i pakacmserally Air CompressorsWe have the solution! Today we are proud to supply the packages in a wide range of alternative execution based on oil-free screw compressors. As independent packager, HATCO choose the best available model and size of compressors using the product rang of international well-known manufactures such as GHH-Rand for Dry Screw Compressors. We'te specialized in designing and realizing highly customized industrial packages to treat and compressed air cor gases. Our competence comes from experience and our exclusive products come from flexibility, commitment and research to provide, finaly the right solution for our customer's needs Innovative engineering: Each project is unique and by entering into partnership with our customers, we can appreciate the challenge at hand, ask the relevant questions and design the best engineered forall your needs. What makes HOF series special in IRAN market? ighly efficient and reliable in all sections, ulstanding in energy saving, lexible on customer's requirements, Furthermore, the HOFY (VSD) series are focused on effectively more saving energy, also ensuring optimum productivity. Only Oil-Free machines exclude contamination risks for 100% and guaranteeing the utmost reliability around the clock with lowest energy costsAt purity is critical for many applications where even the smallest amount of oil vapor can cause product spoilage or damage the production equipment. HOF series, a completely Oil-Free compressor eliminates all possible risks associated with oil and hydrocarbon vapors contamination. Its designed and manufactured to give compressed air users a complete peace cof mind to provide absolutely cass 0, certified ISO 8573-1 (2010) Typical Oil Free CustomersProduct range 50/60H2" Aircooled/Watercooled Compressor | Electromotor ‘Volume Flow (m/min) FA.D ctromotor Dimension (mm) Mode! power (kW) | @7.0(barg) @8.5 (bara) @10.0 (bara) oe Lenght Width Height HOF 45 45 67, 61 52. 2960 3000 | 17002500 HOF 75 75 12.1 11 105 2975 3000 | 17002509 HOF 110 110 18.2 16.0 2982 3500/2080 | 2700 HOF 150 160 26.1 247 28 2982 3500. | 2080 | 2700 HOF 250 250 41.6 374 36.8 1488 4100 | 2450-3000 HOF 350 355 56.9 56.7 458 1488 According to Request HOF 450 450 778 674 65.9 488 ‘According to Request HOF 550 560 85.8 78 1492 According to Request * MY motors or 460V/60Hz are optional and available. * HOFV (Variable Speed Drive) technical specification is available upon request. Data measured and stated in accordance with 160 1217, Annex C (Suction condit In: 1barA and 20°C and 0%R.H) HAICYU __ Compression & Separation Advantages: + 100% Class ZERO oil free air: ISO 8573-1 * Low maintenance costs + Minimum pressure drop across the system + Small footprint * Optimized energy consumption + Warranty and services + Fase of operation + Equipped with well known brands + Robust base frame and sound absorber + compatible with tropical climate canopy ‘and harsh circumstances q £ 7 — = oy |. |ie roy a a Ny cy 3 2 o o iii CLASS 0 means: ¥ Zero risk of contamination ¥ Zero risk of damaged or unsafe products ¥ Zero risk of losses from operational downtime ¥ Tero risk of damaging your company’s hard-won professional reputationn& separation compressio" ——_Characteristics of the main parts and their design: > Gear box Two individual stages are flanged mounted to a common speed-increasing gearbox which drives each stage pinion for optimum performance. > Rotors and housings: + % 100 oil free dry screw + low power consumption + no balance pistons + no rubber diaframe which can cause costly repairs + efficient jacket cooling (water or oil) + slower turning of rotors + smoother, quieter operation + less vibration + leak-proof oil drains from airend to gearbox + leak-proof input shaft seal design + stainless steel HP rotor pair + enhanced coating of ar passages, housings and rotors Low pressure stage LP: High pressure stage HP: + large capacity + High pressure increase + optimum profile (asymmetrical) male 3 teeth, + optimum profile (asymmetrical) - male 4 teeth, female 4 teeth female 6 teeth + special-coating (no teflon) + special-coating (no teflon) + resistant against high T, p + resistant against high T, p + excellent sliding properties + excellent sliding properties + improved sealing effect + improved sealing effectEco MCSE CIN LCE Ne The HOF's superior oifree screw elements provide the optimum combination of high Free Air Delivery (FAO) with ee See Ren ee ee enue eee acy result in the highest compressor package efficiency. Ultra Coat 2 s Lear ace INCYTE 8 6 EF Competitive Coating ro 0 En rc ee ur Kun me RC me pemexeke)sce | i i | > Bearing + (4) Roller bearings + (2) Angular contact ball bearings (Axial Radial Thrust) + No thrust piston + High precision, antiriction bearings with an L10 design lite of over 100,000 hours > Seal: + Floating carbon ring air seals - with stainless steel lantern ensure ‘100%00il-free operation + Reverse flow thread labyrinth ol seal + Optional buffer gas seal for nitrogen compressor applicationPInlet/Blow Down System: Inlet / Blow down system for full / no load control Movernent of piston by ol-pressure is transferred via linkages to rotating on/off valve and valve plate of unloading valve. The actuating cylinder of unloading valve is connected to oil system of compressor block The oil pump sufficiently sized (Pree bar g, Pross25bar g) > Intake Filter: + Heavy duty built in dust collector type using turning vanes. + Easily replaceable + Paper elements are rated more than 99% efficiency + The elements are machine mounted inside the enclosure at the suction point. + System can be equipped with differential pressure alarm on the control panel (Optional). Venturi Elbow: Venturi elbow is utilized downstream LP-stage in order to: + Protection of downstream components (e.g. cooler) against peak pressure levels + Effective reduction of noise emissions in conjunction with downstream noise reducers Low noise operation; + Down stream LP and HP: Venturi + silencer Sound pressure level; £80d8(A) should be achieved (incl. noise-dampening) + at 1,0m distance + at 1,5m height + free field conditions fA (acc. to 150 3989) check Valve; + Prevents reverse airflow when compressor is unloaded or stopped fog’ Constructed with a stainless steel springInter, After and oil cooler: + Available in varieties of specified Air cooled / Water cooled types + Compact and efficient design with low air approach temperature and low pressure drop + High performance ventilation electro Fans (for air cooled type) > Condensation system: Low moisture carry-over protects d Water Separation; + Inter stage centrifugal separator to efficiently separate the water condensate from the compressed 3 it Drain; + Tero loss drain + Manual valve drain ream equipment > Lubrication System: + Over sized oll pump mounted + continuous Additional oil Pump; for API standard and special compressors + Electric motor drive + Ful flow operation independent of main motor Oil Filter; Highly efficient oil filter Duplex filters (2X100%) - Optional Localized deferential pressure indication or on PLC is available (Optional) 09PANE TIM Cm Ree Eon Senay CMa oy See) eran emi Someone) Serr Buena ec cc) DATE ey oe farious tuin down from full load to improve operating efficiency URC) Seen am naman cnr) 10> Control System: Designing and integration control systems for a wide range of applications for all types of compressors as well as other packaged machinery. All Control systems are integrated according to project specifications and required international codes. Executing the whole process of control system design, material selection, program the control logic and the integration of PLC. Control system and instrumentation can be enhanced by integrating Safety Integration Level (SIL) and system redundancy. Suitable for use in harsh and hazardous environment by that isin conformance to international standard codes (Project's option). Unit Control Panel (Based on PLC) Factory std. UCP Comprised of; Siemens 57-1200 platform remote distributed system * The other customer's requirement is available Benefits; + Compact Strength; + Low cost + Reliable for safe systems + Ease to operate + Long term support by suppliers + Long life time + Robust, Resistant to electrical noise, vibration, impact, dust, heat + Extensive range of inputs /outputs + xtensive range of functionalities + Abundant digital and analog 1/0 + Various and perfect control method + Smart and sophisticated panel + 7-9 inch Siemens comfort panel (HMI) = Basic logic functions + Touch panel, easy operation ~ Complex algorithms + Operating status and alarms indication - Safety functions + PROFIBUS (Standard) + Produces actions (outputs) * MODBUS RTU (Option) + Provides data to the supervision layer PLC Functions; + Process control + Collects inputs (digital, analog) + Runs the process control W12 Sales engineering solutions: From small point of use plants to large, custom engineered compressed air for the most demanding industrial applications, lets an our specialist assist in meeting your requirements. We have the capabilities to customize products for even the most unique applications. Our engineering staff will assist in the custom design, engineering and build of your compressed air equipment to fit your applications to exact specifications for superior performance and energy savings. Cree + Hazardous area classification eso oR See RC EUR Sa eects + Global Standards compliances (e.9. API Codes) * . If you want toextend er Pre Cr atte LF last, id Maintenage oo Wat \ Weed Xv Services: Our Commitment: Our mission is simple; to flourish by helping our customers to achieve their business goals. HATCO has been building custom air compression and separation plants for many years. We take pride in our work and make every effort to meet and exceed the customers’ expectations. in global vision and as a domestic market's leader, our aim isto impress with the quality and professionalism of own duty. We are here to make complexity become simplicity, With over 25 years of engineering excellence, the HATCO brand offers an extensive range of highly reliable, energy efficient compressors and related accessories to suit all applications. In HATCO, a dedicated customer service department provides expertise truly local service, ensuring our advanced technology is backed up with the right support. As part of a wide operation, HATCO has consistently been at the forefront of compressed air & gas systems development, culminating in some of the most energy efficient and low environmental impact compressors on the market today, helping customers achieve or surpass their sustainability targets. Major Services; + Factory Acceptance Test + Site Acceptance Test + Punch Clear Services + Commissioning Services + Spare Parts + Warranty Claim + Customer Training HATCO is “Where Complexity Becomes Simplicity.”Yt eet |