K3 K4 Calciner Scrubber ID Fan

7/6/06

IAP Curve Rated

Fan Design:
30256 ACFM @ 19.1" S.P. Rise, 163 °F, 0.0534 lbs/ft3, 2911 RPM, XXX" Diameter Wheel and 143 BHP
16817 ACFM @ 19.1" S.P. Rise, 163 °F, 0.0534 lbs/ft3, 2460 RPM, XXX" Diameter Wheel and 69 BHP

2460 RPM 2460 RPM

0.0534 lb/ft3 0.855388 kg/m3
S.P. S.P.
ACFM IN WC HP m3/hr Pa kW
0 16.5 18 0 4105.91 13.42
2,500 17.8 25 4247.527 4429.405 18.64
5,000 18.6 34 8495.054 4628.48 24.98
7,500 19.5 42 12742.58 4852.439 31.32
10,000 20.0 51 16990.11 4976.86 37.66
12,500 20.2 58 21237.63 5026.629 42.88
15,000 19.8 64 25485.16 4927.091 47.72
16,817 19.1 69 28572.26 4752.901 51.45
17,500 18.8 71 29732.69 4678.248 52.57
20,000 17.5 76 33980.22 4354.753 56.30
22,500 15.8 81 38227.74 3931.719 60.03
25,000 13.8 86 42475.27 3434.033 63.76
27,500 10.9 89 46722.8 2712.389 65.99
30,000 7.7 93 50970.32 1916.091 69.13
32,500 3.9 94 55217.85 970.4877 69.72
34800 0 94.5 59125.58 0 70.47

21.0

18.0

15.0

12.0
Co
9.0

6.0

3.0

0.0
0 5000 10000 15000 20000 25000 30000 35000
9.0

6.0

3.0

0.0
0 5000 10000 15000 20000 25000 30000 35000
heel and 143 BHP Rated
heel and 69 BHP Case 2

Column B

35000
35000
Albmarle Calciner Scrubber Exhaust Fan

3/30/12

Fan Design
30256 ACFM Fixed Variable Total
19.1 IN WC 15 4.1 19.1
0.0534 lb/ft3 default 15.3405
2911 rpm 5% 10.2
163 F 23% 17

design 34000 m3/hr design

43.62 mm Hg
1.2921 kg/m3

165.5451 0.9486

82% speed 20% speed 30% speed 40% speed 50% speed 60% speed 70% speed 80% speed
72.77778 C 72.77778 C 72.77778 C 72.77778 C 72.77778 C 72.77778 C 72.77778
2460 RPM 600 RPM 900 RPM 1200 RPM 1500 RPM 1800 RPM 2100 RPM 2400
0.855388 kg/m3 System 0.855388 kg/m3 System 0.855388 kg/m3 System 0.855388 kg/m3 System 0.855388 kg/m3 System 0.855388 kg/m3 System 0.855388 kg/m3 System 0.855388
S.P. Curve S.P. Curve S.P. Curve S.P. Curve S.P. Curve S.P. Curve S.P. Curve S.P.
m3/hr Pa kW in WC m3/hr Pa kW in WC m3/hr Pa kW in WC m3/hr Pa kW in WC m3/hr Pa kW in WC m3/hr Pa kW in WC m3/hr Pa kW in WC m3/hr Pa
0 4105.9 13 15 0 244.3 0 15 0 549.6 1 15 0 977.0 2 15 0 1526.6 3 15 0 2198.3 5 15 0 2992.1 8 15 0 3908.1
4,248 4429.4 19 16 1035.982 263.5 0 15 1553.973 592.9 1 15 2071.964 1054.0 2 15 2589.955 1646.9 4 15 3107.947 2371.5 7 16 3625.938 3227.9 12 16 4143.929 4216.0
8,495 4628.5 25 20 2071.964 275.3 0 15 3107.947 619.5 1 16 4143.929 1101.4 3 16 5179.911 1720.9 6 17 6215.893 2478.1 10 18 7251.875 3372.9 16 19 8287.858 4405.5
12,743 4852.4 31 27 3107.947 288.7 0 16 4661.92 649.5 2 17 6215.893 1154.7 4 18 7769.866 1804.1 7 19 9323.84 2598.0 12 21 10877.81 3536.1 19 23 12431.79 4618.6
16,990 4976.9 38 36 4143.929 296.1 1 16 6215.893 666.1 2 18 8287.858 1184.3 4 20 10359.82 1850.4 9 23 12431.79 2664.6 15 26 14503.75 3626.8 23 30 16575.72 4737.0
21,238 5026.6 43 47 5179.911 299.0 1 17 7769.866 672.8 2 19 10359.82 1196.1 5 23 12949.78 1868.9 10 27 15539.73 2691.2 17 32 18129.69 3663.1 27 39 20719.64 4784.4
25,485 4927.1 48 62 6215.893 293.1 1 18 9323.84 659.5 2 21 12431.79 1172.4 6 26 15539.73 1831.9 11 32 18647.68 2637.9 19 40 21755.63 3590.5 30 49 24863.57 4689.7
28,572 4752.9 51 74 6968.845 282.7 1 18 10453.27 636.2 3 23 13937.69 1131.0 6 29 17422.11 1767.1 12 37 20906.54 2544.7 20 46 24390.96 3463.6 32 58 27875.38 4523.9
29,733 4678.2 53 78 7251.875 278.3 1 19 10877.81 626.2 3 23 14503.75 1113.2 6 30 18129.69 1739.4 12 39 21755.63 2504.7 21 49 25381.56 3409.2 33 61 29007.5 4452.8
33,980 4354.8 56 98 8287.858 259.1 1 20 12431.79 582.9 3 26 16575.72 1036.2 7 35 20719.64 1619.1 13 46 24863.57 2331.5 22 59 29007.5 3173.5 35 75 33151.43 4144.9
38,228 3931.7 60 120 9323.84 233.9 1 21 13985.76 526.3 3 29 18647.68 935.6 7 40 23309.6 1461.8 14 54 27971.52 2105.0 24 71 32633.44 2865.2 37 91 37295.36 3742.3
42,475 3434.0 64 144 10359.82 204.3 1 23 15539.73 459.6 3 32 20719.64 817.1 7 46 25899.55 1276.8 14 63 31079.47 1838.6 25 84 36259.38 2502.5 40 109 41439.29 3268.6
46,723 2712.4 66 172 11395.8 161.4 1 24 17093.71 363.1 3 36 22791.61 645.4 8 52 28489.51 1008.5 15 73 34187.41 1452.2 26 99 39885.31 1976.6 41 129 45583.22 2581.7
50,970 1916.1 69 12431.79 114.0 1 26 18647.68 256.5 3 40 24863.57 455.9 8 59 31079.47 712.4 16 84 37295.36 1025.9 27 115 43511.25 1396.3 43 151 49727.15 1823.8
55,218 970.5 70 13467.77 57.7 1 28 20201.65 129.9 3 44 26935.54 230.9 8 67 33669.42 360.8 16 96 40403.31 519.6 27 132 47137.19 707.2 43 174 53871.07 923.7
59125.58 0 70.46865 14420.87 0.0 1 30 21631.31 0.0 3 49 28841.74 0.0 8 75 36052.18 0.0 16 108 43262.62 0.0 28 149 50473.05 0.0 44 198 57683.49 0.0

32.0 120
6000.0
Fan Flow Pressure
5000.0
28.0
100
4000.0

24.0
3000.0

2000.0 80
20.0
20% speed
1000.0 30% speed
40% speed
50% speed
IN WC

0.0 16.0 60
0 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 60% speed
70% speed
Min Flow 80% speed
S.P. 90% speed
12.0
ACFM IN WC Speed HP Min Max 5% EA 23% EA 100% speed
6215.893 293.1 20 1 6526.688 7459.072 40075 23.76953 42956 30.36259 40 Min Flow
9323.84 659.5 30 2 9790.032 11188.61 25335 20.57426 60631 36.43811 System
12431.79 1172.4 40 6 13053.38 14918.14 100% speed
8.0
15539.73 1831.9 50 11 16316.72 18647.68
18647.68 2637.9 60 19 19580.06 22377.22 0.870557 1
21755.63 3590.5 70 30 22843.41 26106.75 0.95 0.91 20
24863.57 4689.7 80 44 26106.75 29836.29 4.0
27971.52 5935.4 90 63 29370.1 33565.82
31079.47 7327.6 100 87 32633.44 37295.36

0.0 -
0 5000 10000 15000 20000 25000 30000 35000 40000 45000

ACFM
Albmarle Calciner Scrubber Exhaust Fan
design
28572.26 m3/hr
4752.901 mm Hg
0.855388 kg/m3
3000

Case 2 Case 2 Case 2 Case 2 Case 2

Scenario Scenario Scenario Scenario Scenario
1 Alt 2 3 Case 2 Scenario 4 2-Filter 4 3-Filter Startup 5

Case 2 Case 2 Case 2 Case 2

Scenario Scenario 1 Scenario Scenario
2 Alt 3 Startup 4 2-Filter
T1E21: Fan
Inlet Gas Flow (kg/hr) 46837.21 29805.24
Inlet Gas Flow (nm3/hr) 38723.53 0.00
Operating Point OP 102% speed OP 65% speed OP 90% speed OP 104% speed OP 65% speed Inlet Gas Flow (m3/hr) 49199.82 34844.16
28,572 m3/hr 53,822 m3/hr 27631.19 m3/hr 49199.82 m3/hr 50525.59 m3/hr 27631.19 m3/hr Inlet Gas Temperature (°F) 59.09 163.00
4,753 Pa 5,618 Pa 2755.62 Pa 4,059 Pa 6598.82 Pa 2755.62 Pa Inlet Gas Pressure (Pa) -4140.24 -6824.24 4059.05
Outlet Gas Pressure (Pa) -81.19 249.06
Inlet Gas Density (kg/m3) 0.95 0.86
Inlet Gas Dust Load (grams/m3) 0.00
82% speed 102% speed 65% speed 90% speed 104% speed 65% speed Approx. Power - Damper Control (kW) 93.11
66 C 66 C 66 C 66 C 66 C Approx. Power - Speed Control (kW) 93.11
2460 RPM 3060 RPM 1955.2554 RPM 2700 RPM 3120 RPM 1955.255 RPM Approx. Speed 100.00
0.855388 kg/m3 System 0.9438 kg/m3 System 0.8734 kg/m3 System 0.9520 kg/m3 System 0.945 kg/m3 System 0.8734 kg/m3 System
S.P. Curve S.P. Curve S.P. Curve S.P. Curve S.P. Curve S.P. Curve 10000.0
m3/hr Pa kW in WC m3/hr Pa kW in WC m3/hr Pa kW in WC m3/hr Pa kW in WC m3/hr Pa kW in WC m3/hr Pa kW in WC
0 4105.9 13 - 0 7010.0 29 - 0 2648.5 7 0 5504.7 20 0 7294.7 30 0 2648.5 7 9000.0
4,248 4429.4 19 105.04 5283.509 7562.3 40 3376.016 2857.2 10 4661.92 5938.4 27 5387.107 7869.4 42 3376.016 2857.2 10
8,495 4628.5 25 420.15 10567.02 7902.2 53 6752.033 2985.6 13 9323.84 6205.3 37 10774.21 8223.1 56 6752.033 2985.6 13 8000.0
12,743 4852.4 31 945.33 15850.53 8284.5 67 10128.05 3130.0 16 13985.76 6505.5 46 16161.32 8621.0 71 10128.05 3130.0 16
16,990 4976.9 38 1,680.59 21134.04 8497.0 80 13504.07 3210.3 19 18647.68 6672.3 55 21548.43 8842.1 85 13504.07 3210.3 19
7000.0
21,238 5026.6 43 26417.55 8581.9 91 16880.08 3242.4 22 23309.6 6739.0 63 26935.54 8930.5 97 16880.08 3242.4 22
25,485 4927.1 48 31701.06 8412.0 101 20256.1 3178.2 24 27971.52 6605.6 70 32322.64 8753.7 108 20256.1 3178.2 24
6000.0
28,572 4752.9 51 35541.11 8114.6 109 22709.79 3065.8 26 31359.8 6372.1 76 36237.99 8444.2 116 22709.79 3065.8 26
29,733 4678.2 53 36984.56 7987.1 112 23632.11 3017.7 27 32633.44 6272.0 77 37709.75 8311.6 118 23632.11 3017.7 27
33,980 4354.8 56 42268.07 7434.8 120 27008.13 2809.0 29 37295.36 5838.3 83 43096.86 7736.8 127 27008.13 2809.0 29 5000.0
38,228 3931.7 60 47551.58 6712.6 127 30384.15 2536.1 31 41957.28 5271.1 88 48483.97 6985.2 135 30384.15 2536.1 31
42,475 3434.0 64 52835.09 5862.9 135 33760.16 2215.1 33 46619.2 4603.9 94 53871.07 6101.0 144 33760.16 2215.1 33 4000.0
46,723 2712.4 66 58118.6 4630.8 140 37136.18 1749.6 34 51281.12 3636.4 97 59258.18 4818.9 149 37136.18 1749.6 34
50,970 1916.1 69 63402.11 3271.3 147 40512.2 1236.0 35 55943.04 2568.8 102 64645.29 3404.2 156 40512.2 1236.0 35 3000.0
55,218 970.5 70 68685.62 1656.9 148 43888.21 626.0 36 60604.96 1301.1 103 70032.4 1724.2 157 43888.21 626.0 36
59,126 0.0 70 73546.45 0.0 150 46994.15 0.0 36 64893.92 0.0 104 74988.54 0.0 159 46994.15 0.0 36 2000.0

1000.0

0.0
0 10000 20000 30000 40000 50000
- - -
6000.0

5000.0

4000.0 10000.0

3000.0
9000.0
Scenario 3
2000.0
8000.0
1000.0

7000.0
0.0
0 10000 20000 30000 40000 50000 60000 70000

6000.0
6000.0 65% speed
Static Rise Pa

102% speed
5000.0 90% speed
5000.0
104% speed
65% speed
4000.0 4000.0
OP 102% speed
OP 65% speed
OP 90% speed
3000.0
OP 104% speed
3000.0
OP 65% speed
2000.0

2000.0
1000.0

0.0 1000.0
0 10000 20000 30000 40000 50000 60000 70000

0.0
0 10000 20000 30000 40000 50000 60000 70000 80000

m3/hr
 Actual Normallized
ACFM IN WC frac Power ACFM IN WC frac
Vol SP Eff HP Vol SP Eff Ideal Hp
0 16.5 0 18 0 0.8638743 0 0
2500 17.8 0.28 25 0.1486591 0.9319372 0.28 7.0012587
5000 18.6 0.43 33.5 0.2973182 0.973822 0.43 14.631844
7500 19.5 0.55 42 0.4459773 1.0209424 0.55 23.009755
10000 20 0.62 50.5 0.5946364 1.0471204 0.62 31.466331
12500 20.2 0.69 57.5 0.7432955 1.0575916 0.69 39.726243
15000 19.8 0.725 64 0.8919546 1.0366492 0.725 46.727502
16817 19.1 0.7339 69 1 1 0.7339 50.535667
17500 18.8 0.7339 70.5 1.0406137 0.9842932 0.7339 51.762115
20000 17.5 0.72 75.5 1.1892728 0.9162304 0.72 55.066079
22500 15.8 0.69 80.5 1.3379319 0.8272251 0.69 55.931403
25000 13.8 0.63 85.5 1.4865909 0.7225131 0.63 54.279421
 27500 10.9 0.535 88.5 1.63525 0.5706806 0.535 47.160164
30000 7.7 0.407 92.7 1.7839091 0.4031414 0.407 36.343612
32500 3.9 0.215 93.5 1.9325682 0.2041885 0.215 19.941787
34800 0 0 94.5 2.0693346 0 0 0

Fan Speed 2460 Case 2

Fan Speed 2960
1.203252

Vol SP Eff HP
0 20.5 0 28 0
3750 21.7 30 44 0.1239424 1.1361257 0.3 12.802863
7500 22.8 47 57.5 0.2478847 1.1937173 0.47 26.903713
11250 24 59 72.5 0.3718271 1.2565445 0.59 42.479547
15000 24.5 67 87.5 0.4957694 1.2827225 0.67 57.819383
18750 24 73 100 0.6197118 1.2565445 0.73 70.799245
22500 23 75 110 0.7436542 1.2041885 0.75 81.419132
26250 21.3 74 120 0.8675965 1.1151832 0.74 87.968062
30256 19.1 63.39 143 1 1 0.6339 90.920327
33750 16.3 63.5 137.5 1.1154812 0.8534031 0.635 86.552077
37500 12.8 53 144 1.2394236 0.6701571 0.53 75.519194
41250 8.4 37 147.5 1.3633659 0.4397906 0.37 54.515419
45000 3.4 17 150 1.4873083 0.1780105 0.17 24.071743
 2460 RPM
0.82 percent of 100

21
Eff Vol/Vol-R SP/SP-R Efficiency
0.0000 0.8639 0.0000 18
0.2800503 0.1487 0.9319 0.2800
15
0.4367715 0.2973 0.9738 0.4300
0.5478513 0.4460 1.0209 0.5500
12
0.6230957 0.5946 1.0471 0.6200
0.6908912 0.7433 1.0576 0.6900 9
0.7301172 0.8920 1.0366 0.7250
0.732401 1.0000 1.0000 0.7339 6
0.7342144 1.0406 0.9843 0.7339
0.729352 1.1893 0.9162 0.7550 3
0.6948 1.3379 0.8272 0.6900
0.634847 1.4866 0.7225 0.6300 0
0 5000 10000 15000 20000 25000
 3

0
0 5000 10000 15000 20000 25000
0.5328832 1.6353 0.5707 0.5350
0.3920562 1.7839 0.4031 0.4070
0.2132811 1.9326 0.2042 0.2150
0 2.0693 0.0000 0.0000

0.2909742
0.4678907
0.5859248
0.660793
0.7079924
0.7401739
0.7330672
0.6358065
0.6294696
0.5244389
0.3695961
0.1604783
 100

90

80

70

60

50

40

30

20

10

0
00 20000 25000 30000 35000
 20

10

0
00 20000 25000 30000 35000