Pre Commisioning Report - Control System - 02022023
Pre Commisioning Report - Control System - 02022023
TEST CONTROL
NO ITEM DRIVE NUMBER AUTO START PLC TAG DIGITAL INPUT DIGITAL OUTPUT ANALOG INPUT ANALOG OUTPUT SCADA ALARM ROTATION REMARK
LOCAL REMOTE
CVR1001:RDY L8:D23 √ √ √ 1. BRS harus dicek kembali, masih
CVR1001:PWS L8:D24 √ √ √ dijumper di PCS
CVR1001:FLT L8:D25 √ √ √ 2. Underspeed sensor nya harus diperbaiki
CVR1001:RUN L8:D26 √ √ √ 3. Blocked Chute belum dipasang,
CVR1001:BRS L8:D27 √ √ dijumper di panel JB
10-CVR-01 (Mill
1 Conveyor √ √ CVR1001:BDS L8:D28 √ √ √ √ 4. Perubahan Address PLC dari MCC 10 ke
Feed Conveyor)
CVR1001:TUL L8:D29 √ √ √ MCC 20
CVR1001:USS L8:D30 √ √
CVR1001:BCS L8:D31 √ √ √
CVR1001:STR L16:D7 √ √
CVR1001:AMP ET02:7:CH0 √ √ √
CVR1002:RDY L10:D16 √ √ √ 1. BCS belum terpasang, masih dijumper
CVR1002:PWS L10:D17 √ √ √ di PCS 2.
CVR1002:FLT L10:D18 √ √ √ Perubahan Address PLC dari MCC 10 ke
CVR1002:RUN L10:D19 √ √ √ MCC 20 3.
10-CVR-02
CVR1002:BDS L10:D20 √ √ √ AutoStart belum dicoba dikarenakan
2 Conveyor (Emergency Feed √ √ √
CVR1002:BCS L10:D21 √ √ LIT1001 belum terpasang
Conveyor)
CVR1002:USS L10:D22 √ √ √
CVR1002:STR ET2:4:D0 √ √
CVR1002:AMP ET02:7:CH1 √ √ √
CVR1002:SPD ET02:14:CH4 √ √
PMP2001:RDY L4:D0 √ √ √ 1. Fan VSD short, masih memakai blower
PMP2001:FLT L4:D1 √ √ √ untuk mengeluarkan udara panas di dalam
20-PMP-01 PMP2001:RUN L4:D2 √ √ √ VSD
3 Pompa (Cyclone Feed √ √ PMP2001:SEL L4:D3 √ √ √ √
Pump 1) PMP2001:STR L14:D0 √ √
PMP2001:AMP ET02:5:CH0 √ √ √
PMP2001:SPD ET02:12:CH0 √ √
PMP2002:RDY L4:D26 √ √ √ 1. Modul sementara dipindah ke 20-PMP-
PMP2002:FLT L4:D27 √ √ √ 03 2.
PMP2002:RUN L4:D28 √ √ √ Kabel 20-PMP-02/6&20-PMP-02/7 di PCS
20-PMP-02
PMP2002:SEL L4:D7 √ √ √ sementara dipindah ke terminal PCS untuk
4 Pompa (Cyclone Feed √ √ √
PMP2002:STR L14:D6 √ √ 20-PMP-03/6&20-PMP-03/7 3. Address
Pump 2)
PMP2002:AMP ET02:5:CH4 √ √ √ PLC sementara ditukar dengan 20-PMP-09
PMP2002:SPD ET02:12:CH4 √ √ kecuali selectin 4. VSD sering fault 16
dan 21
PMP2009:RDY L4:D4 √ √ √ 1. Modul sementara dipindah ke 20-PMP-
PT.TRI ALDINO SEJAHTERA
TEST CONTROL
NO ITEM DRIVE NUMBER AUTO START PLC TAG DIGITAL INPUT DIGITAL OUTPUT ANALOG INPUT ANALOG OUTPUT SCADA ALARM ROTATION REMARK
LOCAL REMOTE
PMP2009:FLT L4:D5 √ √ √ 02 2.
PMP2009:RUN L4:D6 √ √ √ 20-PMP-02/6&20-PMP-02/7 di PCS ditukar
20-PMP-09 PMP2009:SEL L4:D29 √ √ √ 20-PMP-03/6&20-PMP-03/7 3. Address
(Leach Feed PMP2009:STR L14:D1 √ √ PLC sementara ditukar dengan 20-PMP-02
5 Pompa √ √ √
Pump/Overflow PMP2009:AMP ET02:5:CH1 √ √ √ kecuali selectin 4. VSD menggunakan
Pump 1) PMP2009:SPD ET02:12:CH1 √ √ VSD 20-PMP-03 5. VSD fan nya mati,
masih pakai blower
6. VSD sering fault 1 : Overcurrent
TEST CONTROL
NO ITEM DRIVE NUMBER AUTO START PLC TAG DIGITAL INPUT DIGITAL OUTPUT ANALOG INPUT ANALOG OUTPUT SCADA ALARM ROTATION REMARK
LOCAL REMOTE
No.6) AGT3007:STR L15:D0 √ √
AGT3007:AMP ET02:6:CH4 √ √ √
PMP3004:RDY L6:D6 √ √ √
30-PMP-04 (CIL
PMP3004:FLT L6:D7 √ √ √
12 Pompa Forwarding √ √ √
PMP3004:RUN L6:D8 √ √ √
Pump No.03)
PMP3004:STR L15:D4 √ √
PMP3005:RDY L6:D9 √ √ √
30-PMP-05 (CIL
PMP3005:FLT L6:D10 √ √ √
13 Pompa Forwarding √ √ √
PMP3005:RUN L6:D11 √ √ √
Pump No.04)
PMP3005:STR L15:D5 √ √
PMP3006:RDY L6:D12 √ √ √
30-PMP-06 (CIL
PMP3006:FLT L6:D13 √ √ √
14 Pompa Forwarding √ √ √
PMP3006:RUN L6:D14 √ √ √
Pump No.05)
PMP3006:STR L15:D6 √ √
SCR3004:RDY L7:D2 √ √ √
30-SCR-04 (CIL
SCR3004:FLT L7:D3 √ √ √
15 Screen Intertank Screen √ √ √
SCR3004:RUN L7:D4 √ √ √
No.4)
SCR3004:STR L15:D12 √ √
SCR3005:RDY L7:D5 √ √ √
30-SCR-05 (CIL
SCR3005:FLT L7:D6 √ √ √
16 Screen Intertank Screen √ √ √
SCR3005:RUN L7:D7 √ √ √
No.5)
SCR3005:STR L15:D13 √ √
SCR3006:RDY L7:D8 √ √ √
30-SCR-06 (CIL
SCR3006:FLT L7:D9 √ √ √
17 Screen Intertank Screen √ √ √
SCR3006:RUN L7:D10 √ √ √
No.6)
SCR3006:STR L15:D14 √ √
SCR3007:RDY L7:D11 √ √ √ 1. Drive ditukar dengan 30-SCR-08
30-SCR-07
SCR3007:FLT L7:D12 √ √ √ 2. Kabel to PLC ditukar dengan 30-SCR-08
18 Screen (Carbon Safety √ √ √
SCR3007:RUN L7:D13 √ √ √
Screen)
SCR3007:STR L15:D15 √ √
SCR3008:RDY L7:D14 √ √ √ 1. Drive ditukar dengan 30-SCR-07
30-SCR-08
SCR3008:FLT L7:D15 √ √ √ 2. Kabel to PLC ditukar dengan 30-SCR-07
19 Screen (Carbon Harvest √ √ √
SCR3008:RUN L7:D16 √ √ √ 3. AutoStart belum dicoba
Screen)
SCR3008:STR L16:D0 √ √
PMP3007:RDY L6:D15 √ √ √
PMP3007:FLT L6:D16 √ √ √
30-PMP-07 (CIL
PMP3007:RUN L6:D17 √ √ √
20 Pompa Area Sump Pump √ √ √ √
PMP3007:STR L15:D7 √ √
No.1)
LSH2002 L6:D18 √ √
LSL2002 L6:D19 √ √
PT.TRI ALDINO SEJAHTERA
TEST CONTROL
NO ITEM DRIVE NUMBER AUTO START PLC TAG DIGITAL INPUT DIGITAL OUTPUT ANALOG INPUT ANALOG OUTPUT SCADA ALARM ROTATION REMARK
LOCAL REMOTE
40-AGT-01 (Pre- AGT4001:RDY L4:D0 √ √ √
Soak Solution AGT4001:FLT L4:D1 √ √ √
1 Agitator √ √ √
Tank Mixing AGT4001:RUN L4:D2 √ √ √
Agitator) AGT4001:STR L13:D0 √ √
PMP4001:RDY L4:D3 √ √ √
40-PMP-01 PMP4001:FLT L4:D4 √ √ √
2 Pompa √ √ √
(Elution Pump) PMP4001:RUN L4:D5 √ √ √
PMP4001:STR L13:D1 √ √
PMP4002:RDY L4:D6 √ √ √
40-PMP-02
PMP4002:FLT L4:D7 √ √ √
3 Pompa (Elution Water √ √ √
PMP4002:RUN L4:D8 √ √ √
Pump)
PMP4002:STR L13:D2 √ √
PMP4005:RDY L4:D9 √ √ √ 1. Autostart belum ditest karena LSH 4008
PMP4005:FLT L4:D10 √ √ √ dan LSL 4008 belum terpasang
40-PMP-05
PMP4005:RUN L4:D11 √ √ √
4 Pompa (Elution Area √ √ √
PMP4005:STR L13:D3 √ √
Sump Pump)
LSL4008 L4:D12 √
LSH4008 L4:D13 √
PMP4006:RDY L4:D14 √ √ √ 1. Autostart belum ditest karena LSH 4004
PMP4006:FLT L4:D15 √ √ √ dan LSL 4004 belum terpasang
40-PMP-06 (Acid
PMP4006:RUN L4:D16 √ √ √
5 Pompa Wash Area Sump √ √ √
PMP4006:STR L13:D4 √ √
Pump)
LSL4004 L4:D17 √
LSH4004 L4:D18 √
PMP5001:RDY L4:D22 √ √ √
50-PMP-01
PMP5001:FLT L4:D23 √ √ √
6 Pompa (Electrowinning √ √ √
PMP5001:RUN L4:D24 √ √ √
Feed Pump)
PMP5001:STR L13:D6 √ √
50-PMP-02 PMP5002:RDY L4:D25 √ √ √
(Strong PMP5002:FLT L4:D26 √ √ √
7 Pompa √ √ √
Electrolyte PMP5002:RUN L4:D27 √ √ √
Transfer Pump) PMP5002:STR L13:D7 √ √
FAN5001:RDY L5:D6 √ √ √
50-FAN-01 (EWC FAN5001:FLT L5:D7 √ √ √
8 Exhaust Fan √ √ √
1 Exhaust Fan) FAN5001:RUN L5:D8 √ √ √
FAN5001:STR L13:D10 √ √
FAN5002:RDY L5:D9 √ √ √
50-FAN-02 (EWC
PT.TRI ALDINO SEJAHTERA
TEST CONTROL
NO ITEM DRIVE NUMBER AUTO START PLC TAG DIGITAL INPUT DIGITAL OUTPUT ANALOG INPUT ANALOG OUTPUT SCADA ALARM ROTATION REMARK
LOCAL REMOTE
50-FAN-02 (EWC FAN5002:FLT L5:D10 √ √ √
9 Exhaust Fan √ √ √
2 Exhaust Fan) FAN5002:RUN L5:D11 √ √ √
FAN5002:STR L13:D11 √ √
FAN5003:RDY L5:D12 √ √ √
50-FAN-03 (EWC FAN5003:FLT L5:D13 √ √ √
10 Exhaust Fan √ √ √
3 Exhaust Fan) FAN5003:RUN L5:D14 √ √ √
FAN5003:STR L13:D12 √ √
FAN5004:RDY L5:D15 √ √ √
50-FAN-04 (EWC FAN5004:FLT L5:D16 √ √ √
11 Exhaust Fan √ √ √
4 Exhaust Fan) FAN5004:RUN L5:D17 √ √ √
FAN5004:STR L13:D13 √ √
PMP5004:RDY L4:D28 √ √ √ 1. Autostart belum ditest karena LSH 5003
PMP5004:FLT L4:D29 √ √ √ dan LSL 5003 belum terpasang
50-PMP-04 (Gold
PMP5004:RUN L4:D30 √ √ √
12 Pompa Room Area Sump √ √ √
PMP5004:STR L13:D8 √ √
Pump)
LSL5003 L4:D31
LSH5003 L5:D0
PMP5005:RDY L5:D1 √ √ √ 1. Autostart belum ditest karena LSH 5004
50-PMP-05 PMP5005:FLT L5:D2 √ √ √ dan LSL 5004 belum terpasang
(Strong PMP5005:RUN L5:D3 √ √ √
13 Pompa √ √ √
Electrolyte Area PMP5005:STR L13:D9 √ √
Sump Pump) LSL5004 L5:D4
LSH5004 L5:D5
AGT6001:RDY L5:D18 √ √ √
60-AGT-01 AGT6001:FLT L5:D21 √ √ √
14 Agitator (Tailings Detox √ √ AGT6001:RUN L5:D22 √ √ √ √
Agitator) AGT6001:STR L13:D0 √ √
AGT6001:AMP ET02:4:CH0 √ √ √
PMP6004:RDY L6:D2 √ √ √
60-PMP-04 PMP6004:FLT L6:D3 √ √ √
15 Pompa (Process Water √ √ PMP6004:RUN L6:D4 √ √ √ √
Pump No.2) PMP6004:STR L14:D2 √ √
PMP6004:AMP ET02:4:CH4 √ √ √
PMP6007:RDY L6:D5 √ √ √
PMP6007:FLT L6:D6 √ √ √
60-PMP-07 PMP6007:RUN L6:D7 √ √ √
16 Pompa (Tailing Pump √ √ PMP6007:SEL L6:D8 √ √ √ √
No.1) PMP6007:STR L14:D3 √ √
PT.TRI ALDINO SEJAHTERA
TEST CONTROL
NO ITEM DRIVE NUMBER AUTO START PLC TAG DIGITAL INPUT DIGITAL OUTPUT ANALOG INPUT ANALOG OUTPUT SCADA ALARM ROTATION REMARK
LOCAL REMOTE
PMP6007:AMP ET02:4:CH5 √ √ √
PMP6007:SPD ET02:12:CH2 √ √
PMP6010:RDY L6:D18 √ √ √ 1. Autostart belum ditest karena LSH 6002
PMP6010:FLT L6:D19 √ √ √ dan LSL 6002 belum terpasang
60-PMP-10
PMP6010:RUN L6:D20 √ √ √
17 Pompa (Detox Area √ √ √
PMP6010:STR L14:D6 √ √
Sump Pump)
LSL6002 L6:D21
LSH6002 L6:D22
PT.TRI ALDINO SEJAHTERA
TEST CONTROL
NO ITEM VALVE NUMBER AUTO START PLC TAG DIGITAL INPUT DIGITAL OUTPUT ANALOG INPUT ANALOG OUTPUT SCADA ALARM REMARK
CLOSE OPEN
ZSO4001 L9:D0 √ √ √ 1. Belum test AutoStart, menunggu
1 Kontrol Valve KV4001 √ √ ZSC4001 L9:D1 √ √ √ sequence berjalan
KV4001 L16:D0 √ √ √
ZSO4002 L9:D2 √ √ √ 1. Belum test AutoStart, menunggu
2 Kontrol Valve KV4002 √ √ ZSC4002 L9:D3 √ √ √ sequence berjalan
KV4002 L16:D1 √ √ √
ZSO4003 L9:D4 √ √ √ 1. Belum test AutoStart, menunggu
3 Kontrol Valve KV4003 √ √ ZSC4003 L9:D5 √ √ √ sequence berjalan
KV4003 L16:D2 √ √ √
ZSO4004 L9:D6 √ √ √ 1. Belum test AutoStart, menunggu
4 Kontrol Valve KV4004 √ √ ZSC4004 L9:D7 √ √ √ sequence berjalan
KV4004 L16:D3 √ √ √
ZSO4012 L9:D18 √ √ √ 1. Belum test AutoStart, menunggu
5 Kontrol Valve KV4012 √ √ ZSC4012 L9:D19 √ √ √ sequence berjalan 2.
KV4012 L16:D9 √ √ √ As patah
ZSO4013 L9:D20 √ √ √ 1. Belum test AutoStart, menunggu
6 Kontrol Valve KV4013 √ √ ZSC4013 L9:D21 √ √ √ sequence berjalan
KV4013 L16:D10 √ √ √
ZSO4016 L9:D24 √ √ √ 1. Belum test AutoStart, menunggu
7 Kontrol Valve KV4016 √ √ ZSC4016 L9:D25 √ √ √ sequence berjalan
KV4016 L16:D12 √ √ √
ZSO4020 L9:D30 √ √ √ 1. Belum test AutoStart, menunggu
8 Kontrol Valve KV4020 √ √ ZSC4020 L9:D31 √ √ √ sequence berjalan
KV4020 L16:D15 √ √ √
ZSO4021 L10:D0 √ √ √ 1. Belum test AutoStart, menunggu
9 Kontrol Valve KV4021 √ √ ZSC4021 L10:D1 √ √ √ sequence berjalan
KV4021 ET02:1:D0 √ √ √
ZSO4022 L10:D2 √ √ √ 1. Belum test AutoStart, menunggu
10 Kontrol Valve KV4022 √ √ ZSC4022 L10:D3 √ √ √ sequence berjalan
KV4022 ET02:1:D1 √ √ √
ZSO4024 L10:D4 √ √ √ 1. Belum test AutoStart, menunggu
11 Kontrol Valve KV4024 √ √ ZSC4024 L10:D5 √ √ √ sequence berjalan
KV4024 ET02:1:D2 √ √ √
ZSO4025 L10:D6 √ √ √ 1. Belum test AutoStart, menunggu
12 Kontrol Valve KV4025 √ √ ZSC4025 L10:D7 √ √ √ sequence berjalan
KV4025 ET02:1:D3 √ √ √
ZSO4026 L10:D8 √ √ √ 1. Belum test AutoStart, menunggu
13 Kontrol Valve KV4026 √ √
PT.TRI ALDINO SEJAHTERA
TEST CONTROL
NO ITEM VALVE NUMBER AUTO START PLC TAG DIGITAL INPUT DIGITAL OUTPUT ANALOG INPUT ANALOG OUTPUT SCADA ALARM REMARK
CLOSE OPEN
13 Kontrol Valve KV4026 √ √ ZSC4026 L10:D9 √ √ √ sequence berjalan
KV4026 ET02:1:D4 √ √ √
ZSO4031 L10:D12 √ √ √ 1. Belum test AutoStart, menunggu
14 Kontrol Valve KV4031 √ √ ZSC4031 L10:D13 √ √ √ sequence berjalan
KV4031 ET02:1:D6 √ √ √
ZSO4032 L10:D14 √ √ √ 1. Belum test AutoStart, menunggu
15 Kontrol Valve KV4032 √ √ ZSC4032 L10:D15 √ √ √ sequence berjalan
KV4032 ET02:1:D7 √ √ √
Proporsional 1. Belum test AutoStart, menunggu
15 FCV4001 √ √ FCV4001 ET02:13:CH0 √ √ √
Valve sequence berjalan
PT.TRI ALDINO SEJAHTERA
TRANSMITTER
NO ITEM PLC TAG DIGITAL INPUT DIGITAL OUTPUT ANALOG INPUT ANALOG OUTPUT SCADA ALARM REMARK
NUMBER
Level LIT2001 (Cyclone
1 LIT2001 ET02:8:CH5 √ √ √
Transmitter Feed)
Level LIT2015 (CIL
2 LIT2015 ET02:8:CH6 √ √ √
Transmitter SUMP)
Flow FIT2002 (Feed FIT2002 ET02:8:CH2 √ √ √
3
Transmitter Process Water) FIQ2002 L13:D9 √ √ √
Flow FIT2003 FIT2003 ET02:8:CH3 √ √ √
4
Transmitter (Discharge Flow) FIQ2003 L13:D10 √ √ √
Flow FIT4005 (Wash FIT4005 ET02:6:CH2 √ √ √
5
Transmitter Water Flow) FIQ4005 ET02:15:D2 √ √ √
Level LIT4001 (Pre-
6 LIT4001 ET02:6:CH3 √ √ √
Transmitter Soak Level)
Level LIT4002 (Elution
7 LIT4002 ET02:6:CH4 √ √ √
Transmitter Water Level)
Level LIT4005 (Lean
8 LIT4003 ET02:6:CH5 √ √ √
Transmitter Eluant Level)
Pressure PIT4001 (Acid
9 PIT4001 ET02:7:CH1 √ √ √
Transmitter Wash Pressure)
PIT4006 (Elution
Pressure
10 Column PIT4002 ET02:7:CH2 √ √ √
Transmitter
Pressure)