ZCC7200 Technical Specifications
ZCC7200 Technical Specifications
TECHNICAL SPECIFICATIONS
ZCC7200/27Y
June 2021
Zoomlion ZCC7200 Crawler Crane
Technical Specifications
ZCC7200/27Y
2. Technical instruction
2.1 Boom system
2.2 Mechanisms
2.3 Systems
2.4 Safety devices
2.5 Operator’s cab
2.6 Hook
2.7 Counterweight and ballast
2.8 Cold-start device of engine
3. Lifting performance
3.1 Lifting performance of S
3.2 Lifting performance of S
3.3 Lifting performance of SLHS
3.4 Lifting performance of SW
3.5 Lifting performance of SDB
3.6 Lifting performance of SLDB
3.7 Lifting performance of SLHSDB
3.8 Lifting performance of SWDB
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S SL
Code Operating mode Boom combination
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SLHS SW
Code Operating mode Boom combination
SL=84~114m(SLHS-1) HS=8m
SLHS Jib on light main boom for wind turbine
SL=84~102m(SLHS-2) HS=8m
SW Luffing jib on heavy main boom S=30~60m W=24~72m
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SDB SLDB
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SLHSDB SWDB
Code Operating mode Boom combination
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Crawler assy. ×2
Length 11180 mm
Width 1520 mm
Height 1645 mm
Weight 34.5 t
Main boom
intermediate section ×1
(6m)
Length 6220 mm
Width 2920 mm
Height 2560 mm
Weight 3.9 t
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Weight 7.1 t
Reducing section ×1
Length 5470 mm
Width 2900 mm
Height 2550 mm
Weight 2.7 t
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WA-frame 1 ×1
Length 16820 mm
Width 2530 mm
Height 900 mm
Weight 5.34 t
WA-frame 2 ×1
Length 15145 mm
Width 2530 mm
Height 1045 mm
Weight 5.5 t
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Rear
counterweight ×2
frame
Length 2200 mm
Width 2625 mm
Height 1890 mm
Weight 5.2 t
Detachable base ×1
Length 3150 mm
Width 2610mm
Height 665 mm
Weight 1.2t
Bracket ×2
Length 4195 mm
Width 2749mm
Height 700 mm
Weight 1.7t
Counterweight
×4
plate of 10t
Length 2400 mm
Width 2100 mm
Height 455 mm
Weight 10 t
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Counterweight
×19
plate of 10t
Length 2400 mm
Width 1700 mm
Height 455 mm
Weight 10 t
Central ballast
×2
frame
Length 2410 mm
Width 2285 mm
Height 835 mm
Weight 6.5t
Primary hoisting
×2
winch
Length 1920 mm
Width 1275 mm
Height 1235 mm
Weight 5.4 t
With hoisting wire rope
A-frame + main
boom derricking ×1
mechanism
Length 13131 mm
Width 3345 mm
Height 1475 mm
Weight 12.2 t
With main boom derricking rope, pulley block and self-mounting cylinder
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Folding bracket ×2
Length 3385 mm
Width 510 mm
Height 1275 mm
Weight 2.1 t
Tyre ×1
Length 2315 mm
Width 2340 mm
Height 1055 mm
Weight 0.75 t
Pushing mechanism
for suspended ×1
ballast
Length 8500
Width 3500
Height 1100
Weight 7.8t
Remove the guardrail for transport
Hydraulic pump set ×1
Length 1400 mm
高压低压卸载
Width 800 mm
Height 1100 mm
Weight 0.4 t
Tip boom ×1
Length 2452 mm
Width 905 mm
Height 1365 mm
Weight 0.55t
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2. Technical instruction
The pushing mechanism is a door-shaped box structure made of high-strength steel plates.
The radius of suspended ballast is realized through the extension and retraction of the cylinder.
2.2 Mechanisms
2.2.1 Hoisting mechanism
The hoisting mechanism, consisting of a variable displacement axial piston hydraulic motor, a
balance valve, a reducer, a normally-closed brake and wire rope, can be controlled independently.
A synchronous controller is used to guarantee that the primary and the auxiliary hoisting mechanisms
work simultaneously with the maximum single rope speed of 135m/min.
Tip boom hoisting winch is optional (max. single rope speed of 109m/min).
2.2.2 Derricking mechanism
Derricking mechanisms (including luffing jib derricking mechanism and derrick boom derricking
mechanism) consist of a variable displacement axial piston hydraulic motor, a balance valve, a reducer, a
normally-closed brake and wire rope.
The main boom derricking mechanism consists of a constant displacement axial piston hydraulic
motor, a balance valve, a reducer, a normally-closed brake and wire rope.
A-frame and A-frame erecting mechanism and connects the chassis with the track assy. through bolting
pins. The track assy. can be assembled or disassembled automatically through this mechanism without
the help of other auxiliary lifting equipment so as to improve working efficiency, reduce labor intensity and
avoid risk of manual operation.
2.3 Systems
2.3.1 Hydraulic system
The hydraulic system is composed of such parts as main pump, hydraulic motor, auxiliary valve,
hydraulic oil tank, cooler, etc., including the hoisting hydraulic system, the derricking hydraulic
system, the slewing hydraulic system, the traveling hydraulic system, the hydraulic system for
tilting-back support, the hydraulic system for suspended ballast hoisting, the cooling hydraulic
system, the auxiliary hydraulic system, etc. Major components such as pump, motor and main return
valve are energy-efficient and reliable with long service life.
The major hydraulic system is an open and closed pump-controlled system, which is efficient,
energy-saving, reliable and maneuverable. Stable starting, braking and reversing with no impact;
quick response, low calorific value, and long service life. Electric proportional control elements help
to realize accurate and intelligent control. Various kinds of alarms for pressure and filter element
clogging largely improve the security and reliability of the hydraulic system.
Volume of hydraulic oil tank: 1200L;
Oil filter: oil return filter, fine filter for control oil circuit, filter for oil drainage.
Cooler: aluminum radiator, driven fan of hydraulic motor.
2.3.2 Electrical system
Direct current of 24V, negative ground; two storage batteries of 200AH
Electrical devices of the whole machine mainly includes power supply, starting and shutoff
device of the engine, indicator light, alarm, illuminating device, fan, windscreen wiper, horn, hoisting
high limiter, hydraulic oil cooling fan, digital display, PLC controller, encoder, bus operating joystick,
foot pedal, load moment limiter, preheating device of the engine, safety devices, etc. These devices
guarantee the safe operation and the good working environment for the crane. Engine, PLC
controller, load moment limiter, digital display, encoder and bus operating joystick are effectively
connected together through the CAN bussing technology. It has the function of fault detecting and
self-diagnosis. It is also equipped with a GPS/GPRS and a remote fault diagnosis system.
2.3.3 Power system
The engine is an electronic fuel injection diesel engine with CAN bus interface;
Rated output power: 390kw/2100rpm
Max. output torque: 2300Nm/1400rpm
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The optional grounding network reduces the probability of being struck by lightning. Key components
and elements are protected by anti-lightning-strike modules, which reduce direct damages caused by
lightning strike.
2.4.13 GPS monitoring system
It has such functions as global positioning, GPRS data transmission, inquiry and statistics of
equipment status, remote fault diagnosis, etc.
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Suspended ballast: it consists of standard ballast plates, ballast base and detachable base and
weighs 250t in total. Suspended ballast plates can be purchased as needed.
Appended counterweight: it consists of an appended counterweight base and counterweight
plates of 30t; 35t in total. It is optional for wind turbine operating mode.
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3. Lifting performance
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Boom length 24 30 36 42 48 54 60 66 72 78 84
Reeving
2×20 2×20 2×19 2×18 2×16 2×14 2×12 2×11 2×10 2×9 2×8
Radius
6 600 600
7 600 574 531 494
8 516 480 449 421 396
9 439 412 388 367 347 330 313
10 381 361 342 325 309 294 281 268 256
11 326 320 305 291 277 265 254 243 232 223 213
12 283 284 275 263 251 241 232 222 213 204 196
14 224 224 224 220 211 203 196 189 181 174 167
16 184 184 184 184 181 175 169 163 157 151 145
18 155 155 155 155 154 153 148 143 137 132 127
20 133 134 134 133 132 132 131 126 122 117 113
22 117 117 117 117 115 115 114 113 109 105 101
24 104 104 103 102 101 101 99.6 97.5 94.2 90.4
26 92.3 92.4 91.9 90.8 90 89.4 88.4 87.1 85.1 81.5
28 83 83.2 82.7 81.5 80.7 80 79.1 77.7 76.7 73.9
30 75.3 74.8 73.7 72.9 72.1 71.2 69.8 68.7 67.2
32 68.5 68.1 66.9 66.1 65.4 64.4 62.9 61.9 60.5
34 62.2 61.1 60.3 59.5 58.5 57 55.9 54.5
36 57.1 55.9 55.1 54.4 53.3 51.9 50.7 49.3
38 52.5 51.4 50.6 49.8 48.8 47.3 46.2 44.7
40 47.3 46.5 45.7 44.7 43.2 42.1 40.6
44 40.3 39.6 38.8 37.8 36.3 35.1 33.7
48 33.8 33.1 32.1 30.6 29.4 27.9
52 28.3 27.3 25.8 24.7 23.2
56 23.3 21.8 20.6 19.1
60 18.3 17.1 15.6
64 15.2 14.1 12.6
68 11.4 9.9
72 7.5
Wind speed
14.1 12.7 11.3
(m/s)
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76 8 6.8 5.7
80 6.3 5.1 4
Wind speed
12.7 11.3 8.9
(m/s)
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Boom length 84+8 87+8 90+8 93+8 96+8 99+8 102+8 105+8 108+8 111+8 114+8
Reeving
2×8 2×7 2×7 2×7 2×6 2×6 2×6 2×6 2×6 2×6 2×5
Radius
14 188 184 182
15 176 172 170 166 165 160 158
16 165 161 160 156 155 151 150 140 130 115
17 155 152 150 147 145 142 142 138 128 113 105
18 146 143 142 139 137 134 134 133 126 111 103
19 138 135 134 131 130 127 126 125 124 110 102
20 131 128 127 124 123 120 120 119 118 108 99.8
22 118 115 115 112 111 108 108 107 107 104 96.6
24 107 105 104 102 101 98.4 98 97.6 97.2 95.7 93.3
26 98 95.5 95.3 92.4 92.2 89.6 89.3 89.1 88.9 87.4 87.2
28 89.3 87.4 87.3 84.6 84.5 81.7 81.7 81.6 81.4 80.1 79.9
30 80.7 79.5 80.1 77.6 77.6 75 75 75.1 74.9 73.7 73.5
32 73.3 72.2 72.7 71.1 71.6 69 69.1 69.1 69.1 67.9 68.1
34 66.8 65.7 66.2 64.7 65.3 63.7 63.7 63.8 63.9 62.8 62.9
36 61.3 60.1 60.6 59 59.6 58 58.6 59.2 59.3 58.2 58.3
38 56.3 55 55.6 54 54.6 53.1 53.6 54.2 54.6 54 54.2
40 51.8 50.6 51.2 49.6 50.1 48.6 49.2 49.7 50.2 49.8 50.2
44 44.3 43.1 43.6 42 42.6 41 41.5 42.1 42.6 42.2 42.6
48 38.1 36.9 37.5 35.8 36.3 34.8 35.3 35.9 36.4 35.9 36.4
52 33 31.8 32.3 30.6 31.2 29.6 30.1 30.7 31.2 30.8 31.3
56 28.7 27.3 27.9 26.2 26.8 25.2 25.7 26.3 26.8 26.4 26.9
60 24.9 23.6 24.2 22.4 23.1 21.4 22 22.5 23 22.6 23
64 21.6 20.3 20.9 19.2 19.8 18.2 18.7 19.2 19.7 19.3 19.8
68 18.7 17.4 18 16.3 16.9 15.2 15.8 16.4 16.8 16.5 16.9
72 16.2 14.9 15.5 13.8 14.4 12.7 13.2 13.8 14.3 13.9 14.4
76 13.9 12.6 13.2 11.5 12.1 10.4 11 11.5 12 11.6 12.1
80 11.9 10.6 11.2 9.4 10 8.4 9 9.5 10 9.6 10.1
84 8.7 9.3 7.6 8.2 6.5 7.1 7.6 8.1 7.8 8.2
88 5.9 6.5 4.9 5.4 6 6.5 6.1 6.6
Wind speed
11.3 8.9
(m/s)
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Notes:
1. For boom length from 102+8m~114+8m, the load hook cannot be lifted off the ground when the
main boom is erected with an angle of smaller than 30°.
2. Luffing jib rear anchoring rods cannot be placed on the main boom. Otherwise the lifting
performance would be reduced and boom erecting would be influenced.
3. For operating mode SLHS-1, booms of lengths ≥93+8m should be erected with the help of side
auxiliary outriggers.
4. For operating mode SLHS-2, boom should be erected with the help of side auxiliary outriggers.
Booms of lengths ≥96+8m should be erected after the appended counterweight of 15t is
assembled.
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Boom length 30
Reeving
24 30 36 42 48 54 60 66 72
Radius
14 225
64 29.1 28.5
68 26.4 25.8
72 23.4
Wind speed
12.7 11.3 8.9
(m/s)
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Boom length 36
Reeving
24 30 36 42 48 54 60 66 72
Radius
14 216
16 189 182
64 29.4 29 28.4
68 26.2 25.7
72 23.2
Wind speed 12.7 11.3 8.9
(m/s)
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Boom length 42
Reeving
24 30 36 42 48 54 60 66 72
Radius
14 207
16 182 176
68 26.1 25.5
72 23.1
76 20.9
Wind speed 11.3 8.9
(m/s)
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Boom length 48
Reeving
24 30 36 42 48 54 60 66 72
Radius
16 175 169
60 32.2 31.6 31
64 29 28.6 27.9
68 25.9 25.3
72 22.9
76 20.7
Wind speed 11.3 8.9
(m/s)
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Boom length 54
Reeving
24 30 36 42 48 54 60 66 72
Radius
16 168
18 150 146
68 25.6 25
72 22.7
76 20.5
Wind speed 11.3 8.9
(m/s)
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Boom length 60
Reeving
24 30 36 42 48 54 60 66 72
Radius
16 161
18 145 140
68 25.4 24.8
72 23 22.4
76 20.3
Wind speed 11.3 8.9
(m/s)
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Boom length 36
Reeving
24 30 36 42 48 54 60 66 72 78 84
Radius
14 280
16 280 263
28 152 160 158 156 154 152 141 122 102 87.9
30 147 145 143 141 139 137 122 102 87.5 75.6
32 135 133 132 130 128 126 121 101 87.1 75.2
34 119 124 122 120 118 117 115 101 86.7 74.8
72 41.3 42 38
76 38.4 34.7
80 33.4 31.7
84 28.9
Wind speed
12.7 11.3 8.9
(m/s)
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Boom length 42
Reeving
24 30 36 42 48 54 60 66 72 78 84
Radius
14 280
16 280 265
28 162 166 165 162 160 154 131 112 95.4 82.2
32 140 138 136 134 132 128 110 95.2 81.9 70.8
34 125 128 126 124 122 121 109 95.1 81.6 70.5
72 42.7 43 38.6
76 39.5 35.1
80 34.6 32.1
84 29.3
Wind speed
11.3 8.9
(m/s)
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Boom length 48
Reeving
24 30 36 42 48 54 60 66 72 78 84
Radius
16 280 266
30 157 155 153 151 149 129 110 94.6 81.4 70.5
32 144 142 140 139 136 127 109 94.5 81.2 70.3
56 63.8 65 64.1 63 62 57
76 40.4 35.6
80 35.6 32.4
84 29.7
Wind speed
11.3 8.9
(m/s)
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Boom length 54
Reeving
24 30 36 42 48 54 60 66 72 78 84
Radius
16 280
18 280 259
34 135 135 133 131 130 117 100 85.4 75.9 65.7
80 36.5 32.4
84 29.7
Wind speed
11.3 8.9
(m/s)
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Boom length 60
Reeving
24 30 36 42 48 54 60 66 72 78 84
Radius
16 280
18 275 260
30 159 165 165 162 149 128 110 95.3 80.8 70.8
34 140 138 136 135 126 107 93.4 79.2 69.4 61.6
36 124 128 126 125 123 106 92.5 78.4 68.7 61.5
76 40 41.4 36.1
80 37.3 32.8
84 30
88 27.5
Wind speed 11.3 8.9
(m/s)
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Boom length 66
Reeving
24 30 36 42 48 54 60 66 72 78 84
Radius
16 259
18 249 231
30 164 170 169 159 136 116 100 87.6 75.7 65.8
32 155 154 153 135 115 99.3 86.7 74.9 65.1 57.4
34 143 142 140 134 114 98.3 85.8 74.2 64.5 56.8
72 46.5 45.6 40
80 38.1 33.1
84 30.3
88 27.7
Wind speed
11.3 8.9
(m/s)
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Boom length 72
Reeving
24 30 36 42 48 54 60 66 72 78 84
Radius
18 231
34 146 145 137 129 112 95.3 83.3 72.2 63.6 56.1
80 38.8 33.7
84 30.7
88 28.1
Wind speed
11.3 8.9
(m/s)
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Boom length 78
Reeving
24 30 36 42 48 54 60 66 72 78 84
Radius
18 210
20 202 194
34 137 130 124 115 101 87.8 76.1 66.4 58.7 51.9
36 128 123 117 112 99.9 86.9 75.3 65.7 58.1 51.4
80 36.1 34
84 33.4 31.1
88 28.4
Wind speed
8.9
(m/s)
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Boom length 84
Reeving
24 30 36 42 48 54 60 66 72 78 84
Radius
18 196
20 188 182
32 146 140 133 126 112 98.5 85.9 75.6 65.2 57.7
34 132 126 120 111 97.5 85.1 74.9 64.5 57.1 50.6
36 122 119 114 108 96.6 84.2 74.1 63.9 56.6 50.1
80 35 33.8
84 32.5 30.9
88 28.3
Wind speed
8.9
(m/s)
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1. Rated lifting capacities (t) listed in above tables refer to the maximum lifting capacity of the crane,
operating on a solid and even (no sinking during operation) ground with a gradient of smaller than 1%,
with specified boom length and radius, which must be strictly followed during operation. Besides,
lifting capacities must be limited or reduced according to various unfavorable conditions (such as soft
or uneven ground, levelness, wind speed, lateral load, swinging, cooperative lifting of multiple cranes,
etc.). If the condition permits, crane operation should be performed on a foundation with better
3. Radius in lifting capacity chart refers to the horizontal distance between the vertical line and the
4. It is strictly prohibited to operate the crane with lifting capacities that are not listed in charts
5. Rated lifting capacity includes weights of load hook, slings and wire rope between the boom head
and the hook. The density of the hoisting rope is 4.12kg/m. The weight of wire rope can be calculated
Data in technical specifications will change with the improvement of product. Actual condition shall
prevail.
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