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Mnas14 04 Nisoc 120 Me DT 0010 D00

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Marun Asmari 1 & 4 project in the form of an integrated package of operations-

oriented plan to increase / maintain the production of 27 reservoirs of the National


Iranian South Oil Company
Document Title:Data Sheet Nutsheel Filter Package F-341 A/B/C NISOC
DOC.
PROJECT PACKAGE PRODUCER FAC. DISC. SER. NO. REV.
TYPE
Project No.:053-051-971014 MNAS14 04 NISOC 120 ME DT 0010 D00 Contract No.: 053-073-9132

The Maintaining / Increasing Production Plan of 27 Selected Oil


Reservoirs

Data Sheet Nutsheel Filter Package F-341 A/B/C

Marun Asmari 1 & 4 project

Equipping Marun 1, 2, 3, 4, 5, 6 Desalting and Water Treating Systems

Rev. Status Date Document Status Prepared By Checked By Approved By Client Approval
00 IFA 21.11.2020 M.R.Amiri S.Gholami M.Esmaeilzadeh
01 IFR 16.01.2021 M.R.Amiri S.Gholami M.Esmaeilzadeh

Class:
Status : IDC: Inter-Discipline Check

IFC: Issued For Comment

IFA: Issued For Approval

AFD: Approved For Design

AFC: Approved For Construction

AFP: Approved For Purchase

AFQ: Approved For Quotation

IFI: Issued For Information

AB-R: As-Built for COMPANY Review

AB-A: As-Built –Approved

Page 1 of 9
Marun Asmari 1 & 4 project in the form of an integrated package of operations-
oriented plan to increase / maintain the production of 27 reservoirs of the National
Iranian South Oil Company
Document Title:Data Sheet Nutsheel Filter Package F-341 A/B/C NISOC
DOC.
PROJECT PACKAGE PRODUCER FAC. DISC. SER. NO. REV.
TYPE

Project No.:053-051-971014 MNAS14 04 NISOC 120 ME DT 0010 D00 Contract No.: 053-073-9132

Tabulation of Revised Pages


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Page 2 of 9
Marun Asmari 1 & 4 project in the form of an integrated package of operations-
oriented plan to increase / maintain the production of 27 reservoirs of the
National Iranian South Oil Company
NISOC
Document Title:Data Sheet Nutsheel Filter Package F-341 A/B/C

PROJECT PACKAGE PRODUCER FAC. DISC. DOC. TYPE SER. NO. REV.

Project No.:053-051-971014 MNAS14 04 NISOC 120 ME DT 0010 D00 Contract No.: 053-073-9132

NOTE :

1. An asterisk * denotes information from and/or shall be confirmed by the VENDOR.

2. All Instumentation & piping which are shown in the relevant P&ID (MNAS14-04-F2A-687725) is as minimum requirement.

3. The vendor is respasible for the design. Procurement and constructipon of the whole skid mounted filter package
within the B.L. of related P&ID.

4. For design of the package the following project documents shall be followed by vendor:
- Process Basis of Design (Marun-4) MNAS14-04-NISOC-120-PR-DB-0004
- Process Design Criteria MNAS14-00-NISOC-000-PR-DC-0001
- Mechanical Design Criteria MNAS14-00-NISOC-000-ME-DC-0001
- Specification For Pressure Vessels MNAS14-00-NISOC-000-ME-SP-0004
- Specification for Hazardous Area Classification MNAS14-00-NISOC-000-HS-SP-0003
- Piping Design Criteria MNAS14-00-NISOC-000-PI-DC-0001
- Piping Material Specification MNAS14-00-NISOC-120-PI-SP-0001
- Specification for Pipe MNAS14-00-NISOC-000-PI-SP-0004
- Specification for Fitting MNAS14-00-NISOC-000-PI-SP-0005
- Specification for Flange & Spade MNAS14-00-NISOC-000-PI-SP-0006
- Specfication For Gasket & Bolt MNAS14-00-NISOC-000-PI-SP-0009
- Specification For Valve MNAS14-00-NISOC-000-PI-SP-0007
- Specification for Welding MNAS14-00-NISOC-000-PI-SP-0008
- Specification for Thermal Insulation MNAS14-00-NISOC-000-PI-SP-0010
- Specification for Painting MNAS14-00-NISOC-000-MW-SP-0001
- Material Selection Report & Corrosion Study Report MNAS14-00-NISOC-120-MW-ST-0001
- General Specification for Instrumentation MNAS14-00-NISOC-000-IN-SP-0002
- Specification For Instrument And Contol System of Package MNAS14-00-NISOC-000-IN-SP-0014
- etc,.

5. Generally, the package shall be supplied by the vendor complete including on-skid piping instrumentation and wiring
accordiong to above mentioned specifications.

6. Vendor shall provide all necessary sampling points temperature, pressure and flow measurements to allow full analysis
of the unit performance.

7. The package shall be complete with all interconnecting piping and valves to allow safe operation in all operating modes
and safe start up/shut down.

8. The package shall complete with instrumentation to allow safe operation in all operating modes and safe start up/
shut down.

9. All instruments shall be supplied with a S.S. tag plate

10. The electrical safety protection of the Analog instruments shall be considered intrinsically safety "EExi", while Digtal
switches and solenoied to be considered Eexd.

11. Ingress protection of all the instruments shall be IP65.

12. Material of all non-pressure containing parts material, welded to the vessel body shall be same as the vessel wall.

Page 3 of 9
Marun Asmari 1 & 4 project in the form of an integrated package of
operations-oriented plan to increase / maintain the production of 27 reservoirs
of the National Iranian South Oil Company
NISOC
Document Title:Data Sheet Nutsheel Filter Package F-341 A/B/C
DOC. SER.
PROJECT PACKAGE PRODUCER FAC. DISC. REV.
TYPE NO.
Project No.:053-051-971014 MNAS14 04 NISOC 120 ME DT 0010 D00 Contract No.: 053-073-9132
13. UPS power (110 VAC) shall be considered in UPS system by EPC contractor, due to VENDOR's advice (if local panel is
required).

14. VENDOR shall specify actual material specifications and grades offered for contractors & COMPANY approval.

15. For spare parts minimum requirements, following items are in VENDOR's scope of supply:
(1) 50% of internal media.
(2) Other required items will be specified during the EPC projec (Anyway in excess of items, mentioned in clause (1)
5% of the related filter package cost shall be considered for spare parts).

16. Duplex S.S. and super duplex S.S. materials shall be provided with full chemical analysis and mechanical test certification
to BS EN 10204:2004 "3.2".

17. Backwash of the filters shall be carried out by the inlet waste water and there is no clean water for the backwash.

18. 100% RT for T-joints and plate made nozzle neck longitudinal butt welds shall be considered.

19. Minimum yield stregth for anchor / setting bolts shall be 2400 Kg/cm2.

20. VENDOR shall submit coating procedure & mechanical design claculation notes to COMPANY for his review and approval.

21. Design of required lifting lugs is in VENDOR's scope of work.

Page 4 of 9
Marun Asmari 1 & 4 project in the form of an integrated package of
operations-oriented plan to increase / maintain the production of 27 reservoirs
of the National Iranian South Oil Company

Document Title:Data Sheet Nutsheel Filter Package F-341 A/B/C NISOC

PROJECT PACKAGE PRODUCER FAC. DISC. DOC. TYPE SER. NO. REV.

Project No.:053-051-971014 MNAS14 04 NISOC 120 ME DT 0010 D00 Contract No.: 053-073-9132

MARUN-3
MECHANICAL DATA SHEETS FORNUTSHEEL FILTER F-341 A/B/C

GENERAL
EQUIPMENT NO.: F-341 A/B/C No. REQUIRED: 3 x 100% FILTERS IN 1 PACKAGE
SERVICE DESCRIPTION: NUTSHELL FILTER PACKAGE P&ID No. MNAS14-04-F-2-A-687725-D00
TYPE: AUTOMATIC BACKWASHABLE NUTSHELL FILTER (NOTE 17)

PROCESS CONDITIONS
FLUID CONTENT SALINE WATER
SALINE Water FLOW RATE (EACH FILTER) m3/hr 101.2 (15000 SBPD)
o
OPERATING TEMPERATURE. MAX C 5/40
OPERATING PRESSURE. MAX Barg 4.5
SALT CONTENT (in Aqueous Phase) ppmw 240000
OIL CONTENT (Inlet) ppmw 50 01
OIL DENSITY kg/m3 857 ~ 879
OIL VISCOSITY CSt 6.99 ~ 30.26
SALINE WATER DENSITY kg/m3 1182.7 ~ 1202
SALINE WATER VISCOSITY CSt 1.07 ~ 2.43

DISCHARGE / DESIGN CONDITION


FREE OIL (Outlet) ppmw 25
SOLIDS DIAMTER Micron < 10
PRESSURE DROP Bar 1 (By Vendor)
o
DESIGN TEMPERATURE C 85
DESIGN PRESSURE Barg 6.5 01
SOUR SERVICE NO
TEST PRESSURE

DESIGN DATA
DESIGN CODE ASME SEC VIII DIV 1 / IPS-G-ME-150
CODE STAMP ( ) YES ( √ ) NO
RADIOGRAPHY SPOT (SHELL). Full (HEAD)
3.2 (for C.S. PARTS) / 0 (for DUPLEX PARTS) /
CORROSION ALLOWANCE mm
1.5 (for ANCHOR BOLTS)
JOINT EFFICIENCY 0.85 SHELL/ 1 HEAD (Note 18)

POWER CONSUMPTION
POWER CONSUMPTION KW *

MECHANICAL DATA
POSITION VERTICAL *
VOLUME m³ *
o
MDMT C -5
INSIDE DIAMETER mm *
TYPE OF HEADS *
LENGTH. TAN/TAN mm *
HEAD THICKNESS. MIN (AFTER FORMING) mm *
SHELL THICHNESS . MIN (AFTER FORMING) mm *
SEISMIC DESIGN UBC-97 , ZONE 3 (Z=0.3g) , IMPORTANCE FACTOR: 1.25
WIND DESIGN UBC , 130 km/hr WIND SPEED
PAINTING (EXTERNAL) SPEC FOR PAINTING"MNAS14-00-NISOC-000-MW-SP-001-G00
LINING (INTERNAL COATING) YES ; GLASS FLAKE EPOXY or COLD GLAZE
INSULATION SPEC FOR THERMAL INS.MNAS14-00-NISOC-000-PI-SP-0010-G00
Page 5 of 9
Marun Asmari 1 & 4 project in the form of an integrated package of
operations-oriented plan to increase / maintain the production of 27 reservoirs
of the National Iranian South Oil Company
NISOC
Document Title:Data Sheet Nutsheel Filter Package F-341 A/B/C
DOC.
PROJECT PACKAGE PRODUCER FAC. DISC. SER. NO. REV.
TYPE

Project No.:053-051-971014 MNAS14 04 NISOC 120 ME DT 0010 D00 Contract No.: 053-073-9132

MARUN-3
MECHANICAL DATA SHEETS FORNUTSHEEL FILTER F-341 A/B/C

MATERIAL OF CONSTRUCTION
SHELL A 516 Gr. 70
HEADS A 516 Gr. 70
INTERNAL WELDED ATTACHMENTS A 516 Gr. 70
INTERNAL WETTED PARTS DUPLEX S.S.
NOZZLE NECK A 106 Gr. B
FLANGES A 105
FITTINGS A 234 Gr. WPB
SPIRAL WOUND,
GASKETS
GRAPHITE FILLED W/ INNER & OUTER S.S. 304 RINGS
BOLT/ NUT. EXTERNAL A 193 Gr. B7 / A 194 Gr. 2H
BOLT/ NUT. INTERNAL DUPLEX S.S.
ANCHOR / SETTING BOLTS A 307 Gr. B (NOTE 19)
PIPING Note 14
VALVES Note 14
VESSEL SUPPORT C.S.
SKID STRUCTURALS C.S.
ACCESS PLATFORM AND CAGED LADDERS C.S.
PLATFORM GRATING HOT DIP GALVANIZED C.S.
HIC / SSC TEST REQUIREMENTS NO/NO

LOADS AND WEIGHTS *


FABRICATED ERECTION OPERATING HYDROTEST SHIPPING
WEIGH.kgf
SHEAR. kgf / MOMENT. kgf.m (Wind)
SHEAR. kgf / MOMENT. kgf.m (Earthquake)

ACCESSORIES & ATTACHMENTS


 SUPPORT Supplied By: Vendor Others
 SUPPORT CLIPS Supplied By: Vendor Others
 INSULATION SUPPORT Supplied By: Vendor Others
FIREPROOFING SUPPORT Supplied By: Vendor Others
NAMEPLATE BRACKET & NAMEPLATE Supplied By: Vendor Others
LIFTING LUG Supplied By: Vendor Others
EARTHING LUG Supplied By: Vendor Others
ANCHOR BOLTS Supplied By: Vendor Others
INTERNAL Supplied By: Vendor Others
MANHOLE DAVIT Supplied By: Vendor Others
STAND PIPES Supplied By: Vendor Others
SPARE PARTS (NOTE 15) Supplied By: Vendor Others

OTHER PROVISIONS
LOCAL CONTROL PANEL ( √) YES ( ) NO
INSTRUMENTS AND ACTUATED VALVES ( √) YES ( ) NO
MANUAL VALVES AND RELIEF VALVES ( √) YES ( ) NO
PIPING ASSEMBLY ( √) YES ( ) NO
STRUCTURAL STEEL SKID ( √) YES ( ) NO
BACKWASH PUMP (VENDOR TO ADVISE) ( √) YES ( ) NO

Page 6 of 9
Marun Asmari 1 & 4 project in the form of an integrated package of
operations-oriented plan to increase / maintain the production of 27
reservoirs of the National Iranian South Oil Company
NISOC
Document Title:Data Sheet Nutsheel Filter Package F-341 A/B/C
DOC. SER.
PROJECT PACKAGE PRODUCER FAC. DISC. REV.
TYPE NO.
Project No.:053-051-971014 MNAS14 04 NISOC 120 ME DT 0010 D00 Contract No.: 053-073-9132

MARUN-3
MECHANICAL DATA SHEETS FORNUTSHEEL FILTER F-341 A/B/C

AGITATOR DATA
 AGITATOR NO. AGITATOR DRIVER SYSTEM
 FOR: NUTSHELL FILTER PACKAGE  ELECTRIC MOTOR  OTHER
 AGITATOR QTY: ONE PER VESSEL NUMBER:
SHUT OFF DURING MIX.:  AUTHOR.  FORBID.  ITEM NO.:
 OPERATING TEMP same as Filter PKG  MANUFACTURER:
 OPERATING PRESSURE same as Filter PKG TYPE
 REQ'D MIXING TIME FOR PROCESS FLOWRATE MANUFACTURER
PROCESS:  BATCH  CONTINIOUS  SUPPLIED BY:
MIXING OPERATION: MOTOR DRIVE  AC  TEFC
 DURING FILLING  FULL TANK  DC  TENV
 DURING EMPTYING  EXP. PROOF  OTHER
 NORMAL LIQUID LEVEL: mm  ELECTRIC SUPPLY:
 NATURE OF LIQUID: VOLTS Hz PHASES
POWER KW SPEED rpm
NUMBER OF POPELLER POWER TRANSMISSION TYPE:
REMOVABLE GEAR PULLEYS+BELTS
DIAMETER: mm PITCH: mm OTHER COUPLING
PROPELLER BALANCINC:  DYNAMICS  STATIC
BLADES:  FIXED  REMOVAB. INSPECTION AND SHOP TESTS:
NUMBER OF BLADES: INSPECTION:
DIAMETER: INSPECTION DOCUMENT NO.
SHAFT DIAMETER mm SHAFT LENGTH mm WITNESSED BY:
COUPLING TYPE SPECIAL TESTS
BHP AT COUPLING KW RUNNING TEST WITH WATER DURATION
HYDRAULIC POWER RATE KW CHECKING OF SHAFT ECCENTRICITY:
SEAL TYPE: LIP PACKING MECH. AT SEAL LOCATION AT PROPELLER LOCATION
OTHER CHECKING OF MECH SEAL REPLACEMENT TANK
PACKING TYPR: NUMBER OF RINGS
DIMENSIONS DIMENSION CHECKING
LANTERNING RING
SEAL LUBRICANT BY DIMENSION AND CHECKING AFTER TESTS
MECHANICAL SEAL MANUFACTURER
TYPE: CODE:
STUFFING BOX COOLING BY REMARKS
FLOW RATE
CUIDE BEARING NUMBER:
AGITATOR MOUNTING:  CLAMP  FLANGE
MOUNT. ON:  TOP  SIDE  UNDER
MOUNTING DIMENSION:
MATERIAL: *
SHAFT DUPLEX S.S.
PROPELLER DUPLEX S.S.
CONNECT. FLANGE DUPLEX S.S.
SHAFT SLEEVE DUPLEX S.S.
GUIDE BEARING
PACKING RING
BEARING TYPE
LUBRICANT
SOUPPORT FRAME
WETTED PARTS CORROSION ALLOWANCE 0 mm
Page 7 of 9
Marun Asmari 1 & 4 project in the form of an integrated package of
operations-oriented plan to increase / maintain the production of 27
reservoirs of the National Iranian South Oil Company
NISOC
Document Title:Data Sheet Nutsheel Filter Package F-341 A/B/C
DOC. SER.
PROJECT PACKAGE PRODUCER FAC. DISC. REV.
TYPE NO.
Project No.:053-051-971014 MNAS14 04 NISOC 120 ME DT 0010 D00 Contract No.: 053-073-9132

MARUN-3
MECHANICAL DATA SHEETS FORNUTSHEEL FILTER F-341 A/B/C

INSTRUMENT DATA

GENERAL SPECIFICATION
SWITCH RATING/TYPE 24 VDC , 5A / DPDT OR 2×SPDT
SIGNAL TYPE DCS (4 - 20 mA , HART)
INSTRUMENT AIR (BARG) 3~7

SCOPE OF SUPPLY
INSTRUMENT BY VENDOR
ON/OFF VALVE BY VENDOR
SEGREGATED JBS BY VENDOR
INTERCONNECT. CABLING & ALL THE OTHER ACCESS. BY VENDOR
LOCAL PANEL (IF REQUIRED) BY VENDOR
AIR DISTRIBUTION INSIDE PACKAGE BY VENDOR
TEST & INSPECTION BY VENDOR
DOCUMENTATION BY VENDOR

Page 8 of 9
Marun Asmari 1 & 4 project in the form of an integrated package of operations-
oriented plan to increase / maintain the production of 27 reservoirs of the National
Iranian South Oil Company

Document Title:Data Sheet Nutsheel Filter Package F-341 A/B/C NISOC

PROJECT PACKAGE PRODUCER FAC. DISC. DOC. TYPE SER. NO. REV.

Project No.:053-051-971014 MNAS14 04 NISOC 120 ME DT 0010 D00 Contract No.: 053-073-9132

MARUN-3
MECHANICAL DATA SHEETS FORNUTSHEEL FILTER F-341 A/B/C

FILTER VESSELS NOZZLE DATA *


FLANGES
MARK QTY. SIZE (inch) SERVICE REMARKS
RATING TYPE FACING
A1 1 6 #150 WN RF INLET

B1 1 6 #150 WN RF OUTLET

V 1 2 (BY VENDOR) #150 WN RF VENT

W1 1 BY VENDOR #300 WN RF PSV


SIZE TO BE SPECIFIED BY VENDOR

M 1 BY VENDOR #150 WN RF AGITATOR

WITH GASKET, BLIND FLANGE,


M1 1 BY VENDOR #150 WN RF MANWAY
DAVIT & BOLTS/NUTS
WITH GASKET, BLIND FLANGE,
M2 1 BY VENDOR #150 WN RF MANWAY
DAVIT & BOLTS/NUTS

FILTER VESSELS SKETCH *

Page 9 of 9

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