towards completion of diploma in electrical engineering Maharashtra
A REPORT ON INDUSTRIAL TRAINING AT Jain Irrigation system Ltd.
2024-2025 This industrial training report is submitted for partial fulfilment
state Board of Technical education, Mumbai
Under the guidance of
Mentor Industrial supervisor
Mr. Sushil Mahajan Mr. Srode (HDPE in EE Dept.) (Engineer in Electrical Dep.)
Submitted by Shubham Gokul Bhagwat Enroll No :- 2361840301 (student of EE Dept.) Submitted to Department of Electrical Engineering of trimurti Institute of technology
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has successfully completed Industrial
Maharashtra State Board of Technical Education Certificate ofCompletion Of Industrial Training (By respective Head of the Institute& Head of the Department)
This is to certify that Mr. Shubham Gokul Bhagwat with
Enrolment No. 23611840301 Training (22057) in Jain Irrigation system Ltd. from 05-07- 2024 to 14-08-2024 for partial ulfilment towards completion of Diploma in Electrical Engineering from Trimurti Institute Code (1173)
Signature Signature Head of the Department Seal of the institute Head of the Institute
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Abstract Industrial training is important to developed the traits of industry culture among the students before they enter into the world of industry. A well plan, properly executed and evaluated industrial training helps a lot in developing a professional attitude. The rational of these industrial training is to understand the actual designing and working of biomass power plant. Technical knowledge through a proper training environment, which will help us as a student in the field of electrical engineering to developed a responsiveness of the self disciplinary nature of problems solving in electrical engineering.
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ACKNOWLEDGEMENT
First and foremost, I wish to express my sincere thanks and gratitude
to my esteemed Mentor “ Mr. Sushil Mahajan ” who has contributed so much for successful Completion of my Industrial
Training by his thoughtful reviews and valuable guidance.
Next I would like to tender my sincere thanks to “ Mr Srode (Head of Electrical Engineering Department) for his co-operation and encouragement.
(Signature of student) Shubham Gokul Bhagwat Enroll No :- 23611840301
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DECLARATION
I hereby declare that the Industrial Training Report on Jain Irrigation
Systems Ltd. is an authentic record of my own work as requirements of Minor/ Major Industrial Training during the period from 05/07/2024 to 14/08/2022 for the award of Deploma in Electrical Engineering, of trimurti Institute of technology Jalgaon under the guidance of Mr. Srode Sir (H.O.D. of EE).
(Signature of student) Shubham Gokul Bhagwat Enroll No :- 23611840301
Date 12/11/2024 Certified that the above statement made by the student is correct to the best of our knowledge and belief.
Examined by: Head of Department
Mr. Mr. Srode Sir
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INDEX
Sr CONTENT PAGE NO No
1 Organisational Structure Of Industry 7
2 Introduction Of Industry 8
3 Introduction Of Coal Handling Plant 9
4 Introduction Of Turbine 23
5 Introduction Of Alternator 24
6 Introduction Of Exciter 25
7 Introduction Of Gear Box 26
8 Introduction Of Governer 26
9 Introduction Of Boiler 27
10 Introduction Of Ash Handling And Storage Plant 28
11 Introduction Of Switch Yard 31
12 Introduction Of Cement Plant 37
13 Introduction Of Ash Brick Plant 39
14 Layout Of Plant 40
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CHAPTER1 :- Organisational structure of Industry.
Head Office :- Fax :- 0712 – 2420688.
Jain Irrigation system Ltd. Tel. No. :- +91257 2258011
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1. INTRODUCTION OF ALTERNAOR
It is a AC machine which convert mechanical energy into
electrical energy. One side of alternator connected to exciter and other side is connected to gear box. a. Type of generator – synchronous generator. b. Output of alternator – 12500 KVA. c. No. of phases – 3 phase d. No. of poles – 4 pole. e. Output voltage AC – 11KVA f. Output current AC – 655 A g. Speed of alternator – 1500 RPM. h. Types of stator connection – star connection i. Excitation voltage – 163 Volt DC j. Excitation current – 586 A k. Cooling temperature – 320c l. Weight of alternator – 32600 Kg m.Class of insulation – F n. Duty – continuous
Fig 1. Alternator
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2. INTRODUCTION OF EXCITER It is a small DC generator coupled with shaft of alternator Excitation current – 11 A (DC) Excitation voltage – 141 V (DC) Output power DC – 1.5 KW Output voltage DC – 179 V Output current DC – 644 A Class of insulation – F Cooling system – IC 01 Enclosure system – IP23 Make – TDPS pvt. System – Brushless excitation system
Governer Gear Box Exciter
Turbine Alternator
Fig 2. Turbine – Generator Set
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3. INTRODUCTION OF GEAR BOX
The main purpose of gear box is to reduce or increase the speed
of alternator.
Rated power – 10500 KVA / 14083 Hp
Input speed – 7556RPM Output speed - 1500 RPM Ratio – 5.037 Service factor – 1.5 No. of teeth gear – 136 No. of pinion – 27 Lube oil quantity – 275 LPM Lube oil pressure – 1.5 to 2 kg/ cm2
7. INTRODUCTION OF GOVERNER The turbine governor is a system that regulates the inlet of water into a turbine, which in turn rotates the generator to produce electricity. In order to maintain a required generated frequency of 50Hz the speed of rotation must be kept constant.
Fig 4. Governor
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SYNCHRONISING PANEL Synchronization is the process of matching parameters such as voltage, frequency, phase angle, phase sequence, and waveform of alternator (generator) or other source with a healthy or running power system. The panel used for synchronization process is called synchronising panel.
Fig 5. Synchronising panel
5. AUTOMATIC VOLTAGE REGULATOR
An automatic voltage regulator (AVR) is a solid state electronic device for automatically maintaining generator output terminal voltage at a set value. It will try and do this as the generator load or operating temperature changes.
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6. TURBINE CONTROL PANEL
This control panel is an easy way to control the steam turbines most efficiently.
Fig 6. Turbine Control Panel
Fig 7. Boiler Overview
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7. INTRODUCTION OF SWITCH YARD
Power transformer, lightning arrester, isolator, circuit breaker, CT, PT, wave trap, insulators, conductors, supporting structure, auxiliary transformer, etc. are the various components of switch yard.
A. POWER TRANSFORMER It is a step up transformer. Which step up the generating 11 KV voltage to 132KV which is feed to M.S.C.B. Bramhapuri. Rating of power transformer – 12.5 KVA H.V. side current - 54.6 A H.V. side voltage -132 KV L.V. side current - 556 A L.V. side voltage -11 KV Vector group - YnD11 Make - VOLT AMP
Fig 8. Power Transformer
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B. AUXILIARY TRANSFORMER It is a step down transformer. It gives supply to industry. It provides the power to the auxiliary equipments in aa energy power plant.
Specification of transformer :
Make - VOLT AMP
Rating of transformer - 2.5 MVA L.V. side voltage - 440 V L.V. side current – 3131 A H.V. side voltage – 11 KV H.V. side current – 131 A Vector group - DYn11
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C. LIGHTNING ARRESTER
It is a device used on electric
power transmission and telecommunication systems to protect the insulation and conductors of the system from the damaging effects of lightning.
Fig 9. Lightning Arrester
D. ISOLATOR It separates the circuit part in which the error takes place from the power supply. The main function of the isolator is, it blocks the dc signals & allows the ac signals to flow.
E. CIRCUIT BREAKER In AA Energy power plant SF6 types circuit breaker is used. It is a switching device which can be operated manually and automatically for controlling and protecting an electrical power system.
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F. CURRENT TRANSFORMER
Ratio of current transformer used in power plant is 100A:1A .
The main function of current transformer is to reduce or multiply an alternating current (AC).
G.POTENTIAL TRANSFORMER
Ratio of potential transformer used in power plant is
132KV :110V. The main function of potential transformer is to reduce or multiply an alternating voltage (AC).
H.WAVE TRAP
It is a maintenance-free parallel resonant circuit, mounted inline on high-voltage (HV) AC transmission power lines to prevent the transmission of high frequency (40 kHz to 1000 kHz) carrier signals of power line communication to unwanted destinations.
Fig 10. Wave Trap
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C.T. P.T. SF6 C.B. ISOLATOR
INSULATOR STEEL TOWER
Fig 11. Swatch Yard Components
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ELECTROSTATIC PRECIPETATOT : An electrostatic precipitator (ESP) is a filterless device that removes fine particles, like dust and smoke, from a flowing gas using the force of an induced electrostatic charge.
Fig 12. ESP
CHIMNEY : Chimney is used to
remove hot flue gases or smoke from a boiler, stove, furnace, or fireplace to the external atmosphere. The height of chimney used in AA Energy power plant is about 60 M.
Fig 13. Chimney
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