MM Process 1
MM Process 1
By:
March, 202
Assessment of construction material management system on public building construction projects in Hawassa 2021
DECLARATION
I declare that this research entitled “Assessment of Construction Material
Management System on Public Building Construction Projects in the Case of
Hawassa town” is my original work and has not been submitted as requirement for the
award of any degree in Jimma University or elsewhere.
As research Adviser, I hereby certify that I have read and evaluated this thesis paper
prepared under my guidance, by Meaza Messele Taye entitled “Assessment of
Construction Material Management System on Public Building construction
Projects in the Case of Hawassa town” and recommend and would be accepted as a
fulfilling requirement for the Degree Master of Science in Construction Engineering and
Management.
ACKNOWLEDGMENT
I am gratefully thanks to the almighty GOD for empowering and giving internal courage
and strength to accomplish my educational career one step further. I would like to convey
also my sincere gratitude to my advisor Dr. Getachew Kebede and my co-advisor Eng.
Abebe Eshetu (MSc.) for their constructive comments to accomplish this research
successfully. Also, I would like to thanks Mr. Mandefrot Dubale (Phd scholar IIT
Guwahati) for his support from the beginning up to the end of this research.
Finally, my deepest gratitude goes to all my family members for their unlimited support
through in my life and all participants from beginning up to the end of this research.
ABSTRACT
Material management can be defined as a process that coordinates planning, assessing
the requirement, sourcing, purchasing, transporting, storing and controlling of materials,
minimizing the wastage and optimizing the profitability by reducing cost of material.
In construction project operation, often there is a project cost variance in terms of the
material, equipment, manpower, subcontractor and overhead cost.
The aim of this research was to assess the construction material management system in
public building projects in the Hawassa town.
This Research has employed descriptive research method and the data for the study were
collected using structured questionnaires, interview and observation. The data was
analyzed by RII using descriptive statistics in the form of Percent, averages, pie chart,
histogram and tabular form.
The researcher concludes that the construction material management system of the
contractor personnel have lack of technical professionals, lack of waste control
management systems and lack of training system for laborers in construction site.
Even though the construction material management process were practiced, there were
ineffective communication, designer’s unfamiliarity with products, unclear specification,
purchasing non waste efficient materials, improper construction material delivery,
damage of materials, improper stocking and insufficient storage of materials, lack of
security, poor training system related to wastage and negligence practice of workers.
And the improper implementation of the construction material management process
affects the overall budget, accomplishment time, quality and productivity of the
construction project.
The researcher recommends that for effective construction material management the
contractor personnel should provide specific material department and establish a system
to provide appropriate training for workers under the contractor on how to handle the
construction materials and the mechanisms for minimization of wastage of materials.
TABLE OF CONTENT
DECLARATION ............................................................................................................................ i
ACKNOWLEDGMENT ............................................................................................................... ii
ABSTRACT ................................................................................................................................... iii
TABLE OF CONTENT ................................................................................................................ iii
LIST OF FIGURE ...................................................................................................................... viii
ABBREVIATIONS ....................................................................................................................... ix
CHAPTER ONE ............................................................................................................................ 1
INTRODUCTION.......................................................................................................................... 1
1.1 Background ...................................................................................................................... 1
1.2 Problem statement ............................................................................................................ 2
1.4 Objectives of research ...................................................................................................... 2
1.4.1 General objective ..................................................................................................... 2
1.4.2 Specific objective ..................................................................................................... 3
1.5 Scope of the Research ...................................................................................................... 3
1.6 Significance of study........................................................................................................ 3
CHAPTER TWO ........................................................................................................................... 4
LITERATURE REVIEW ............................................................................................................. 4
2.1 Introduction ...................................................................................................................... 4
2.2 Construction material management ................................................................................. 4
2.3 Objectives of material managements ............................................................................... 5
2.4 Construction material management goals ........................................................................ 5
2.5 Functions of materials management ................................................................................ 6
2.5.1 Primary Functions .................................................................................................... 6
2.5.2 Secondary Functions ................................................................................................ 6
2.6 Material management processes ...................................................................................... 6
2.6.1 Planning ................................................................................................................... 7
2.6.2 Procurement ............................................................................................................. 8
2.6.3 Logistics ................................................................................................................... 9
2.6.4 Handling................................................................................................................... 9
2.6.5 Stock and Waste Control........................................................................................ 10
2.7 Factors related with construction material management ................................................ 10
LIST OF TABLES
Table 3.1 Cronbach’s alpha test ........................................................................................ 24
Table 4. 1 Work experience and establishment of the company ...................................... 27
Table 4. 2 Work experience of respondents..................................................................... 28
Table 4. 3 Current performance of construction material management ........................... 28
Table 4. 4 Availability of storage of materials ................................................................. 29
Table 4. 5 Problems of delivery of materials .................................................................... 29
Table 4. 6 System of construction material management ................................................. 31
Table 4. 7 Procurement of materials ................................................................................. 34
Table 4. 8 Delivery of materials ....................................................................................... 36
Table 4. 9 Handling of materials....................................................................................... 40
Table 4. 10 Wastage minimization of materials ............................................................... 41
Table 4. 11 Material management effects on public building project .............................. 43
LIST OF FIGURES
Figure 2 1 Construction Material Management process ..................................................... 7
Figure 3 1 Map of Hawassa town ..................................................................................... 18
Figure 3 2 Schematic representation of the research structure ......................................... 20
Figure 3 3 Sample size of the study .................................................................................. 21
Figure 4. 1 Response rate by Percentage .......................................................................... 26
Figure 4. 2 Company description by Percentage ............................................................. 27
Figure 4. 3 Specific departments by percentage ............................................................... 29
Figure 4. 4 Problems of delivery of materials................................................................... 30
Figure 4 5 Construction material management system ..................................................... 32
Figure 4. 6 Planning of material ....................................................................................... 33
Figure 4 7 Delivery system of materials ........................................................................... 37
Figure 4. 8 Storage of materials ........................................................................................ 39
Figure 4 9 Wastage minimization of materials ................................................................. 42
ABBREVIATIONS
CHAPTER ONE
INTRODUCTION
1.1 Background
Material management is the process that coordinates planning, assessing the requirement,
sourcing, purchasing, transporting, storing and controlling of materials, minimizing the wastage
and optimizing the profitability by reducing cost of material. (Ayegba.C, 2013)
Materials management is an important function for improving productivity in construction
projects. The management of materials should be considered at all the phases of the construction
process and throughout the construction and production periods. This is because poor materials
management can often affect the overall construction time, quality and budget. (N.B, 2008)
Building materials account for 60 to 70 percent of direct cost of a project or a facility, the
remaining 30 to 40 percent being the labor cost (Patel K.V, 2011)
According to (Abdu, 2015) In Ethiopia, in building projects the construction materials constitute
57 percent of the total budget allocated for construction work. Since material cost of the project
covers large portion of the project cost
Construction materials are important to consider effective materials management in the
construction project management process. So in order to achieve successful building projects
which fulfill all the parameters (cost, quality and time) it needs to have the appropriate and
effective material management system. (Eshetie A. E., 2019)
Materials management involves the logistics of the materials components of a supply chain
which involves the process of planning, implementing and controlling of the movement and
storage of raw materials, work-in-process inventory, and finished goods from point-of-origin to
point-of consumption. The management of materials should be considered from the phases of the
construction process and throughout the construction period. Generally, construction materials
are bulky, expensive and are supplied in large amounts to construction sites (N.B, 2008).
Materials management is an important element in project management. Materials represent a
major expense in construction, poor materials management can result in increased costs during
construction. Effective management of materials can result in substantial savings in project costs
and it is one of the major factors for any construction project to become successful. (Eshetie A.
E., 2019).
In Ethiopia Poor construction material management is one of the debatable issues between the
parties which involved in the construction industry (Abdu, 2015). Because of poor construction
material management in the construction project has different problems occurred such as cost
overrun, delay, and material wastage, dispute between stakeholders, storing and handling
material problems etc.
Therefore, the researcher was interested on this research area to assess the practices of material
management system and its processes, the causes for poor construction of material management,
wastage minimization mechanisms and the impact of construction material management system
on the public projects.
1. What are the practices of construction material management processes in Hawassa town?
2. What are the practices of the construction material wastage minimization method?
3. What are the effects of the construction material management system on building
projects?
CHAPTER TWO
LITERATURE REVIEW
2.1 Introduction
Construction projects are complex, with many organizations involved such as clients or owners,
architects, engineers, contractors, suppliers and vendors. This includes the heterogeneous and
often complex process of producing unique, large and immovable products with a supply of the
many resources which are money, equipment, material, and labor.
Construction projects can be accomplished utilizing management processes. These processes
include planning, organizing, executing, monitoring, and controlling. During any construction
project the three inter-related factors of time, money, and quality need to be controlled and
managed. Successful completion of projects requires all resources to be effectively managed.
Material management is a management system that integrates purchasing, shipping and material
control from suppliers. Based on those definitions, generally materials management can be
defined as a process of planning, executing, and controlling the right source of materials with the
exact quality, at the right time and place suitable for minimum cost of construction process.
Selection of personnel for marketing, purchasing, inventory control, stores management and
materials handling and their training and placement is also to be seen by the materials
management department. The material management department is very essential to have a
materials management department in any organization to support the management in the
production activities. (Nayak .R, 2016)
(Kasim N.B, 2005)To improve the effective material management the contractor should make
provisions for training and retraining of management and site personnel in order to improve their
efficiency for effective material management (Ayegba.C, 2013).
Also, to ensure that the materials are available at their point of use when needed hence, efficient
procurement of material represents a key role in the successful completion of the work. It is
important for the contractor to consider that there may be significant difference in the date that
the material was requested or date when the purchase order was made, and the time at which the
material will be delivered, thus material management is a key of project management.
Planning of access and routing of materials within a construction site has an important
implication for the development of an effective materials management strategy particularly in
terms of increasing productivity and profit, and facilitating the timely completion of construction
projects. The requirement for efficient materials planning is, to increase productivity and profit
of the company, and facilitate the completion of construction projects. Thus, better planning of
raw materials on site can help to eliminate project delays and reduces activity times, resulting in
better service (Wong. E. T. T, 1997).
2.6.2 Procurement
Procurement of materials begins with defining the requirements of the project, followed by the
selection of suppliers or subcontractors, and ends with the delivery of materials at the destination
(Patel K.V, 2011).
(Kasim N.B, 2005) Purchasing materials from the best source, at the right price and with timely
delivery are challenges of many construction companies. Therefore, a control strategy is needed
during materials procurement to achieve the targeted objectives. All requests for quotations and
purchases must be initiated through a properly authorized requisitioning procedure normally
controlled by the Project Manager. The Project Manager must ensure that the purchasing of
materials follows the standard requirement, time and quality. Waste efficient procurement
requires accurate material takeoff and ordering of materials based on accurately prepared design
documents (Ajayi, et al., 2018)
The objective of procurement in materials management is to provide quality materials at the right
time and place, and at an agreed budget. Procurement is about organizing the purchasing of
materials and issuing delivery schedules to suppliers and following-up, to make sure that
suppliers deliver on time. A failure in the purchasing process or in overseeing and organizing the
buying functions as listed by could result in:
2.6.3 Logistics
Logistics is a concept that emphasizes movement and it encompasses planning, implementing,
and controlling the flow and storage of all goods from raw materials to the finished product to
meet customer requirements (Stukhart, 1995). Raw materials for construction are usually varied,
bulky and heavy and required proper handling in the supplying process. Consequently, the
construction industry requires active movement of materials from the suppliers to the production
area in both the factory and the worksite (Pheng L.S, 2001). The primary focus of the logistics
concept in construction projects is to improve coordination and communication between project
participations during the design and construction phases, particularly in the materials flow
control process. They also mentioned that problems arise in the materials flow control process
which includes delays of materials supply, due to some materials purchased just before they are
required and waste of materials during storage, handling and transporting when procured in large
quantities without complying with the production needs on site. The previous research suggested
that, the routing of materials is one of the main causes which affect cost and time during
construction projects (Varghese and O'Connor, 1995). Hence, the factors that should be taken
into consideration during the logistics process for effective materials management include:
2.6.4 Handling
According to (Tompkins, 1984.) The effective material handling as using the right method in
providing the right amount of the right material, at the right place, time, sequence, position,
condition, and cost. This involves handling, storing, and controlling of the construction
materials. Therefore, materials handling provides movement to ensure that materials are located
and that a systematic approach is required in designing the system. Handling of materials is the
flow component that provides for their movement and placement. The importance of appropriate
handling of materials is highlighted by the fact that they are expensive and engage critical
decisions. Due to the frequency of handling materials, there are quality considerations when
designing a material handling system. The selection of the material handling equipment is an
important function as it can enhance the production process, provide effective utilization of
manpower, increase production and improve system flexibility (Chan. Z . L, 2002).
Handling with safety during movement of materials at site, which reduce the percentage of
materials wastage and finally foster significant improvement can often the total system
productivity (N.B, 2008)
According to Shen (2002) defined building material wastages as the difference between the value
of materials delivered and accepted on site. Moreover, material waste has been recognized as a
major problem in the construction industry and it can also implicate inefficiency in project
delivery. Adopting a proper stock control will help to increase the productivity and also can be
one of the ways to improve waste control in the construction site. By introducing minimizing
strategies to reuse materials in both design and construction phase can be a mean to reduce waste
(Brooke, 2004).
Delivery in terms of organizing the movement of vehicles, people and materials ensures the
efficient use of workforce and production or process in construction projects. The routing of
materials is one of the main causes which affect cost and time during construction.
F. Storage and Storage facilities
Material storage can be defined as the provision of adequate space, protection and control of
building materials and components held on site during the construction process. A good and
systematic storage of materials provides better management of materials in construction.
G. Usage
Usage of materials is the flow component that provides for their movement and placement.
Material usage can be defined as the provision of proper handling techniques either manually or
mechanically for the components held on site during construction process.
H. Surplus and Waste Control
All projects can expect a certain amount of surplus and waste of materials after construction.
Surplus and waste materials arise at any stage of construction process from inception, right
through design, construction and operation of the building facility. Hence, control of surplus and
waste materials is important to successful material management.
2.8 Material management problems
Different researchers have conducted studies to find out the problems of material management in
constructions projects. Among the studies the some of them are followings.
(M. Zakeri., 1996) suggested that transport difficulties, waste, improper handling on site, misuse
of specification, lack of proper work plan, inappropriate materials delivery and excessive
paperwork all have an immense effect on materials management.
According to (N.B, 2008)The major problems that were discovered are material management
activities related to constraints site storage, site logistics with regards to material handling and
distribution and also ordering and delivery of materials to the construction site. The identified
problems for material management system are; Late delivery, Site storage problems, logistics
problems, incorrect delivery, inadequate loading area, site access problem, regulation
consideration, congestion time, incomplete delivery, constraints storage compound, material
damages, lack of materials, improper handling, tower crane distribution problem, supply chain
challenge, project size challenge, and project location challenge.
According to Sohrab Donyavi, (2009) the common problems in material management are as
follows:
According to Maharashtra, et al., (2017) the advantage of construction material managements are
stated as follows.
Systematic operations
Reduction in cost of material handling
Reduction in overall cost of the project
Increase in productivity of the labors
Time management
Quality control
Better relations with suppliers
Better relations with customers
Reduces seasonal problems arising with materials
2.10 Material storage and storage facilities
Material storage can be defined as the provision of adequate space, protection and control of
building materials and components held on site during the construction process.
(Patel K.V, 2011) States the types of physical storage system on site vary according to the space
availability and company practices. Industrial guidelines are also taken into consideration for the
storage of particular materials. Materials are most often classified as per the comfort level of
working of the workers. Basic categories followed are civil, electrical, plumbing, finishes,
construction chemicals, miscellaneous. The materials are also often stacked as per the
specification of the vendor or manufacturer.
According to Liwan S.R., (2015) there are four categories workflow of material storage
management namely planning and arrangement, implementation and handling, control and
monitoring and supervision. Planning matters involving the determination of material
requirements for carrying out production and other related work processes such as determining
the types of materials to be used in construction works, quantities, and specifications to carry out
construction work.
Material managers should play a role in determining storage locations, layouts and all necessary
equipment including coding and cataloging, material acceptance, material inspection, building
materials storage safety, material production, cost data preparation, stock records and disposing
of bad building materials or cannot be used (Brutus. I, 2015).
According to (J.E, 1981)improper storage and handling of materials on building projects, which
could result to waste can be caused by inadequate supervision and careless attitudes, together
with misplaced incentives.
elsewhere from the construction site or used on the site itself other than the intended specific
purpose of the project due to damage, excess or non-use or which cannot be used due to non-
compliance with the specifications, or which is a by-product of the construction process (K.
Aygerum, 2012)
According to Shen (2002)the wastages of building materials can be divided into two types. One
is direct waste and the other is an indirect waste. Direct waste is the loss of those materials,
which were damaged and could not be repaired and subsequently used, or which were lost during
the building process; indirect waste was distinguished from direct waste because it normally
represented only a financial loss and the materials were not lost physically. Such losses are
principally from the substitution of materials, from the use of materials in excess of quantities
allowable under the contract and form errors. The failure to recognize and record waste from
these causes makes accounting for materials meaningless. Therefore, a simple measure of waste
on-site would be the difference between that used as specified and the quantity of material
delivered to the site as a percentage of such deliveries.
Material wastage has become a serious problem, which needs urgent attention in the construction
industry and it has affects the delivery of many projects reduces the productivity, efficiency,
worth, and profitability of construction activities (O. T. Adewuyi, 2014). Additionally,
Construction waste can have a significant impact on cost, time, quality and sustainability, and
also on the success of projects (Nagapan, Abdul-Rahaman, & A., 2012)
Most causes of materials wastage occur during construction phase of building projects. Project
executing or construction stage is the critical phase which comprises lots of activities and it
needs high level materials management. However, in all phases the wastage of construction
materials should be considered. (Eshetie A. E., 2019)
Ekanayake, et.al. (2009) found the main causes that related to design are Lack of attention paid
to dimensional coordination of products, Changes made to the design while construction is in
progress, Lack of attention paid to detail in the drawings, Lack of information in the drawings,
Errors in contract documents, incomplete contract documents at commencement of the project,
Selection of low-quality products.
Storage is sometimes not properly prepared and dangerous it causes waste of material.(Lu, et.al.,
2011) suggested that Poor Materials Storage Material that exposes to wet conditions and
unsuitable places can lead to injury material deteriorate. This may raise the proportion of loss
between the actual material and waste as a result of the injury material. Other waste preventive
measures identified in the literature include the Just-in-Time (JIT) mode of materials delivery,
reduction in materials packaging (Dainty, et.al., 2004)
According to Ayegba.C, (2013) the causes of material wastage on building construction sites are
damage by mishandling and re-work due to poor workmanship, inadequate storage facilities on
site, delay in material supply, inadequate supervision, poor site security, weather and other
natural occurrence, alteration of de signs, over ordering of construction materials, theft and
vandalism. The building industry uses a considerable amount of resources most of which are
wasted because of poor material control on building sites. (Formoso, 2002)
The major causes of construction material wastage during construction are workers’ mistakes,
lack of onsite material control, and poor coordination among project participants. The major
causes of wastage frequently occur more during construction phase of a project. (Eshetie A. E.,
2019)
CHAPTER THREE
RESEARCH METHODOLOGY
3.1 Study area
This research was conducted in Hawassa town which is located in southern part of Ethiopia at
distance of about 278 km from the capital town of Ethiopia.
Title selection
Litreture review
Preparation of
questionnaires
Data collection
Conclusion and
recommendation
The population of the study was contractors involved in public building projects in Hawassa
town. According to Hawassa construction bureau data, there are 17 public projects under
construction. However, 14 out of 17 public projects are active when a researcher has been
collecting data for the purpose of this study. Therefore 14 contractors were participated in this
study.
14 Public Building
Construction Sites
5 GC 9 BC
Ave. 5 Questionnaires
distributed for each
contractors for site worker
Project Manager, Site
Engineer, Office Engineer,
Purchaser and Store Keeper
Total 70 questionnaires
were distributed
The secondary data sources were used in this research are: academic journals, related books,
articles of different authors and information from different web site which are related and
relevant to the study.
The questionnaires consisted both open and closed ended questions providing both qualitative
and quantitative data. The questionnaires have four parts. The first part of the questionnaires
involves the general information of studied companies and respondents. The second part of the
questionnaires involves the general questions about the construction material management
system of the companies. The third part of questionnaires involves the current practices of the
construction material management the company, the practice of construction material
management processes and waste management system of construction materials. The fourth and
the last part of questionnaires involves construction material management effects on the building
projects.
As per the data collection methods, structured questionnaires were prepared based on the
research questions and objectives then it was distributed to the sampled population by researcher
for the selected companies.
ii. Site observation
The site observation is also another way of data collection too which is this used in these studies.
On-site observation is the process of recognizing and noting people, objects and gets the
information. The main objective of site observation is to visualize the real work system.
iii. Interview
The interview is conduced to clarify the ambiguities if any when respondents filed questionnaires
and to investigate the issue in depth and to discover individuals thinking and feeling and also
interviews were conducted with one of each respondent on the studied construction sites.
3.9 Validity and reliability
Validity of the research instrument has been checked to measure the extent to which research
instrument should represent the variables they are intended to measure. To construct validity,
literature review were conducted and thoroughly examined to make sure that the content of
measuring instrument is relevant to study variables.
Questionnaires were reviewed by advisors. Advisors were requested to identify the internal
validity and to what extent it is suitable to be used as an instrument to realize the research
objective. They ensure that the items covered all relevant issues under investigation. A pilot
study was conducted with a few respondents at two separate times to check reliability of the
instrument. Then the questionnaire is finalized and distributed to the respondents.
To test the internal consistency of the questionnaire result, “Cronbach’s alpha” was used
Cronbach’s alpha calculation
( ) ………………Equation 3.3
Where: - α = alpha
From the Cronbach’s alpha calculation, the average result for each part of questionnaires was
0.99. According to George & Mallery (2003) Cronbach’s alpha value which is greater than 0.7.
Therefore, based on the test, the result was excellent. .
A Range Α Consistency
The data received in the second questionnaire were analyzed by Relative Importance Index (RII)
method.
Where W is the total weight given to each factor by the respondents, which ranges from 1 to 5
and is calculated by an addition of the various weightings given to a factor by the entire
respondent, H is the highest ranking available (i.e., 5 in this case) and N is the total number of
respondents that have answered the question.
The computation of the Relative Index using this formula were yield the value of RI ranging
from 0.2 to 1.0. The values 0.2 represent the lowest strength and the value 1.0 representing the
maximum strength
The data collection processes were conducted after getting the approval and permission letter
from Jimma University. All respondents were treated polite and respect and avoiding
misunderstanding of respondents and they were informed of the purpose of the study. Each
respondent was politely requested to fill the questionnaires and assured of confidentiality with
regard to any information they gave. The data, results, methods and procedures were truthfully
reported in this study.
CHAPTER FOUR
22.90% Returned
Not
Returned
77.10%
35.71 Building
General
64.29
Total 54 100.00%
4.3 Construction material management
I. The current performance of the construction material management in public
projects
According to the collected data the current practices of construction material management in
public projects is fair which shows 35.19%.
According to the survey data 53.7 % of the companies were involved in this study have their own
specific department for construction material management and 46.3% of the companies have not
specific department for construction material management. Forman, site engineer, office
engineer, and store keeper are responsible for construction material management for those 46.3%
of the companies.
46.3% yes
53.7% No
All the construction companies involved in this study have an appropriate storage for the
construction materials.
No 0 0%
The survey data result indicated in table 4.4 shows 44.44% of the respondents have problems for
delivery of materials and 55.56%of respondents have not problems for delivering of materials.
The problems for delivering of materials are 23.33% have unplanned delivery date of the
construction materials, 36.67% have improper construction material delivery and 40 % have
damage of construction materials as shown in figure 4.4.
40.00%
36.67%
Unplanned Delivery Date
23.33% Improper material delivery
Damage of material
Delivery Problems
According figure 4.5, availability of technical professionals within the contractor has 0.41 RII.
This implies that there is very high shortage of technical professionals within the contractor. As a
result of this, a researcher identified that shortages of professionals within the contractors have
strongly affects the effective material management system. According to the above result the
provision of the technical professionals inside the contractors is the main problems and the
proper waste control management systems and adequate training system for laborers are
problems for the construction of material management.
Proper waste control management system has a value of 0.51 RII. This implies that there is an
ineffective waste control system in the project which also affects the effective material
management system.
According to the finding, training system in place for laborers have a value of 0.54 RII, which
implies that there is an insufficient training system for laborers to improve efficient and effective
utilization of construction materials. Therefore, insufficient training provided for laborers and
limited training system in place have strongly affects the effective construction material
management system, particularly public projects in a Hawassa town.
8 9
7
0.54
0.51 Rank
0.41
Adequate of training RII
system for labourer Proper waste control
management system Provision of technical
professionals inside the
contractor
Designer’s familiarity with alternative products is ranked last which have 0.53 RII. This
indicates that the designers were not familiar with alternative products in the market and it also
results in a poor construction material management.
The effective communication ranked 8th having 0.54 RII. This indicates that there is a weak
communication at the planning stage. The effective communication is needed throughout the
project life cycle for the effective accomplishment of the project and construction materials
management.
Clear specification has the value of 0.55 RII, which implies that there is an unclear specification
within the public projects. This also results in an ineffective construction material management.
At the planning phase, each and every material should be clearly specified to avoid ambiguity.
Unless it results in an extra time to correct the specification of materials and improper material
delivery. Therefore, unclear specification is the cause for poor construction material management
and negatively affects the project as a whole.
Planning of material
RII Rank
9
8
7
6
5
4
3
2
0.75 1 0.74 0.71 0.67 0.58 0.57 0.55 0.54 0.53
4.5.2 Procurement
The following table 4.7 gives the response to the list about the procurement of construction
material.
Purchasing quality and suitable materials having 0.67 result is higher relative importance index
and which is ranked 1st. This implies that purchasing quality and suitable materials and they
purchase materials with the specification.
Purchasing of waste efficient materials has 0.48 RII. This implies that there is lack of purchasing
of waste efficient materials which can result the material wastage. For proper management of
construction materials by considering procurement of waste efficient materials this means by
preventing over ordering of materials and ordering the materials based on the accurate
specification unless lack of purchasing waste efficient materials leads to construction material
wastage.
Proper schedule to procurement of the materials have 0.56. This implies there is improper
schedule to the procurement of materials within the company which means early or late
procurement of materials this causes for the materials wastage and it’s also the result of poor
material management.
Table 4. 7 Procurement of materials
Proper planning for good delivery system onsite, follow JIT (Just-In-Time) delivery system and
adequate and efficient delivery schedule having 0.69 RII and which having ranked 2nd. This
implies proper planning for good delivery system onsite, follow JIT (Just-In-Time) delivery
system and adequate and efficient delivery schedule are much practiced.
Proper construction material deliveries have 0.42 RII. This implies that improper construction
material delivery is the main problem in construction site. The construction materials are
damaged when they are improperly delivering to the site and the construction materials should
delivered at the right time and right quantity. Unless it leads the project to delay and affects the
effective material management
Lacks of knowledge (when and where the best service/source might be available at any particular
time) have 0.49 RII. This is also related to the technical professionals, as I have mentioned above
the respondents were lack of technical professionals with in the company. Therefore, this is the
causes for lack of knowledge when and where the services available.
Damage of construction material has 0.53 RII. This implies that there is wastage of materials on
the company due to damage of construction material on the site. It affects the overall cost of
project. The site observation is strongly agreed with damage of construction materials on the site
materials
Over-ordering of materials has 0.54 RII. This implies that there is over-ordering of materials
applied in the construction projects. This is also cause for wastage of materials and it affects the
cost of projects.
11
10
9
Damages due to placement of material have 0.52 RII. This implies that there were damages of
materials due to improper placement of materials which leads the construction materials to
wastage. The construction materials should place in properly constructed sheds which must be
stored in cool dry and well ventilated and confines, ensuring its storage without deterioration,
contact to ground and structural members, without exposure to moisture and heat, and away from
direct sun.
Adequate proper material storage and stacking on site having 0.51 RII. This implies that there is
inadequate stacking and insufficient material storage with in the construction site. Construction
materials should be properly stored at site based up on their individual characteristics and type,
they shall be atmospheric action to avoid deterioration. But in this case the materials were placed
inappropriate place this leads materials to deteriorate, damage and wastage of materials. The site
observation result was strongly related to this result. As my observation there were insufficient
or very narrow spaces for material storage.
Figure 4.8 indicates that there is poor security within the company due to theft having 0.44 RII
value. This leads the project for additional cost of construction material, affects the construction
material management and impact on the construction projects
Storage of materials
RII Rank
5
4
3
2
1
0.69
0.67
0.52
0.51 Rank
Sufficient
0.44
storage and Availability of
Damages due to RII
stacking storage of
materials near to placement of Adequate
material stacking and Theft
construction site
sufficient storage
on site
4.5.5 Handling
Poor handling of material management affects the overall performance of construction projects
in terms of time, budget (cost), quality and productivity. The wastage of material should also be
minimized during construction in order to avoid loss of profit for construction companies.
The table 4.9 gives the response to the list about the handling of construction material. From the
result the relative importance index for all the list practices of handling of construction material
were greater than 0.5 which indicates that all respondents are in a good manner an having a
proper handling of construction materials.
Proper material handling techniques having higher relative importance index 0.70 and which is
ranked 1st. This implies proper handling techniques of material is highly applied in the
construction site. There is properly practiced handling techniques including loading/unloading
time and other stages of material usages
The Proper handling of construction materials having 0.67 result of relative importance index
which ranked 2nd. This implies that they practiced a good proper handling of material provide
sufficient instructions about how to handle materials properly and materials are supplied in
movable form to the construction site.
Materials supplied in loose form have 0.51 RII which is ranked the last. This implies that there is
supplying materials in wet form to the site this may lead the materials to easily breakage and out
of use. Therefore, this is the result of poor material management and it causes for material
wastage.
Implementation of waste control practice and reduction of material wastage at each stage of the
project ranked 2nd having 0.69 relative importance index. This implies that the majority of
companies are practiced reduction of material wastage and waste control method at the each
stage of construction materials management.
According to the result, insufficient training system to raise awareness to their workers about
wastage minimization of construction materials and negligence practices of the workers are the
main problems of the material wastage.
Training system related to material wastages for the worker is 0.40 RII which implies there are
gaps on training system in place to train workers. In the company majority of the workers are
unskilled and it needs capacity building training to improve the skill on how to minimize
wastage and handle the construction material at the working time. Thereby insufficient training
system in place for workers is the main causes for the wastage of construction materials in a
public project. Most of the workers are unskilled so they need training to enhance their skills
Workers mistake having a value of 0.48 RII which implies that it is the main problem and cause
for the construction material wastage. Workers are made mistake to their work due to insufficient
training system within the company, lack of knowledge and lack of regular supervision.
Therefore, this is also another main cause for wastage of materials which affects the public
building project.
Workers mistake
0.4
0.48 Training system related to
material wastages for the
worker
4.7 The effect of the construction material managements on public building project
According to the respondents proper planning of construction materials have positive effect on
the building projects such as control wastage of materials, on time accomplishment of the
projects, control improper material delivery, helps to know when and where the materials are
needed, to purchase on the budget and to proceed the project as per the schedule. The improper
planning of the construction materials managements were effects on the projects by increasing
the cost of materials and the delay of the project
According to the respondents, the proper delivery of construction materials have positive effect
on the projects such as prevent materials from damage, accelerate project progresses, increase
productivity and minimize wastage. And the negative effects of improper delivery of materials
are increasing the damage of materials, increase the cost of materials, idleness of the projects and
wastage of the materials.
According to the finding the properly providing of the storage and storage facility for
construction materials have positive effects on the project such as protect materials from theft
and weather, increase productivity, reduce time, prevent damage of materials and minimize
wastage of the materials. And the negative effects on the projects are deterioration of materials,
reduction of quality, accident, wastage of materials and expose the project for additional cost.
The figure 4.5 inappropriate storing of aggregate which causes to limit the strength of concrete
work on the building project, affect the durability and structural performance of the building,
segregation of aggregate, contamination of materials by deleterious substances, undesirable
moisture content.
The figure 4.6 has shown us the wastage of hollow concrete blocks due to transportation, poor
handling and improper cutting of blocks which are the main causes to the damage and wastage
for materials. If proper transportation, handling and cutting of blocks as per the design and by
paying great attention they will minimize the wastage of materials. To avoid wastage of blocks
on construction site, it’s advisable to take consideration into its appropriate storage and handling.
A researcher observed that majority of companies have improper handling and material wastage
management in the construction sites which have been negatively impacting the project by
increasing the overall cost, it will limit the strength of materials, creating crowded place,
uncomfortable working area and unsafe condition for workers.
CHAPTER FIVE
5.2 RECOMMENDATIONS
For effective construction material management, a contractor personnel should establish a
system to train workers under the contractor to improve the handling of construction
material and to minimize of wastage of materials.
Contractors should provide a construction material department with in the project for
effective management of materials from the planning to the handling stage of
construction materials and to the wastage minimization of materials. And also, to control
all the types of materials for its quality, quantity and cost.
Contractor should assign qualified staff, proper storage facility for materials, provide
storage near to the site and assign security personnel to protect from theft in the
construction site.
Contractors should improve working procedures and prepare good handling and storing
of materials on the construction site, provide waste reduction training to the workers to
maintain the effective material management and to reduce the wastage of materials in a
construction project.
Contractors should improve the impact of poor construction material management on the
entire projects through hiring professionals, providing clear specification and developing
standard of materials, clear specification on quality, quantity, delivery time, method and
packaging, applying material optimization to avoid over-ordering, under ordering and
excess waste allowance, purchasing waste efficient materials, minimizing wastage and
preparing waste management plan.
5.2.1 Recommendations for Further Research
Further research can consider the construction material management on building
construction from view of other stakeholders in detail to sort out the gap for ineffective
implementation and poor construction material management.
REFERENCES
A. A.Dania, O. K. (2017). A Study of Construction Material Waste Management Practices by
Construction firms in Nigeria. Proceeding of the 3rd Scottish Conference for
Postgraduate Reserachers of the Built and Natural Environment , (pp. 121-129).
Glasgow.
Brooke, A. J. (2004). Towards improved Constructive Waste minimization. A need for Improved
supply chain Integration, 22(1), 20-29.
Ekanayake. L. L, G. O. (2000). Construction Material Waste Source Evaluation: Proc. of the 2nd
Southern African Conference on Sustainable Development in the Built Environment:
Strategies for a Sustainable Built Environment. Pretoria.
J.E, J. (1981). Site Control of Material Storage and Protection (1st edition ed.). London:
Butterworth.
Kasim N.B, A. C. (2005). Improving Material Management Practices on Fast Track Moving
Construction Projects:Annual ARCOM Conference. Istambul: ARCOM.
Lingard H., G. P. (2000). Employee Perceptions of the Solid Waste mangement System
Opertaing in a Large Austrialian Contracting Organiztaion. Construction Management na
dEconomisc, 383-393.
Nagapan, S., Abdul-Rahaman, A. A., & A., H. (2012). Identifying the Causes of construction
Waste-Case of Central. Iternational Journal of Integrated Engineering, 4(2), 22-28.
P., J. L. (2004). A framework for a decision Support Model for Supply Chain Management in the
Construction Industry. Pictoria : Institute and state University.
P.V, G. A. (2015). Management for Construction Materials and Control of Construction Waste in
Construction Industry: . A Review. Int. Journal of Engineering Research and
Applications, 5(4), 59-64.
Tompkins, J. A. ( 1984.). Facilities Planning (2nd Edition ed.). New York.: John Wiley and
Sons,.
APPENDIXES
JIMMA UNIVERSITY
By Meaza Messele
Mobile. +251926305110
Advised by: -
b) Specialized Contractor
>21years
Contact address:
Name (Optional):_______________________________________________________________
E-mail:__________________________________________________
PART ONE
I. General questions
1. How do you describe the current performance of the construction material management
in in projects?
Excellent Very Good Good Bad Very Bad
If your answer is bad or very bad, what challenges may you have contributed in your
opinion for the poor performance? (Please check all that apply in your point of view)
Storage of materials
Related to wastage
If your answer is no who is responsible for coordinating the construction materials in your
project?
____________________________________________________________
Damage material
Vague
PART TWO
No Planning phase 1 2 3 4 5
1. Designer's experience
8. Clear specification
9. Effective communication
2. Over-ordering of materials
12. Lack of knowledge (when and where the best service/source might
be available at any particular time).
Due to storage
4. Accident
7 Theft
Related to wastage
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
2. Does the material delivery system have effects on the building project?
If the effects are positive please specify on the provided space
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
Thank you!!!
YES NO
Availability of Storage
Proper handling
Damage of materials
Attention of workers
Wastage management
1. How you are practicing construction material management system in your project?
Related to
construction Very Very
No low Acceptable Good Weight RII Rank
material low good
management
Effective control of
the progress
1 5 4 13 11 21 197 0.73 1
construction of
materials
Follow professionals’
2 practice of material 3 6 23 15 7 177 0.66 2
management
Effective planning
3 and scheduling of the 13 25 8 8 174 0.64 3
construction material
Proper distribution of
4 3 12 19 11 9 171 0.63 4
labours
Proper provision of
5 information to project 5 4 29 11 5 165 0.61 5
participants
Availability of clear
6 policies related to 1 11 28 12 2 165 0.61 5
material management
Adequate of training
7 4 18 24 4 4 145 0.54 7
system for labourer
Proper waste control
8 13 9 16 13 4 139 0.51 8
management system
Provision of technical
9 professionals inside 14 21 10 6 3 112 0.41 9
the contractor
Somewhat practical
Extremely practical
Much practical
Not practical
Practical
Weight
RII
No Planning phase
Rank
Much practical
Not practical
Somewhat
practical
Practical
Weight
Disagree
Disagree
Strongly
Neutral
Weight
Agree
Strongly agree
Disagree
Disagree
Strongly
Neutral
Weight
Agree
During Material Handling
RII Rank
stages
Disagree
Disagree
Strongly
Neutral
Weight
Agree
RII
Related with procurement
Rank
Strongly agree
Disagree
Disagree
Strongly
Neutral
Weight
Agree
RII
Related to wastage Rank
Part one
Questio
Questio
Questio
Questio
Questio
Questio
Questio
Questio
Questio
n1
n2
n3
n4
n5
n6
n7
n8
n9
No. Total
1 5 5 5 5 5 5 5 5 5 45
2 5 5 5 5 5 5 5 5 5 45
3 5 5 5 5 5 5 5 5 5 45
4 5 5 5 5 5 5 5 5 4 44
5 5 5 5 5 5 5 5 4 4 43
6 5 5 5 5 5 5 5 4 4 43
7 5 4 5 5 5 4 5 4 4 41
8 5 4 4 5 5 4 4 4 3 38
9 5 4 4 4 4 4 4 4 3 36
10 5 4 4 4 4 4 4 3 3 35
11 5 4 4 4 4 4 4 3 3 35
12 5 4 4 4 4 4 4 3 3 35
13 5 4 4 4 4 4 4 3 3 35
14 5 4 4 4 4 4 4 3 3 35
15 5 4 4 4 4 4 4 3 3 35
16 5 4 3 4 4 4 3 3 3 33
17 5 4 3 4 4 4 3 3 2 32
18 5 4 3 4 4 4 3 3 2 32
19 5 4 3 4 4 4 3 3 2 32
20 5 4 3 4 3 4 3 3 2 31
21 5 4 3 3 3 4 3 3 2 30
22 4 3 3 3 3 3 3 3 2 27
23 4 3 3 3 3 3 3 2 2 26
24 4 3 3 3 3 3 3 2 2 26
25 4 3 3 3 3 3 3 2 2 26
26 4 3 3 3 3 3 3 2 2 26
27 4 3 3 3 3 3 3 2 2 26
28 4 3 3 3 3 3 3 2 2 26
29 4 3 3 3 3 3 3 2 2 26
30 4 3 3 3 3 3 3 2 2 26
31 4 3 3 3 3 3 3 2 2 26
32 4 3 3 3 3 3 3 2 2 26
33 3 3 3 3 3 3 3 2 2 25
34 3 3 3 3 3 3 3 2 2 25
35 3 3 3 3 3 3 3 2 2 25
36 3 3 3 3 3 3 3 2 2 25
37 3 3 3 3 3 3 3 2 2 25
38 3 3 3 3 2 3 3 2 2 24
39 3 3 2 3 2 3 2 2 2 22
40 3 3 2 3 2 3 2 2 2 22
41 3 3 2 2 2 3 2 1 2 20
42 3 3 2 2 2 3 2 1 1 19
43 3 3 2 2 2 3 2 1 1 19
44 3 3 2 2 2 3 2 1 1 19
45 3 3 2 2 2 3 2 1 1 19
46 3 2 2 2 2 2 2 1 1 17
47 2 2 2 2 2 2 2 1 1 16
48 2 2 2 2 2 2 2 1 1 16
49 2 2 2 2 2 2 2 1 1 16
50 2 2 2 2 2 2 2 1 1 16
51 1 2 2 2 2 2 2 1 1 15
52 1 1 2 1 1 1 2 1 1 11
53 1 1 2 1 1 1 2 1 1 11
54 1 1 2 1 1 1 2 1 1 11
Total 86.18
Variance 1.58 1.00 0.97 1.22 1.28 1.00 0.97 1.41 1.17 10.60
Alpha
0.99
Part two
Questio
Questio
Questio
Questio
Questio
Questio
Questio
Questio
Questio
n1
n2
n3
n4
n5
n6
n7
n9
n9
No. Total
1 5 5 5 5 5 5 5 5 5 45
2 5 5 5 5 5 5 5 5 5 45
3 5 5 5 5 5 5 5 5 5 45
4 5 5 5 5 5 5 5 5 4 44
5 5 5 5 5 5 5 5 4 4 43
6 5 4 5 5 4 5 5 4 4 41
7 5 4 5 5 4 4 5 4 4 40
8 5 4 4 5 4 4 4 4 3 37
9 5 4 4 5 4 4 4 4 3 37
10 5 4 4 5 4 4 4 3 3 36
11 5 4 4 5 4 4 4 3 3 36
12 4 4 4 5 4 4 4 3 3 35
13 4 4 4 5 4 4 4 3 3 35
14 4 4 4 4 4 4 4 3 3 34
15 4 4 4 4 4 4 4 3 3 34
16 4 4 3 4 4 4 3 3 3 32
17 4 4 3 4 4 4 3 3 2 31
18 4 4 3 4 4 4 3 3 2 31
19 4 4 3 4 4 4 3 3 2 31
20 4 4 3 4 4 4 3 3 2 31
21 4 4 3 4 4 4 3 3 2 31
22 4 4 3 4 4 3 3 3 2 30
23 4 4 3 4 4 3 3 2 2 29
24 4 4 3 4 4 3 3 2 2 29
25 4 4 3 4 4 3 3 2 2 29
26 4 4 3 4 4 3 3 2 2 29
27 4 4 3 4 4 3 3 2 2 29
28 4 4 3 3 3 3 3 2 2 27
29 4 4 3 3 3 3 3 2 2 27
30 4 4 3 3 3 3 3 2 2 27
31 4 4 3 3 3 3 3 2 2 27
32 4 4 3 3 3 3 3 2 2 27
33 3 4 3 3 3 3 3 2 2 26
34 3 4 3 3 3 3 3 2 2 26
35 3 4 3 3 3 3 3 2 2 26
36 3 4 3 3 3 3 3 2 2 26
37 3 4 3 3 3 3 3 2 2 26
38 3 3 3 3 3 3 3 2 2 25
39 3 3 2 3 3 3 2 2 2 23
40 3 3 2 3 3 3 2 2 2 23
41 3 2 2 3 3 3 2 1 2 21
42 3 2 2 3 3 3 2 1 1 20
43 3 2 2 3 3 3 2 1 1 20
44 3 2 2 3 3 3 2 1 1 20
45 3 2 2 3 2 3 2 1 1 19
46 3 2 2 3 2 2 2 1 1 18
47 3 2 2 3 2 2 2 1 1 18
48 3 2 2 3 2 2 2 1 1 18
49 3 2 2 2 2 2 2 1 1 17
50 3 2 2 2 2 2 2 1 1 17
51 3 2 2 2 1 2 2 1 1 16
52 3 2 2 2 1 1 2 1 1 15
53 2 2 2 2 1 1 2 1 1 14
54 2 2 2 1 1 1 2 1 1 13
Total 72.95
Variance 0.68 0.97 0.97 1.03 1.09 1.00 0.97 1.41 1.17 9.29
Alpha
0.98
Part Three
Item Item Item Item Item Item Item Item Item Item Item
No. 1 2 3 4 5 6 7 8 9 10 11 Total
1 5 5 5 5 5 5 5 5 5 5 4 54
2 5 5 5 5 5 5 5 5 5 5 4 54
3 5 5 5 5 5 5 5 5 5 4 4 53
4 5 5 5 5 5 5 5 5 4 4 4 52
5 5 5 5 5 5 5 5 4 4 4 3 50
6 5 4 5 5 4 5 5 4 4 4 3 48
7 5 4 5 5 4 4 5 4 4 4 3 47
8 5 4 4 5 4 4 4 4 3 3 3 43
9 5 4 4 5 4 4 4 4 3 3 3 43
10 5 4 4 5 4 4 4 3 3 3 3 42
11 5 4 4 5 4 4 4 3 3 3 3 42
12 4 4 4 5 4 4 4 3 3 3 3 41
13 4 4 4 5 4 4 4 3 3 3 3 41
14 4 4 4 4 4 4 4 3 3 3 3 40
15 4 4 4 4 4 4 4 3 3 3 3 40
16 4 4 3 4 4 4 3 3 3 3 2 37
17 4 4 3 4 4 4 3 3 2 3 2 36
18 4 4 3 4 4 4 3 3 2 3 2 36
19 4 4 3 4 4 4 3 3 2 3 2 36
20 4 4 3 4 4 4 3 3 2 3 2 36
21 4 4 3 4 4 4 3 3 2 3 2 36
22 4 4 3 4 4 3 3 3 2 3 2 35
23 4 4 3 4 4 3 3 2 2 3 2 34
24 4 4 3 4 4 3 3 2 2 2 2 33
25 4 4 3 4 4 3 3 2 2 2 2 33
26 4 4 3 4 4 3 3 2 2 2 2 33
27 4 4 3 4 4 3 3 2 2 2 2 33
28 4 4 3 3 3 3 3 2 2 2 2 31
29 4 4 3 3 3 3 3 2 2 2 2 31
30 4 4 3 3 3 3 3 2 2 2 2 31
31 4 4 3 3 3 3 3 2 2 2 2 31
32 4 4 3 3 3 3 3 2 2 2 2 31
33 3 4 3 3 3 3 3 2 2 2 2 30
34 3 4 3 3 3 3 3 2 2 2 2 30
35 3 4 3 3 3 3 3 2 2 2 2 30
36 3 4 3 3 3 3 3 2 2 2 2 30
37 3 4 3 3 3 3 3 2 2 2 2 30
38 3 3 3 3 3 3 3 2 2 2 2 29
39 3 3 2 3 3 3 2 2 2 2 2 27
40 3 3 2 3 3 3 2 2 2 2 2 27
41 3 2 2 3 3 3 2 1 2 2 2 25
42 3 2 2 3 3 3 2 1 1 2 2 24
43 3 2 2 3 3 3 2 1 1 2 2 24
44 3 2 2 3 3 3 2 1 1 1 1 22
45 3 2 2 3 2 3 2 1 1 1 1 21
46 3 2 2 3 2 2 2 1 1 1 1 20
47 3 2 2 3 2 2 2 1 1 1 1 20
48 3 2 2 3 2 2 2 1 1 1 1 20
49 3 2 2 2 2 2 2 1 1 1 1 19
50 3 2 2 2 2 2 2 1 1 1 1 19
51 3 2 2 2 1 2 2 1 1 1 1 18
52 3 2 2 2 1 1 2 1 1 1 1 17
53 2 2 2 2 1 1 2 1 1 1 1 16
54 2 2 2 1 1 1 2 1 1 1 1 15
Total 106.48
Variance 0.68 0.97 0.97 1.03 1.09 1.00 0.97 1.41 1.17 1.07 0.69 11.06
Alpha
1.01
( )