Company Name Document Title Document
Number
PERSEA OILS AND WEEKLY PREVENTIVE PFP-05
ORCHARDS LTD MAINTENANCE ISSUE: A
CHECKLIST REVISION: 1
Page 1 of 12
No Equipment Date: Date: Date: Date:
Time duration: Time duration: Time duration: Time duration:
1 Crusher Section Inspecte Remark Inspec Remar Inspect Remar Inspected Remar
d s ted ks ed ks (Y/N) ks
(Y/N) (Y/N) (Y/N)
a) Check the condition of the V-
belts in Molino 1 and 2
b) Check the conditions of both
sieves and lock-nut at Molino
1 and Molino 2
c) Grease the internal nipples at
Molino 1 & 2
d) Check the condition of the
shaft at Alimentador 1 and 2
e) Check the condition of the
screw shaft
f) Grease the internal nipple at
the sinfin Molino
g) Check all the fan condition
and fan cover
h) Tightening of the terminal
box of motors/pump and
protecting it with polythene
cover
i) Checking if any gearbox
needs oil or needs
replacement of oil-seals
j) Dedusting and cleaning all
the motors
k) Check and tighten all the
bolts
l) Checking the condition of
stator at positive pump 1
m) Check inside of sinfin tolva
n) Conveyors from crushers to
malaxer 1A motors
o) Conveyors from crushers to
malaxer 1A gearboxes
p) Conveyors from crushers to
malaxer 1A couplings
q) Conveyors from crushers to
malaxer 1A dedust and clean
motors and conveyors
Approved by Sign Approval date Review date Reason for review
CM 07/09/2020 07/02/2022 Update
Company Name Document Title Document
Number
PERSEA OILS AND WEEKLY PREVENTIVE PFP-05
ORCHARDS LTD MAINTENANCE ISSUE: A
CHECKLIST REVISION: 1
Page 2 of 12
r) Crusher area general clean
No Equipment Date: Date: Date: Date:
Time duration: Time duration: Time duration: Time duration:
s) Test electric security
switches (stop and door
switch)
2 Horizontal Malaxer 1A, 1B
Section
a) Dedusting and cleaning all
the motors
b) Tightening of the terminal
box of motors/pump and
protecting it with polythene
cover
c) Checking if any gearbox
needs oil or needs
replacement of oil-seals
d) Check all the fan condition
and fan cover
e) Check and tighten all the
bolts
f) Checking the condition of
stator at positive pump 2
g) Leakages in hot water line to
malaxers
h) Air breathers check, not
blocked, no leaks
i) Check release valves, correct
position, opened and not
leaking
j) Check fins, position and bolts
k) General outside clean
l) Check stop and security
switches
3 Vertical Malaxer 1A, 1B
Section
Approved by Sign Approval date Review date Reason for review
CM 07/09/2020 07/02/2022 Update
Company Name Document Title Document
Number
PERSEA OILS AND WEEKLY PREVENTIVE PFP-05
ORCHARDS LTD MAINTENANCE ISSUE: A
CHECKLIST REVISION: 1
Page 3 of 12
a) Dedusting and cleaning all
the motors
b) Tightening of the terminal
box of motors/pump and
protecting it with polythene
cover
No Equipment Date: Date: Date: Date:
Time duration: Time duration: Time duration: Time duration:
c) Checking if any gearbox
needs oil or needs
replacement of oil-seals
d) Check all the fan condition
and fan cover
e) Check and tighten all the
bolts
f) Checking the condition of
stator at positive pump 3
g) Check ladder fixing and
welding
h) Check hot water leakages
i) Check release valves, correct
position, opened and not
leaking
j) Air breathers check, not
blocked, no leaks
k) General outside clean
l) Check stop and security
switches
4 Pieralisi J4 Section
a) Checking the condition and
Cleaning the feeder shaft and
greasing its front bearing
b) Greasing of the Internal
nipple next at the inlet
c) Checking the condition of the
Approved by Sign Approval date Review date Reason for review
CM 07/09/2020 07/02/2022 Update
Company Name Document Title Document
Number
PERSEA OILS AND WEEKLY PREVENTIVE PFP-05
ORCHARDS LTD MAINTENANCE ISSUE: A
CHECKLIST REVISION: 1
Page 4 of 12
V-belt at inlet
d) Checking the condition of
scrapper chain and greasing
it
e) Checking of the condition of
waste screw conveyor
f) Checking the condition of the
timing belts at differential
gear box and any oil leakage
g) Checking and re-filling of the
oil reservoir at Differential
gear box
No Equipment Date: Date: Date: Date:
Time duration: Time duration: Time duration: Time duration:
h) Dedusting and cleaning all
the motors
i) Tightening of the terminal
box of motors/pump and
protecting it with polythene
cover
j) Checking if any gearbox
leaks
k) Check all the fan condition
and fan cover
l) Check and tighten all the
bolts
m) Check the working condition
of oil pump and if any oil
leakage at its inlet and outlet
pipes
n) Tamiz springs
o) Condition of vibrator
p) Leakages on water and
machine
q) Organic oil pump functioning
and clean
r) Open windows and clean of
outer drum for the decanter
s) General cleaning
Approved by Sign Approval date Review date Reason for review
CM 07/09/2020 07/02/2022 Update
Company Name Document Title Document
Number
PERSEA OILS AND WEEKLY PREVENTIVE PFP-05
ORCHARDS LTD MAINTENANCE ISSUE: A
CHECKLIST REVISION: 1
Page 5 of 12
t) Check electric securities
5 Pieralisi 555 Section
a) Greasing of the Internal
nipple next at the inlet
b) Greasing of the Internal
nipple at gearbox
c) Checking the condition of the
V-belt at motor
d) Checking the condition of the
timing belts at differential
gear box and any oil leakage
No Equipment Date: Date: Date: Date:
Time duration: Time duration: Time duration: Time duration:
e) Checking of the condition of
waste screw conveyor
f) Checking and re-filling of the
oil reservoir at Differential
gear box
g) Dedusting and cleaning all
the motors
h) Tightening of the terminal
box of motors/pump and
protecting it with polythene
cover
i) Checking if any gearbox
leaks
j) Check all the fan condition
and fan cover
k) Check and tighten all the
bolts
l) Check the working condition
of oil pump and if any oil
leakage at its inlet and outlet
pipes
m) Tamiz springs
n) Condition of vibrator
o) Leakages on water and
machine
p) Open windows and clean of
outer drum for the decanter
Approved by Sign Approval date Review date Reason for review
CM 07/09/2020 07/02/2022 Update
Company Name Document Title Document
Number
PERSEA OILS AND WEEKLY PREVENTIVE PFP-05
ORCHARDS LTD MAINTENANCE ISSUE: A
CHECKLIST REVISION: 1
Page 6 of 12
q) General cleaning
r) Check electric securities
6 Separator Section
a) Servicing of the separator in
cleaning all the sub-parts and
discs
b) Check the working condition
of oil pump and if any oil
leakage at its inlet and outlet
pipes
c) Dedusting and cleaning the
main motor and oil pump
d) Tightening of the terminal
box of motors/pump and
protecting it with polythene
cover
e) Check all the fan condition
and fan cover
f) Check and tighten all the
bolts
No Equipment Date: Date: Date: Date:
Time duration: Time duration: Time duration: Time duration:
g) Check oil level and status of
oil in gearbox
h) Water leakages on separator
line
i) Water pump for flushing
check
j) Check condition of brake
pads
k) General cleaning
l) Electric protections check
7 Malaxer 3
a) Greasing of the chains
Approved by Sign Approval date Review date Reason for review
CM 07/09/2020 07/02/2022 Update
Company Name Document Title Document
Number
PERSEA OILS AND WEEKLY PREVENTIVE PFP-05
ORCHARDS LTD MAINTENANCE ISSUE: A
CHECKLIST REVISION: 1
Page 7 of 12
b) Dedusting and cleaning the
main motor and the positive
pump 5
c) Tightening of the terminal
box of motor/pump and
protecting it with polythene
cover
d) Check all the fan condition
and fan cover
e) Check and tighten all the
bolts
f) Checking the condition of
stator at positive pump 5
g) Air breathers check, not
blocked, no leaks
h) Check release valves, correct
position, opened and not
leaking
i) Water leakages on water line
No Equipment Date: Date: Date: Date:
Time duration: Time duration: Time duration: Time duration:
j) General outside clean
k) Check electrical securities
8 Cornello Section
a) Greasing of the internal
nipples at driving end and
non-driving end of main
motor
b) Greasing of the front part of
gearbox
c) Greasing of the bearing next
to scrapper chain
d) Greasing of the internal
bearing next to scrapper
chain
Approved by Sign Approval date Review date Reason for review
CM 07/09/2020 07/02/2022 Update
Company Name Document Title Document
Number
PERSEA OILS AND WEEKLY PREVENTIVE PFP-05
ORCHARDS LTD MAINTENANCE ISSUE: A
CHECKLIST REVISION: 1
Page 8 of 12
e) Greasing of the internal
bearing at the front part of
cornello
f) Check the condition of the
tensioner with its outer rings
and pulleys
g) Check the condition of the
timing belts
h) Check the condition of the V-
belts
i) Check the condition of the
chain and grease it
j) Dedusting and cleaning all
motors and pumps
k) Tightening of the terminal
box of motors/pump and
protecting it with polythene
cover
l) Checking if any gearbox
needs oil or needs
replacement of oil-seals
m) Check all the fan condition
and fan cover
n) Check and tighten all the
bolts
o) Gear pump open and check
condition of gears and clean
them.
No Equipment Date: Date: Date: Date:
Time duration: Time duration: Time duration: Time duration:
p) Vibrator motor check
q) Submersible pump check
r) Water leakages in line and
tamiz
s) Tamiz springs
t) General cleaning
Approved by Sign Approval date Review date Reason for review
CM 07/09/2020 07/02/2022 Update
Company Name Document Title Document
Number
PERSEA OILS AND WEEKLY PREVENTIVE PFP-05
ORCHARDS LTD MAINTENANCE ISSUE: A
CHECKLIST REVISION: 1
Page 9 of 12
u) Electric securities
9 Water mainline section
a) Check the working condition
of water pump and if any
water leakage at its inlet and
outlet pipes
b) Check any water leakages
from main line to the tank
c) Tightening of the terminal
box of water pump and
protecting it with polythene
cover
d) Check the fan condition and
fan cover
e) Dedusting and cleaning the
water pump
f) Check and tighten all the
bolts
g) Clean the main four water
filters
h) Clean the three kitchen water
filters
i) Check leakages in sand water
filter for boiler
j) Check leakages in taps for
attaching a host in
production area for cleaning
10 Water circulation section
a) Check the working condition
of water pump and if any
water leakage at its inlet and
outlet pipes (Grundfos pump)
No Equipment Date: Date: Date: Date:
Time duration: Time duration: Time duration: Time duration:
b) Check any water leakages at
the pipes
c) Dedusting and cleaning the
water pump
Approved by Sign Approval date Review date Reason for review
CM 07/09/2020 07/02/2022 Update
Company Name Document Title Document
Number
PERSEA OILS AND WEEKLY PREVENTIVE PFP-05
ORCHARDS LTD MAINTENANCE ISSUE: A
CHECKLIST REVISION: 1
Page 10 of 12
d) Cleaning the water sand filter
e) Check and tighten all the
bolts at the calorifier and
boiler
f) Servicing of the boiler in
scrubbing out the soot and its
window
g) Purge dirt water on sand filter
h) Check water level of top
deposit
i) Dedust and clean of pipes
11 Bin Tipper
a) Check the air filter
b) Greasing of external nipples
6 in number
c) Dusting and cleaning of
motor area
d) Check the level of hydraulic
e) Check the condition of
pneumatic cylinders
f) Cleaning of bin tipper
g) Check condition of arms and
weldings
h) Check fixing of arms to the
ground
i) Any issue while lifting bins?
12 PISTON PUMP
a) Dedust, clean and grease of
motor
b) Cleaning of pump by passing
water ensuring no blockage
No Equipment Date: Date: Date: Date:
Time duration: Time duration: Time duration: Time duration:
c) Check the condition of piston
and flange ensuring no
Approved by Sign Approval date Review date Reason for review
CM 07/09/2020 07/02/2022 Update
Company Name Document Title Document
Number
PERSEA OILS AND WEEKLY PREVENTIVE PFP-05
ORCHARDS LTD MAINTENANCE ISSUE: A
CHECKLIST REVISION: 1
Page 11 of 12
leakage
d) Greasing of internal nipples
(12 of them)
e) Check and tighten all the
bolts
f) Check condition of piston
heads opening front window
g) Full clean of ditch, searching
for foreign material
h) Full clean of suction pipes
i) Drain and change water
reservoir
j) Grease piston shaft and
check seals
k) Outer green hydraulic piston
pump, oil tank, check level
and condition of oil
l) Electric securities
13 Mass Pump
a) Cleaning and dedusting of
motor
b) Greasing of external nipples
back and front
c) Check the condition of
terminal box
d) Cleaning of Pump
e) Note and check any issue
that happened during weekly
production
14 Automatic weighing scale
a) Check the condition of float
switch
b) Check on filters and valves
c) Cleaning of the scale
d) Check switches and electric
connections
15 Biomass Boiler
Approved by Sign Approval date Review date Reason for review
CM 07/09/2020 07/02/2022 Update
Company Name Document Title Document
Number
PERSEA OILS AND WEEKLY PREVENTIVE PFP-05
ORCHARDS LTD MAINTENANCE ISSUE: A
CHECKLIST REVISION: 1
Page 12 of 12
No Equipment Date: Date: Date: Date:
Time duration: Time duration: Time duration: Time duration:
a) Scrubbing of tubes should be
done as well as cleaning of all
soot inside
b) Dedusting and clean blower
and motor of blower
c) Check electric protections
16 Genaratti
a) Greasing of internal Nipple
b) Check the condition of Vee
Belt
c) Greasing external nipples
d) Main motor
e) Open windows to clean outer
drum of decanter
f) Check emergency stop and
electric protections
Technician Name: ________________________________________ Technician Sign: _____________________________
Production Supervisor Name: _________________________________ Production Supervisor Sign: ________________________
Approved by Sign Approval date Review date Reason for review
CM 07/09/2020 07/02/2022 Update
