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Build Benchtop Router Table

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0% found this document useful (0 votes)
150 views18 pages

Build Benchtop Router Table

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 18

11/11/24, 11:24 AM Free Plans-Build Benchtop Router Table

Bob's Woodworking Plans


Home Indoor Projects Outdoor Projects Workshop Projects

Build a DIY Professional Quality Benchtop


Router Table
For many DIYers and home wood shop owners, a simple and easy to build
benchtop router table is all we need. Of course a full size router table is even
better, but those are expensive and they take up a lot of space.
The free benchtop router table plans that follow will show you step by step how to
build a professional, functional, and yet simple benchtop router table. These free
plans offer detailed parts cutout diagrams, detailed and easy to follow assembly
instruction, and a list of materials and tools you will need.

Free Router Table Fence Plans


These plans: Benchtop Router Table

Note: At the end of these plans, there are links to


12 additional Router Table plans from accross the
web.

Introduction
The following free benchtop router table plans provide simple and detailed
instructions for building one of the most important tools for your
woodworking shop. If you prefer a free-standing router table, you will find
several links to those plans following our free plans shown below.
Our free DIY router table plans provide step by step instructions, detailed
parts diagrams, material cutout drawings, and a list of tools you will need.
Also included is a list of hardware you will need.

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Using a router without a router table is much like using a hand held electric
saw instead of a table saw. Both a table saw and a router table are
indispensable for those that are serious about woodworking.
This router table surface features a strip of Miter Gauge track to enable you
to use a miter gauge. You can also mount a feather board on it to ensure
your work piece remains flush against the fence.
This router table can be built for a fraction of the cost of ready made
router tables.
The top is 22" by 17" and it is about 14" high.
It is large enough to get the job done and takes only a small amount
storage space.
To change bits, you simply lift the router and mounting plate out, change
or adjust the bit, then set it back in place
Features a convenient bit holder under the table for your most
frequently used router bits.

Our Router Table Plans are divided into four sections.


First are images of parts you will need to make.
Next are the Assembly Instructions. Looking through the assembly process first
will give you a good picture of what is involved in building this project.
Detailed parts drawings are shown next. You can see all the details you need to
make the parts for this Router Table Fence.
Finally, you can see a list of the parts and hardware needed.

Parts You Will Need To Make


Page Top Assembly Parts Drawings Items Needed

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Router Table Assembly Instructions


Page Top Parts Images Parts Drawings Items Needed

Attach Miter Gauge Track Assemble the Top

If Miter Gauge Track does not Apply wood glue to the bottom of
already have mounting holes in it, Front Top piece and position it on
drill and countersink holes in it for the SubTop so it is flush with the
1/2" #6 flat head screws. The front edge of the Miter Gauge Track
location of the screw holes in the as shown above.
Miter Gauge Track is not critical. Apply wood glue to the bottom of
Place the the Miter Gauge Track on Rear Top piece and position it on
the SubTop so it is 3 1/2" from the the SubTop so it is flush with the
front edge of the SubTop. Mark the rear edge of the Miter Gauge Track
locations for the screws and predrill as shown above.
the screw holes with a 1/8" drill bit. Secure the two Top pieces to the
Apply a coating of wood glue to the SubTop with clamps so they cannot
screw threads and secure it with move until the glue is dry.
1/2" #6 flat head wood screws as Tighten the clamps just tight
indicated by the red arrows in the enough to keep the pieces from
image above. MDF board does hold moving.
screws quite as well as wood and
the glue on the threads will make it
stronger.

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Assemble the Frame Attach the Frame to the


Subtop

Apply glue to the mating surfaces


and assemble the Frame with 1 Position the Frame on the bottom
1/2" finishing nails as shown in the surface of the SubTop so that it is
image above. centered from side to side and 3
You should predrill the holes 1/2" behind the front edge of the
with a bit slightly smaller than Top as shown above.
the nail shank in the Frame Front Secure the Frame to the SubTop
and Frame Back pieces. with pocket hole screws as shown
Otherwise the nails will probably above.
split the wood. Personally, I would not use glue for
Note: You should either attach the this step as you may want to take it
Frame to the SubTop right away, apart at some time in the future
(shown in the step), or clamp the
Frame so it remains square and flat
until the glue dries.

Attach the Stiffeners to the Attach the Legs to the Feet


SubTop

Cut a piece of scrap wood 1 3/8"


Place the Rear Stiffener on the wide and at least 5 1/2" long. This
SubTop so that it is against the piece will be used to prevent the
Rear Frame and centered side to Legs from moving toward the back
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side. Secure it with 1 1/4" #8 wood of the Feet while tightening the
screws. pocket hole screws. The 1 3/8"
Next, place the Front Stiffener on width will ensure the Legs are
the SubTop so that it is against the centered between the edges of the
Rear Frame and centered side to Feet.
side. As with the Rear Stiffener, Place a Foot on a flat surface with
secure it with 1 1/4" #8 wood the countersunk side of the
screws. screw holes facing down. Place
the piece of scrap wood on one
edge of the foot as shown in the
image above. Ensure the edge of
the scrap wood piece is flush along
the edge of the Foot and securely
clamp it to the foot.
When the scrap piece is securely
clamped in place, position a Leg on
a Foot so it is centered on the Foot
from end to end.
When you're sure the Leg is
properly positioned in the center of
the Foot, secure it in place with 1
1/4" pocket holes screws,
(indicated by the red arrows), as
shown above.
Assemble the remaining Leg and
Foot the same way.

Attach the Legs to the Frame Assemble the Bit Holder

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Place the Router Top with Frame Apply glue to the mating surfaces
and other parts already attached and attach the Bit Holder Top to the
upside down as shown above. Sides with 1 1/2" finishing nails as
Attach the Legs to the Frame with shown in the top image above.
2" long 1/4" diameter bolts with Apply glue to the mating surfaces
washers, lock washers, and nuts as and position the Bit Holder Bottom
shown above. between the Sides and flush with
the bottom edges of the Sides as
shown in the bottom image above.
Secure with 1 1/2" finishing nails.
Turn the Bit Holder over repeat with
the other side.

Attach the Bit Holder to the Insert the Leveling Screws


Feet

Insert a 1 1/4" long #8 flat head


wood screw into each pilot hole in
the SubTop as indicated in the
Position the Bit Holder so it is
drawing above. These screws
centered between the ends of the
should be screwed down until the
feet and touching the Legs on each top of the screw head is about 1/8"
end as shown above.
above the surface of the Subtop.
Secure the Bit Holder to the Feet
These screws will support your
with 1 1/4" #8 flathead screws,
router plate when you are ready to
indicated by the blue arrows.
place it into the Router Table. You
can adjust these screws to get the
router plate flush with the top
surface of your Router Table.
Insert your Router Plate into the
opening and check to see if it is
flush with the Router Table Top.

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Adjust the leveling screws until it is


flush.

Completed Router Table Your Router Table Needs a


Fence

Congratulations, Your Router Table is


complete! Now, all you need to do is
When you are finished building your
mount your router to your router plate
router table, we also have free plans for
and place the router plate into the
a router table fence that is designed
cutout in the Router Table Top.
specifically for this router table.
A link for the Free Router Table
Fence Plans is at the bottom of this
page.

Router Table Parts Drawings


Page Top Parts Images Assembly Materials Needed

The top of the Router Table is made from three pieces of 1/2" thick
MDF board. After the proper cutouts are made, the two Top pieces
and SubTop will be glued together to form a 1" thick completed Top.
Note that Top Rear and Top Front sections will be separated by the
Miter Gauge Track during assembly.

MDF board is typically very flat and resistant to warping.


However, if not properly sealed, it will absorb moisture, and swell
up and become deformed if liquid is spilled on it

I highly recommend that, when the project is finished, you coat


the MDF material with two or three coats of polyurethane finish to
seal it. This will prevent it from becoming swollen and distorted
by moisture absorption.

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Top (Rear Section) Top (Front Section)

Next, cut a 3 1/2" by 22" piece of


1/2" MDF board for the Top Front
Section.
No cuts need to be made to the
First, cut a 22" by 12 1/4" piece of Front Top piece.
1/2" MDF board for the Top Rear
Section.
Next, cut out an opening that is the
size of your router plate. The router
plate I used was 11 3/4" by 8 1/4" If
your plate is a different size make
the cutout to fit your plate.
The opening is centered from side
to side and is 1" from the front
edge of the Top.
Note that the opening in the
drawing above has rounded
corners with a 3/8" radius.

Subtop SubTop Holes

Now, cut a 22" by 17" piece of 1/2" Now, you will need to drill eight
MDF board for the SubTop. 1/8" diameter holes for the leveling
Cut out an opening in the SubTop screws as indicated by the the red
that is 1 1/2" smaller in height and arrows in the image above.

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1 1/2" smaller in width than the Each hole is 3/8" from the edge of
opening in the Top. This will the cutout.
provide a 3/4" wide flat surface to The four corner holes are 3/8" from
support the router plate on all four the corners of the cutout.
sides. The remaining four holes are
This opening is centered from side centered between the corners of
to side and is 6 1/2" from the front the cutout.
edge of the Top.
Again, the cutout dimensions in the
drawing above is based on a router
plate that is 8 1/4" by 11 3/4".

Front and Back Frame Ends

The Front and Back are made from


3/4" wood and are 18" long by by 2
1/4" wide.
Drill three pockets holes as shown You will need two Frame Ends that
above. There should be one hole are made from 3/4" wood These
about 1 1/2" from each end and one parts 10 1/2" long by 2 1/4" wide.
in the center of the work piece. The Each Frame End needs two 1/4"
exact location of the pocket holes diameter holes for mounting the
is not critical. Legs to the Frame Ends, (indicated
by the red arrows).
These holes 3 1/2" from the ends
and 3 1/2" between centers. These
holes are 1" from the top edge.
Each Frame End also has two
pocket holes. These pocket holes
should drilled towards the Top
because they are used to attach
the Frame to the Top. The exact
location of the pocket holes in not
critical.

Front Stiffener Rear Stiffener

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The Front Stiffener is made from The Rear Stiffener is made from
3/4" wood. It is 15" long by 1 3/4" 3/4" wood. It is 15" long by 1 1/2"
wide. wide.

Drill three 3/16" diameter holes in Drill three 3/16" diameter holes in
the Front Stiffener as indicated by the Rear Stiffener as indicated by
the red arrows. The holes are the red arrows. The holes are
placed 1" from each end and one in placed 1" from each end and one in
the middle. All holes are centered the middle. All holes are centered
from top to bottom. from top to bottom.

Legs Feet

The two Feet are made of 3/4" thick


wood and are 16" long by 3 1/2"
The two Legs are made of 3/4" wide
thick wood and are 12" long by 5
1/2" wide

Each Foot requires two 3/16"


diameter holes. Each hole is 6 1/4"
from an end and 1" from an edge of
the foot.
You will need to drill two 5/16" These holes are used to attach
Holes at the top of each Leg, the Router Bit Organizer during
(indicated by the red arrows). the assembly and must be
These holes are 5/16" diameter, 1" counter-sunk because the screws
from the edges, (3 1/2" apart), and will come up from the bottoms of
1" from the top. the Feet into the Router Bit
These holes are for attaching the Organizer.
Legs to the Frame with 1/4" bolts.
The reason the holes are 5/16"
diameter is to allow for a little
movement so you can make sure

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the feet sit flat on the work surface


when you tighten the bolts.
You will also need to drill two
pocket holes at the bottom of each
Leg as indicated by the green
arrows. These are for attaching the
Legs to the Feet.

Bit Holder Parts Bit Holder Top Holes

The Bit Holder Top is made of 3/4"


You will need to drill several holes
thick wood and is 15" long by 4 1/4"
in the Bit Holder Top for storing
wide.
your router bits in a handy location.
The drawing above shows the
layout for the bit holder I built.
The seven large holes at the top
are for 1/2" shank router bits.
These holes should be slightly
The Bit Holder Bottom is made of
larger than 1/2" in diameter so the
3/4" thick wood and is 15" long by 2
bits are easy to remove and
3/4" wide.
replace. I recommend using a 9/16"
bit for the large holes
The 1/2" bit holes are 1 1/4" from
the top, 1 1/2" from each end and
2" apart.

You will need two Bit Holder Sides. The nine smaller holes at the
The Bit Holder Sides are made of bottom are for 1/4" shank router
3/4" thick wood and are 15" long by bits. Again these holes should also
1 1/4" wide. be slightly larger than 1/4" diameter
so the bits are easy to remove and
replace. A 5/16" diameter bit would
be a good choice.
The 1/4" bit holes are 1 1/4" from
the bottom, 1 1/2" from each end
and 1 1/2" apart.

Tools and Materials Needed


Page Top Parts Images Assembly Parts Drawings

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Tools You'll Need


Table Saw Scroll Saw Electric Drill

Pocket Hole Jig Sander Screwdrivers

Hardware You'll Need


Item Name Size/Length Qty

#8 Flat Head Wood Screws 1 1/4" long 18

#6 Flat Head Wood Screws 1/2" long 6

Pocket Hole Screws 1 1/4" long 14

1/4-20 Hex Head Bolts 2" long 4

Flat Washers 1/4" ID 8

Lock Washers 1/4" ID 4

1/4-20 Hex Nuts 1/4-20 4

Finishing Nails 1 1/2" long 20

Threaded Knobs (1/4-20) 2

Miter Gauge Track (1 1/4" wide) 25" long 1

Parts You Will Need To Make


Item Name Size Material Qty

Top (Rear Section) 22" long by 12 1/4” wide 1/2" MDF 1

Top (Front Section) 22" long by 3 1/2" wide 1/2" MDF 1

Subtop 22" long by 17" wide" 1/2" MDF 1

Frame Front-Back 18" long by 2 1/4" wide 3/4" Wood 2

Frame Ends 10 1/2" long by 2 1/4" wide 3/4" Wood 2

Front Stiffener 15" long by 1 3/4" wide 3/4" Wood 1

Rear Stiffener 15" long by 1 1/2" wide 3/4" Wood 1

Legs 12" long by 5 1/2” wide 3/4" Wood 2

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Feet 16" long by 3 1/2" wide 3/4" Wood 2

Bit Holder Top 15" long by 4 1/4" wide 3/4" Wood 1

Bit Holder Bottom 15" long by 2 3/4" wide 3/4" Wood 1

Bit Holder Sides 15" long by 1 1/4" wide 3/4" Wood 2

Your Router Table Needs a Fence

Free Router Table Fence Plans

When you are finished building your router table, we also have free plans for
a router table fence that is designed specifically for this router table. Click
the link below for our free fence plans.

Our Router Table Fence features:


An extremely smooth clamping system so you can set the fence in the
exact position you need and secure it in place with two knobs.
Two Sliding Faces that enable you to quickly and accurately adjust the
center opening for each different bit you need to use.
T-Track on the front surface allows you to use featherboards. t-track
stop clamps, a safety shield, and other attachments you may need to
use.
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T-Track on the top surface allows you to use T-Track Stop Clamps and
other attachments you may need to use on the top of the fence.

Thanks for visiting BobsPlans.com. I hope you come back often. If you have
enjoyed these Router Table plans, please help us increase our traffic by:
Passing a link to www.bobsplans.com to your friends and other woodworkers
you know.
Mention www.bobsplans.com on facebook or other social media you may
interact with.
Give us a good recommendation on any woodworking forums you participate
in.
Thanks and have a great day!
Bob and Kathy Reedy webmaster and owners of BobsPlans.com

Copyright Notice

We hope you enjoy the free woodworking plans offered on this site. You are
invited to download or print any of the plans free of charge for your own use.
Please be aware that the plans are copyrighted and may not be distributed
by any person or company except here on www.bobsplans.com.
If you know a friend that would like a copy of any of our plans, please send
him/her a link to our site so they can download them from here. We always
welcome new visitors.

Please note that there is no PDF file for these Router Table plans. You can
either view these plans in your shop with your phone or mobile device or print a
paper copy of this web page with your printer.

Below are 12 additional Router Table plans from accross the


web.

Woodsmith Plans Woodsmith Plans Ana White


Build the Ultimate Router Router Table Wall Cabinet Patrick's Router Table Plans
Table (Paid Plans) (Free Plans)
(Paid Plans)

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11/11/24, 11:24 AM Free Plans-Build Benchtop Router Table

(Click Here)
(Click Here)
(Click Here)
Woodsmith Plans calls
Woodsmith Plans offers Ana White has a free
this the "Ultimate
plans for this Router router table plan,
Router Table" and I
Table Wall Cabinet that designed by Patrick,
must say that it
functions as a top- that shows you how to
certainly looks
notch router table with build this great looking
impressive.
a way to store all of router table.
This router table has
your accessories. It features a large top
lots of storage, a dust
When you need to use with a miter gauge
collection system, and
this router table, it is track and four storage
a micro-adjust fence.
folds out like a Murphy drawers which are all
The large, thick top is
bed. When you are on metal drawer glides.
equipped with a miter
finished with it, just It also features 3 inch
track for holding jigs
fold it back up and it lockable casters, a
and other accessories.
only takes up it takes convenient shutoff
The fence slides in a T-
up less than three switch, and a great
track and has a micro-
square feet of floor looking fence.
adjust feature for
space. This free router table
precision cuts. The
It is constructed of plan includes
fence also plays a key
plywood and involves dimensions, materials,
part in the built-in dust
straightforward joinery a tools list, a cut list,
collection system.
so you should be able general instructions,
The casters make it
to complete it in a diagrams, color photos,
easy to move around
weekend. The plans and tips from those
your shop. Finally, it's
include pages of step- who have used the
made from inexpensive
by-step instructions, plan. It's an
MDF, so this router
lots of full-color intermediate-level build
table won't cost you
illustrations, cutting that will take you a
much to build.
diagram and materials weekend or two to
Build the Ultimate Router Table build.
(Woodsmith Plans) list.
Patrick's Router Table Plans
Router Table Wall Cabinet
(Woodsmith Plans) (Ana White)

Popular Woodworking Family Handyman DOWELMAX


$100 Router Table Simple Router Table Plans DIY Router Table
(Free Plans) (Free Plans) (Free Plans)

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11/11/24, 11:24 AM Free Plans-Build Benchtop Router Table

(Click Here)
(Click Here) (Click Here)
This router table
A Manufactured router features an excellent Here are step by step
table may well cost dust collection system plans for building a
over $1000.00 but you with vacuum ports in great looking full size
can saves hundreds by both the cabinet and router table with a
building your own. This fence to provide large work surface and
router table is easy to suction both above and sturdy wooden frame.
build, easy to use, and below the router bit. The upper finished
costs only a fraction of measurements of the
the cost of a More features include stand are 20-3/8 inches
manufactured one. super flat MDF work x 26-1/2 inches.
With these free DIY surfaces and a large Lots of us woodworkers
plans, you can build storage drawer for all consider mobility to be
your own simple and your routers and an important feature.
inexpensive router accessories in one This router table is
table that will function convenient place. mounted on wheels and
as well as those that Door-mounted bit may be moved about
cost much, much more. holders provide the shop as needed.
This design features an organized router bit Detailed instructions
attractive stand, a storage. The sliding are provided for
large work surface, a fence faces open up to making and assembling
long and easily 3 in. wide and a pair of the necessary parts.
adjustable fence with a clamps quickly locks Video Instructions are
vacuum hose port, and the fence in position. also available.
a tilt top that makes it DIY Router Table
easy to adjust the bit This table will last for (DOWELMAX)
height. years and provides
$100 Router Table most of the features
(Popular Woodworking) found on high priced
manufactured models.
Simple Router Table Plans
(Family Handyman)

Rockler Crafted Workshop Wood Skills


Wall-Mounted Router Table Router Table - Bit Storage Router Table Plan
(Free Plans) (Video Plans) (Paid Plans)

https://bobsplans.com/BobsPlans/RouterTable/RouterTable.htm 16/18
11/11/24, 11:24 AM Free Plans-Build Benchtop Router Table

(Click Here) (Click Here) (Click Here)

This Wall Mounted This video shows you Here is an easy to


Router Table is a real how to build an build, yet versatile,
space saver. It features awesome full size router table. The
a full-size 24" x 32" router table. It features dimensions are 32"
laminated top that rests a custom cabinet with wide and 24" deep.
on a pair of removable bit storage, cast iron These dimensions can
support arms when it is top, dust collection, be changed to suit your
folded down. When you and a POWER requirements.
are not using it, you FEEDER! The router table insert
can raise it up inside a Most woodworkers is offset towards front
cabinet which is only would agree that the of table where most
12" deep. router table is one of routing is performed.
The plans show a the most useful tools in The plan also provides
"Rockler Router Table a wood shop. You can use of the rear of the
ProMax Fence" which use it for cutting table when a larger
you can purchase from joinery, adding edge table surface is
Rockler. But you could profiles to parts you required.
build you own fence if make, and more. A crosscut sled allows
you prefer to save This one features a safe routing at right
money. ProMax Cast Iron angles to table. To
The fence shown Router Table Top, Pro eliminate table sag,
mounts on T-tracks and Lift and 32'' ProFence, router table is a torsion
this enables you to a safety power switch, box assembly. T-tracks
leave the fence and locking casters. provide fastening and
mounted when you This is an easy DIY adjustment of fence.
close the table up. project and will be one This plan also features
You can mount a shop of the most used tools an excellent dust
vacuum hose through in your shop! collection system.
the cabinet wall as Router Table - Bit Storage Router Table Plan
shown in the picture (Crafted Workshop) (Wood Skills)
above
Wall-Mounted Router Table
(Rockler)

Woodcraft Magazine Woodstore.net Moore Report


Router Mounted Table Plan Benchtop Router Table How to Build a Router Table
(Paid Plans) (Paid Plans) (Free Plans)

Downloadable Router Build a Router Table -


Table Plan Moore Report
(Click Here) (Click Here)

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These downloadable This router table, not


plans from Woodcraft including the top, is 36
Magazine will help you inches high, 18 inches
build this really great deep, and 24 inches
looking router table. wide. It has 4 inches of
It features a large work over hang on each
surface, a long side, and 3 inches of
adjustable fence, overhang on the front
vacuum hose hookup, and rear of the table.
and loads of storage
space. Most of the The frame of this router
(Click Here)
better router table table is made out of
plans feature some Here is a great looking poplar. It is a soft but
storage space but this bench mounted router strong wood, and about
one really stands out. table plan from an average weight. It
You will have some Woodstore.net uses four 2x2s that are
small drawers for This design allows you cut to 36". It also
smaller items like your to save precious floor requires a couple of
router bits. Large space that a typical 1x3s and 1x2s for the
drawers fo larger router table may take table frame.
items. up as you can store it
How to Build a Router Table
These plans feature away on a shelf when (Moore Report)
step by step not using it. When you
instructions with detail need to use it, just
photographs, clamp it to the edge of
illustrations project your workbench.
steps, a cut list and It features built-in
cutting diagram. storage drawers for
bits, wrenches and
Router Mounted Table Plan
(Woodcraft Magazine)
other items you may
need. It features a fully
adjustable fence with a
dust collection hookup
and sliding faces. It
requires less than one
sheet of 1/2" plywood
to build this router
table.
Benchtop Router Table
(Woodstore.net)

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