国际销售公司技术资料更改登记表

序号 依据技术更改通知单 更改位置描述 更改日期 更改开始的整机编号 更改人

10

11

12

13

14
CDM855E.00V
WHEEL LOADER

PARTS BOOK

1000081
 Preface

Thank you for selecting our products.

The Parts Book is specifically for the CDM855E.00V wheel loader with standard configuration, which provides relevant
detailed information about all systems/assemblies/parts, including Chinese/English description, part number, specification and
quantity per unit etc.

Non-standard products configured with other brand diesel engine, transmission, axles and optional parts, and modified
loaders, e.g. coal loader, rock loader and high dump loader etc, can cause some changes in the systems/assemblies/parts,
which are not listed in the Parts Book. Product improvement or supplier alteration might make parts different. If you have any
question about the manual, please contact us or your nearest dealer.

In addition to parts description, specification and quantity, the Serial Number and Manufacture Date of specified
machine should be supplied with spare parts order, so that we can deliver you correct parts in time.

Customers are sincerely requested to give us suggestions with contact information on the back cover.

Lonking Holdings Limited

Jun, 2011
 Contents
I. Diesel Engine System .............................................................................. 1 V. Speed Control Assembly ........................................................................ 87
1.1 Diesel engine assembly ...................................................................... 1 5.1 Speed control assembly ...................................................................... 87
1.2 Throttle control assembly .................................................................... 5 VI. Hydraulic Steering System .................................................................... 89
II. Torque Converter system ....................................................................... 7 6.1 Hydraulic steering system ................................................................... 89
2.1 Torque converter system ..................................................................... 7 6.2 Priority valve ........................................................................................ 97
2.2 Torque converter and Transmission oil circuit assembly ..................... 9 6.3 Hydraulic steering gear ........................................................................ 99
2.3 Torque converter assembly ................................................................. 13 6.4 Coaxial flow amplifying steering gear .................................................. 103
III. Transmission System ............................................................................ 17 6.5 Steering cylinder .................................................................................. 107
3.1 Transmission system ........................................................................... 17 VII. Implement Hydraulic System ............................................................... 111
3.2 Transmission assembly I ..................................................................... 19 7.1 Implement hydraulic system ................................................................ 111
3.3 Transmission assembly II .................................................................... 25 7.2 Pilot control system ............................................................................. 123
3.4 Shaft I assembly .................................................................................. 27 7.3 Hydraulic tank assembly ..................................................................... 127
3.5 Shaft II assembly ................................................................................. 29 7.4 Fuel tank assembly ............................................................................. 131
3.6 Shaft III assembly ................................................................................ 31 7.5 Lift cylinder .......................................................................................... 135
3.7 Shaft IV assembly ............................................................................... 35 7.6 Pilot valve assembly ............................................................................ 139
3.8 Planet lines .......................................................................................... 37 7.7 Oil supply valve ................................................................................... 143
3.9 Speed control valve ............................................................................. 43 7.8 Tilt cylinder .......................................................................................... 145
3.10 Transmission pump ........................................................................... 47 7.9 Implement valve .................................................................................. 149
3.11 Oil pan assembly ............................................................................... 49 VIII. Service Brake System ......................................................................... 153
3.12 Parking brake .................................................................................... 51 8.1 Service brake system .......................................................................... 153
IV. Axle System ............................................................................................ 53 8.2 Air tank assembly ................................................................................ 159
4.1 Axle system ......................................................................................... 53 8.3 Disc brake ........................................................................................... 161
4.2 Standard 50F axle I ............................................................................. 55 IX. Emergency And Parking Brake System ............................................... 165
4.3 Standard 50F axle II ............................................................................ 61 X. Frame System ......................................................................................... 167
4.4 Differential assembly for standard 50F axle ........................................ 67 XI. Implement System ................................................................................. 175
4.5 Normal 50 axle I (optional) .................................................................. 69 XII. Cab System ........................................................................................... 179
4.6 Normal 50 axle II (optional) ................................................................. 73 XIII. Out Panel System ................................................................................ 185
4.7 Differential assembly for normal 50 axle ............................................. 79 XIV. Electrical System ................................................................................. 187
4.8 Front drive shaft assembly .................................................................. 81 XV. Tool Kit ................................................................................................... 197
4.9 Intermediate support ........................................................................... 83 XVI. Greasing Points Indication Layout ................................................... 203
4.10 Intermediate / Rear drive shaft assembly .......................................... 85 XVII. Wiring Harness .................................................................................. 204
 DIESEL ENGINE SYSTEM 柴油机系统

DH615G0429 柴油机系统 (DH615G0429 Diesel Engine Assembly)

15 17
12 16
13
14

11

7
8 10
9
5
6
4 28 21
22
13 25 23
14 24
26 20 19 18
1 27
2
3

1
DIESEL ENGINE SYSTEM 柴油机系统

DH615G0429 柴油机系统 (DH615G0429 Diesel Engine Assembly)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 GB/T5783 螺栓 Bolt M10 × 20-8.8 4
2 GB/T93 垫圈 Washer 10 4
3 GB/T97.1 垫圈 Washer 10 4
4 LG853.01.07 双变油冷却器 Transmission and torque 1 SX48Z8-00-00
converter -Oil cooler

5 HB/T3036 水箱出水胶管 Radiator water outlet hose 1

6 JB/T8870-1999 喉箍 Pipe clamp 44-64 2
7 GB/T5783 螺栓 Bolt M12 × 45-8.8 4
8 GB/T93 垫圈 Washer 12 4
9 GB/T97.1 垫圈 Washer 12 4
10 LG853.01-007 水箱胶垫 Radiator rubber pad 2 401002B
11 CDM855EK.01 V.04 水箱总成 Radiator assembly 1 高温型水箱
12 GB/T5783 螺栓 Bolt M12 × 30-8.8 2
13 GB/T93 垫圈 Washer 12 4
14 GB/T97.1 垫圈 Washer 12 4
15 LG853.01.01 暖风机水管接头 Heater water pipe connector 1 LG50E.15403-404A
16 LG855B Ⅰ .01.03 柴油机 Diesel engine 1 DHD10G0205
17 LG853.01.06 油门操纵总成 Throttle control assembly 1

2
 DIESEL ENGINE SYSTEM 柴油机系统

DH615G0429 柴油机系统 (DH615G0429 Diesel Engine Assembly)

28 21
22
26 25 23
27 24
20 19 18

3
DIESEL ENGINE SYSTEM 柴油机系统

DH615G0429 柴油机系统 (DH615G0429 Diesel Engine Assembly)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
18 GB/T15329.1 变矩器回油胶管 Torque converter oil return hose 2-25×210 1
19 JB/T8870 喉箍 Hoop d32-44 2
20 LG853.01Ⅰ.02 变矩器回油接头 Torque converter oil return 1
connector
21 LG853.01-002 测压接头 Pressure connector 1
22 GB/T5782 螺栓 Bolt M14×80-8.8 4
23 GB/T97.1 垫圈 Washer 14 4
24 SPL-CO 防松螺母 Nut M14-8 4
25 LG853.01-001 柴油机胶垫 Diesel engine rubber pad 2
26 GB/T5783 螺栓 Bolt M12X35-8.8 2
27 GB/T6170 螺母 Nut M12-8 2
28 LG855.01-008 水箱支撑杆 Radiator support 2

4
 THROTTLE CONTROL ASSEMBLY 油门操纵总成

油门操纵总成 (Throttle Control Assembly) (LG853.01.06)

7
4
5

6
4
5

3
7

1
2

5
THROTTLE CONTROL ASSEMBLY 油门操纵总成

油门操纵总成 (Throttle Control Assembly) (LG853.01.06)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 612600140037 油门软轴 Throttle flexible shaft L=1900 1 发动机带
2 LG853.01.06.01 软轴固定架 Flexible shaft fixed support 1
3 LG853.01.06-002 软轴支架 Flexible shaft support 1
4 GB/T93 垫圈 Washer 6 5
5 GB/T97.1 垫圈 Washer 6 7
6 GB/T6170 螺母 Nut M6-8 2
7 GB/T5783 螺栓 Bolt M6 × 20-8.8 5
8 LG853.01.06.02 油门踏板总成 Throttle pedal assembly 1

6
 TORQUE CONVERTER SYSTEM 变矩器系统

变矩器系统 (Torque Converter System)

A
4 2
3

76

7
TORQUE CONVERTER SYSTEM 变矩器系统

变矩器系统 (Torque Converter System)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG853.02.01 变矩器总成 Torque converter assembly 1
2 LG853.02-001 双头螺栓 Stud 12
3 GB/T6171 螺母 Nut M10 × 1 12
4 GB/T93 垫圈 Washer 10 12
5 LG855.02.02 双变油路总成 Torque converter and 1
transmission oil circuit assembly

6 GB/T93 垫圈 Washer 12 12
7 GB/T5782 螺栓 Bolt M12 × 45-8.8 12
8 LG50EX.02-001 吸油胶管 Oil suction hose 1 双变总成带

8
 TORQUE CONVERTER AND TRANSMISSION OIL CIRCUIT ASSEMBLY 双变油路总成

双变油路总成 (Torque converter and Transmission Oil Circuit Assembly) (LG855.02.02)

17
16 19
17 20
15 3 18 21 22 3 23

3 4 8 9 10 11 12
5
6
7
1 6
2 14 13

A 向

9
TORQUE CONVERTER AND TRANSMISSION OIL CIRCUIT ASSEMBLY 双变油路总成

双变油路总成 (Torque converter and Transmission Oil Circuit Assembly) (LG855.02.02)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG853.02.02-001 铰接螺栓 Articulating bolt 2
2 JB1002 密封垫圈 Seal washer 27 4
3 L1CH-36-30D 过渡接头 Transation connector 3
4 GB/T5783 螺栓 Bolt M10X35-8.8 4
5 GB/T6170 螺母 Nut M10-8 4
6 GB/T93 垫圈 Washer 10 5
7 GB/T97.1 垫圈 Washer 10 8
8 LG855.02.02.01 双变滤油器 Oil filter of transmission and torque 1 YFL-A400X25LS-G
converter

9 L1CH-27D 过渡接头 Transation connector 1

10 20401-36Ta180°/20491 胶管总成 Hose assembly 1
-36T*1W16*1080/270°

11 20411-27/20491-36T* 胶管总成 Hose assembly 1

1W16*750

12 20491-36T/71091-27 胶管总成 Hose assembly 1

LG*1W16*1930/300°

13 GB/T5783 螺栓 Bolt M10×20-8.8 1

14 PCD140/25 固定式卡箍 FiXed clamp 1

10
 TORQUE CONVERTER AND TRANSMISSION OIL CIRCUIT ASSEMBLY 双变油路总成

双变油路总成 (Torque converter and Transmission Oil Circuit Assembly) (LG855.02.02)

17
16 19
17 20
15 18 21 22 23

A 向

11
TORQUE CONVERTER AND TRANSMISSION OIL CIRCUIT ASSEMBLY 双变油路总成

双变油路总成 (Torque converter and Transmission Oil Circuit Assembly) (LG855.02.02)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
15 20411-36T/71041-27 胶管总成 Hose assembly 1
LG*1W16*1000

16 GB/T5783 螺栓 Bolt M8X45-8.8 2

17 GB/T93 垫圈 Washer 8 4
18 GB/T96.1 垫圈 Washer 8 2
19 LG853.02.02-006 粗滤器支架 Strainer filter bracket 1
20 GB/T5783 螺栓 Bolt M8x25-8.8 2
21 GB/T97.1 垫圈 Washer 8 2
22 LG853.02.02.03 粗滤器 Strainer filter YL-139-00 1
23 20431-36T/20491-36 胶管总成 Hose assembly 1
T*1W16*1280

12
 变矩器总成 Torque converter assembly

变矩器总成 Torque converter assembly (LG853. 02. 01) ( 图 /Figure 05)

26

32
32

8 28
9
33 21
5 19 20
2 25
29
27 24
4 17 18

31
3 16 1 30
22
13 14 10
15

12 22 24
7 10 23
11
15 13

13
变矩器总成 Torque converter assembly

变矩器总成 Torque converter assembly (LG853. 02. 01) ( 图 /Figure 05)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 YB-133/1-0 变矩器 Torque converter 1
2 LG853.02.01-002 变矩器壳体 Torque converter house dody 1 402216A
3 GB/T5782 螺栓 Bolt M10x25-8.8 9
4 GB/T93 垫圈 Washer 10 9
5 YB-133/0-02 导轮座 Guide seat 1 402222
6 LG853.02.01-014 回油接头 Oil return connector 1 402204
7 LG853.02.01-015 出口阀芯 Valve core 1 402234
8 GB/T5781 螺栓 Bolt M8x16-8.8 6
9 GB/T93 垫圈 Washer 8 8
10 LG853.02.01-010 弹簧Ⅱ Spring II 1 402231A
11 LG853.02.01-009 盖板 Cover board 1 402230A
12 LG853.02.01-008 进口阀芯 Valve core 1 402233
13 LG853.02.01-007 弹簧 I Spring I 1 402229
14 LG853.02.01-006 阀盖 Valve cover 1 402228A
15 GB/T5781 螺栓 Bolt M8X20-8.8 2
16 LG853.02.01-011 螺塞 Plug screw 1 402223
17 LG853.02.01-005 管接头 Pipe connector 2 402111A
18 LG853.02.01-004 铜垫圈 Copper washer 2 402106

14
 变矩器总成 Torque converter assembly

变矩器总成 Torque converter assembly (LG853. 02. 01) ( 图 /Figure 05)

26

32
32

28
33 21
19 20

29 25
27 24

31
22 30

24
23

15
变矩器总成 Torque converter assembly

变矩器总成 Torque converter assembly (LG853. 02. 01) ( 图 /Figure 05)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 LG853.02.01-016 油温传感器 Oil temperature sensor Z3/8”1” 1
20 LG853.02.01-012 衬垫 Gasket 1
21 LG853.02.01-013 观察盖 Mornitor cover 1
22 LG853.02.01-017 弹簧调整垫 Spring adjusting pad 1组
23 GB/T5782-1986 螺栓 Bolt M12 × 45 12
24 GB/T93-1987 垫圈 Washer 12 36
25 GB/T5782-1986 螺栓 Bolt M12 × 30 6
26 402211 纸垫 Paper gasket 1组
27 GB/T93-1987 垫圈 Washer 10 12
28 402210 圆垫板 Round tie plate 1
29 402201 垫片 Gasket 6
30 GB6171-86 螺母 Nut M10 × 1 12
31 GB898-86 双头螺栓 Stud AM10 × 18 12
32 4022042 弹性板 Spring plate d=1.0 2
33 JB/T8574-1997 金属密封环 Metal seal ring YH-125 2

16
 TRANSMISSION SYSTEM 变速箱系统

变速箱系统 Transmission System

9
5 8
7

4
3
1
2

17
TRANSMISSION SYSTEM 变速箱系统

变速箱系统 Transmission System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 GB/T93 垫圈 Washer 18 4
2 GB/T6170 螺母 Nut M18-8 2
3 LG853.03-001 弧形垫圈 Arc washer 2
4 LG853.03-002 橡胶垫 Rubber pad 2
5 GB/T5782 螺栓 Bolt M18 × 140-8.8 2
6 LG50EX.03.01 变速箱总成 Transmission assembly 1
7 GB/T5783 螺栓 Bolt M8 × 16-8.8 2
8 GB/T97.1 垫圈 Washer 8 2
9 GB/T93 垫圈 Washer 8 2

18
 TRANSMISSION ASSEMBLY I 变速箱总成 I

变速箱总成 I Transmission Assembly I (LG50EX.03.01)

18
17
16
14
15
19
20 21
13
12
22
23
11 24
10
8 25
9
6 26
8
4 27
38
4 8 39
3 7 37
36
5
35 29
34
28
1 2
33
31 30
32
8
27

19
TRANSMISSION ASSEMBLY I 变速箱总成 I

变速箱总成 I Transmission Assembly I (LG50EX.03.01)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 GB6170-86 螺母 Nut M18-8 2
2 403031 橡胶垫 Rubber pad 2
3 GB5782-86 螺栓 Bolt M18 × 40-8.8 8
4 GB93-87 垫圈 Washer 18 10
5 403032-034 连接座 Connecting seat 2
6 GB5780-86 螺栓 Bolt M18 × 140-8.8 2
7 GB5782-86 螺栓 Bolt M10 × 70-8.8 13
8 GB93-86 垫圈 Washer 10 80
9 GB5782-86 螺栓 Bolt M10 × 75-8.8 5
10 LG853.03.01.13 变速操纵阀总成 Speed control valve assembly 403700 1
11 403029 密封垫 Seal gasket 1
12 402111A 接头体 Adapter 2
13 402106 垫圈 Washer 2
14 403005A 箱体 Transmission body 1
15 403028 圆锥堵塞 Plug-taper 1
16 402223 螺塞 Plug screw 1
17 ZL30E.5.20 透气管总成 Vent pipe assembly 1
18 GB825-86 吊环螺钉 Eye screw M18 2

20
 TRANSMISSION ASSEMBLY I 变速箱总成 I

变速箱总成 I Transmission Assembly I (LG50EX.03.01)

19
20 21

22
23
24

25

26
27

36
35 29
34
28

33
31 30
32

27

21
TRANSMISSION ASSEMBLY I 变速箱总成 I

变速箱总成 I Transmission Assembly I (LG50EX.03.01)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 GB276-94 球轴承 Ball bearing 6211/c3 1 进口轴承
20 403057 轴承套 Bearing sleeve 1
21 403058 密封垫 Seal gasket 1
22 GB93-87 垫圈 Washer 12 12
23 GB897-74 双头螺栓 Stud AM12 × 30 4
24 GB6170-86 螺母 Nut M12-8 4
25 403001A 密封垫 Seal gasket 1
26 403002B 端盖 End cover 1
27 GB5783-86 螺栓 Bolt M10 × 30-8.8 48
28 GB6782-86 螺栓 Bolt M14 × 30-8.8 4
29 GB93-87 垫圈 Washer 14 4
30 GB1235-82 O 型密封圈 O-ring Φ45 × 3.5 1
31 403064A 压盖 Press cover 1
32 407021A 压板 Press plate 1
33 403061C 加油管 B Oil filling pipe B 1
34 Q/ (HG4) JG21-94 夹布胶管 Fabric hose Φ52 × Φ42 × 350 1
35 JB/T 8870 喉箍 Pipe clamp d50 2
36 403060C 加油管 A Oil filling pipe A 1

22
 TRANSMISSION ASSEMBLY I 变速箱总成 I

变速箱总成 I Transmission Assembly I (LG50EX.03.01)

38
39
37

23
TRANSMISSION ASSEMBLY I 变速箱总成 I

变速箱总成 I Transmission Assembly I (LG50EX.03.01)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
37 403059 加油管盖 Oil filling pipe cover 1
38 检油塞 Oil check plug Z 1/4" 1
39 403022 圆柱销 Pillar pin 1

24
 TRANSMISSION ASSEMBLY II 变速箱总成 II

变速箱总成 II Transmission Assembly II LG50EX.03.01

2
1 3
4

5
6

7
8
10

5
11 6

14
12
13

25
TRANSMISSION ASSEMBLY II 变速箱总成 II

变速箱总成 II Transmission Assembly II LG50EX.03.01

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 403005A 箱体 Transmission body 1
2 403055D 转向泵驱动轴 Steering pump drive shaft 1
3 GB1096-79 键 Key 14 × 36 1
4 403056 转向泵驱动齿轮 Steering pump drive gear 1
5 GB276 球轴承 Ball bearing 6210N/C3 2 进口轴承
6 GB/T 227 挡圈 Circlip 6120n 2
7 GB276-94 球轴承 Ball bearing 6012/C3 1 进口轴承
8 403610D 轴齿轮 Shaft gear 1
9 403021A 密封垫 Seal gasket 1
10 GB119-86 销 Pin Φ10 × 30 2
11 403400 油底壳总成 Oil pan assembly 1
12 GB93-87 垫圈 Washer 10 14
13 GB5783-86 螺栓 Bolt M10 × 25 14
14 LG853.03.01.10 变速泵总成 Transmission pump 403600 1

26
 SHAFT I ASSEMBLY 一轴总成

一轴总成 Shaft I Assembly (LG853.03.01.01)

8
7

5
4

2
1

27
一轴总成 SHAFT I ASSEMBLY

一轴总成 Shaft I Assembly (LG853.03.01.01) ( 图 /Figure 09)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG853.03.01.01-001 旋转油封 Rotary seal 70 × 78 × 5 1 403101

2 GB/T276 球轴承 Ball bearing 6016 1

3 LG853.03.01.01-003 输入二级齿轮 Input second stage gear 1 403103

4 LG853.03.01.01-002 旋转油封 Rotary seal 45 × 53 × 5 1 403102

5 GB/T301 推力球轴承 Thrust ball bearing 51111 1

6 LG853.03.01.01-004 输入一级齿轮 Input first stage gear 1 403104

7 GB/T276 球轴承 Ball bearing 6311 1

8 LG853.03.01.01-005 调整圈 Adjusting washer 1 组 403105

28
 二轴总成 SHAFT II ASSEMBLY

二轴总成 Shaft II Assembly (LG853. 03. 01. 02.01)

16
15 17
16

1 3 13

2
10

9
8
12 14
7
11

6
5

29
二轴总成 SHAFT II ASSEMBLY

二轴总成 Shaft II Assembly (LG853. 03. 01. 02.01)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 403207A 滚柱 Roller Φ15 × 32 20
2 403204A 弹簧 Spring 40
3 403202A 弹簧座 Spring seat 40
4 GB/T276 球轴承 Ball bearing 211 1
5 GB/T6171 螺母 Nut M10 × 1-8.8 20
6 GB/T859 垫圈 Washer 10 20
7 403203 中间输人轴 Intermediate input shaft 1
8 GB/T276 球轴承 Ball bearing 110 1
9 403210 隔离套 Separating sleeve 1
10 403205A 滚柱左挡圈 Roller left circlip 1
11 403209 内环凸轮 Inner ring cam 1
12 403206 滚柱右挡圈 Roller right circlip 1
13 GB/T893.1 挡圈 circlip 80 1
14 403201 螺栓 Bolt 8.8 20
15 403208A 外环齿轮 Outer ring gear 1
16 GB/T276 球轴承 Ball bearing 210 2
17 403211 隔离环 Separating ring 1

30
 SHAFT III ASSEMBLY 三轴总成

三轴总成 Shaft III Assembly (LG50EX.03.01.02)

15 16

13 14

12
11
10

6
5
4
7
2
23
8 9
1 22
21
7

3 20
19

18
17

31
SHAFT III ASSEMBLY 三轴总成

三轴总成 Shaft III Assembly (LG50EX.03.01.02)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 GB276-89 球轴承 Ball bearing 6022 1
2 LG853.03.01.05-003 圆柱销 Pillar pin 6 403504
3 LG853.03.01.05-001 直接档受压盘 Direct gear press disc 1 403501
4 GB6170-86 螺母 Nut M8 12
5 GB93-87 垫圈 Washer 8 12
6 GB5783-86 螺栓 Bolt M8 × 20 12
7 LG853.03.01.05.01 直接档主动片组件 Direct gear drive plate components 2 403505-506
8 LG853.03.01.05-002 直接档轴 Direct gear shaft 1 403502A
9 LG853.03.01.05-004 直接档从动片 Direct gear driven plate 1 403507
10 GB283-81 轴承 Bearing 42204 1
11 GB894.1-86 轴用挡圈 Sprag for shaft 65 1
12 LG853.03.01.05-007 盘形弹簧 Disc spring 1 403513
13 LG853.03.01.05.02 直接档活塞组件 Direct gear piston components 1 403508A-510A
14 LG853.03.01.01-001 旋转油封 Rotary seal 70 × 78 × 5 1 403101
15 LG853.03.01.05-010 销 Pin 3 403516
16 LG853.03.01.05-006 直接档油缸 Direct gear cylinder 1 403512
17 GB5785-86 螺栓 Bolt M12 × 1.25 × 100 12
18 LG853.03.01.05-009 双孔止动垫圈 Duo-hole stop washer 6 403518B

32
 SHAFT III ASSEMBLY 三轴总成

三轴总成 Shaft III Assembly (LG50EX.03.01.02)

23
22
21

19 20

33
SHAFT III ASSEMBLY 三轴总成

三轴总成 Shaft III Assembly (LG50EX.03.01.02)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 GB119-86 圆柱销 Pillar pin Ф10jc4 × 30 2
20 LG50EX.03.01.02-001 中间轴输出齿轮 Intermediate output gear 1 403511J
21 GB/T276-89 球轴承 Ball bearing 6411 1
22 LG853.03.01.05-008 调整圈 Adjusting washer 1 组 403517
23 LG853.03.01.01-002 旋转油封 Rotary seal 45 × 53 × 5 1 403102

34
 SHAFT IV ASSEMBLY 四轴总成

四轴总成 Shaft IV Assembly (LG50EX.03.01.01)

11

10
9
8
6
7 1
15 2
6 4
5

4 6
2 7 3
1 6
8
9
3 14
12 13

35
SHAFT IV ASSEMBLY 四轴总成

四轴总成 Shaft IV Assembly (LG50EX.03.01.01)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 GB890-80 尼龙锁紧螺母 Nylon self-lock nut M33 × 1.5 2
2 LG853.03.01.03-002 垫圈 Washer 2 403303
3 GB1235-76 O 型密封圈 O-ring Ф40 × 5.7 2
4 LG853.03.01.03-008 垫片 Gasket 2 403317
5 LG853.03.01.03-001 后法兰 Rear flange 1 403301D
6 GB1235-76 O 型密封圈 O-ring Ф118 × 5.7 4
7 LG853.03.01.03-003 油封座 Oil seal seat 2 403304B
8 HG4-692-67 骨架油封 Frame seal SG70 × 95 × 12 3
9 GB893.1-84 挡圈 Sprag 130 2
10 GB276-82 球轴承 Ball bearing 6312 1
11 LG853.03.01.03-005 输出轴 Output shaft 1 403314
12 LG50EX.03.01.01-001 输出轴齿轮 Output shaft gear 1 403311J
13 GB283-94 滚柱轴承 Roller bearing NUP312E 1
14 LG853.03.01.03-006 隔套 Separating sleeve 1 403305
15 LG855.03.01.01-001 前法兰 Front flange 1 403316B

36
 行星排 PLANET LINES

行星排 Planet Lines ( 图 /Figure 13)

12

10
11

23
9
8 22
7
21
4
2 3
1 20 32
35 29 39
19 30
37
18 36
6 17
16 33
14 34 26 27
5 13 32 25
31 33
24

35 7
15 28
32
33
33
38
32 34

37
行星排 PLANET LINES

行星排 Planet Lines ( 图 /Figure 13)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 GB/T5782 螺栓 Bolt M14 × 38 8
2 GB/T93 垫圈 Washer 14 8
3 LG853.03.01-003 中盖 Middle cover 1 403002A

4 LG853.03.01-006 一档油缸体 Gear I cylinder body 1 403004A

5 LG853.03.01-008 固定板 Securing plate 1 403023

6 GB/T1235 O 型圈 O-ring Φ20 × 2.4 1

7 LG853.03.01.06-001 外密封环 Outer seal ring 2 403006A

8 LG853.03.01.06-003 内密封环 Inner seal ring 1 403010A

9 LG853.03.01.06-002 一档活塞体 Gear I piston body 1 403008A

10 LG853.03.01.02-011 一档内齿圈 Gear I inner ring gear 1 403222A

11 LG853.03.01.07 倒档一档主动片组件 Reverse gear I drive plate 8 403012-13

components

12 LG853.03.01-007 倒档一档从动片 Reverse gear I driven plate 8 403011

13 GB/T5783 螺栓 Bolt M10 × 30 4

14 GB/T93 垫圈 Washer 10 4
15 LG853.03.01.02-014 直接档连接盘 Direct gear connecting disc 1 403225

16 GB/T894.1 轴用挡圈 Circlip for shaft 90 1

17 GB/T276 球轴承 Ball bearing 6210N 1

38
 行星排 PLANET LINES

行星排 Planet Lines ( 图 /Figure 13)

23

22
21

20 32
19 29 30
18
33
34 26 27
32 25
31 33
24

28
32
33
33
32 34

39
行星排 PLANET LINES

行星排 Planet Lines ( 图 /Figure 13)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
18 LG853.03.01.02-015 太阳轮 Sun gear 1 403226

19 LG853.03.01.02-013 止动片 Stop plate 1 403224

20 LG853.03.01.02-012 一档行星架 Gear I planet carrier 1 403223

21 LG853.03.01.02-009 卡圈 Snap ring 1 403220

22 LG853.03.01.02-005 倒档内齿圈 Reverse gear inner ring gear 1 403216

23 LG853.03.01.08 摩擦片隔架组件 Friction plate separating bracket 1 4031014-15

components

24 LG853.03.01.02-003 倒档行星架 Reverser gear planet carrier 1 403213A

25 LG853.03.01.02-004 止动垫圈 Stop washer 4 403215

26 GB/T93 垫圈 Washer 8 4
27 GB/T5783 螺栓 Bolt M8 × 14 4
28 LG853.03.01.09-002 内密封环 Inner seal ring 1 403020A

29 LG853.03.01.02-004 倒档活塞体 Reverse gear piston body 1 403018A

30 GB/T276 球轴承 Ball bearing 6010 1

31 LG853.03.01.02-016 一档行星轴 Gear I planet shaft 4 403227

32 LG853.03.01.02-006 垫片 Gasket 16 403217

33 LG853.03.01.02-008 隔离套 Separating sleeve 16 403219

34 GB/T309 滚针 Needle Φ4 × 35 176

40
 行星排 PLANET LINES

行星排 Planet Lines ( 图 /Figure 13)

35 39
37
36

35

38

41
行星排 PLANET LINES

行星排 Planet Lines ( 图 /Figure 13)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
35 LG853.03.01.02-007 行星轮 Planet gear 8 403218

36 LG853.03.01-010 弹簧销轴 Spring pin 15 403016

37 LG853.03.01-011 弹簧 Spring 15 403017

38 LG853.03.01.02-010 倒档行星轮轴 Reverse gear planet shaft 4 403221

39 GB/T893.1 孔用挡圈 Circlip for hole 90 1

42
 SPEED CONTROL VALVE 变速操纵阀

变速操纵阀 Speed control valve (LG853.03.01.13)

1 10
2
3 9

11
12
13
1 14
2 18
4 15
16
17
5 6
19
6 20
5 21
22
7 23
29 24
8 25

26
30 27
31
32 28
33

43
SPEED CONTROL VALVE 变速操纵阀

变速操纵阀 Speed control valve (LG853.03.01.13)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 403702 螺栓 Bolt 2
2 JB/T982-77 组合密封垫圈 Washer 2
3 403701 阀体 Valve body 1
4 403727 压力表接头 Pressure gauge connector 1
5 403707 弹簧 Spring 2
6 GB/T308-2002 钢球 Steel ball 1/2" 2
7 JB/T982-77 组合密封垫圈 Gasket 2
8 403710 螺栓 Bolt 1
9 GB/T308-2002 钢球 Plastic ball 15/64” 1
10 403728 挡柱 Round plate 1
11 403704 减压阀杆 Valve stem 1
12 403703 调整垫圈 Spring seat 1
13 403724 弹簧 Spring 1
14 403723 固定套 Securing sleeve 1
15 403722 滑块 Sliding block 1
16 JB/T982-77 组合密封垫圈 Washer 1
17 403720 螺栓 Bolt 1
18 403706 弹簧 Spring 1

44
 SPEED CONTROL VALVE 变速操纵阀

变速操纵阀 Speed control valve (LG853.03.01.13)

19
20
21
22
23
29 24
25

26
30 27
31
32 28
33

45
SPEED CONTROL VALVE 变速操纵阀

变速操纵阀 Speed control valve (LG853.03.01.13)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 403705 刹车阀杆 Brake valve stem 1
20 403718 圆柱塞 Pillar plug 1
21 GB1235-76 O 型圈 O-ring Ф13 × 1.9 1
22 403719 螺栓 Bolt 1
23 403717 螺母 Nut 1
24 403712 气阀座 Vent valve seat 1
25 403714 弹簧 Spring 1
26 403713 气阀杆 Vent valve stem 1
27 403715 Y 型密封圈 Y-type seal 32 × 40 1
28 403716 气阀台 Vent valve platform 1
29 403708 分配阀杆 Distribution valve stem 1
30 403711B 挡套 Bush 1
31 GB/T3452.1-1992 O 型圈 O-ring Ф17 × 2.65 1
32 GB/T987 骨架油封 Oil seal Fb18 × 30 × 7 1
33 GB893.1-86 挡圈 Sprag 30 1

46
 TRANSMISSION PUMP 变速齿轮泵

变速齿轮泵 Transmission pump (LG853.03.01.10)

47
TRANSMISSION PUMP 变速齿轮泵

变速齿轮泵 Transmission pump (LG853.03.01.10)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 GB9873.1-86 挡圈 Spag 62 1
2 CBG120/15A-06 隔圈 Spacing ring 1 GB/T710-1991
3 GB9877.1-88 油封 Oil seal B45 × 62 × 12 1
4 CBG120/15A-01 泵体 Pump body 1
5 内六角椎管螺钉 Internal hexagon tapered pipe screw ZG1/8” 1
6 GB120-86 内螺纹圆柱销 Internal thread round pin A10 × 22 1
7 CBG120/15A-03 大齿轮 big gear 1
8 CBG120/15A-02 盖板 Cover board 1
9 GB70-85 内六角圆柱头螺钉 Internal hexagon round screw M8 × 20-8.8 6
10 GB70-85 内六角圆柱头螺钉 Internal hexagon round screw M6 × 20-8.8 1
11 CBG120/15A-05 平垫圈 Flat washer 2
12 GB309-84 滚针 Needle Ф4 × 29.8 18
13 CBG120/15A-07 轴 Shaft 1
14 CBG120/15A-04 小齿轮 Small gear 1
15 GB5783-86 螺栓 Bolt M10 × 40-8.8 3
16 GB97.1-85 垫圈 Wahser 10 3
17 CBG120/15A-08 铭牌 Nameplate 1
18 GB867-86 铆钉 Rivet 2×6 4

48
 油底壳总成 OIL PAN ASSEMBLY

油底壳总成 Oil Pan Assembly (LG853. 03. 01. 04) ( 图 /Figure 16)

10

9
8

7
6
5

4
3

2
1

49
油底壳总成 OIL PAN ASSEMBLY

油底壳总成 Oil Pan Assembly (LG853. 03. 01. 04) ( 图 /Figure 16)
序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG853.03.01.04-001 螺塞 Plug screw Z3/4" 1
2 LG853.03.01.04.01 油底壳体组件 Oil pan shell components 1
3 GB/T5783 螺栓 Bolt M6 × 25 4
4 GB/93 垫圈 Washer 6 4
5 LG853.03.01.04-002 垫板 Plate 2
6 LG853.03.01.04-003 永久磁铁 Magnet Φ80/40 × 13 2
7 LG853.03.01.04.02 滤网支架组件 Filter screen bracket components 1
8 GB/T93 垫圈 Washer 8 2
9 GB/T5783 螺栓 Bolt M8 × 15 2
10 LG853.03.01.04-003 垫密片 Gasket 1

50
 PARKING BRAKE 手制动钳

手制动钳 Parking brake

2
3

5
6
7

51
PARKING BRAKE 手制动钳

手制动钳 Parking brake

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG853.03.01-020 制动钳固定板 Brake caliper securing plate 1 403000-1
2 GB/T5782 螺栓 Bolt M14 × 40 4
3 GB/T93 垫圈 Washer 14 4
4 LG853.03.01-022 制动盘 Brake disc 1 LG50F.09004A
5 GB/T5786 螺栓 Bolt M16 × 1.5 × 45 8
6 GB/T93 垫圈 Washer 16 8
7 GB/T97.1 垫圈 Washer 16 8
8 LG853.03.01.15 钳式制动器 Disc brake 1 TC5Z(A)

52
 AXLE SYSTEM 驱动桥系统

驱动桥系统 Axle System

2
3
1

18 9

10

8
5 12
6 7
4 13

5
6
5
6
17 11
14
15
13
16

5
6
6
5

53
AXLE SYSTEM 驱动桥系统

驱动桥系统 Axle System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG50EX.04.01 前驱动桥总成 Front axle assembly LGPQ850FAL 1
2 GB/T5784 螺栓 Bolt M30 × 2 × 145-10.9 8
3 GB/T5784 螺栓 Bolt M30 × 2 × 110-10.9 8
4 GB/T889 螺母 Nut M30 × 2-10 16
5 GB/T5786 螺栓 Bolt M12 × 1.5 × 40-10.9 40
6 GB/T889.1 螺母 Nut M12 × 1.5-8 40
7 CDM856E.04 I .01 前传动轴总成 Front drive shaft assembly 1
8 CDM856E.04.02 中间支承 Intermediate support 1
9 GB/T5782 螺栓 Bolt M16 × 65-8.8 4
10 GB/T97.1 垫圈 Washer 16 4
11 GB/T93 垫圈 Washer 16 4
12 LG853.04-001 定位圈 Locating ring 1
13 CDM856E.04 I .03 中后传动轴总成 Intermediate/rear drive shaft assy 2
14 GB/T5786 螺栓 Bolt M12 × 1.5 × 30-10.9 8
15 GB/T93 垫圈 Washer M12 8
16 LG50EX.04.05 后驱动桥总成 Rear axle assembly LGPQ850FNL 1
17 LG853.04I.05 轮辋总成 Wheel felloe assembly 4 504500D-I (带气门防护板)
18 GB/T2980 轮胎 Tyre 23.5-25 E-3/L-3 4

54
 STANDARD 50F AXLE I 标准50F驱动桥 I

标准 50F 驱动桥 Standard 50F Axle I ( LG50F.04300A, 前桥用； LG50F.04600A, 后桥用 )

20
22
21
16 19
17
25
26
12
15 13
24
32
33 14 37
18 23

27
36
29
34
28 31 9
30 11
8
35
10
4 5

2 3 7
1 6

55
STANDARD 50F AXLE I 标准50F驱动桥 I

标准 50F 驱动桥 Standard 50F Axle I ( LG50F.04300A, 前桥用； LG50F.04600A, 后桥用 )

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG50F.04301A 锁紧螺母 Lock nut 1
2 LG50F.04302A 垫圈 Washer 1
3 LG50F.04303A-304A 输人法兰总成 Input flange assembly 1
4 GB/T9877.1-1988 油封 Oil seal FB80 × 100 × 10 2
5 LG50F.04305A 密封盖 Seal cover 1
6 GB5785-86 螺栓 Bolt M14 × 1.5 × 55-10.9 7
7 GB93-87 垫圈 Washer 14 7
8 GB/T297-94 轴承 Bearing 31313/P6X 1 65 × 140 × 36
9 LG50F.04307A 轴承隔套 Bearing sleeve 1
10 LG50F.04308A 轴承座 Bearing seat 1
11 GB/297-84 轴承 Bearing 31314E/P6X 1 70 × 150 × 38
12 LG50F.04309A-310A 螺旋伞齿轮副 Spiral bevel gear pair for front axle 1 （前桥用）

13 LG50F.04311A-312A 螺旋伞齿轮副 Spiral bevel gear pair for rear axle 1 （后桥用）数量含在前桥内

14 NJ2309VMR 轴承 Bearing NJ2307X9 1 非标件

15 LG50F.04313A 托架 Bracket 1
16 LG50F.04314A 调整螺母 Adjusting nut 2
17 47620/47686 轴承 Bearing 47620A/47686 2 82.55 × 133.35 × 33.338
18 LG50F.04315A-323A 差速器总成 Differential assembly 1

56
 STANDARD 50F AXLE I 标准50F驱动桥 I

标准 50F 驱动桥 Standard 50F Axle I ( LG50F.04300A, 前桥用； LG50F.04600A, 后桥用 )

20
22
21
19

25
26

24
32
33 23

27
36
29
34
28 31
30

35

57
STANDARD 50F AXLE I 标准50F驱动桥 I

标准 50F 驱动桥 Standard 50F Axle I ( LG50F.04300A, 前桥用； LG50F.04600A, 后桥用 )

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 LG50F.04324A 轴承盖 Bearing cover 2
20 LG50F.04325A 螺栓 Bolt 4
21 LG50F.04326A 铁丝 Steel wire 16# × 500 2
22 LG50F.04333A 大螺旋伞齿轮螺农 Spiral bevel gear bolt 12
23 GB6178-86 开槽螺母 Groove nut M14 × 1.5-10 12
24 GB5783-86 螺栓 Bolt M10 × 1 × 20-8.8 2
25 GB93-87 垫圈 Washer 10 2
26 LG50F.04327A 锁紧片 Lock plate 2
27 LG50F.04328A 止动垫圈 Stop washer 1
28 GB6173-86 螺母 Nut M27 × 2-8 1
29 LG50F.04329A-330A 止推螺栓 Thrust bolt 1
30 GB5785-86 螺栓 Bolt M12 × 1.5 × 50-10.9 1
31 GB93-87 垫圈 Washer 12 1
32 GB/T5786 螺栓 Bolt M12 × 1.5 × 45-10.9 2
33 GB/T93 垫圈 Washer 14 14
34 GB/T119 销 Pin A12 × 20 3
35 LG50F.04331A 调整垫 Adjusting shim 1
36 LG50F.04332A 调整垫 Adjusting shim 1

58
 STANDARD 50F AXLE I 标准50F驱动桥 I

标准 50F 驱动桥 Standard 50F Axle I ( LG50F.04300A, 前桥用； LG50F.04600A, 后桥用 )

37

59
STANDARD 50F AXLE I 标准50F驱动桥 I

标准 50F 驱动桥 Standard 50F Axle I ( LG50F.04300A, 前桥用； LG50F.04600A, 后桥用 )

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
37 GB/T91 开口销 Cotter pin Φ3.2 × 26 12

60
 STANDARD 50F AXLE II 标准50F驱动桥 II

标准 50F 驱动桥 Standard 50F Axle II ( LG50F.04500A, 前桥用； LG50F.04800A, 后桥用 )

23
4 5 11 15 22
16 43 32
45 33
5
1 33
31
30
20
21 36
9 35
6 28
12 41
10
7 1413 27 42
8
26
38
37
12 43
17
18
19
25 34
23 35

44
39 40
2
24

29

61
STANDARD 50F AXLE II 标准50F驱动桥 II

标准 50F 驱动桥 Standard 50F Axle II ( LG50F.04500A, 前桥用； LG50F.04800A, 后桥用 )

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG50F.04401A 行星轮架 Planet gear carrier 1
2 LG50F.04402A-404A 内齿圈总成 Inner ring gear assembly 1
3 LG50F.04405A 隔套 Separating sleeve 4
4 LG50F.04406A 滚针 Needle 216
5 LG50F.04407A 挡圈 Circlip 8
6 LG50F.04408A 密封垫 Seal gasket 1
7 GB93-87 垫圈 Washer 12 7
8 GB5783-86 螺栓 Bolt M12 × 25-8.8 7
9 LG50F.04409A 行星轮轴 Planet gear shaft 4
10 LG50F.04410B 轮边端盖 Wheel end cover 1
11 GB894.1-86 挡圈 Circlip 50 1
12 LG50F.04411A 垫圈 Washer 3
13 LG50F.04412A 半轴堵头 Axle shaft stopper 1
14 LG50F.04413A 挡块 Block 1
15 LG50F.04414A 太阳轮 Sun gear 1
16 LG50F.04415A 行星轮 Plant gear 4
17 LG50F.04416A 螺塞 Plug screw 1
18 GB93-87 垫圈 Washer 10 1

62
 STANDARD 50F AXLE II 标准50F驱动桥 II

标准 50F 驱动桥 Standard 50F Axle II ( LG50F.04500A, 前桥用； LG50F.04800A, 后桥用 )

23
22
32
33
33
31
30
20
21 36
35
28

27
26

19
25 34
23 35

2
24

29

63
STANDARD 50F AXLE II 标准50F驱动桥 II

标准 50F 驱动桥 Standard 50F Axle II ( LG50F.04500A, 前桥用； LG50F.04800A, 后桥用 )

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 GB5783-86 螺栓 Bolt M10 × 25-8.8 1
20 LG50F.04417A 垫圈 Washer 1
21 LG50F.04418A 油塞 Oil plug 1
22 LG50F.04419A 隔套 Separating sleeve 1
23 LG50F.04420A 圆螺母 Round nut 2
24 GB858-88 垫圈 Washer 85 1
25 LG50F.04421A 锥套 Taper sleeve 1
26 GB/T297-94 轴承 Bearing 32026 1 130 × 200 × 45
27 LG50F.04422A O 形密封圈 O-ring 1
28 LG50F.04423A 轮毂 Wheel hub 1
29 LG853.04.01-019 制动盘 Brake disc 1 借用
30 GB/T297-94 轴承 Bearing 32024 1 120 × 180 × 38
31 LG50F.04425A 挡油板 Oil baffle 1
32 LG50F.04426A 轴套 Shaft sleeve 1
33 GB9877.1-88 油封 Oil seal FB150 × 180 × 15 2
34 GB5786-86 螺栓 Bolt M20 × 1.5 × 50-8.8 10
35 GB93-87 垫圈 Washer 20 20
36 GB6171-86 螺母 Nut M20 × 1.5-10 10

64
 STANDARD 50F AXLE II 标准50F驱动桥 II

标准 50F 驱动桥 Standard 50F Axle II ( LG50F.04500A, 前桥用； LG50F.04800A, 后桥用 )

45

41
42

38
37
43

44
39 40

65
STANDARD 50F AXLE II 标准50F驱动桥 II

标准 50F 驱动桥 Standard 50F Axle II ( LG50F.04500A, 前桥用； LG50F.04800A, 后桥用 )

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
37 LG50F.04427A 轮辋螺栓 Wheel rim bolt 10
38 LG50F.04400A 轮边减速器总成 Wheel reductor assembly 2
39 LG50F.04500A 前后桥壳总成 Front/rear axle housing assembly 1
40 LG50F.04300A 主减速器总成 Main reductor assembly 1
41 LG853.04.01.04B 透气管 Vent pipe 1
42 GB/T6173 螺母 Nut M10 × 1 1
43 408100 钳盘式制动器总成 Disc brake assembly 4 借用
44 LG853.04.01.05 螺塞 Plug screw 1 借用
45 LG50F.04002A 半轴 Axle shaft 4

66
 DIFFERENTIAL ASSEMBLY FOR STANDATD 50F AXLE 50F差速器总成

50F 差速器总成 Differential Assembly For Standard 50F Axle (LG50F.04315A-323A)

7 5

10 2
3

8
1

67
DIFFERENTIAL ASSEMBLY FOR STANDATD 50F AXLE 50F差速器总成

50F 差速器总成 Differential Assembly For Standard 50F Axle (LG50F.04315A-323A)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG50F.04315A-316A 差速器壳 I Differential case I 1
2 LG50F.04317A 半轴齿轮 Axle shaft gear 2
3 LG50F.04318A 半轴齿轮垫片 Axle shaft gear gasket 2
4 LG50F.04319A 锥齿轮 Bevel gear 4
5 LG50F.04320A 锥齿轮垫片 Bevel gear gasket 4
6 LG50F.04321A 十字轴 Spider 1
7 LG50F.04322A 差速器螺栓 Differential bolt 8
8 GB/T6178-86 开槽螺母 Groove nut M16 × 1.5-10 8
9 GB/T91 开口销 Cotter pin 4 × 28 8
10 LG50F.04316A 差速器壳 II Differential case II 8

68
 NORMAL 50 AXLE I (OPTIONAL)

普通 50 驱动桥 Normal 50 Axle I ( LG853.04.01.02, 前桥用； LG853.04.04.02, 后桥用 )

27
19
18
28

30
29

31 32
33
36
35 21
24 20
22
23
17
26
25

16
8 15
7 14
11
12
13
6
5
4
1
3 10
2 9
34

69
NORMAL 50 AXLE I (OPTIONAL)

普通 50 驱动桥 Normal 50 Axle I ( LG853.04.01.02, 前桥用； LG853.04.04.02, 后桥用 )

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG853.04.01.02.01 输入法兰 Input flange 1 404301-302B
2 LG853.04.01.02-001 垫圈 Washer 1 404326
3 LG853.04.01.02-002 O 形密封圈 O-ring 1 404327
4 GB/T9877.1-1998 油封 Oil seal FB62 × 93 × 13 2
5 LG853.04.01.02-003 密封盖 Seal cover 1 404303B
6 LG853.04.01.02-004 垫密封 Seal gasket 1 404304
7 GB/T5782 螺栓 Bolt M12 × 55-8.8 1
8 GB/T93 垫圈 Washer 12 1
9 GB/T5782 螺栓 Bolt M14 × 55-8.8 7
10 GB/T93 垫圈 Washer 14 7
11 GB/T297 圆锥滚子轴承 Taper roller bearing 31310 1 27310
12 LG853.04.01.02-005 调整垫片 Adjusting shim 1 组 404305
13 LG853.04.01.02-006 轴承套 Bearing sleeve 1 404306
14 LG853.04.01.02-007 垫片 Gasket 1 组 404325
15 LG853.04.01.02-008 轴套 Shaft sleeve 1 404307
16 GB/T297 圆锥滚子轴承 Taper roller bearing 31311 1 27311
17 LG853.04.01.02-009 主动螺旋伞齿轮 Drive spiral bevel gear 1 404311C
18 LG853.04.01.02-010 大螺旋伞齿轮 Spiral bevel gear 1 404324C

70
 NORMAL 50 AXLE I (OPTIONAL)

普通 50 驱动桥 Normal 50 Axle I ( LG853.04.01.02, 前桥用； LG853.04.04.02, 后桥用 )

27
19
28

30
29

31 32
33
36
35 21
24 20
22
23
17
26
25

34

71
NORMAL 50 AXLE I (OPTIONAL)

普通 50 驱动桥 Normal 50 Axle I ( LG853.04.01.02, 前桥用； LG853.04.04.02, 后桥用 )

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 LG853.04.01.02-011 大螺旋伞齿轮螺栓 Spiral bevel gear bolt 12 404323B
20 GB/T9457 螺母 Nut M16 × 1.5-10 12
21 GB/T91 开口销 Cotter pin Φ4 × 28 12
22 GB/T283-94 圆柱滚子轴承 Cylindrical roller bearing NUP2306E 1 92606
23 GB/T894.2 挡圈 Circlip 30 1
24 LG853.04.01.02.02 差速器总成 Differential assembly 1 404316-322B
25 LG853.04.01.02-012 托架 Bracket 1 404312B
26 LG853.04.01.02-013 调整螺母 Adjusting nut 2 404315
27 GB/T297-94 圆锥滚子轴成 Taper roller bearing 32215 2 7515
28 LG853.04.01.02-014 轴承盖 Bearing cover 2 404318
29 LG853.04.01.02-015 锁紧片 Lock plate 2 404319B
30 GB/T93-87 垫圈 Washer 10 2
31 GB/T32.1 螺栓 Bolt M10 × 1 20-8.8 2
32 GB/T97 垫圈 Washer 22 4
33 GB/T32.1 螺栓 Bolt M22 × 90-8.8 4
34 GB890-80 六角尼龙自锁螺母 Hexagon nylon locknut M33 × 1.5 1 403302A
35 GB/T5782 螺栓 Bolt M16 × 40-8.8 14
36 GB/T93 垫圈 Washer 16 14

72
 NORMAL 50 AXLE II (OPTIONAL)

普通 50 驱动桥 Normal 50 Axle Il ( LG853.04.01.01, 前桥用； LG853.04.04.01, 后桥用 )

19

16 1718 33
13 15 32
14
12
11 31
30
29
8 28
27
6 26 45
4
5
3 25 41
2
1
G
24
ONKIN

L
7 10 40 46
9
23

35
22 34
20 21 37

39 47
38 43
44 42

36

73
NORMAL 50 AXLE II (OPTIONAL)

普通 50 驱动桥 Normal 50 Axle Il ( LG853.04.01.01, 前桥用； LG853.04.04.01, 后桥用 )

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 GB/T5782 螺栓 Bolt M12 × 35-6.8 12
2 GB/T93 垫圈 Washer 12 12
3 LG853. 04. 01-004 轮边端盖 Wheel hub end cover 2 404019B
4 GB1235-76 O 形圈 O-ring 300 × 5.7 2
5 GB/T308-84 钢球 Steel ball Φ11/16" 2 标准件
6 LG853. 04. 01-007 轮边垫片 Wheel hub gasket 2 404018
7 GB/T308-84 钢球 Steel ball Φ3/8" 6 标准件
8 LG853. 04. 01-008 行星轮轴 Planet gear shaft 6 404015
9 LG853. 04. 01-002 轮辋螺母 Wheel rim nut 20 404023
10 LG853. 04. 01-001 轮辋螺栓 Wheel rim bolt 20 404022
11 LG853. 04. 01-011 行星轮架 Planet gear carrier 2 404014A
12 LG853. 04. 01-010 行星轮垫片 Planet gear washer 12 404017
13 LG853. 04. 01-009 行星轮中间垫片 Planet wheel intermediate gasket 12 404025
14 LG853. 04. 01-012 挡环 Circlip 12 404016
15 LG853. 04. 01-006 行星轮 Planet gear 6 404020
16 GB/T309-84 滚针 Needle Φ5 × 45 186
17 GB/T894. 2 挡圈 Circlip 52 2
18 LG853. 04. 01-005 太阳轮 Sun gear 2 404021

74
 NORMAL 50 AXLE II (OPTIONAL)

普通 50 驱动桥 Normal 50 Axle Il ( LG853.04.01.01, 前桥用； LG853.04.04.01, 后桥用 )

19

33
32

31
30
29
28
27
26

25

G
24
ONKIN

23

35
22 34
20 21

36

75
NORMAL 50 AXLE II (OPTIONAL)

普通 50 驱动桥 Normal 50 Axle Il ( LG853.04.01.01, 前桥用； LG853.04.04.01, 后桥用 )

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 LG853. 04. 01-021 半轴 Axle shaft 2 504001B
20 GB/T70 内六角螺钉 Hexagon socket head screw M10 × 25 4 6.8
21 GB/T93 垫圈 Washer 10 4
22 LG853. 04. 01-013 圆螺母 Round nut 2 404012
23 LG853. 04. 01-014 内齿轮 Inner gear 2 404011B
24 GB/T297-94 轴承 Bearing 32221 2
25 LG853. 04. 01-003 O 形密封圈 O-ring 400 × 3.5 2 外购无图
26 LG853. 04. 01-015 轮壳 Wheel housing 2 504007
27 GB/T93 垫圈 Washer 22 20
28 GB/T6171 螺母 Bolt M22 × 1.5-8 20
29 GB/T297-94 轴承 Bearing 32024 2
30 GB/T9877. 1-1988 油封 Oil seal FB140 × 170 × 16 2
31 LG853. 04. 01-018 油封端盖 Oil seal end cover 2 504006A
32 GB/T93 垫圈 Washer 8 12
33 GB/T5782 螺栓 Bolt M8 × 45-8.8 12
34 GB/T93 垫圈 Washer 20 20
35 LG853. 04. 01-016 制动盘螺栓 Brake disc bolt 20 404010
36 LG853. 04. 01-019 制动盘 Brake disc 2 504002B

76
 NORMAL 50 AXLE II (OPTIONAL)

普通 50 驱动桥 Normal 50 Axle Il ( LG853.04.01.01, 前桥用； LG853.04.04.01, 后桥用 )

45

41

G
ONKIN

L
40 46

37

39 47
38 43
44 42

77
NORMAL 50 AXLE II (OPTIONAL)

普通 50 驱动桥 Normal 50 Axle Il ( LG853.04.01.01, 前桥用； LG853.04.04.01, 后桥用 )

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
37 LG853. 04. 01-017 垫圈 Washer 2
38 GB/T93 垫圈 Washer 20 16
39 LG853. 04. 01-020 螺栓 Bolt M20 × 1.5 × 56 16 408120
40 LG853. 04. 01. 01 桥壳总成 Axle housing assembly 1 504400A
41 LG853. 04. 01.05 螺塞 Plug screw 4
42 GB/T5782 螺栓 Bolt M16 × 40-10.9 14
43 GB/T93 垫圈 Washer 16 14
44 LG853. 04. 01. 02 主传动总成 Final drive assembly 1 404300B
45 LG853. 04. 01. 04B 透气管 Vent pipe 1 404002
46 LG853. 04. 01. 03 钳盘式制动器总成 Disc brake assembly 4 508100B
47 LG853. 04. 01-022 主传动垫片 Final drive gasket 1

78
 DIFFERENTIAL ASSEMBLY FOR NORMAL 50 AXLE 普通50差速器总成

普通 50 差速器总成 Differential Assembly For Normal 50 Axle (LG853.04.01.02.02)

6 3
4

10 5

8
1

79
DIFFERENTIAL ASSEMBLY FOR NORMAL 50 AXLE 普通50差速器总成

普通 50 差速器总成 Differential Assembly For Normal 50 Axle (LG853.04.01.02.02)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG853.04.01.02.02-001 差速器左壳 Differential left case 1
2 LG853.04.01.02.02-002 半十字轴 Half spider 1
3 LG853.04.01.02.02-003 锥齿轮垫片 Bevel gear gasket 4
4 LG853.04.01.02.02-004 锥齿轮 Bevel gear 4
5 LG853.04.01.02.02-005 半轴齿轮 Axle shaft gear 2
6 LG853.04.01.02.02-006 半轴齿轮垫片 Axle shaft gear gasket 2
7 LG853.04.01.02.02-007 差速器螺栓 Differential bolt 8
8 GB/T9457 螺母 Nut M14 × 1.5-10 8
9 GB/T91 开口销 Cotter pin 3.0 × 30 8
10 LG853.04.01.02.02-008 差速器右壳 Differential right case 1

80
 FRONT DRIVE SHAFT 前传动轴

前传动轴 Front drive shaft (CDM856E.04 I .01)

1
6

5
7

81
FRONT DRIVE SHAFT 前传动轴

前传动轴总成 Front Drive Shaft Assembly (CDM856E.04 I .01)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG50F-023A 凸缘叉 Flange yoke 1
2 LG50F-026 弹性挡圈 Spring washer 8
3 911.115-2201080 十字轴 Spider 2
4 LG50F-055 花键轴叉总成 Spline shaft fork assembly 1
5 LG50F-015 焊接叉总成 Welding fork assembly 1
6 JB/T7940.1 油杯 Oil cup M8 × 1 1
7 LG50F-023 凸缘叉 Flange fork 1

82
 INTERMEDIATE SUPPORT 中间支承

中间支承 Intermediate support (CDM856E.04.02)

11
12 1
6

7
8
3
9

10

83
INTERMEDIATE SUPPORT 中间支承

中间支承 Intermediate support (CDM856E.04.02)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 2202G1-042 垫圈 Washer Φ27 × Φ57 × 6 2
2 LGZL50-111B 凸缘 Flange 2
3 GB13871 油封 Oil seal 70 × 90 × 10 2
4 GB5782 螺栓 Bolt M8 × 30 12
5 GB/T93 垫圈 Washer 8 12
6 JB/T7940.1 油杯 Oil cup M10 × 1 1
7 LGZL50-090-1B 支架座 Bracket seat 1
8 LGZL50-090-2B 轴承盖 Bearing cover 2
9 GB/T276 轴承 Bearing 6311 2
10 LGZL50-016B 花键轴 Spline shaft 1
11 2202G1-041 槽型螺母 Castle nut M27 × 1.5 × 16 2
12 GB/T91 销 Pin Φ5 × 40 2

84
 INTERMEDIATE / REAR DRIVE SHAFT ASSEMBLY 中、后传动轴总成

中后传动轴 Intermediate / Rear drive shaft assembly (CDM856E.04 I .03)

85
INTERMEDIATE / REAR DRIVE SHAFT ASSEMBLY 中、后传动轴总成

中后传动轴 Intermediate / Rear drive shaft assembly (CDM856E.04 I .03)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG50F-023H 凸缘叉 Flange fork 1
2 LG50F-055H 花键叉轴总成 Spline fork shaft assembly 1
3 LG50F-026H 弹性挡圈 Spring wahser 8
4 LG50F-020H 套管叉总成 Sleeve fork assembly 1
5 HWT-2273-00 十字轴总成 Spider assembly 2
6 LG50F-023HA 凸缘叉 Flange fork 1

86
 SPEED CONTROL ASSEMBLY 变速操纵系统

变速操纵系统 Speed Control Assembly

6
9 8 7

11
10

5 4
3
2

87
SPEED CONTROL ASSEMBLY 变速操纵系统

变速操纵系统 Speed Control Assembly

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG855.05.01.01 变速操纵软轴 Speed control flexible shaft L=2050mm 1
2 GB/T5783 螺栓 Bolt M10 × 25 2
3 GB/T93 垫圈 Washer 10 2
4 GB/T97.1 垫圈 Washer 10 2
5 LG853.05.01.03 变速软轴固定架 Speed control flexible shaft 1
securingplate

6 LG853.05.01-001 锁紧块 Lock plate 1

7 GB/T5783 螺栓 Bolt M8 × 45 2
8 GB/T93 垫圈 Washer 8 2
9 LG853.05.01.02 变速软轴固定块 Speed control flexible shaft 1
securingblock

10 GB/T5782 螺栓 Bolt M6 × 35 2
11 GB/T93 垫圈 Washer 6 2

88
 HYDRAULIC STEERING SYSTEM 转向液压系统

转向液压系统 Hydraulic Steering System

8 15
2 17
16
12 14 13
9 8 24 55
2 53 58
2 59 18
1 22
7 23 18
2 11 20
3 57
33 4 10 2 8 19
12 56 21
54
47 52
48 51 25
6 5 50 33
31
42 41 26
39 29
28 27
34
37 2
30
40 30 29 32
2 41
42
49
42 45 46
41 43
41
42 38
44
35
36

89
HYDRAULIC STEERING SYSTEM 转向液压系统

转向液压系统 Hydraulic Steering System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 GB/T5783 螺栓 Bolt M10 × 30 8
2 GB/T93 垫圈 Washer 10 20
3 GB/T97.1 垫圈 Washer 10 4
4 LG856.06 I .02 全液压转向机 Hydraulic steering gear 1
5 L1CH-27-20 转向机接头体 Steering gear adapter 4
6 JB1002-77 垫圈 Washer 20 4
7 LG853.06-004 压板 Press plate 1
8 GB5783 螺栓 Bolt M10 × 35 8
9 90F-F/25/28-2S- 优先阀分流胶管 Priority valve distributing hose 1
L1300

10 AS568 O 形圈 O-ring 32.92 × 3.53 2

11 90H-F(32)/25/28-4S- 优先阀进油胶管 Priority valve oil inlet hose 1
L750

12 As568 O 形圈 O-ring 37.69 × 3.53 2

13 LG853.06.08 齿轮泵 Gear pump CBGj2080 1
14 LG853.06-001 密封垫 Seal gasket 1
15 H-H/19/18-I-L3350 转向机至冷却器胶管 Hose from steering gear to cooler 1
16 L1CH-27D 接头体 Adapter 2 原为 306016D

90
 HYDRAULIC STEERING SYSTEM 转向液压系统

转向液压系统 Hydraulic Steering System

17

24 18
22
23 18
20
19
21

25
33
31
26
29
28 27
30
29

91
HYDRAULIC STEERING SYSTEM 转向液压系统

转向液压系统 Hydraulic Steering System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
17 JB1002-77 垫圈 Washer 27 2
18 GB/T93 垫圈 Washer 12 12
19 GB/T3452.1-1992 O 形圈 O-ring Φ46.2 × 3.55 1
20 GB/T5783 螺栓 Bolt M12 × 40 4
21 LG855.06.01 转向泵进油钢管 Steering pump oil inlet pipe 1 原为 506002-003C
22 GB/T97.1 垫圈 Washer 12 4
23 GB/T6170 螺母 Nut M12 8
24 LG50EX.06.03 转向泵出油钢管 Steering pump oil outlet pipe 1
25 Φ51 × 4-L520 吸油胶管 Oil suction hose 1
26 JB/T8870-1999 喉箍 Pipe clamp Φ55-71 2
27 LG855.06.04 后车架转向过渡接头 Rear frame turning transition 1 原为 506005-006C
connector

28 LG855.06.05 后车架转向过渡接头 Rear frame turning transition 1 原为 506005-006C

connector

29 LG853.06-005 后车架转向过渡接头 Rear frame turning transition 2 原为 506007C

压板 connector press plate

30 GB/T5782 螺栓 Bolt M10 × 42 6

31 H-H/19/18-II-L1252 胶管总成 Hose assembly 2

92
 HYDRAULIC STEERING SYSTEM 转向液压系统

转向液压系统 Hydraulic Steering System

33

42 41
39
34
37
40 32
41
42

42
41 43
41
42 38
44
35
36

93
HYDRAULIC STEERING SYSTEM 转向液压系统

转向液压系统 Hydraulic Steering System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
32 H-H/19/18-II-L1152 胶管总成 Hose assembly 2
33 20411-14*20491-14 转向传感 / 优先阀 Steering sensing / priority valve 2
*1W05*700 泄漏胶管 leakage hose

34 LG855.06.06 右转向油缸小腔钢管 Small chamber pipe of right 1 原为 LG50F.06004-004A

steeringcylinder

35 GB1235-76 O 形圈 O-ring Φ50 × 5.3 8

36 GB1235-76 O 形圈 O-ring Φ65 × 5.3 8
37 CDM855.06.14 右转向油缸 Right steering cylinder 1
38 CDM855.06.13 左转向油缸 Left steering cylinder 1
39 H-H/19/18-II-L685 胶管总成 Hose assembly 2
40 LG855.06.07 右转向油缸大腔钢管 Big chamber pipe of right 1 原为 LG50F.06001-003A
steeringcylinder

41 JB999-77 管接头用铰接螺栓 Articulated bolt for pipe M22 × 1.5 × 48 4

42 JB1002-77 垫圈 connectorWasher 22 8
43 LG855.06.08 左转向油缸大腔钢管 Big chamber pipe of left steering 1 原为 LG50F.06005-005A
cylinder

44 LG855.06-001 转向油缸连接密封座 Connecting seal seat for steering 8 原为 LG50F.06301A

cylinder

94
 HYDRAULIC STEERING SYSTEM 转向液压系统

转向液压系统 Hydraulic Steering System

55
53

56
54
47 52
48 51
50

49
45 46

95
HYDRAULIC STEERING SYSTEM 转向液压系统

转向液压系统 Hydraulic Steering System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
45 LG855.06.09 前车架右转向过度 Front frame right steering 1 LG50F.06007-007A

接头 transition connector

46 LG855.06.10 前车架左转向过度 Front frame left steering 1 LG50F.06008-008A

接头 transition connector

47 L1CH-14-12 接头体 Adapter G8 2

48 JB1002-77 垫圈 Washer 12 3
49 LG855.06.11 左转向油缸小腔钢管 Small chamber pipe of left 1 LG50F.06006-006A
steering cylinder

50 90H-H/19/18-II-L500 优先阀至转向机胶管 Hose from priority valve to 1

steering gear

51 L1CH-27-33 优先阀出油接头体 Priority valve oil outlet adapter 1 506009C

52 JB1002-77 垫圈 Washer 33 1
53 GB/T5782 螺栓 Bolt M10 × 100 2
54 LG853.06.10 优先阀 Priority valve YXL-F250F-N7 1 与 LG853.06.02.07 配套

优先阀 Priority valve YLE-150/882-5902-059-9 选配

55 90H-H/19/18-I-L2500 冷却器回油胶管 Cooler oil return hose 1

56 LG853.07-007 压板 Press plate 1

96
 HYDRAULIC STEERING SYSTEM 转向液压系统

转向液压系统 Hydraulic Steering System

58
59
57

97
HYDRAULIC STEERING SYSTEM 转向液压系统

转向液压系统 Hydraulic Steering System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
57 FL-16 法兰夹 Flange clip 1
58 FL-20 法兰夹 Flange clip 1
59 GB/T5783 螺栓 Bolt M10 × 35-8.8 4

98
 PRIORITY VALVE 优先阀

优先阀 Priority Valve (LG853.06.10)

11
8
2
9
4
5 7

14
16

12
13
10 15

1
3

99
PRIORITY VALVE 优先阀

优先阀 Priority Valve (LG853.06.10)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 BZZ5.A404.01a 油堵 Oil plug M12 × 1.5 2 借用
2 GB1235-76 O 形圈 O-ring Φ35 × 3.1 1 邵尔 A80 ± 5
3 GB1235-76 O 型圈 O-ring Φ22 × 2.4 1 邵尔 A80 ± 5
4 GB827-86 标牌铆钉 Nameplate rivet 2×5 2
5 YXL-F160L-08d 标志牌 Nameplate 1
6 YXL-F160L-05a-00(A) 安全阀总成 Safety valve assembly 1
7 YXL-F250F-01(A) 阀体 Valve body 1
8 YXL-F250F-02b 油堵 Oil plug 2
9 YXL-F250L-02b 阀芯 Valve spool 1
10 YXL-F250L-03b 安全阀座 Safety valve seat 1
11 YXL-F250L-04a 螺堵 Plug screw 1
12 YXL-F250L-05 弹簧 Spring 1
13 YXL-F250L-07c 油堵 Oil plug M33 × 2 1
14 YXL-F250L-09a 垫片 Gasket 1
15 YXL-F250L-10 滤网总成 Screen assembly 1
16 GB1235-76 O 形圈 O-ring Φ38 × 3.1 1 邵尔 A80 ± 5

100
 COAXIAL FLOW AMPLIFYING STEERING GEAR 同轴流量放大转向器

同轴流量放大转向器 Coaxial Flow Amplifying Steering Gear

32
31 23
24
1

5
14
10
16
20
27 2
15

28 25 4
8
26 29
17 13
22 21

6 18 30
3
21
7
19

11

12

101
COAXIAL FLOW AMPLIFYING STEERING GEAR 同轴流量放大转向器

同轴流量放大转向器 Coaxial Flow Amplifying Steering Gear

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 TLF1.A101 阀体 Valve body 1
2 BZZ1.A102 前盖 Front cover 1
3 BZZ1.A406 O 形密封圈 O-ring Φ79 × 2 2
4 TLF1.A301 阀芯 Valve spool 1
5 TLF1.A302 阀套 Valve bush 1
6 BZZ1.A303 弹簧片 Spring plate 6
7 BZZ1.A304 拨销 Dial pin 1
8 BZZ1.A305/TLF1.A306 联动轴 Connecting shaft 1
9 BZZ1.A306 隔盘 Separating disc 1
10 BZZ1.A307 转子 Rotor 1
11 BZZ1.A308 定子 Stator 1
12 BZZ1.A309 限位柱 Locating pillar 1
13 BZZ1.A310 后盖 Rear cover 1
14 BZZ1.A312 大挡环 Big circlip 1
15 BZZ1.A315 推力滚针轴承 Thrust needle bearing 1
16 BZZ1.A311 小挡环 Small circlip 1
17 BZZ1.A313 套 Sleeve 1
18 BZZ1.A314 连接块 Connecting block 1

102
 COAXIAL FLOW AMPLIFYING STEERING GEAR 同轴流量放大转向器

同轴流量放大转向器 Coaxial Flow Amplifying Steering Gear

32
31 23
24

20
27

28 25
26 29

22 21

30

21

19

103
COAXIAL FLOW AMPLIFYING STEERING GEAR 同轴流量放大转向器

同轴流量放大转向器 Coaxial Flow Amplifying Steering Gear

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 GB3452.1-82 O 形密封圈 O-ring Φ77.5 × 2.65 1
20 BZZ1.A401 X 形密封圈 X-ring 1
21 BZZ1.A402 垫片 Gasket 2
22 BZZ1.A403 护盖 Guide cover 1
23 TLF1.A304 单向阀总成 Check valve assembly 1
24 BZZ5.A401 油堵 Oil plug 1
25 GB1235-76 O 形密封圈 O-ring Φ50 × 3.1 1
26 GB3452.1-82 O 形密封圈 O-ring Φ25.8 × 2.65 1
27 GB/T70.1-2000 螺钉 Screw M8 × 20 4
28 GB/T859-1987 垫圈 Washer 8 4
29 GB/T5785-2000 螺栓 Bolt M10 × 1.25 × 85 7
30 BZZ1.A405 组合密封垫圈 Combined washer 7
31 GB1235-76 O 形密封圈 O-ring Φ20 × 2.4 1
32 TLF1.A305 节流堵 Throttle plug 1

104
 STEERING CYLINDER 转向油缸

转向油缸 Steering Cylinder (CDM855.06.13/CDM855.06.14)

2

1
9

10 2

8
11
8
17
3
13 20
6 21
12
5 19
16
7
14 17
4 18
15

2
2

105
STEERING CYLINDER 转向油缸

转向油缸 Steering Cylinder (CDM855.06.13/CDM855.06.14)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 52803000101 关节轴承 Joint bearing GE50ES-C3 2 JB/T8879-2001

2 51451520107 孔用弹性挡圈 Circlip for hole 75 4 GB/T893.1

3 56193000601 防尘圈 Dust ring 55 × 69 × 8 1 AF 055A Z5071

4 51453580107 轴用弹性挡圈 90 Circlip for shaft 1 GB/T894.1

5 56187001001 活塞杆密封圈 Piston seal ring 55 × 65 × 11 1 BS 5564 P5008

6 51645019704 环 Ring 95 × 2.65 1 ZL50F-630001B

7 51451520107 弹簧挡圈 Circlip 75 1 ZL50F-630002A

8 56199002301 支承环 Support ring 55 × 60 × 9.7 2 FR 5507 Q5029

9 36608010040 缸体 Cylinder body 1 ZL50F-631000B

10 56900005603 O 形圈 O-ring Φ88.27 × 5.33 1 2-341

11 56192003901 挡圈 Circlip 100 × 91.3 × 1.5 1

12 56188000502 缓冲圈 Bumper ring 55 × 70.5 × 6.3 1 BR 055A 00601

13 36608030100 导向套 Guide sleeve 1 CDM855.06.13-01

14 36608040120 活塞杆 Piston rod 1 CDM856.630001

15 56900004603 O 形圈 O-ring Φ53.57 × 3.53 1 2-227

16 56189000101 活塞密封圈 Piston seal ring 100 × 84.5 × 6.3 1 KR 0100 00701

17 56199000301 支承环 Support ring 95 × 100 × 9.7 2 FR 9510 Q5029

18 36608020030 活塞 Piston 1 ZL50F-630005C

106
 STEERING CYLINDER 转向油缸

转向油缸 Steering Cylinder (CDM855.06.13/CDM855.06.14)

20
21

19

107
STEERING CYLINDER 转向油缸

转向油缸 Steering Cylinder (CDM855.06.13/CDM855.06.14)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 52900000302 钢球 S Steel ball Φ5.5 1 GB/T308-1989

20 51106211407 螺钉 Screw M8 × 16 1 GB/T77-2000

21 51106211107 螺钉 Screw M8 × 10 1 GB/T77-2000

108
 IMPLEMENT HYDRAULIC SYSTEM 工作液压系统

工作液压系统 Implement Hydraulic System

22

15 18
1 20 23 38 40
2 19 21 27
24
3 16 28 31 36 39 41
4 17 29 32 33 34 35 37
26 30
5 25
6 8 9
7 10 12 42
11 43

15 10 21 21 21
13 45 45 40
18
65 14 46 46 41
30
56 54
60 55 53
76
77 51 50 49 48 47
63 62 61 78
57
64 58 79 44
59 80 45
46

86
68 72 74 75
70 71 73
69 81 83 84
66 67 82 85

109
IMPLEMENT HYDRAULIC SYSTEM 工作液压系统

工作液压系统 Implement Hydraulic System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 GB/T5783 螺栓 Bolt M10×20-8.8 20
2 GB/T93 垫圈 Washer 10 104
3 GB/T97.1 垫圈 Washer 10 18
4 CDM856E.07 Ⅰ .09 转斗油缸保护板组件 Tilt cylinder guard board component 1

总成 assembly
5 LG853.07-005 转斗油缸连接密封座 Seal seat connected to tilt cylinder 2
6 GB/T3452.1 O 形圈 O-ring 95×5.3 6
7 GB/T3452.1 O 形圈 O-ring 80×5.3 2
8 CDM856E.07 Ⅰ .10 油缸 Cylinder Φ200/Φ110 1
9 CDM856E.07 Ⅰ .07 转斗自动放平装置 Bucket automatic flatting attachment 1

总成 assembly
10 AS568 O 形圈 O-ring 32.92×3.53 7
11 LG855.07.04 钢管焊合 Pipe weldment 1
12 20411-36T/20441-36 胶管总成 Hose assembly 2
T*R1716*1100
13 LG855.07.05 钢管焊合 Pipe weldment 1
14 LG855.07.06 钢管焊合 Pipe weldment 1
15 GB/T5782 螺栓 Bolt M10×70-8.8 24

110
 IMPLEMENT HYDRAULIC SYSTEM 工作液压系统

工作液压系统 Implement Hydraulic System

22

18 20
19 23
21 24 27
16 28
17 29
26 30
25

21 21 21
18
30

111
IMPLEMENT HYDRAULIC SYSTEM 工作液压系统

工作液压系统 Implement Hydraulic System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
16 LG855.07.07 钢管焊合 Pipe weldment 1
17 LG855.07.08 钢管焊合 Pipe weldment 1
18 GB/T5783 螺栓 Bolt M10×30-8.8 10
19 LG855.07.25 钢板固定座焊合 Armor platefixing seat weldment 2
20 LG853.07-002 压板 Press plate 3
21 GB/T5782 螺栓 Bolt M10×42-8.8 6
22 CDM856E.07 Ⅰ .12 动臂提升限位装置总成 Lift arm lifting limit attachment 1
assembly
23 LG853.07-006 动臂油缸连接密封座 Seal seat connected to tilt 2
cylinder
24 GB/T3452.1 O 形圈 O-ring 71×5.3 4
25 20411-36T/20481-36 胶管总成 Hose assembly 4
T*R1716*1600
26 20411-52T*1W24*435 胶管总成 Hose assembly 1
27 LG855.07-001 管夹 Tube clip 2
28 GB/T5782 螺栓 Bolt M10×85-8.8 2
29 LG855.07-006 管夹压板 Tube clip press plate 4
30 GB/T6170 螺母 Nut M10-8 10

112
 IMPLEMENT HYDRAULIC SYSTEM 工作液压系统

工作液压系统 Implement Hydraulic System

38 40
31 36 39 41
32 33 34 35 37

42
43

45 45 40
46 46 41

44
45
46

113
IMPLEMENT HYDRAULIC SYSTEM 工作液压系统

工作液压系统 Implement Hydraulic System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
31 LG853.07-004 后车架回油过渡接头 Rear frame oil inlet transition 2

压板 connector press plate

32 GB/T5782 螺栓 Bolt M10×55-8.8 4
33 LG855.07.09 钢管焊合 Pipe weldment 1
34 20411-52T*2W24*1152 胶管总成 Hose weldment 1
35 20412-42TGB/87312 胶管总成 Hose weldment 1
-20*4SH20*1400
36 LG855.07-011 合流法兰固定座 Flange fixing seat 1
37 GB/T5783 螺栓 Bolt M10×25-8.8 6
38 LG853.07.22 齿轮泵总成 Gear pump assembly 1
39 LG853.06-001 密封垫片 Seal gasket 1
40 GB/T6170 螺母 Nut M12-8 7
41 GB/T93 垫圈 Washer 12 15
42 φ51X4-L520 吸油胶管 Oil suction hose 1
43 JB/T8870 喉箍 Hoop d70(50~70) 2
44 GB/T5783 螺栓 Bolt M10×35-8.8 36
45 AS568 O 形圈 O-ring 37.69×3.53 8
46 LG853.07-007 压板 Press plate 8

114
 IMPLEMENT HYDRAULIC SYSTEM 工作液压系统

工作液压系统 Implement Hydraulic System

55 54 53 52

56
60

63 62 61 51 50 49 48 47
57
58
59

115
IMPLEMENT HYDRAULIC SYSTEM 工作液压系统

工作液压系统 Implement Hydraulic System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
47 87341-20/87391-16* 胶管总成 Hose weldment 1
R1716*500/270°
48 FL-16 法兰夹 Flange clip 1
49 LG855.07-010 合流法兰 Flange 1
50 20411-52T*2W24*560 胶管总成 Hose weldment 1
51 LG855.07.11 钢管焊合 Pipe weldment 1
52 LG853.07.04 钢管焊合 Pipe weldment 1
53 GB/T5782 螺栓 Bolt M12×180-8.8 3
54 LG50EX.07.06 钢管焊合 Pipe weldment 1
55 LG50EX.07.07 钢管焊合 Pipe weldment 1
56 GB/T5782 螺栓 Bolt M10×60-8.8 8
57 LG50EX.07-001 压板 Press plate 1
58 GB/T5783 螺栓 Bolt M12×35-8.8 4
59 GB/T3452.1 O 形圈 O-ring 50×3.1 2
60 LG50EX.07-005 管夹 Tube clip 4
61 LG50EX.07.13 动臂钢管固定板焊合 Lift arm pipe fixed board 1
62 LG50EX.07.08 钢管焊合 Pipe weldment 1
63 LG50EX.07.09 钢管焊合 Pipe weldment 1

116
 IMPLEMENT HYDRAULIC SYSTEM 工作液压系统

工作液压系统 Implement Hydraulic System

65
76
77
78
64 79
80

68 72 74 75
70 71 73
66 67 69

117
IMPLEMENT HYDRAULIC SYSTEM 工作液压系统

工作液压系统 Implement Hydraulic System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
64 LG855.07.03 钢管焊合 Pipe weldment 1
65 GB/T96.1 垫圈 Washer 10 2
66 CDM856E.07I.03 动臂缸支撑架总成 Lift cylinder support assembly 2
67 CDM855.07.02 油缸 Cylinder Φ180/Φ100 2
68 CDM855F.07.06 钢管焊合 Pipe weldment 1
69 LG50EX.07.14 动臂钢管固定板 Lift arm pipe fixed board 1
70 GB/T5783 螺栓 Bolt M12×45-8.8 4
71 LG50EX.07.10 钢管焊合 Pipe weldment 1
72 LG50EX.07.04 液控多路阀 Distribution turn direction valve 1
73 LG50EX.07.11 先导操纵系统 Pilot control assembly 1
74 CDM855F.07.05 钢管焊合 Pipe weldment 1
75 20412-42TGB/87392 胶管总成 Hose weldment 1
-24*4SH20*800
76 GB/T5782 螺栓 Bolt M8×120-8.8 4
77 LG50EX.07-003 管夹 Tube clip 1
78 LG50EX.07-004 管夹 Tube clip 2
79 GB/T96.1 垫圈 Washer 8 8
80 GB/T6170 螺母 Nut M8-8 8

118
 IMPLEMENT HYDRAULIC SYSTEM 工作液压系统

工作液压系统 Implement Hydraulic System

86

81 83 84
82 85

119
IMPLEMENT HYDRAULIC SYSTEM 工作液压系统

工作液压系统 Implement Hydraulic System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
81 GB/T3452.1 O 形圈 O-ring 58×3.55 1
82 LG50EX.07.17 钢管焊合 Pipe weldment 1
83 LG853.07-001 压板 Press plate 1
84 LG855.07.22 钢管焊合 Pipe weldment 1
85 GB/T3452.1 O 形圈 O-ring 51.5×3.55 1
86 GB/T5782 螺栓 Bolt M12×85-8.8 4

120
 PILOT CONTROL SYSTEM 先导操纵系统

先导操纵系统 Pilot Control System (LG50EX.07.11)

9 23
10 11
22 19
8

B
20

12
A 3
6 18
17
5
16

7
A B

3 20 14
13
9
10
2 8
21
1 20 1
3 15 2

1 7
2 4

121
PILOT CONTROL SYSTEM 先导操纵系统

先导操纵系统 Pilot Control System (LG50EX.07.11)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 JB1002-77 垫圈 Washer 14 14
2 GB3733.2-83 卡套式端直通接头体 J8 Ferrule end straight adapter J8 M16 × 1.5 14
3 90H-H/8/8-I-L1152 先导控制胶管 Pilot control hose M16 × 1.5 5
4 90H-H/8/8-I-L800 先导控制胶管 Pilot control hose M16 × 1.5 1
5 GB3748.2-83 卡套式直通接头体 J8 Ferrule end straight adapter J8 M16 × 1.5 10
6 GB3763-83 卡套式管接头用螺母 Ferrule pipe connector nut M16 × 1.5 10
7 H-H/8/8-I-L1152 先导控制胶管 Pilot control hose M16 × 1.5 9
8 GB/T97.1 垫圈 Washer 10 8
9 GB/T5783 螺栓 Bolt M10 × 25 8 8.8
10 GB/T93 垫圈 Washer 10 8
11 LG50EX.07.06.02 双手柄先导操纵阀 Double handle pilot control valve 1 Assemble this or item 22
12 LG50EX.07.11.04 供油阀 Oil supply valve 1 WYF65
13 GB3733.2-83 卡套式端直通接头体 Ferrule end straight adapter G14 M20 × 1.5 1

G14
14 JB1002-77 垫圈 Washer 18 1
15 90H-H/13/14-I-L1500 先导阀回油胶管 Pilot valve oil return hose M20 × 1.5 1
16 GB/T5783 螺栓 Bolt M8 × 20 5 8.8
17 GB/T93 垫圈 Washer 8 5

122
 PILOT CONTROL SYSTEM 先导操纵系统

先导操纵系统 Pilot Control System (LG50EX.07.11)

23

22 19

B
20

A
18

A B

20

21
20

123
PILOT CONTROL SYSTEM 先导操纵系统

先导操纵系统 Pilot Control System (LG50EX.07.11)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
18 LG50EX.07.11.03 供油阀安装支架 Oil supply valve mounting bracket 1
19 90H-90° -90H/8/8-I- 供油阀进油胶管 Oil supply valve oil inlet hose (M16 × 1.5) 1
L650

20 90H-H/8/8-I-L600 先导控制胶管 Pilot control hose (M16 × 1.5) 3

21 LG50EX.07.11-002 先导控制油管固定板 Pilot control oil pipe securing plate 2 原为 LG50F.07601A
22 DXF-01 先导操纵手柄 Pilot control handle 1

124
 HYDRAULIC TANK ASSEMBLY 液压油箱总成

液压油箱总成 Hydraulic Tank Assembly (CDM855EK.13.09)

10
11
12
9

20

8
16
1718 A
19

67
5 28
30
7
6 A
15 29

4 13 4
3 3
2 14
25
27
1 26
12
11
24 10
21
22
18
23 17
16

125
HYDRAULIC TANK ASSEMBLY 液压油箱总成

液压油箱总成 Hydraulic Tank Assembly (CDM855EK.13.09)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 CDM855EK.13.09.01 液压油箱体 Hydraulic tank body 1
2 GB/T5783 螺栓 Bolt M16 × 40-8.8 4
3 GB/T97.1 垫圈 Washer 16 7
4 GB/T93 垫圈 Washer 16 7
5 GB/T5783 螺栓 Bolt M12 × 35-8.8 4
6 GB/T97.1 垫圈 Washer 12 12
7 GB/T93 垫圈 Washer 12 12
8 GB/T 6170 螺母 Nut M12-8 4
9 LG853.13.08.04 空气滤清器 Air filter 1
10 GB/T5783 螺栓 Bolt M8 × 20-8.8 4
11 GB/T93 垫圈 Washer 8 16
12 GB/T97.1 垫圈 Washer 8 16
13 LG853.13.08.05 圆形油标 Oil indicator 2
14 GB/T5783 螺栓 Bolt M16 × 35-8.8 3
15 CDM856.13.09.01 回油滤芯 Oil return filter element 1
16 GB/T5783 螺栓 Bolt M10 × 25-8.8 12
17 GB/T93 垫圈 Washer 10 12
18 GB/T97.1 垫圈 Washer 10 12

126
 HYDRAULIC TANK ASSEMBLY 液压油箱总成

液压油箱总成 Hydraulic Tank Assembly (CDM855EK.13.09)

20

A
19

28
30

A
29

25
27
26

24
21
22
23

127
HYDRAULIC TANK ASSEMBLY 液压油箱总成

液压油箱总成 Hydraulic Tank Assembly (CDM855EK.13.09)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 LG853.13 II.09.04 回油法兰盖 Oil return flange cover 1
20 LG855.13.09-001 垫片 Gasket 1
21 LG853.13.08-003 磁铁 Magnet Φ80 × Φ40 × 12 1
22 LG853.13.08.03 放油盖 Oil drain cover 1
23 LG853.13.08-001 堵头 Plug 1
24 LG853.13.08-002 垫片 Gasket 1
25 CDM856.13.09.02 吸油滤芯 Oil suction filter element 1
26 LG853.13.09.03 法兰盖 Flange cover 2
27 LG853.13.09-002 垫片 Gasket 2
28 CDM856E.13 I .09.03 左爬梯焊合 Left ladder weldment 1
29 GB/T5783 螺栓 Bolt M12 × 25-8.8 10
30 CDM856E.13 I.09.04 左前扶手上方焊合 Left front armrest upside 1
weldment

128
 FUEL TANK ASSEMBLY 燃油箱总成

燃油箱总成 Fuel tank assembly (CDM855EK.13.09)

5
6
7
4

9
11
A 10
12

8 15 13
A

3 26 14
2
1

25

18
11
10 24
17
16 22
21 23
20
19

129
FUEL TANK ASSEMBLY 燃油箱总成

燃油箱总成 Fuel tank assembly (CDM855EK. 13.09)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 GB/T5783 螺栓 Bolt M16 × 35-8.8 3
2 GB/T97.1 垫圈 Washer 16 3
3 GB/T93 垫圈 Washer 16 3
4 LG853.13.08.04 空气滤清器 Air filter 1
5 GB/T5783 螺栓 Bolt M8 × 20-8.8 4
6 GB/T93 垫圈 Washer 8 4
7 GB/T97.1 垫圈 Washer 8 4
8 CDM855EK.13.08.02 燃油箱体 Fuel tank body 1
9 GB/T6170 螺母 Nut M12-8 4
10 GB/T93 垫圈 Washer 12 12
11 GB/T97.1 垫圈 Washer 12 12
12 GB/T5783 螺栓 Bolt M12 × 35-8.8 2
13 LG855.13.08-001 销轴 Pin 2
14 GB/T91 开口销 cotter pin 4 × 50 2
15 LG853.13.08.05 圆形油标 Oil indicator 3
16 CDM856E.13 I .08.02 右爬梯焊合 Right ladder weldment 1
17 GB/T5783 螺栓 Bolt M12 × 25-8.8 10
18 LG853.13.08-002 垫片 Gasket 1

130
 FUEL TANK ASSEMBLY 燃油箱总成

燃油箱总成 Fuel tank assembly (CDM855EK.13.09)

26

25

24
22
21 23
20
19

131
FUEL TANK ASSEMBLY 燃油箱总成

燃油箱总成 Fuel tank assembly (CDM855EK. 13.09)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 GB/T5783 螺栓 Bolt M10 × 25-8.8 6
20 GB/T93 垫圈 Washer 10 6
21 GB/T97.1 垫圈 Washer 10 6
22 LG853.13.08.03 放油盖 Oil drain cover 1
23 LG853.13.08-001 堵头 Plug 1
24 LG853.13.08-003 磁铁 Magnet Φ80 × Φ40 × 12 1
25 LG853.13.08.02 吸油滤油器总成 Oil suction filter assembly 1
26 CDM856E.13 I.08.03 右前扶手上方焊合 Right front armrest upside 1
weldment

132
 LIFT CYLINDER 动臂油缸

动臂油缸 Lift Cylinder (CDM855.07.02)

5
7
4 3
6
9
8
10 22
11
1
12
2
3
23
19
18
15

1
17
16

14
13 20
21

133
LIFT CYLINDER 动臂油缸

动臂油缸 Lift Cylinder (CDM855.07.02)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 51451640107 孔用弹性挡圈 Circlip for hole 105 2 GB/T893

2 52130000101 关节轴承 Joint bearing GE70ES-C3 1 JB/T8879-2001

3 52900000402 钢球 Steel ball SΦ8 2 GB/T 308

4 36608020010 活塞 Piston 1 ZL50F-720002C

5 51106233007 内六角平端紧定螺钉 Hexagon socket flat end M12 × 28 1 GB/T 77

set screw

6 56200001101 纳污环 Dirt accumulating ring 180 × 172 × 6.2 1

7 51106232907 内六角平端紧定螺钉 Hexagon socket flat end M12 × 18 1 GB/T 77
set screw

8 56189002601 活塞密封圈 Piston seal ring 180 × 159 × 8 1 OK 0180 00701

9 56199001501 支承环 Support ring 175 × 180 × 15 2 FR H051 Q5029

10 56900000906 O 形圈 O-ring 98.02 × 3.53 1 2-241

11 36608010010 缸体 Cylinder body 1 ZL50F-721000A

12 36608040970 活塞杆 Piston rod 1 CDM50F-720003

13 56199000101 支承环 Support ring 100 × 105 × 15 2 FR A005 Q5029

14 56188000102 缓冲圈 Bumper ring 100 × 115.5 × 6.3 1 BR 100A 00601

15 36608030060 导向套 Guide sleeve 1 CDM50F-720004

16 56900006106 O 形圈 O-ring 170.82 × 5.33 1 2-364

134
 LIFT CYLINDER 动臂油缸

动臂油缸 Lift Cylinder (CDM855.07.02)

22

23
19
18

17

20
21

135
LIFT CYLINDER 动臂油缸

动臂油缸 Lift Cylinder (CDM855.07.02)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
17 56192001601 挡圈 Circlip 171.3 × 180 × 1.5 1
18 56187000101 活塞杆密封圈 Piston seal ring 100 × 115 × 10 1 B3 A015 P5008

19 56193000101 防尘圈 Dust ring 100 × 114 × 8 1 AF 100A Z5071

20 51210151714 螺栓 Bolt M20 × 1.5 × 55 12 GB/T5785

21 51401150107 垫圈 Washer 20 12 GB/T93

22 36608240180 拉杆头 Oil suction filer 1 ZL50F-720005A

23 51106231607 内六角平端紧定螺钉 Hexagon socket flat end M12 × 10 2 GB/T 77-2000

set screw

136
 PILOT VALVE ASSEMBLY 先导阀总成

先导阀总成 Pilot Valve Assembly

16 1
2

18 17 3

7
5 6
11
10
12

13
14 8 9
19 15
22

21
20
24

23

137
PILOT VALVE ASSEMBLY 先导阀总成

先导阀总成 Pilot Valve Assembly

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 DJS-0001 长螺母 Long nut 2
2 DJS-0002 橡胶罩 Rubber cover 2
3 DJS-0003 压板 Press plate 2
4 GB54-76 六角偏螺母 Hexagon thin nut M12 × 1.25 2
5 DJS-0004 铰接螺栓 Articulated bolt 2
6 GB882-76 销轴 Pin A10d6 × 32 2
7 GB/T91-2000 开口销 Cotter pin 2 × 12 2
8 DJS-0005 U 型联接架 U-type connecting frame 2
9 DJS-0006 压盖 Press cover 2
10 GB/T70.3-2000 内六角沉头螺钉 Hexagon sunk screw M8 × 105 2
11 DXS-13 电磁铁 Electromagnet 3
12 DJS-0007 顶杆组件 Support rod components 4
13 DJS-0008 衔铁垫圈 Armature washer 4
14 DJS-0009 大弹簧 Big spring 4
15 DJS-0010 隔磁弹簧套 Magnet proof spring pocket 4
16 DJS-0011 安装平板 Mounting plate 1
17 DJS-0012 窄纸垫圈 Narrow paper washer 4
18 DJS-0013 顶杆导套 Support rod guide sleeve 1

138
 PILOT VALVE ASSEMBLY 先导阀总成

先导阀总成 Pilot Valve Assembly

19

22

21
20
24

23

139
PILOT VALVE ASSEMBLY 先导阀总成

先导阀总成 Pilot Valve Assembly

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 DJS-0014 大弹簧垫圈 Big spring washer 4
20 DJS-0015 大垫圈 Big washer 4
21 DJS-0016 宽纸垫圈 Wide paper washer 12
22 DJS-0100 阀体组合 Valve body 1
23 DJS-0017 铭牌 Nameplate 1
24 GB867-86 半圆头铆钉 Half-round head rivet 2×6 2 铝制

140
 OIL SUPPLY VALVE 供油阀

供油阀 Oil Supply Valve

12
11 13

14

10

8
7
7
9 3

15

6 16
5

4 1

141
OIL SUPPLY VALVE 供油阀

供油阀 Oil Supply Valve

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 GYF65-001 减压阀弹簧座 Reducing valve spring seat 1
2 GYF65-002 安全阀弹簧座 Safety valve spring seat 1
3 GYF65-014 丝堵 Stopper 2
4 GYF65-004 调整塾圈 Adjusting washer 3
5 GYF65-005 安全阀弹簧 Safety valve spring 1
6 GYF65-006 安全阀阀芯 Safety valve spool 1
7 GB/T308 钢球 Steel ball DW8.5 2
8 GYF65-007 单向阀弹簧 Check valve spring 1
9 GYF65-008 阀体 Valve body 1
10 GYF65-009 接头 Connector 1
11 NXQ-L0.4/10-H 储能器 Accumulator 1
12 GYF65-010 内六角堵头 Hexagon Plug 1
13 JB/T982 组合密封垫圈 Combined washer 10 4
14 GYF65-011 减压阀杆 Reducing valve stem 1
15 GYF65-012 弹簧座 Spring seat 1
16 GYF65-013 减压阀弹簧 Reducing valve spring 1

142
 TILT CYLINDER 转斗油缸

转斗油缸 Tilt Cylinder (CDM855.07.01)

23
22
5 21
2
11 4
12 3
20
10

26
27

24 13
14
1 15
25 6

24
17
16
18
19 7
8

143
TILT CYLINDER 转斗油缸

转斗油缸 Tilt Cylinder (CDM855.07.01)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 36608010020 缸体 Cylinder body 1 ZL50F-711000B

2 56200001001 纳污环 Dirt accumulating ring 200 × 192 × 6 1

3 56199001601 支承环 Support ring 195 × 200 × 15 2 FR K052 Q5029

4 56189001601 活塞密封圈 Piston seal ring 200 × 179 × 8 1 OK 0200 00701

5 36608020060 活塞 Piston 1 ZL50F-710001C

6 36608030050 导向套 Guide sleeve QT450 - 10 1 CDM50F-710002

7 51210151714 螺栓 Bolt M20 × 1.5 × 55-8.8 12 GB/T5785

8 51401150107 垫圈 Washer 20 12 GB/T93

9 36608040060 活塞杆 Piston rod 1 CDM50F-712000

10 36608260100 压块 Press block 1 ZL50F-710003A

11 51204091014 螺栓 Bolt M8 × 20 2 GB/T5783

12 51401090107 垫圈 Washer 8 2 GB/T93

13 36608090160 轴套 Shaft sleeve 1 ZL50F-710004A

14 56193000201 防尘圈 Dust ring 110 × 126 × 9 1 AF 110A Z5071

15 56187005301 活塞杆密封圈 Piston seal ring 110 × 125 × 10.6 1 B3 B025 P5008

16 56900006206 O 形圈 O-ring Φ189.87 × 5.33 1 2-367

17 56192001701 挡圈 Circlip 200 × 191 × 1.52 1

18 56188004802 缓冲圈 Bumper ring 110 × 125.5 × 6.3 1 BR 110A 00601

144
 TILT CYLINDER 转斗油缸

转斗油缸 Tilt Cylinder (CDM855.07.01)

23
22
21

20

26
27

24

25
24

19

145
TILT CYLINDER 转斗油缸

转斗油缸 Tilt Cylinder (CDM855.07.01)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 56199000401 支承环 Support ring 110 × 115 × 9.7 2 FR B008 Q5029

20 56900005106 O 形圈 O-ring Φ10.72 × 3.53 1 2-245

21 52900000402 钢球 Steel ball S8 1 GB/T 308

22 51106233107 内六角平端紧定螺钉 Hexagon socket flat end M12 × 44 1 GB/T 77

set screw

23 51106231607 内六角平端紧定螺钉 Hexagon socket flat end M12 × 10 1 GB/T 77

set screw

24 51451690107 孔用弹性挡圈 Circlip 120 2 GB/T893.1

25 52129000101 关节轴承 Joint bearing GE80ES-C3 1 JB/T8879

146
 IMPLEMENT VALVE 分配阀

分配阀 Implement Valve

10
21
24
25
19
14
13
16 15
17 22
20
18

5
23
33
3 26

28
6 30
2 32
29
1
5 27
4

31 8

7
11 12 9

147
IMPLEMENT VALVE 分配阀

分配阀 Implement Valve

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 D32-0001 端盖 End cover 2
2 GB/T2345.1-1992 O 型密封圈 O-ring Φ42.5 × 3.55G 2
3 D32-0002 阀体 Valve body 1
4 GB70-1985 螺钉 Screw M10 × 45 4
5 GB/T93-1987 垫圈 Washer 10 8
6 D32-0003 橡胶堵头 Rubber plug 4
7 D32-0004 油孔垫片 1 Oil hole gasket I 2
8 D32-0005 油孔盖板 2 Oil hole cover board I 2
9 GB/T5783-1986 螺栓 Bolt M12 × 15 4
10 D32-0400 主安全阀 Main safety valve 1
11 D32-0300 单向阀 Check valve 3
12 D32-0500 顺序阀 Sequence valve 1
13 D32-0600 过载补油阀 Overloading valve 2
14 GB/T3452.1-1992 O 型密封圈 O-ring 1
15 GB/T3452.1-1992 O 型密封圈 O-ring 1
16 GB/T3452.1-1992 O 型密封圈 O-ring Φ252.5 × 3 2
17 GB/T3452.1-1992 O 型密封圈 O-ring Φ18 × 2.65 2
18 GB70-1985 螺钉 Screw M10 × 45 4

148
 IMPLEMENT VALVE 分配阀

分配阀 Implement Valve

21
24
25
19

22
20
18

23
33
26

28
30
32
29

27

31

149
IMPLEMENT VALVE 分配阀

分配阀 Implement Valve

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 D32-0006 油孔垫片 2 Oil hole gasket II 2
20 D32-0007 油孔盖板 2 Oil hole cover II 2
21 GB/T5783-1986 螺栓 Bolt M10 × 10 4
22 D32-0100 动臂阀杆组合件 Lift arm valve stem 1
23 D32-0003 端盖 2 End cover II 2
24 D32-0004 堵头 Plug M18 × 1.5 3
25 GB/T3452.1-1992 O 型密封圈 O-ring Φ16 × 2.65 3
26 D32-0200 转斗阀杆 Tilt valve stem 1
27 GB/T3452.1-1992 O 型密封圈 O-ring Φ36.5 × 3.55G 1
28 D32-0005 端盖 End cover 1
29 GB/T5783-1986 螺栓 Bolt M12 × 30 2
30 GB/T93-1987 垫圈 Washer 12 2
31 GB/T867-86 半圆头铆钉 Half-round head rivet 2
32 D32-0011 铭牌 Nameplate 1
33 GB/T3452.1-1992 O 型密封圈 O-ring Φ53 × 2.65G 2

150
 SERVICE BRAKE SYSTEM 脚制动系统

脚制动系统 Service Brake System

21 27 32
30
31
15 16

28 29

1 13 14
2
3 4 5 6
33
10 23 25
9 24 26

8 11 17
7 12

48
45 44 43
46
47 22
18 19 37 34
20 38 35
41 36
42 39
40

151
SERVICE BRAKE SYSTEM 脚制动系统

脚制动系统 Service Brake System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG853.08-010 铰接螺栓 Connecting bolt 8
2 LG853.08-011 垫圈 Washer 8
3 LG853.08-005 垫圈 Washer 12
4 LG853.08.04 进油管 Oil inlet pipe 4
5 LG853.08-015 护板 Guide plate 1
6 LG853.08.17 前桥油管 Front axle oil pipe 1
7 LG853.08-012 前桥油路三通接头 Front axle oil pipe T-connector 1
8 LG853.08.13 后加力泵出油管 Rear air booster pump oil outlet pipe 1
9 LG853.08-004 铰接螺栓 Connecting bolt 2
10 LG856.08.02 加力泵 Air booster pump HP3.5-90 2
11 LG853.08-013 制动气管接头 Brake pipe connector 5
12 JB/T966 垫圈 Washer 22 10
13 LG853.01-005 管夹 Pipe clamp 2
14 20791-16T/20711-16 制动阀至前加力泵 Hose from brake valve to front 1
T*1W05*3600 软管 booster pump

15 LG853.08.12 气压表接管 Air pressure gauge connecting pipe 1

16 LG853.08.09 气制动阀 Air brake valve HP3514AB-1 1
17 LG853.01-002 接头 Connector 1

152
 SERVICE BRAKE SYSTEM 脚制动系统

脚制动系统 Service Brake System

21 27 32
30
31
15 16

28 29

33
23 25
24 26

22
34
18 19
20

153
SERVICE BRAKE SYSTEM 脚制动系统

脚制动系统 Service Brake System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
18 LG50EX.08-001 制动四通接头 Brake X-connector 1
19 20711-16T*1W05*3300 储气罐至制动阀软管 Hose from air tank to brake valve 1
20 20791-16T/20711-16T 制动阀至后加力泵 Hose from brake valve to rear 1
*1W05*1400 软管 booster pump

21 LG855.08.01 后加力泵支座 Rear booster pump bracket 1

22 LG853.08.03 前加力泵出油管 Front air booster pump oil outlet pipe 1
23 LG853.08.06 后桥油管 Rear axle oil pipe 1
24 LG853.08.14 后桥油管 Rear axle oil pipe 1
25 LG853.08-014 后桥油路三通接头 Rear axle oil pipe T-connector 1
26 GB/T93 垫圈 Washer 8 14
27 LG853.08.11 制动软管 Brake hose NJ130 1
28 LG853.08-001 接头 Connector 4
29 LG853.08-002 卸荷阀支架 Relief valve bracket 1
30 LG853.08.08 卸荷阀 Relief valve LYG153 1
31 LG853.08.02 钢丝软管 Steel wired hose 1
32 20791-18T*JS05*1400 气泵至卸荷阀钢丝软管 Pipe from air pump to relief valve 1
33 LG853.08.01 储气筒总成 Air tank assembly 1
34 GB/T97.1 垫圈 Washer 8 6

154
 SERVICE BRAKE SYSTEM 脚制动系统

脚制动系统 Service Brake System

48
45 44 43
46
47
37 35
39 36
41
42 40

155
SERVICE BRAKE SYSTEM 脚制动系统

脚制动系统 Service Brake System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
35 GB/6170 螺母 Nut M8-8 2
36 GB/T5783 螺栓 Bolt M8×25-8.8 8
37 GB/T5782 螺栓 Bolt M8×85-8.8 2
38 GB/T97.1 垫圈 Washer 12 6
39 GB/T93 垫圈 Washer 12 6
40 GB/T5783 螺栓 Bolt M12×30-8.8 2
41 GB/T93 垫圈 Washer 6 6
42 GB/T5783 螺栓 Bolt M6×12-8.8 2
43 GB/T5783 螺栓 Bolt M12×20-8.8 4
44 GB/T5783 螺栓 Bolt M8×20-8.8 2
45 LG853.08-016 护板 Guide plate 1
46 GB/T5783 螺栓 Bolt M6X16-8.8 4
47 GB/T97.1 垫圈 Washer 6 4
48 LG853.08.16 前桥油管 Front axle oil pipe 1

156
 AIR TANK ASSEMBLY 储气筒总成

储气筒总成 Air Tank Assembly (LG853.08.01)

1 8

2 7
6
5

157
AIR TANK ASSEMBLY 储气筒总成

储气筒总成 Air Tank Assembly (LG853.08.01)

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG853.08.01.01 储气筒 Air tank 1 508401-401C
2 LG853.08.01.02 充气阀 Inflation valve 1 408409
3 LG853.08.01.03 放水阀 Water drain valve 1 MQP-3553
4 LG853.08.01.04 安全阀 Safety valve 1 JN150-35011030
5 GB/T5783 螺栓 Bolt M12 × 30 4
6 GB/T97.1 垫圈 Washer 12 4
7 GB/T93 垫圈 Washer 12 4
8 LG853.08.01-001 堵头 Plug 2

158
 DISC BRAKE 盘式制动器

盘式制动器 Disc Brake

10

8 9
13 7
12
2 11 6
1 4
19 5
16

3
20
18
17 15
14

159
DISC BRAKE 盘式制动器

盘式制动器 Disc Brake

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 408121 螺栓 Bolt M22 4
2 GB93-76 垫圈 Washer 22 4
3 408105-106 内钳 Inner caliper 1
4 408112 矩形密封圈 Rectangle seal ring 4
5 GB1235-76 O型圈 O-ring Φ20 × 2.4 2
6 408112 活塞 Piston 4
7 408110 防尘罩 Dust hood 4
8 408111 卡圈 Snap ring 4
9 408107-108 制动片 Brake piece 2 非石棉材料
10 408107-109 外钳 Outer caliper 1
11 408103 放气嘴 Air bleeder 2
12 408104 接头 Connector 2
13 408124 垫圈 Washer 2
14 408120 螺栓 Bolt M20 × 1.5 × 56 4
15 GB93-76 垫圈 Washer 20 4
16 408114 螺栓销 Bolt pin 2
17 408101 管接头 Pipe connector 1
18 408115 垫圈 Washer 1

160
 DISC BRAKE 盘式制动器

盘式制动器 Disc Brake

19

20

161
DISC BRAKE 盘式制动器

盘式制动器 Disc Brake

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 GB93-76 垫圈 Washer 10 2
20 408102 垫圈 Washer 8

162
 EMERGENCY AND PARKING BRAKE SYSTEM 应急及驻车制动系统

应急及驻车制动系统 Emergency And Parking Brake System

8 1
8

6 9
5 11
8 4 2
3 13
1312
7
10

163
EMERGENCY AND PARKING BRAKE SYSTEM 应急及驻车制动系统

应急及驻车制动系统 Emergency And Parking Brake System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG50EX.09.01 手控制动阀 Manual control brake valve 1 QZ50
2 90C-C/8-L=1400 手控制动阀至切断 Hose from manual brake valve to 1

气缸软管 cutoff cylinder

3 GB/T5783 螺栓 Bolt M16 × 45 2

4 GB/T93 垫圈 Washer 16 2
5 GB/T97.1 垫片 Gasket 16 2
6 LG50EX.09.04 驻车制动气室固定座 Parking brake chamber securing 1 LG50F.09007-008A
bracket

7 LG50EX.09.02 驻车制动气室 Parking brake chamber 1 QZ50-3507001

8 LG50EX.09-001 手控制动阀出气接头 Manual brake valve outlet connector 3 LG50F.09002A
9 90C-C/8I-L=1400 手控制动阀进气软管 Manual brake valve inlet connector 1
10 90C-C/8I-L=1800 手控制动阀至驻车 Hose from manual brake valve to 1

制动气室软管 parking brake chamber

11 LG50EX.09-002 手控制动阀进气接头 Manual brake valve inlet connector 1 LG50F.09001A

12 LG50EX.09.03 XZ切断气缸 Cutoff cylinder 1
13 LG50EX.09-003 切断气缸进气接头 Cutoff cylinder inlet connector 2 LG50F.09003A

164
 FRAME SYSTEM 车架系统

车架系统 Frame System

52 53 56
51
A
28 5
27 19
34 27 25 55
24 98
33 31 50 7
53
32 40 51
29
6
33 52
34 18 B
17 8
26 16 10
22 49
30 8
A 18 14 23
31 12 87
4 15 48 20
13 21 57
44 C 47
B
9
45 35
54
41 8 36 11 C
42 46 18
2 43 37
3 27 9
40 87
1
38
39
35

165
FRAME SYSTEM 车架系统

车架系统 Frame System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 CDM855E.10 II .01 前车架 Front frame 1
2 GB/T5783 螺栓 Bolt M10 × 20-8.8 4
3 GB/T93 垫圈 Washer 10 4
4 LG855.10.15 盖板总成 Cover board assembly 1
5 LG853.10.03 翻斗缸后销轴焊合 Tilt cylinder rear pin weldment 1
6 JB/T7940.1 油杯 Oil cup M10 × 1 11 GB/T1152
7 GB/T5783 螺栓 Bolt M20 × 40-8.8 3
8 GB/T93 垫圈 Washer 20 9
9 GB/T97.1 垫圈 Washer 20 5
10 CDM855E.10 II .03 动臂上销轴焊合 Lift arm upper pin weldment 2 LG50F.10005-005A
11 LG855.10.06 动臂缸后销轴焊合 Lift cylinder rear pin weldment 2 LG50F.10007-008A
12 LG855.10.07 后转向销轴焊合 Rear steering pin weldment 2 LG50F.10011-012A
13 LG855.10-002 转向缸后垫套 Rear sleeve for steering cylinder 2 LG50F.10013A
14 GB/T5783 螺栓 Bolt M16 × 35-8.8 4
15 GB/T93 垫圈 Washer 16 12
16 LG855.10.08 油箱固定座 Oil tank securing seat 2 LG50E.10001-002A
17 CDM855E.10 II .02 后车架 Rear frame 1
18 GB/T5783 螺栓 Bolt M20 × 35-8.8 6

166
 FRAME SYSTEM 车架系统

车架系统 Frame System

A
28
27 19
34 27 25
33 31 24
32
29

33
34 B
26 22
30
A
23
31
20 21
B C

27

167
FRAME SYSTEM 车架系统

车架系统 Frame System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 LG855.10-003 双变滤清器支架 Filter screen 1 510009C
20 LG855.10.03 副车架 Oscillating suspension 1 LG50F.10300B
21 LG853.10-018 挡块 Block 8 410002B
22 LG855.10-004 铜垫 Copper gasket 2 LG50F.10035A
23 LG855.10-008 副车架调整垫 Oscillating suspension adjusting 1 选装件
shim

24 LG855.10.09 副车架销 Oscillating suspension pin 2 LG50F.10033-034A

25 LG855.10.10 副车架注油管1 Oscillating suspension oil filling 1 LG50F.10042-042A
pipe I

26 GB/T5782 螺栓 Bolt M12 × 110-8.8 16

27 GB/T93 垫圈 Washer 12 30
28 GB/T6170 螺母 Nut M12-8 16
29 GB/T297-1994 轴承 Bearing 32215(7515E) 4
30 LG853.10-008 端盖 End cover 1 510014C
31 LG853.10-007 铰接销 Articulated pin 2 510012C
32 LG853.10-006 压板 Press plate 2 510011C
33 GB/T13871-1992 FB形油封 FB-type oil seal 75 × 100 × 12 2
34 LG853.10 III-003 上轴承盖 Upper bearing cover 2 510013C

168
 FRAME SYSTEM 车架系统

车架系统 Frame System

51
A

50
40 51

B
49
A

48
44 C 47
B
45 35
41 36 C
42 46
43 37

40

38
39
35

169
FRAME SYSTEM 车架系统

车架系统 Frame System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
35 LG853.10 III-002 下轴承盖 Lower bearing cover 2 510015C
36 LG853.10 III-001 调整垫 Adjusting shim 二组 510018C
37 LG853.10-001 上轴套 Upper shaft sleeve 1 LG50F.10020A
38 LG853.10-002 下轴套 Lower shaft sleeve 1 510017C
39 GB/T13871-1992 FB形油封 FB-type oil seal 85 × 110 × 12 2
40 GB/T5783 螺栓 Bolt M12 × 30-8.8 14
41 LG855.10.11 前转向销轴焊合 Front steering pin weldment 2 LG50F.10015-016A
42 LG855.10.12 右前转向销注油管 Right front steering pin oil filling pipe 1 LG50F.10018-018A
43 LG855.10.13 左前转向销注油管 Left front steering pin oil filling pipe 1
44 LG853.10-021 胶管保护套 Hose guard sheath 2 510150C
45 LG855.10-006 调整垫圈 Adjusting washer 一组
46 JB/T7940.2-1995 油杯 Oil cup M10 × 1 2 GB/T1153
47 GB/T5783 螺栓 Bolt M16 × 50-8.8 4
48 LG855.10.14 副车架注油管2 Oscillating suspension oil filling 2 1 LG50F.10041-041A
pipe II

49 LG855.10-007 副车架销轴套 Oscillating suspension pin sleeve 2 LG50F.10032A

50 LG853.10-023 线夹 Wire clip 2
51 GB/T5783 螺栓 Bolt M8 × 20-8.8 4

170
 FRAME SYSTEM 车架系统

车架系统 Frame System

52 53 56
A

55
53

52
B

57
B C

54
C

171
FRAME SYSTEM 车架系统

车架系统 Frame System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
52 GB/T93 垫圈 Washer 8 4
53 GB/T97.1 垫圈 Washer 8 4
54 LG853.10-022 下端盖 Lower end cover 1
55 CDM858A.10 I -001 后车架橡胶护套 Rubber bush of rear frame 5
56 CDM855E.10 II -001 蜂鸣器固定板 Buzzer securing board 1
57 LG855.10 I -001 垫板 Backing plate 2

172
 IMPLEMENT SYSTEM 工作装置系统

工作装置系统 Implement System

18
32

12
22 26
8 23
2 25
16 24
20
18 16 28 29

20 20 31
30
7 1 27
21
17
14
13
5 15 18

3 11 19
19
10 9 20
6

173
IMPLEMENT SYSTEM 工作装置系统

工作装置系统 Implement system

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG855.11 IV .01 铲斗 Bucket 1
2 LG853.11.02 拉杆 Pull rod 1
3 CDM856E.11 I .03 动臂 Lift arm 1
4 LG853.11.04 摇臂 Tilt arm 1
5 LG853.11-001 动臂上轴套 Lift arm upper shaft sleeve 2
6 JB/T7940.1-1995 油杯 Oil cup M10 × 1 8
7 LG855.11.05 动臂缸上销轴焊合 Lift cylinder upper pin weldment 2
8 LG853.11-002 摇臂中轴套 Tilt arm middle shaft sleeve 2
9 GB/T5783-2000 螺栓 Bolt M24 × 40-8.8 1
10 GB/T93-1987 垫圈 Washer 24 1
11 GB/T97.1-2002 垫圈 Washer 24 1
12 GB9877.1-1988 油封 Oil seal 120 × 150 × 12 2
13 GB/T93-1987 垫圈 Washer 20 7
14 GB/T97.1-2002 垫圈 Washer 20 7
15 GB/T5783-2000 螺栓 Bolt M20 × 40-8.8 7
16 LG853.11-004 拉杆轴套 Pull rod shaft sleeve 2
17 LG853.11.06 摇臂中销轴焊合 Tilt arm middle pin weldment 1
18 LG853.11.07 铲斗上销轴焊合 Bucket upper pin weldment 3

174
 IMPLEMENT SYSTEM 工作装置系统

工作装置系统 Implement system

32

22 26
23
25
24
20
28 29

20 20 31
30
27
21

19 19
20

175
IMPLEMENT SYSTEM 工作装置系统

工作装置系统 Implement system

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 LG853.11-003 动臂下轴套 Lift arm lower shaft sleeve 4
20 LG853.11-005 O 型密封圈 O-ring 8
21 LG853.11.08 铲斗下销轴焊合 Bucket lower pin weldment 2
22 LG855.11 III .01-001 主刀板 Main cutting board 1
23 LG855.11 III .01-016 齿座 Toothholder 10
24 LG855.11 III .01-024 销 Pin 10
25 LG855.11 III .01-025 挡圈 Sprag 10
26 LG855.11 III .01-026 齿套 Tooth sleeve 10
27 LG855K.11.01-015 右侧切削刃 Right cutting lip 1
28 GB/T802.1 螺母 Nut M24-10 8
29 GB/T97.1 垫圈 Washer 24 8
30 GB/T93 垫圈 Washer 24 8
31 GB/T5782 螺栓 Bolt M24× 60-10.9 8
32 LG855K.11.01-002 左侧切削刃 Left cutting lip 1

176
 CAB SYSTEM 驾驶室系统

驾驶室系统 Cab System

4 48

54

36 47
37 11
38
25
51
50 13 33
53
27 23
28 46 12
34 26 FIRE EXTINGUISER

52 1 18 22
20 24
S
ES
.12

R
P
IR
0.8

MPaA

0.4

0
SS
4.0

RE
P
3.2

IL
O
.4
22.4

a
P
M

1.6
8.
0
0

140
P
ILM

TE
O
120

C
0
0

O
1

0
8
80
60 40
URS
E

TIMHO

0
SE 0
D

0
0
AP

EL 0
0

43
30
+
TER
0

ME
A
A
M

-
30

120

100
R

ATE
P

TEM
W
C
O
80
60 40

30
SS

PRE
0.6

OIL
0.4
0.4

a
P
M
0.2

44 35
14 21
29 3
39 15 19
31
32
33 16 17 8
2 40 10
7
41 45 49
5
6
9
42

177
CAB SYSTEM 驾驶室系统

驾驶室系统 Cab System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG853.12-001 前挡玻璃 Front windshield 1
2 CDM855E.12 II .01 驾驶室焊合 Cab weldment 1
3 LG855.12.02 左门总成 Left door assembly 1
4 LG855.12.03 右门总成 Right door assembly 1
5 LG853.12.05 橡胶垫 Rubber pad 4
6 LG853.12-010 垫圈 Washer 4
7 LG853.12-012 垫板 Tie plate 4
8 LG855.12-001 销 Pin 4
9 GB/T889.2 尼龙自锁螺母 Nylon locknut M18 × 1.5-8 4
10 LG855.12-009 垫圈 Washer 8
11 CDM858A.12 I .06 安全锤 Hammer 1
12 LG853.12.11 门框胶条 Frame rubber strip 6.8m
13 CDM858A.12 I .05 灭火器 Fire extinguisher 1
14 LG853.12-002 玻璃压板 Glass press plate 8
15 GB/T818 螺钉 Screw M5 × 10-8.8 16
16 GB/T93 垫圈 Washer 5 16
17 GB/T97.1 垫圈 Washer 5 16
18 LG853.12.09 门扣 Door latch 2

178
 36

33
32
31
29
28
27
34
.12
S
0.8
ES
R
P

0.4
IR
MPaA
4.0
3.2

0
SS
.4
22.4
RE
P
a
IL
P

1.6
O
M

8.
0
0

140
120
0
0
1 P
ILM
O
C O
TE

0
8
80
60
40
E
URS
TIMHO
D
0
SE 0
0
AP
0
EL 0
0

30
+
0 TER

ME
A
M
A

-
30

120

100
R
P
ATE
O
C W
TEM
80
60
40

0.6
SS
0.4
0.4
PRE
a
P
0.2

OIL
M
0
30
35
25

179
26

21
驾驶室系统 Cab System

19
20
23

22
FIRE EXTINGUISER

24
33
CAB SYSTEM 驾驶室系统
CAB SYSTEM 驾驶室系统

驾驶室系统 Cab System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 GB/T5783 螺栓 Bolt M8 × 20 4
20 GB/T93 垫圈 Washer 8 4
21 GB/T97.1 垫圈 Washer 8 4
22 LG853.12-006 后侧玻璃 Rear glass 2
23 LG853.12-020 玻璃胶条 Glass rubber sealing 12.1m
24 LG853.12.02 5寸旗铰 5-inch hinge 4
25 LG855.12-002 海绵 Sponge 30 × 410 × 650 1
26 LG855.12-003 顶板内装饰板 Ceiling decoration board 1
27 LG853.12-013 右门上装饰板 Right door upper decoration board 1
28 LG853.12-019 左门上装饰板 Left door upper decoration board 1
29 LG853.12-015 仪表盘 Instrument panel 1
30 LG853.12-016 方向机罩 Steering gear hood 1
31 GB/T5783 螺栓 Bolt M6 × 20-8.8 6
32 GB/T96.2 垫圈 Washer 6 10
33 GB/T845 自攻螺钉 Tapping screw ST4.8 × 19 7
34 CDM855E.12 II -001 仪表板 Instrument board 1
35 GB/T818 螺钉 Screw M5 × 18-8.8 4
36 GB/T5783 螺栓 Bolt M6 × 12-8.8 8

180
 38
37

53

52

44
43

40
.12
S
0.8
ES
R
P

39
0.4
IR
MPaA
4.0
3.2

0
SS
.4
22.4
RE
P
a
IL
P

1.6
O
M

8.
0
46

140
120
0
0
1 P
ILM
O
C O
TE

0
8
80

41 45
60
40
E
URS
TIMHO
D
0

42
SE 0
0
AP
0
EL 0
0

30
+
0 TER

ME
A
M
A

-
30

120

100
R
P
ATE
O
C W
TEM
80
60
40

0.6
SS
0.4
0.4
PRE
a
P
0.2

OIL
M
0
51
50
54

181
47

49
驾驶室系统 Cab System

48

FIRE EXTINGUISER
CAB SYSTEM 驾驶室系统
CAB SYSTEM 驾驶室系统

驾驶室系统 Cab System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
37 GB/T93 垫圈 Washer 6 8
38 GB/T97.1 垫圈 Washer 6 8
39 LG853.12.06 方向机固定架总成 Steering gear holder assembly 1
40 LG855.12-004 海绵 Sponge 30 × 290 × 365 2
41 LG855.12-008 海绵 Sponge 30 × 210 × 365 2
42 CDM855E.12 II.02 聚风罩 Wind hood 1
43 LG855.12-005 右门下装饰板 Right door lower decoration board 1
44 LG855.12-006 左门下装饰板 Left door lower decoration board 1
45 LG855E.12-002 地垫 Ground pad 1
46 LG855E.12.01 先导阀安装盒 Pilot mounting box 1
47 LG30F.12-017 线束护线套 Wire harness sheath 2
48 LG853.12-007 后窗玻璃 Rear window glass 1
49 CDM853.12.10 航空座椅 Seat 1
50 CDM855E.12-002 后下装饰板 Rear lower decoration board 1
51 LG853.12-005 后上装饰板 Rear upper decoration board 1
52 LG853.12-003 塑料铆钉 Plastic rivet 44
53 LG853.12.08 倒车镜 Rearview mirror 2
54 CDM858.12.04-021 护线套二 Wire harness sheath II 1

182
 .12
S
0.8
ES
R
P

0.4
IR
MPaA
4.0
3.2

0
SS
.4
22.4
RE
P
a
IL
P

1.6
O
M

8.
0
0

140
120
0
0
1 P
ILM
O
C O
TE

0
8
80
60
40
E
URS
TIMHO
D
0
SE 0
0
AP
0
EL 0
0

30
+
0 TER

ME
A
M
A

-
30

120

100
R
P
ATE
O
C W
TEM
80
60
40

0.6
SS
00.4.4
PRE
a
P
0.2

OIL
M
0

183
56
55
驾驶室系统 Cab System

FIRE EXTINGUISER
CAB SYSTEM 驾驶室系统
CAB SYSTEM 驾驶室系统

驾驶室系统 Cab System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
55 LG856.12-019 衣帽勾 Coat and hat hook 1
56 LG853.12.04 工具箱 Toolbox 1

184
 OUT PANEL SYSTEM 覆盖件系统

覆盖件系统 Out Panel System

6
2 7
5
3
10

1 9

185
CAB SYSTEM 驾驶室系统

覆盖件系统 Out Panel System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 CDM853.13.01 前左挡泥板总成 Front left mudguard assembly 1
2 CDM853.13.02 前右挡泥板总成 Front right mudguard assembly 1
3 LG853.13.03 组合灯支架 Combined lamp bracket 2
4 CDM855EK.13.05 后右挡泥板总成 Rear right mudguard assembly 1
5 CDM855EK.13.04 后左挡泥板总成 Rear left mudguard assembly 1
6 CDM855E.13V.06 机罩总成 Engine hood assembly 1
7 LG855.13.07 平衡重 Counter weight 1
8 CDM855EK.13.09 燃油箱总成 Fuel tank assembly 1
9 CDM855EK.13.08 液压油箱总成 Hydraulic oil tank assembly 1
10 CDM853.16.04\05 三角铁 Iron chock 2 (随机配件）

186
 ELECTRICAL SYSTEM 电器系统

电器系统 Electrical System

9
3 26
4 27
16 3 7 28
17 18 4 21 29
63 61 30
9 64 65 25
67
3 10 62
4 11
6 8 24
7 12 66
15 42
17 A 13
72 60 23 68
14 70
1.2
SS
S
.08

PRES
PRE
0
.4
0.4

MPaAIR
4.0
0

SS
3.2
4.
2
PRE
.6
1.6
1

MPa
IL
OIL
O
0.8
0

140
120

P
100

TEM
OIL
C
O
15 3
69
0
80
8
60 40

HOURS
E
IM

ED 0
T

S 0
0
LAP 0
E 0
0

ETE
30

AMM
+

A
0

4
30

120

R
EER

MP
WAT
E
00

T
1

CO
0
80
8
60 40

SS

PRE
0.6

OIL
0.4

MPa
.2
0

51
52 41 20
53 3 43 21
57 4 45
58 19 73 44
59 20
21
14 22 Zoom A
50 71 15 37
17 33 34 36 38
46 32 39
7 47 31 0 12
40
30 80 100 0
30 ELAPSED TIME

48

60
15
10 - A +
O

C 2.4 3
80 0 000000 HOURS 1.6 .2
0.8

140
40
60

40.
O

0
1
AMMETER OIL MPa

120
TEMP

40
0.4 OIL PRESS 0.8
0.2 0.4
WATER

49 49

1.2
0.6
TEMP

0
0
MPa MPa

2
OIL PRESS AIR PRESS

5 54
3
4 55 35
56

187
ELECTRICAL SYSTEM 电器系统

电器系统 Electrical System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
1 LG853.15.09 电喇叭总成 Electrical horn assembly DL50D-24 1
2 GB/T5783 螺栓 Bolt M8 × 16-8.8 4
3 GB/T93 垫圈 Washer 8 31
4 GB/T97.1 垫圈 Washer 8 35
5 CDM855E.15Ⅱ.01 前车架线束 Front frame harness 1
6 LG853.15.10 前组合灯 Front combined lamp HDF-02D 2 分左右
7 GB/T5783 螺栓 Bolt M8 × 25-8.8 10
8 CDM853.15.22 雨刮器总成 Wiper assembly ZD2531A 85° 1
9 LG853.15.12 防眩目灯 Anti-glaring lamp Mar-68 4
10 CDM855E.15Ⅱ.02 驾驶室线束 Cab harness 1
11 LG853.15.13 吸顶灯 Rectangle ceiling lamp FD140 × 80 1
12 GB/T845 自攻螺钉 Taper screw ST4.8 × 19 3
13 LG853.15.14 电锁开关 Electric switch JK324C 1
14 GB/T818 十字槽盘头螺钉 Cross head screw M5 × 18-4.8 12
15 GB/T93 垫圈 Washer 5 16
16 LG855.15.45 电风扇 Fan SGF-03A 1
17 GB/T6170 螺母 Nut M5 12
18 CDM858A.15Ⅱ.48 警示灯 Warning lamp SB4000 1

188
 ELECTRICAL SYSTEM 电器系统

电器系统 Electrical System

26
27
28
29
21 30

25

24

A 23

20
S
SS

PRES
PRE
1.2

MPaAIR
.08

.4
0.4
0

SS
4.0

PRE
3.2

IL
OIL
4.

O
MPa
2
.6
1.6
1
0.8
0

140

TEM
OIL
120

C
100
O
0
80
8
60 40

HOURS
E
IM

ED 0
T

S 0
0
LAP 0
E 0
0

ETE
30

AMM
+

A
0

21
30

120

R
EER

MP
WAT
E
00

T
1

CO
0
80
8
60 40

SS

PRE
0.6

OIL
0.4

MPa
.2
0

19
20
21
22
Zoom A

33 34 36
32
31 30
0
30
ELAPSED TIME
80 100
12
0

60
10 - A +
O

C 2.4 3
80 0 000000 HOURS 1.6 .2
0.8

140
40
60

40.
O

0
AMMETER OIL MPa

120
TEMP

40
0.4 OIL PRESS 0.8
0.2 0.4
WATER

1.2
0.6
TEMP

0
0
MPa MPa

OIL PRESS AIR PRESS

35

189
ELECTRICAL SYSTEM 电器系统

电器系统 Electrical System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
19 CDM855E.15.38 空调系统总成 AC system assembly GK15-5.0E4 1 CDM855E
20 GB/T5783 螺栓 Bolt M8 × 30-8.8 8
21 GB/T6170 螺母 Nut M8-8 10
22 LG853.15.15 暖风机总成 Warm air blower 1 选配
23 CDM855E.15Ⅴ.03 后车架线束 Rear frame harness 1
24 LG853.15.16 水温传感器 Water temperature sensor Z3/8 1 水温表带
25 LG855.15Ⅰ.04 机罩灯线束 Engine hood lamp harness 1
26 LG853.15.17 三色示宽灯 Tri-color width indicator XF1-7 (红、白、黄) 6 红、白、黄各2
27 GB/T67 螺钉 Screw M4 × 16-5.8 12
28 GB/T6170 螺母 Nut M4-8 12
29 GB/T93 垫圈 Washer 4 12
30 GB/T97.1 垫圈 Washer 4 12
31 LG853.15.18 动力机油压力表 Engine oil pressure gauge YT-202/0.8MPa 1
32 LG853.15.19 动力机水温表 Engine water temperature gauge DW-2/40-120°C 1
33 CDM855EⅡ.15.20 电压表 Voltmeter DV-2/18~32V 1
34 LG853.15.21 计时表 Hour meter GS-3 1
35 LG853Ⅳ.15.23 充电指示灯 Charging indicator DH16-4 ( 黄 ) 1
36 LG853.15.22 变矩器油温表 Torque converter oil temperature DW-2/40-140°C 1

190
 ELECTRICAL SYSTEM 电器系统

电器系统 Electrical System

42
A
S
SS

PRES
PRE
1.2

MPaAIR
.08

.4
0.4
0

SS
4.0

PRE
3.2

IL
OIL
4.

O
MPa
2
.6
1.6
1
0.8
0

140

TEM
OIL
120

C
100
O
0
80
8
60 40

HOURS
E
IM

ED 0
T

S 0
0
LAP 0
E 0
0

ETE
30

AMM
+

A
0

-
30

120

R
EER

MP
WAT
E
00

T
1

CO
0
80
8
60 40

SS

PRE
0.6

OIL
0.4

MPa
.2
0

51
52 41
53 43
45 44

46 Zoom A
50 47 37
48 38
49 39
0 12
40
30 80 100 0
30 ELAPSED TIME

60
10 - A +
O

C 2.4 3
80 0 000000 HOURS 1.6 .2
0.8

140
40
60

40.
O

0
AMMETER OIL MPa

120
TEMP

40
0.4 OIL PRESS 0.8
0.2 0.4
WATER

1.2
0.6
TEMP

0
0
MPa MPa

OIL PRESS AIR PRESS

191
ELECTRICAL SYSTEM 电器系统

电器系统 Electrical System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
gauge

37 LG853.15.23 转向指示灯 Turn signal indicator DH16-4 2

38 LG853.15.58 指示灯泡 Indicator 24V 3
39 LG853.15.24 变速箱油压表 Transmission oil pressure gauge YT-202C4B/4.0MPa 1
40 LG853.15.25 制动气压表 Brake air pressure gauge YT-202/1.2MPa 1
41 LG853.15.26 蓄电池 Battery N120(12V120Ah) 2
42 LG853.15.27 低压报警开关 Low pressure warning switch SH361 1
43 LG855.15Ⅰ.05 电瓶线 Battery harness 1 Unit by group
44 LG853.15.28 电源总开关 Main power switch DK2312 1
45 CDM855E.15Ⅱ.06 仪表台线束 Instrument panel harness 1
46 LG853.15.29 蒸发风机 Evaporator blower KT16-2X09C 1
47 LG853.15.39 蒸发风机导风管 Evaporator blower guide pipe Φ40 × 700 2
48 LG853.15.40 蒸发风机导风管 Evaporator blower guide pipe Φ13 × 500 2
49 GB/T97.1 垫圈 Washer 5 17
50 LG853.15.30 制动灯开关 Brake lamp switch JN150 1
51 LG853.15.31 低压报警蜂鸣器 Low pressure warning buzzer FM251 1
52 CDM855E.15Ⅱ.32 八档保险盒 Eight-gear fuse box BX308 1
53 LG853.15.33 电子闪光器 Electronic flasher SGD258-24V 1

192
 ELECTRICAL SYSTEM 电器系统

电器系统 Electrical System

63 61
64
65
67
62

66

60 A 68
1.2
SS
S
.08

PRES
PRE
.4
0.4
0

MPaAIR
0
70
SS
4.0

PRE
3.2

IL
OIL
4.

O
MPa
2
.6
1.6
1
0.8
0

140

TEM
OIL
120

C
100
O

69
0
80
8
60 40

HOURS
E
IM

ED 0
T

S 0
0
LAP 0
E 0
0

ETE
30

AMM
+

A
0

-
30

120

R
EER

MP
WAT
E
00

T
1

CO
0
80
8
60 40

SS

PRE
0.6

OIL
0.4

MPa
.2
0

57
58
59
Zoom A

54 30
0
30
ELAPSED TIME
80 100
12
0

60
55
10 - A +
O

C 2.4 3
80 0 000000 HOURS 1.6 .2
0.8

140
40
60

40.
O

0
AMMETER OIL MPa

120
TEMP

40
0.4 OIL PRESS 0.8
0.2 0.4
WATER

56

1.2
0.6
TEMP

0
0
MPa MPa

OIL PRESS AIR PRESS

193
ELECTRICAL SYSTEM 电器系统

电器系统 Electrical System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
54 CDM855E.15Ⅱ.50 冷启动系统 Cold start system YRZZ2455-6 1 选配
55 CDM855E.15Ⅱ-001 冷启动安装板 Cold start mounting panel 1 选配
56 GB/T67 螺钉 Screw M5 × 16-5.8 4
57 LG855.15.36 机油压力表胶管 Engine oil pressure gauge hose 3900mm 1
58 CDM855E.15Ⅱ.07 仪表线束 Instrument harness 1
59 LG855.15.35 双变油压表胶管 Transmission and torque converter 2500mm 1
oil pressure gauge hose

60 LG835.15.35 继电器 Relay HD4195B/024-1H9M1 1

61 CDM855E.15Ⅱ.20 倒车蜂鸣器 Back up buzzer JWL-FM212/24V 1
62 LG853.15-001 尼龙扎带 Nylon strip ZD250 × 5 70
63 CDM855.15Ⅴ.51 连胶条喉箍 Hose clamp Φ30 ( 钢带宽 20mm) 3
64 GB/T5783 螺栓 Screw bolt M8 × 20-8.8 8
65 CDM855E.15Ⅴ.46 空调压缩机支架 Compressor bracket 1
66 CDM855E.15Ⅱ.08 发电机线束 Alternator harness 1
67 CDM855.15Ⅴ.52 连胶条喉箍 Hose clamp Φ20 ( 钢带宽 20mm) 2
68 LG855.15.43 压差发讯器 Pressure difference message sender CMS-I 1
69 LG853.15.37 油温传感器 Oil temperature sensor Z3/8 1
70 LG855.15.44 压力式发讯器 Pressure type message sender CY-II 1

194
 ELECTRICAL SYSTEM 电器系统

电器系统 Electrical System

A
72
S
SS

PRES
PRE
1.2

MPaAIR
.08

.4
0.4
0

SS
4.0

PRE
3.2

IL
OIL
4.

O
MPa
2
.6
1.6
1
0.8
0

140

TEM
OIL
120

C
100
O
0
80
8
60 40

HOURS
E
IM

ED 0
T

S 0
0
LAP 0
E 0
0

ETE
30

AMM
+

A
0

-
30

120

R
EER

MP
WAT
E
00

T
1

CO
0
80
8
60 40

SS

PRE
0.6

OIL
0.4

MPa
.2
0

73

Zoom A
71

0 12
30 80 100 0
30 ELAPSED TIME

60
10 - A +
O

C 2.4 3
80 0 000000 HOURS 1.6 .2
0.8

140
40
60

40.
O

0
AMMETER OIL MPa

120
TEMP

40
0.4 OIL PRESS 0.8
0.2 0.4
WATER

1.2
0.6
TEMP

0
0
MPa MPa

OIL PRESS AIR PRESS

195
ELECTRICAL SYSTEM 电器系统

电器系统 Electrical System

序号 代号 名称 规格 数量 备注
Item Parts number Part Description Specification Qty Remarks
71 LG853.15.42 组合开关 Combined switch JK321D I 1
72 CDM855E.15 II .34 翘板开关组 Panel switches group 1
73 CDM855.15 V .53 连胶条喉箍 Hose clamp Φ40 ( 钢带宽 20mm) 3

196
 TOOL KIT 随机工具

随机工具 Tool kit

18 24
16 17 23
14 15 21 22
13 19 20

32 31 28 27 26 25
35 34 33 30 29
36

8 9 10
4 5 1 6 7
3
2

11 37 38

12

197
TOOL KIT 随机工具

随机工具 Tool kit

序号 名称 规格 数量 备注
Item Part Description Specification Qty Remarks
1 活动扳手 Shifting spanner 375mm 1
2 活动扳手 Shifting spanner 200mm 1
3 一字螺丝刀 Flat screw driver 250mm 1
4 一字螺丝刀 Flat screw driver 125mm 1
5 十字螺丝刀 Cross screw driver 125mm 1
6 钢丝钳 Pliers 1
7 短接杆 Short connecting rod 1
8 棘轮柄 Ratchet handle 1
9 滑行柄 Sliding handle 1
10 压力表 Pressure gauge 1
11 压力表接头 Pressure gauge connector 1
12 制动软管 Brake hose NJ130 1
13 梅花扳手 Offset ring spanner 10-12 1
14 梅花扳手 Offset ring spanner 13-15 1
15 梅花扳手 Offset ring spanner 14-17 1
16 梅花扳手 Offset ring spanner 17-19 1
17 梅花扳手 Offset ring spanner 22-24 1
18 梅花扳手 Offset ring spanner 27-30 1

198
 TOOL KIT 随机工具

随机工具 Tool kit

23 24
21 22
19 20

32 31 28 27 26 25
35 34 33 30 29
36

199
TOOL KIT 随机工具

随机工具 Tool kit

序号 名称 规格 数量 备注
Item Part Description Specification Qty Remarks
19 呆扳手 Non-shifting spanner 10-12 1
20 呆扳手 Non-shifting spanner 13-15 1
21 呆扳手 Non-shifting spanner 14-17 1
22 呆扳手 Non-shifting spanner 16-18 1
23 呆扳手 Non-shifting spanner 22-24 1
24 呆扳手 Non-shifting spanner 17-30 1
25 套筒 Socket Φ 32 1
26 套筒 Socket Φ 27 1
27 套筒 Socket Φ 24 1
28 套筒 Socket Φ 22 1
29 套筒 Socket Φ 19 1
30 套筒 Socket Φ 18 1
31 套筒 Socket Φ 17 1
32 套筒 Socket Φ 16 1
33 套筒 Socket Φ 14 1
34 套筒 Socket Φ 13 1
35 套筒 Socket Φ 12 1
36 套筒 Socket Φ 11 1

200
 TOOL KIT 随机工具

随机工具 Tool kit

37 38

201
TOOL KIT 随机工具

随机工具 Tool kit

序号 名称 规格 数量 备注
Item Part Description Specification Qty Remarks
37 直接头 Straight connector 1
38 测压接头 Pressure connector 1

202
 GREASING POINTS INDICATION LAYOUT 润滑点分布图

GREASING POINTS INDICATION LAYOUT

500h
100h
润滑脂
50h GREASE

10h
ENGINE

液压油
HYDRAULIC OIL

传动油
TRANSMISSION OIL

ENGINE

发动机按使用说
明书进行保养
THE LUBRICATION AND
MAINTENANCE DIESEL
ENGINE IS ACCORDING
TO THE OPERATION
MANUAL

润滑位置示意图
LUBRICATION POINTS INDICATION

203
 Brake oil Engine oil Transmission
pressure pressure oil pressure
meter meter meter
Water Torque converter (Vertical (Vertical (Vertical
Buzzer for low Flash relay 1B/R N 2.5 B/R 1.8 F9/60A Electromagnetism switch
oil temperature feedback feedback feedback H Touch spot code B Acc ON H S
Timer temperature
gauge Ammeter type) type) type)
brake pressure
L B Back-up switch 1
gauge 4/W B 2.5 S/P 1.8 Off lock
2 Acc Storage battery
0056.8 ACC/S 1.5 F special
Storage battery
Power switch
E 3
1 Eight-line fuse box 2 H/Y 1.8 B Gear D ignition
4
1 2 1 2 3 1 2 3 1 2 3 2B/R Y 1.5 ON/G 1.5 ON Y preheat Start motor
5
1 2 3

F2/30A

F3/15A

F4/10A

F5/20A

F6/10A

F7/10A

F8/10A
1 2 S

F1/5A
Q start

61/V B 1.0
83/Y W 1.0
Ignition switch Ignition switch gear indicator A/C System assembly

21/P 1.5
66/R 1.5
0/B 1.5

93/Y 1.0
66/R 1.5
Combined switch
H
83 1B 6 7 11 16 32 66 M
O/B 1.5 L Compressor
1 C clutch
26/S R 1.0
2
0/B 1.0 51/V W 1.0 Torque converter oil
Pressure
1 3 temperature sensor
R2 switch
1B/R N 2.5
2 4
3/S 1.0 3/S 1.0
Left steering 3 5 1 Ventilator Condensing
indicator lamp 22/G 1.0 93/Y 1.0 Back-up buzzer R1 switch blower
4 6 2
23/L 1.0 2B/R Y 1.5 7
Temperature
Right steering 5 controller

indicator lamp 34/N R 1.0 58/G S 2.5 58/G S 2.5 M M M M

6 8 1 Evaporator
42/W 2.5 0/B 2.5 blower Ventilator Sensor
Charge 7 2
indicator lamp 42a/W B 1.0 83/Y W 1.0
8 1
R RED 51/V W 1.0 4/W B 2.5 42/W 2.5
9 2 1 Coil protecting
L BLUE 53/N B 1.0 29/Y B 1.5 0/B 2.5 device Fuel solenoid valve
N BROWN 10 3 2
Y YELLOW 55/S B 1.0 8/P 1.5
11 4
V PURPLE
COLOR 83/Y W 1.0 42/W 2.5 Pressure message sender
S GREY 12 5
W WHITE
CODES 61/V B 1.0 6
B BLACK Flame out relay 23/L 1.0
G GREEN 0/B 1.5 7 Pressure difference message
P PINK 22/G 1.0 sender
8
O ORANGE
62/Y L 1.0
Lamp switch gear indicator 1 2/R B 4.0 Alarm switch for low brake
Wiper 32/S Y 1.0 1
OFF 2 12/N W 1.0 pressure
Touch spot
Gear 0/B 1.0 2
code
M D P M D PM D P 3
59/G S 1.0 3
15 Power 7 4 1/R 4.0 Brake lamp switch
4
11 High beam15 66/P 1.5 F10/2A
Dipped headlight 14
5
14 25/S W 1.0 55/S B 1.0 F11/2A
6 1
12 Power 7 59/G S 1.0 2B/R Y 1.0 53/N B 1.0 2/R B 4.0 F12/60A
1 1 7 2
13 Guage lamp 34 62/Y L 1.0 Cooling 16/Y 1.0 55/S B 1.0 3/S 1.0
2 start
2 8 3 B+ D+ W
10 Lamplet12 23/L 0.75 4/W B 1.0 53/N B 1.0
3 system 3 4 Dynamo
32/S Y 1.0 35/G 0.75
Wiper\Washing switch gear indicator 4 4
21/P 1.5
Touch spot
OFF LO HI PULL Function 5
code 21/P 1.5 Cooling start 1
2 Wiper return line 62 6 indicator 0/B 2.5 0/B 1.5 Lamplet
Combined 59/G S 1.0 1 2
1 Wiper low speed gear 59 switch 7
19/B N 1.0 Optional 2
4 Wiper power 32 8 17/V 1.0
22/G 0.75 3 1
7 Wiper low speed gear 59 9 12/N W 1.0 Brake lamp
4 2
16 Washer 8/P 1.5
12/N W 1.0 5
10 22/G 1.0
Steering\Alarming\Horn switch gear indicator 15/R G 1.0 6 1
11 29/Y B 1.5 Left steering lamp
Alarm Alarm Horn 7/W 2.5 7 2
Code R N L Function 12 23/L 1.0
OFF ON 34/N R 1.0 8
3 Right steering lamp power 23 13
14/0 1.5
5 Flasher power 21 14 Rear working headlamp
7/W 2.5 15/R G 1.5
9 Left steering lamp power 22 15 1
14/O 1.5 1
6 Flasher power 21 2 Right combined Lamplet
33/L B 1.0 19/B N 1.0
Horn switch 19 16 3 headlamp 2
8 32/S Y 1.5 Horn
4
5 1
0/B 1.0 12/N W 1.0 Horn relay Brake lamp
M 1 6 2
Washer 33/L B 1.0 23/L 0.75
2 7 Left combined
22/G 0.75 8 headlamp 1
27/R 1.5 Left steering lamp
M 1 2
Evaporator blower 0/B 1.0
2
Rear working headlamp
0/B 1.5
1
6/G 1.5 Ceiling lamp
2
9/L W 1.5 Ceiling lamp switch
3
56/L B 1.5
4 83/Y W 1.0
75/R W 0.75 Front working 1
5 lamp 0/B 1.0
2
83b/Y L 1.0
3
Fan switch 83a/Y G 1.0
4
42a/W B 1.0
42a/W B 1.0

Fan
75/R W 1.0

34/S R 1.0
58/G S 2.5
34/S R 1.0

34/S R 1.0
34/S R 1.0

34/S R 1.0
29/Y B 1.5

56/L B 1.5

9/L W 1.5

27/R 1.5
25/S W 1.0

11/N 2.5

66/P 1.0
16/Y 1.0

16/Y 1.5
26/S R 1.0

7/W 1.0
6/G 2.5

0/B 1.0

0/B 1.0

0/B 1.0
0/B 1.0

0/B 1.0
8/P 1.0

Alarming lamp
0/B 1.0

0/B 1.0

1 2 3 4 5 6
1 72 8 9 1 2 3 4 1 2 3 4
1 7 9 1 72 8 9
I O I II O I O
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 Optional
Alarm 1 2 1 2
Indicator
for oil Alarming lamp switch Rear lamp switch Front lamp switch A/C fan switch Engine stop switch 5 10 3 4 10 3 4 10 Approaching Approaching
(JK939-021) (JK939-052) (JK939-052) (JK939-052) (JK939-021) Diagram for switch Diagram for switch Diagram for switch switch for switch for
return filter and gear (JK939-021) and gear (JK939-052) and gear (JK939-199) bucket position Pilot control electromagnet
Indicator Indicator Indicator Indicator Indicator leveling limiting
Indicator for
torque converter lamp lamp lamp lamp lamp
and transmission
oil filter

Wiring harness as standard, color of wiring harness as assistant service mark