaction, many factors affect the speed of the sulfite-oxygen reaction. These factors include
temperature, pH, initial concentration of oxygen scavenger, initial concentration of dissolved oxygen, and catalytic or
inhibiting effects. The most important factor is temperature. As temperature increases, reaction time decreases; in general
every 18°F increase in temperature doubles reaction speed. At temperatures of 212°F and above, the reaction is rapid.
Overfeed of sodium sulfite also increases reaction rate. The reaction proceeds most rapidly at pH values in the range of 8.5
10.0.

Certain materials catalyze the oxygen-sulfite reaction. The most effective catalysts are the heavy metal cations with
valences of two or more. Iron, copper, cobalt, nickel, and manganese are among the more effective catalysts.

Figure 11-12 compares the removal of oxygen using commercial sodium sulfite and a catalyzed sodium sulfite. After 25
seconds of contact, catalyzed sodium sulfite removed the oxygen completely. Uncatalyzed sodium sulfite removed less tha
50% of the oxygen in this same time period. In a boiler feedwater system, this could result in severe corrosive attack.

The following operational conditions necessitate the use of catalyzed sodium sulfite:
low feedwater temperature
incomplete mechanical deaeration
rapid reaction required to prevent pitting in the system
short residence time
use of economizers
High feedwater sulfite residuals and pH values above 8.5 should be maintained in the feedwater to help protect the
economizer from oxygen attack.

Some natural waters contain materials that can inhibit the oxygen/sulfite reaction. For example, trace organic materials in
surface supply used for makeup water can reduce speed of scavenger/oxygen reaction time. The same problem can occur
where contaminated condensate is used as a portion of the boiler feedwater. The organic materials complex metals
(natural or formulated catalysts) and prevent them from increasing the rate of reaction.

Sodium sulfite must be fed where it will not contaminate feedwater to be used for attemporation or desuperheating. This
prevents the addition of solids to the steam.

At operating pressures of 1,000 psig and higher, hydrazine or organic oxygen scavengers are normally used in place of
sulfite. In these applications, the increased dissolved solids contributed by sodium sulfate (the product of the sodium
sulfite-oxygen reaction) can become a significant problem. Also, sulfite decomposes in high-pressure boilers to form sulfur
dioxide (SO2) and hydrogen sulfide (H2S). Both of these gases can cause corrosion in the return condensate system and hav
been reported to contribute to stress corrosion cracking in turbines. Hydrazine has been used for years as an oxygen
scavenger in high-pressure systems and other systems in which sulfite materials cannot be used. Hydrazine is a reducing
agent that removes dissolved oxygen by the following reaction:
N2H4 + O2  2H2O + N2
hydrazine oxygen water nitrogen

Because the products of this reaction are water and nitrogen, the reaction adds no solids to the boiler water. The
decomposition products of hydrazine are ammonia and nitrogen. Decomposition begins at approximately 400°F and is rapi
at 600°F. The alkaline ammonia does not attack steel. However, if enough ammonia and oxygen are present together,
copper alloy corrosion increases. Close control of the hydrazine feed rate can limit the concentration of ammonia in the
steam and minimize the danger of attack on copper-bearing alloys. The ammonia also neutralizes carbon dioxide and
reduces the return line corrosion caused by carbon dioxide.

Hydrazine is a toxic material and must be handled with extreme care. Because the material is a suspected carcinogen,
federally published guidelines must be followed for handling and reporting. Because pure hydrazine has a low flash point, a
35% solution with a flash point of greater than 200°F is usually used. Theoretically, 1.0 ppm of hydrazine is required to reac
with 1.0 ppm of dissolved oxygen. However, in practice 1.5-2.0 parts of hydrazine are required per part of oxygen.

The factors that influence the reaction time of sodium sulfite also apply to other oxygen scavengers. Figure 11-13 shows
rate of reaction as a function of temperature and hydrazine concentration. The reaction is also dependent upon pH (the
optimum pH range is 9.0-10.0).

In addition to its reaction with oxygen, hydrazine can also aid in the formation of magnetite and cuprous oxide (a more
protective form of copper oxide), as shown in the following reactions:
N2H4 + 6Fe2O3  4Fe3O4 + N2 + 2H2O
hydrazine hematite magnetite nitrogen water

and
N2H4 + 4CuO  2Cu2O + N2 + 2H2O
cupric cuprous
hydrazine nitrogen water
oxide oxide

Because hydrazine and organic scavengers add no solids to the steam, feedwater containing these materials is generally
satisfactory for use as attemperating or desuperheating water.

The major limiting factors of hydrazine use are its slow reaction time (particularly at low temperatures), ammonia
formation, effects on copper-bearing alloys, and handling problems.

Organic Oxygen Scavengers. Several organic compounds are used to remove dissolved oxygen from boiler feedwater and
condensate. Among the most commonly used compounds are hydroquinone and ascorbate. These materials are less toxic
than hydrazine and can be handled more safely. As with other oxygen scavengers, temperature, pH, initial dissolved oxygen
concentration, catalytic effects, and scavenger concentration affect the rate of reaction with dissolved oxygen. When fed to
the feedwater in excess of oxygen demand or when fed directly to the condensate, some organic oxygen scavengers carry
forward to protect steam and condensate systems.

Hydroquinone is unique in its ability to react quickly with dissolved oxygen, even at ambient temperature. As a result of thi
property, in ad-dition to its effectiveness in operating systems, hydroquinone is particularly effective for use in boiler
storage and during system start-ups and shutdowns. It is also used widely in condensate systems.

Hydroquinone reacts with dissolved oxygen as shown in the following reactions:

C6H4(OH)2 + O2  C6H4O2 + H2O
hydroquinone oxygen benzoquinone water

Benzoquinone reacts further with oxygen to form polyquinones:

C6H4O2 + O2  polyquinones
benzoquinone oxygen

These reactions are not reversible under the alkaline conditions found in boiler feedwater and condensate systems. In fact,
further oxidation and thermal degradation (in higher-pressure systems) leads to the final product of carbon dioxide.
Intermediate products are low molecular weight organic compounds, such as acetates.

Oxygen Level Monitoring. Oxygen monitoring provides the most effective means of controlling oxygen scavenger feed rate
Usually, a slight excess of scavenger is fed. Feedwater and boiler water residuals provide an indication of excess scavenger
feed and verify chemical treatment feed rates. It is also necessary to test for iron and copper oxides in order to assess the
effectiveness of the treatment program. Proper precautions must be taken in sampling for metal oxides to ensure
representative samples.

Due to volatility and decomposition, measurement of boiler residuals is not a reliable means of control. The amount of
chemical fed should be recorded and compared with oxygen levels in the feedwater to provide a check on the control of
dissolved oxygen in the system. With sodium sulfite, a drop in the chemical residual in the boiler water or a need to
increase chemical feed may indicate a problem. Measures must be taken to determine the cause so that the problem can
be corrected.

Sulfite residual limits are a function of boiler operating pressure. For most low- and medium-pressure systems, sulfite
residuals should be in excess of 20 ppm. Hydrazine control is usually based on a feedwater excess of 0.05-0.1 ppm. For
different organic scavengers, residuals and tests vary.

MONITORING AND TESTING

Effective corrosion control monitoring is essential to ensure boiler reliability. A well planned monitoring program should
include the following:
proper sampling and monitoring at critical points in the system
completely representative sampling
use of correct test procedures
checking of test results against established limits
a plan of action to be carried out promptly when test results are not within established limits
a contingency plan for major upset conditions
a quality improvement system and assessment of results based on testing and inspections
Monitoring Techniques

Appropriate monitoring techniques vary with different systems. Testing should be performed at least once per shift. Testin
frequency may have to be increased for some systems where control is difficult, or during periods of more variable
operating conditions. All monitoring data, whether spot sampling or continuous, should be recorded.

Boiler feedwater hardness, iron, copper, oxygen, and pH should be measured. Both iron and copper, as well as oxygen, can
be measured on a daily basis. It is recommended that, when possible, a continuous oxygen meter be installed in the
feedwater system to detect oxygen intrusions. Iron and copper, in particular, should be measured with care due to possible
problems of sample contamination.

If a continuous oxygen meter is not installed, periodic testing with spot sampling ampoules should be used to evaluate
deaerator performance and potential for oxygen contamination from pump seal water and other sources.

For the boiler water, the following tests should be performed:

phosphate (if used)
P-alkalinity or pH
sulfite (if used)
conductivity
Sampling

It is critical to obtain representative samples in order to monitor conditions in the boiler feedwater system properly. Sampl
lines, continuously flowing at the proper velocity and volume, are required. Generally, a velocity of 5-6 ft/sec and a flow of
800-1000 mL/min are satisfactory. The use of long sample lines should be avoided. Iron and copper sampling should be
approached with extreme care because of the difficulty of obtaining representative samples and properly interpreting
results. Trends, rather than individual samples, should be used to assess results. Copper sampling requires special
precautions, such as acidification of the stream. Composite sampling, rather than spot sampling, can also be a valuable too
to determine average concentrations in a system.

Oxygen sampling should be performed as close to the line as possible, because long residence time in sampling lines can
allow the oxygen scavenger to further react and reduce oxygen readings. Also, if in-leakage occurs, falsely high data may be
obtained. Sampling for oxygen should also be done at both the effluent of the deaerator and effluent of the boiler
feedwater pump, to verify that oxygen ingress is not occurring.

Results and Action Required

All inspections of equipment should be thorough and well documented.

Conditions noted must be compared to data from previous inspections. Analytical results and procedures must be
evaluated to ensure that quality standards are maintained and that steps are taken for continual improvement. Cause-and
effect diagrams (see Figure 11-14) can be used either to verify that all potential causes of problems are reviewed, or to
troubleshoot a particular corrosion-related problem.

CORROSION PROTECTION DURING DOWNTIME AND STORAGE

Oxygen corrosion in boiler feedwater systems can occur during start-up and shutdown and while the boiler system is on
standby or in storage, if proper procedures are not followed. Systems must be stored properly to prevent corrosion
damage, which can occur in a matter of hours in the absence of proper lay-up procedures. Both the water/steam side and
the fireside are subject to downtime corrosion and must be protected.

Off-line boiler corrosion is usually caused by oxygen in-leakage. Low pH causes further corrosion. Low pH can result when
oxygen reacts with iron to form hydroferric acid. This corrosion product, an acidic form of iron, forms at water-air
interfaces.

Corrosion also occurs in boiler feedwater and condensate systems. Corrosion products generated both in the preboiler
section and the boiler may deposit on critical heat transfer surfaces of the boiler during operation and increase the
potential for localized corrosion or overheating.

The degree and speed of surface corrosion depend on the condition of the metal. If a boiler contains a light surface coating
of boiler sludge, surfaces are less likely to be attacked because they are not fully exposed to oxygen-laden water.
Experience has indicated that with the improved cleanliness of internal boiler surfaces, more attention must be given to
protection from oxygen attack during storage. Boilers that are idle even for short time periods (e.g., weekends) are
susceptible to attack.

Boilers that use undeaerated water during start-up and during their removal from service can be severely damaged. The
damage takes the form of oxygen pitting scattered at random over the metal surfaces. Damage due to these practices may
not be noticed for many years after installation of the unit.

The choice of storage methods depends on the length of downtime expected and the boiler complexity. If the boiler is to b
out of service for a month or more, dry storage may be preferable. Wet storage is usually suitable for shorter down-time
periods or if the unit may be required to go on-line quickly. Large boilers with complex circuits are difficult to dry, so they
should be stored by one of the wet storage methods.

Dry Storage

For dry storage, the boiler is drained, cleaned, and dried completely. All horizontal and non-drainable boiler and
superheater tubes must be blown dry with compressed gas. Particular care should be taken to purge water from long
horizontal tubes, especially if they have bowed slightly.

Heat is applied to optimize drying. After drying, the unit is closed to minimize air circulation. Heaters should be installed as
needed to maintain the temperature of all surfaces above the dew point.

Immediately after surfaces are dried, one of the three following desiccants is spread on water-tight wood or corrosion-
resistant trays:
quicklime-used at a rate of 6 lb/100 ft³ of boiler volume
silica gel-used at a rate of 17 lb/100 ft³ of boiler volume
activated alumina-used at a rate of 27 lb/100 ft³ of boiler volume
The trays are placed in each drum of a water tube boiler, or on the top flues of a fire-tube unit. All manholes, handholes,
vents, and connections are blanked and tightly closed. The boiler should be opened every month for inspection of the
desiccant. If necessary, the desiccant should be renewed.

Wet Storage

For wet storage, the unit is inspected, cleaned if necessary, and filled to the normal water level with deaerated feedwater.

Sodium sulfite, hydrazine, hydroquinone, or another scavenger is added to control dissolved oxygen, according to the
following requirements:
Sodium sulfite. 3 lb of sodium sulfite and 3 lb of caustic soda should be added per 1000 gal of water contained in the boiler
(minimum 400 ppm P-alkalinity as CaCO3 and 200 ppm sulfite as SO3).
Hydrazine. 5 lb of a 35% solution of hydrazine and 0.1 lb of ammonia or 2-3 lb of a 40% solution of neutralizing amine can
be added per 1000 gal (minimum 200 ppm hydrazine and 10.0 pH). Due to the handling problems of hydrazine, organic
oxygen scavengers are normally recommended.
Hydroquinone. Hydroquinone-based materials are added to achieve approximately 200 ppm as hydroquinone in previously
passivated on-line systems. In new systems, or those considered to have a poorly formed magnetite film, the minimum fee
rate is 400 ppm as hydroquinone. pH should be maintained at 10.0.
No matter which treatment is used, pH or alkalinity adjustment to minimum levels is required.

After chemical addition, with vents open, heat is applied to boil the water for approximately 1 hr. The boiler must be
checked for proper concentration of chemicals, and adjustments made as soon as possible.

If the boiler is equipped with a nondrainable superheater, the superheater is filled with high-quality condensate or
demineralized water and treated with a volatile oxygen scavenger and pH control agent. The normal method of filling
nondrainable superheaters is by back-filling and discharging into the boiler. After the superheater is filled, the boiler should
be filled completely with deaerated feedwater. Morpholine, cyclohexylamine, or similar amines are used to maintain the
proper pH.

If the superheater is drainable or if the boiler does not have a superheater, the boiler is allowed to cool slightly after firing.
Then, before a vacuum is created, the unit is filled completely with deaerated feedwater.

A surge tank (such as a 55-gal drum) containing a solution of treatment chemicals or a nitrogen tank at 5 psig pressure is
connected to the steam drum vent to compensate for volumetric changes due to temperature variations.

The drain between the nonreturn valve and main steam stop valve is left open wide. All other drains and vents are closed
tightly.

The boiler water should be tested weekly with treatment added as necessary to maintain treatment levels. When chemical
are added, they should be mixed by one of the following methods:
circulate the boiler water with an external pump
reduce the water level to the normal operating level and steam the boiler for a short time
If the steaming method is used, the boiler should subsequently be filled completely, in keeping with the above
recommendations.

Although no other treatment is required, standard levels of the chemical treatment used when the boiler is operating can
be present.

Boilers can be protected with nitrogen or another inert gas. A slightly positive nitrogen (or other inert gas) pressure should
be maintained after the boiler has been filled to the operating level with deaerated feedwater.

Storage of Feedwater Heaters and Deaerators

The tube side of a feedwater heater is treated in the same way the boiler is treated during storage. The shell side can be
steam blanketed or flooded with treated condensate.

All steel systems can use the same chemical concentrations recommended for wet storage. Copper alloy systems can be
treated with half the amount of oxygen scavenger, with pH controlled to 9.5.

Deaerators are usually steam or nitrogen blanketed; however, they can be flooded with a lay-up solution as recommended
for wet lay-up of boilers. If the wet method is used, the deaerator should be pressurized with 5 psig of nitrogen to prevent
oxygen ingress.

Cascading Blowdown

For effective yet simple boiler storage, clean, warm, continuous blowdown can be distributed into a convenient bottom
connection on an idle boiler. Excess water is allowed to overflow to an appropriate disposal site through open vents. This
method decreases the potential for oxygen ingress and ensures that properly treated water enters the boiler. This method
should not be used for boilers equipped with nondrainable superheaters.

Cold Weather Storage

In cold weather, precautions must be taken to prevent freezing. Auxiliary heat, light firing of the boiler, cascade lay-up, or
dry storage may be employed to prevent freezing problems. Sometimes, a 50/50 water and ethylene glycol mixture is used
for freeze protection. However, this method requires that the boiler be drained, flushed, and filled with fresh feedwater
prior to start-up.

Disposal of Lay-up Solutions

The disposal of lay-up chemicals must be in compliance with applicable federal, state, and local regulations.

Fireside Storage

When boilers are removed from the line for extended periods of time, fireside areas must also be protected against
corrosion.

Fireside deposits, particularly in the convection, economizer, and air heater sections, are hygroscopic in nature. When
metal surface temperatures drop below the dew point, condensation occurs, and if acidic hygroscopic deposits are present
corrosion can result.

The fireside areas (particularly the convection, economizer, and air heater sections) should be cleaned prior to storage.

High-pressure alkaline water is an effective means of cleaning the fireside areas. Before alkaline water is used for this
purpose, a rinse should be made with fresh water of neutral pH to prevent the formation of hydroxide gels in the deposits
(these deposits can be very difficult to remove).

Following chemical cleaning with a water solution, the fireside should be dried by warm air or a small fire. If the boiler is to
be completely closed up, silica gel or lime can be used to absorb any water of condensation. As an alternative, metal
surfaces can be sprayed or wiped with a light oil.
 If the fireside is to be left open, the metal sur-faces must be maintained above the dew point by circulation of warm air.
Previous Table of Contents Next
(Chapter 12 Boiler Deposits: Occurence
(Chapter 10 Boiler Feedwater Deaeration)
And Control)

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