ABB Measurement Products

ABB ControlMaster universal

process controllers
Making process control easy
ABB ControlMaster universal
process controllers

Whether you’re a plant or process manager, electrical

engineer, process operator or maintenance engineer,
the future of process control instrumentation starts here.

ABB’s new ControlMaster range elevates process

monitoring and control to an altogether higher level.

ABB has used its experience in controllers and

indicators to create a new generation of process
control instruments that are more intuitive, easier to
operate and significantly more powerful in use.
The concept at the very heart of ControlMaster is
‘Control Made Easy’. Each instrument provides a
comprehensive display of process status using crystal
clear, full color, TFT technology. The simple to use
user interface delivers clear text prompts that make
installation, commissioning and operation quick and
easy. And full scalability from the concise range makes
ControlMaster suitable for the most basic applications
through to complex, difficult to control processes.

Specify any new ControlMaster and you’ll be

choosing a tough, compact process partner. From
IP66 and NEMA 4X environmental protection all the
way through to powerful control functionality, with
cascade, feed forward and ratio control, plus advanced
predictive, adaptive and dual loop capabilities.

Then we put problem-solving diagnostics right

at your fingertips, plus total communications
flexibility - connect the way that suits you,
with Ethernet and Modbus RTU protocols.

2 ABB I Measurement Products - ControlMaster

A line up of 4 new instruments with the functionality and
capability you need to meet the challenges of an information
hungry process control industry.

From ABB’s legacy in controllers and indicators, the

new ControlMaster range of distinctive, accomplished
and innovative instruments not only focuses on
each model being easier and more powerful in use,
but with such a concise number of function-rich
units, it’s now so much easier to choose the right
ControlMaster for your process application.

ABB I Measurement Products - ControlMaster 3

ABB ControlMaster universal
process controllers

Innovative, easy to use HMI

Each ControlMaster has an innovative HMI at the
heart of its operation, providing a common link
with other instrumentation products from ABB. So, if
you know one, you know them all. Operation is so easy
that you will be impressed by the efficiency of it all.

Advanced controls and functionality

On each of the 4 new ControlMaster instruments,
higher levels of functionality are right at your finger
tips. Features packed in include math, totalization
and a frequency input, logic, gain scheduling, split
output, valve control and real time alarms.

pPI predictive control enables processes with long dead

times to be easily controlled. Simple configuration needs
only three parameters - proportional band, integral time and
dead time. Adaptive control means automatic adjustment
of control response to correct changing process dynamics.
Valuable where processes have varying or uncontrolled
types of load, it provides continuous tuning for optimum
control efficiency 24/7. Dual loop control independently
manages two separate processes. The loops operate
entirely independently while ControlMaster’s flexibility
and functionality provides interlock and interaction
between both if required. Processes can be displayed
simultaneously on one screen without compromizing data.

Communications protocols
Ethernet communications provide high levels of connectivity.
Remote process monitoring is made easy via the integrated
web server. A ControlMaster can send emails upon alarm
conditions or critical process status, providing instant
notification to a plant supervisor. Modbus communications
(TCP or RTU) enable rapid connection to PLCs and control
systems. Modbus also provides simple, fast connection
of multiple ControlMasters to a ScreenMaster recorder
to create a multipoint control and data logging system.

4 ABB I Measurement Products - ControlMaster

Customizable full color TFT display
Clear, comprehensive process status and history
trending. Information messages and configuration
menus are displayed in full text, unabbreviated or
scrolled as on other commonly used process control
display technologies. Custom set-up is fast and uses
predefined display templates, as well as template
customization with unique display values and colors.

Scalable I/O and functionality

I/O, functionality and template availability is easily
expanded with additional plug-and-play input models
and function keys, making a single ControlMaster unit
fully scalable from basic through to complex control
applications. Users can now standardize on a single Diagnostics
product so operators have the familiarity of a single user To quickly alert an operator to important process information,
interface regardless of application requirements. ControlMaster’s diagnostic functions clearly display
messages detailing fault conditions, abnormal process
Historical Trending status and maintenance requirements. At any time the
ControlMaster features short-term trending capability, operator can also switch to an alarm and diagnostic status
providing invaluable information during commissioning display to gain an overview of any active messages.
or for the history of unattended processes.
Template based configuration
ControlMaster configuration is vastly simplified by
using application templates. Selecting the template
best suited to your process requirements automatically
configures I/O and control functionality while
display templates are selected automatically.

ABB I Measurement Products - ControlMaster 5

ABB ControlMaster universal
process controllers

Application Scenarios
Universal by design, a ControlMaster is suitable
for use in a wide range of applications. Typical
configurations include:

Temperature control of a steam heated product Temperature control of electrically or gas heated furnaces

pH control of effluent flow via acid or alkaline dosing Ratio control of product blending

Boiler drum level control Independent dual loop control of temperature

and humidity in a climatic chamber

6 ABB I Measurement Products - ControlMaster

Product Selection Guide

Standard ✔ Optional ● CM10 CM15 CM30 CM50
General
Size 1/8 DIN 1/8 DIN (Horizontal) ¼ DIN 3 x 6 DIN
(48 x 96mm) (96 x 48mm) (96 x 96mm) (76 x 144mm)
Display 5.6cm (2.2in) 5.6cm (2.2in) 8.9cm (3.5in) 8.9cm (3.5in)
Color TFT Color TFT Color TFT Color TFT
Dust/Water Protection IP66 & NEMA 4X IP66 & NEMA 4X IP66 & NEMA 4X IP66 & NEMA 4X
Supply Voltage 85-265V a.c. std 85-265V a.c. std 85-265V a.c. std 85-265V a.c. std
(24V d.c. opt.) (24V d.c. opt.) (24V d.c. opt.) (24V d.c. opt.)
Control Capabilities
PID (analog/time proportioning) ✔ ✔ ✔
Motorized Valve ✔ ✔ ✔
Split Output (Heat Cool) ✔ ✔ ✔
Adaptive Control ● ●
pPI (predictive) ● ●
Gain Scheduling ● ● ●
Autotune ✔ ✔ ✔
Templates
Single Loop ✔ ✔ ✔
Single Loop with Feed Forward ● ●
Auto/Manual Station ● ● ●
Analog Backup Station ● ● ●
Manual Loader ● ● ●
Cascade ● ●
Cascade with Feed Forward ● ●
Ratio Controller ● ●
Ratio Station ● ●
Dual Loop ● ●
Indicator ● ✔ ● ●
Dual Indicator ● ● ● ●
Inputs
Universal (TC, RTD, Resistance, mA, Volt, mV & Frequency) 1 std. 1 std. 1 std. (1 opt.) 1 std. (1 opt.)
Process (TC, mA, Volts, mV & Digital) 1 std. 1 std. 1 std. (1 opt.) 1 std. (1 opt.)
Digital 2 opt. 2 opt. 6 opt. 2 std. (4 opt.)
Transmitter Power Supply 2 std. 2 std. 2 std. (2 opt.) 2 std. (2 opt.)
Outputs
Analog/Logic 1 std. 1 std. 1 std. 1 std.
Analog 1 opt. 1 opt. 1 opt. 1 opt.
Relay 1 std. (3 opt.) 1 std. (3 opt.) 1 std. (3 opt.) 2 std. (2 opt.)
Digital 2 opt. 2 opt. 6 opt. 2 std. (4 opt.)
Advanced Features
Math ● ● ● ●
Logic ● ● ● ●
Custom Linearizers ● ● ● ●
Delay Timers ● ● ● ●
Real-time Alarms ● ● ● ●
Totalization ✔ ● ●
Historical Trending ● ●
Communications
Ethernet ● ● ● ●
RS485 MODBUS ● ● ● ●

ABB I Measurement Products - ControlMaster 7

Contact us

To find your local ABB contact visit: Notes:

PB/ControlMaster-EN Rev. C
www.abb.com/contacts We reserve the right to make technical changes
or modify the contents of this document without
For more product information visit: prior notice. With regard to purchase orders, the
www.abb.com/instrumentation agreed particulars shall prevail. ABB does not
accept any responsibility whatsoever for potential
errors or possible lack of information in this
document.

We reserve all rights in this document and in the

subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or
utilization of its contents - in whole or in parts - is
forbidden without prior written consent of ABB.

© Copyright 2010 ABB.

All rights reserved

Printed in UK (06.2010)

www.abb.com
 Data sheet DS/CM30–EN Rev. L

ControlMaster CM30
Universal process controller, 1/4 DIN

Measurement made easy

Making process control easy

Comprehensive display of process status Powerful control functionality

— Crystal-clear, full-color TFT display — Cascade, feed-forward, ratio, predictive and adaptive
— User-customizable control strategies
— Historical trending — Dual-loop capability

Exceptionally easy to use Problem-solving capability

— Intuitive user interface and clear text prompts — Flexible functionality including math, logic and totalization
make installation, commissioning and operation quick and providing power to solve complex application requirements
simple
Built to survive
Scalable to match application requirements — IP 66 and NEMA 4X environmental protection
— Comprehensive hardware and software options
Flexible connectivity
— Ethernet and MODBUS® communications
ControlMaster CM30
Universal process controller, 1/ 4 DIN

Overview
The ControlMaster CM30 is a highly versatile, 1/4 DIN, universal PID process controller. Detailed process information is presented
clearly on the CM30's full-color TFT display and an intuitive operator interface simplifies configuration and operation.
Highly scalable in both hardware and software functionality, a CM30 can be specified easily to meet the needs of virtually any
process control application – simple or advanced. Powerful control functions such as adaptive control, math, logic and
totalization provide problem-solving flexibility and make the CM30 suitable for a wide range of process applications.
Fully configurable via the easy-to-navigate front panel menus or PC configuration software, the CM30 can be commissioned
rapidly and then tuned via the advanced autotune capability.
MODBUS and Ethernet communication options ensure easy integration into a control system.

Universal Process Input Additional I/O Option 1a

— Thermocouple — 1 x Relay
— RTD
— Resistance
— mA
—V
— mV Additional I/O Option 1
— Frequency — 1 x Analog Output
— Volt-free Digital Input — 2 x Digital I/O
— 24 V Digital Input — 3 x Relay

Transmitter Power Supply

Additional I/O Option 2

Process Input — 1 x Universal Analog Input
— Thermocouple — 1 x Process Input
— mA — 2 x Transmitter PSU
—V — 4 x Digital I/O
— mV
— Volt-free Digital Input
— 24 V Digital Input

Primary Outputs Communications

— 1 x Analog / Digital — Ethernet
— 1 x Relay — RS 485 MODBUS

Key
Standard Option

2 DS/CM30–EN Rev. L | ControlMaster CM30 | Universal process controller, 1/ 4 DIN

Highly scalable
The CM30 is highly scalable in terms of both hardware and software, to fulfill the demands of the simplest to the most complex
process. The basic CM30 meets the needs of a simple control loop. Templates and control functionality can be increased by
adding function keys to the basic model. Each function key added provides additional templates and functionality as shown in
Fig. 1, while retaining previous templates and functionality. For I/O builds, see also Ordering information on page 23.

Level Function Keys Template Functionality

Base 0 Single loop Process alarms
Single loop with remote setpoint Basic setpoint switching
Basic control
— Analog PID
— On / Off or time proportioning
— Auto tune
— Split output control
Standard 1 Auto / Manual station low signal selection Standard setpoint switching *
Auto / Manual station digital signal selection * Standard control
Analog backup station low signal selection — Gain scheduling
Analog backup station digital signal selection * — Motorized valve control †
Single indicator / manual loader Output tracking
Dual indicator / manual loader Logic
Math
Custom linearizers
Delay timers
Real time alarms
Template customization
Extended 2 Single loop with feedforward Totalization
Single loop with feedforward and remote setpoint ‡ Advanced control
Cascade — Feed forward
Cascade with remote setpoint ‡ — Predictive control
Cascade with feedforward ‡ — Adaptive control
Ratio controller (internal ratio) Historical trending
Ratio controller (external ratio) ‡ Display customization
Ratio station (internal ratio)
Ratio station (external ratio) ‡
Dual Loop 3 Dual loop – local / local ‡
Dual loop – remote / local ‡
Dual loop – remote / remote ‡

Recommended I/O Build: * Basic + option board 1, † Basic + option board 1a, ‡ Basic + option boards 1 and 2
Fig. 1: Overview of template options

ControlMaster CM30 | Universal process controller, 1/4 DIN | DS/CM30–EN Rev. L 3

ControlMaster CM30
Universal process controller, 1/ 4 DIN

Powerful operator display Diagnostics and alarm status display

The diagnostics and alarm status display provides detailed
The CM30 features a full-color 9 cm (3.5 in.) display for information on any active alarm or diagnostic condition. The
displaying detailed process information to the user. Process operator can see, at-a-glance, the status of any alarm
details such as alarm messages and diagnostic information are condition present within the process. Additionally, diagnostic
displayed clearly in full text without the need for difficult-to- messages are presented clearly to the operator, enabling rapid
read scrolling displays. notification and simple diagnosis of any critical instrument
status condition.
Example of an operator page Historical information of diagnostic messages can also be
Automatic selection of standard display templates immediately viewed in the controller's diagnostic log.
makes best use of the CM30's display. Extensive
customization features then enable the displayed information
to be tailored to suit the process requirements.

Fig. 2: Cascade template display Fig. 3: Alarm status display

4 DS/CM30–EN Rev. L | ControlMaster CM30 | Universal process controller, 1/ 4 DIN

Trend display Exceptionally easy to use
Any 2 analog values within the CM30 can be plotted on the
trend display to give a short-term process history. This feature The CM30's full text display and simple-to-navigate, pop-up
enables control efficiency to be monitored against setpoint and menu makes operation exceptionally easy.
assists in tuning during commissioning. A programmable soft key enables commonly used functions,
such as alarm acknowledgement and display selection, to be
accessed easily by the operator.

Fig. 4: Trend display Fig. 5: Pop-up menu

Configuration

Operator Pages

Alarm Acknowledge

Toggle Signal

Edge Signal

Fig. 6: Programmable soft key

ControlMaster CM30 | Universal process controller, 1/4 DIN | DS/CM30–EN Rev. L 5

ControlMaster CM30
Universal process controller, 1/ 4 DIN

Advanced control functionality Predictive control (dead-time compensation)

Control of processes with long dead-times, such as pH dosing
The CM30 features many advanced control functions providing in a pipeline, is addressed easily using pPI control. Configured
the power to bring even the most complex process under via only 3 parameters (gain, integral time and dead-time), pPI
control. control can also be combined with gain scheduling for
optimum control efficiency.
Autotune
Once initial configuration is complete, a powerful autotune
O/P PV
facility enables automatic calculation of the PID values
required, enabling rapid commissioning of the CM30.

Dosing Pump pH
Gain scheduling
The CM30's gain scheduling functionality is used for efficient
control of non-linear processes. Up to 3 different sets of PID
parameters are selected automatically from a reference signal
Deadtime
ensuring optimum control response, regardless of the process
status.
Fig. 8: Predictive control example
Reference
Signal

P I D Gsref Adaptive control

Adaptive control enables the CM30 to adjust its control
1.35 3.5 2.71
response automatically to suit changing process dynamics.
67 Limit 2
This makes the CM30 particularly useful for processes with
4.8 15 0.0
varying or uncontrolled types of load, by providing continuous
33 Limit 1
tuning to maximize control efficiency. Fig. 9 shows a product
1.71 4 2.62
Time
used in a manufacturing process that is stored in an outside
tank. The use of adaptive control within the manufacturing
Fig. 7: Gain scheduling example process compensates automatically for the change in product
temperature caused by seasonal variation.

Fig. 9: Adaptive control example

6 DS/CM30–EN Rev. L | ControlMaster CM30 | Universal process controller, 1/ 4 DIN

Split output control External setpoint selection
The CM30 can also be configured to perform split output The CM30's control setpoint can be selected via external
control, for example, when both heating and cooling of a single digital signals, for example, simplifying operation by selecting
process is required. different setpoints using external push buttons.

200 °C (392 °F)

PV
TT
150 °C (302 °F)
O/P 1

Steam O/P 2
100 °C (212 °F)
Water
50 °C (122 °F)

Fig. 10: Split output control example Fig. 12: External setpoint selection

Remote auto / manual switching

In addition to switching via the front panel, the CM30 can be
switched between automatic and manual control mode using
an external signal. When switched to manual mode via a digital
signal, the value of the control output can be preset, for
example, to fully open a control valve automatically during a
cleaning cycle.

FT
Run
Clean

Fig. 11: Remote auto / manual switching

ControlMaster CM30 | Universal process controller, 1/4 DIN | DS/CM30–EN Rev. L 7

ControlMaster CM30
Universal process controller, 1/ 4 DIN

Problem solving flexibility Math

8 math blocks provide arithmetic, averaging, min. / max. hold,
Extensive functionality is available to provide flexible problem- square root and signal switching functionality. Simple
solving capability; making the CM30 much more than just a equations can be performed in a single math block or multiple
process controller. math blocks can be nested together to construct complex
equations.
Process alarms Signal switching 'multiplexer' math blocks switch between 2
8 independent process alarms can monitor any analog signal analog signals based on a trigger signal. For example, a
within the CM30, enabling extensive process monitoring backup sensor could be selected automatically on failure of a
capability. Alarms can be used to drive physical outputs or primary sensor.
soft-wired to other functions within the controller.
Logic
Real-time alarms 8 comprehensive logic equations provide powerful interlock
The 'alarm clock' functionality provided by the CM30's real- functionality. Inputs and outputs of the logic equations can be
time alarms enables time-of-day decisions to be introduced soft-wired to any digital signal within the controller to maximize
into the controller's actions or specific functions to be flexibility.
triggered routinely at specified times.
Totalizer
Delay timers 2 totalizers are available on the CM30. The totalizers can
Event sequencing is enabled through the use of the CM30's configured to perform multiple functions:
delay timers. A predetermined delay and output duration can — integration against an analog signal to totalize flow
be programmed into each delay timer and timers can be linked — counting digital pulses
together. — totalization of flow based on a frequency signal from an
electromagnetic flow meter
Custom linearizers
The CM30 has 2 independent 20-point custom linearizers that
can be applied to any analog signal within the controller. These
linearizers can be used in applications such as level-to-volume
conversion of a non-linear tank level or to accommodate
special input signals or output devices.

8 DS/CM30–EN Rev. L | ControlMaster CM30 | Universal process controller, 1/ 4 DIN

Communications
Extensive communication options enable the CM30 to be
integrated into larger control systems easily or connected to
other process instrumentation.

Ethernet
Optional Ethernet communications enable the CM30 to be
integrated in to an Ethernet network quickly. The following
functionality is provided:
— Email
Notification of a critical process event or status can be
made by email. Multiple events can trigger an email that can
be sent to multiple recipients
— Webserver
ControlMaster's integrated webserver enables the current
status of the process and controller to be viewed remotely
Fig. 14: ControlMasters connected to a ScreenMaster
using a standard web browser
— MODBUS TCP
Process values and status can be communicated to and RS 485 MODBUS
from the CM30 in real-time using MODBUS TCP, enabling it Using RS 485 MODBUS, values and status can be
to be integrated easily into larger control systems or communicated to and from the controller in real-time via an
connected to a data recorder RS 485 connection.

Fig. 13: Webserver

ControlMaster CM30 | Universal process controller, 1/4 DIN | DS/CM30–EN Rev. L 9

ControlMaster CM30
Universal process controller, 1/ 4 DIN

PC configuration Configuration files can be stored locally on a PC and

In addition to configuration via the front panel, the CM30 can transferred to the controller via its front panel infrared port.
be configured offline using ABB's Asset Vision Basic, a Device
Type Manager (DTM)-based configuration package.

Fig. 15: PC configuration software

Fig. 16: Transferring a configuration file via the infrared port

PC configuration software for ControlMaster is available for

download from www.abb.com/instrumentation.

10 DS/CM30–EN Rev. L | ControlMaster CM30 | Universal process controller, 1/ 4 DIN

Application templates
To minimize commissioning time, the CM30 features up to 20 preconfigured control strategy templates. By selecting the required
control strategy, the template configures the CM30's function blocks and display automatically. Customization of the
preconfigured templates is also possible, providing the flexibility to create customized solutions.

Single loop
This template provides standard, single-loop process control and is available with or without a remote setpoint.
In this example, the temperature of a product heated by a heat exchanger is regulated via the control of the steam feed to the
heat exchanger.

Steam Outlet

PV
TT

Product Inlet Product Outlet

O/P
I/P

Steam

Fig. 17: Single loop

Single loop with feed-forward

This template adds feed-forward functionality to the single-loop template and is available with or without a remote setpoint.
Feed-forward control enables the CM30 to anticipate, and respond to, process occurrences not yet detected by the process
variable signal.
In this example, the CM30 is regulating the speed of a dosing pump used to neutralize the pH of waste discharge. The flow rate
of the waste discharge is monitored and fed forward to the CM30 so that, as the flow rate increases, the speed of the dosing
pump increases automatically to neutralize the extra volume of waste discharge.

Feedforward Disturbance
FT

O/P

PV

pH

Fig. 18: Single loop with feed-forward

ControlMaster CM30 | Universal process controller, 1/4 DIN | DS/CM30–EN Rev. L 11

ControlMaster CM30
Universal process controller, 1/ 4 DIN

Cascade
The cascade template connects two PID loops together to enhance the control of a master variable (master loop) by manipulation
of a slave loop.
In this example, the temperature of a furnace is regulated (master loop) by monitoring and controlling the gas flow rate to the
burner (slave loop). By performing slave loop control on the gas flow rate, variations in gas supply can be accounted for and
better temperature control performance achieved. This template is available with or without a remote setpoint.

Furnace TT Master PV

O/P

Slave PV
Load

FT
Burner Gas
Feed

Fig. 19: Cascade

Cascade with feed-forward

This template combines the benefits of the feed-forward and cascade templates.
In this example, the effect of steam demand change on the level within the boiler drum is predicted and accounted for via the
feed-forward signal. Feed water supply is then controlled accurately using a 'slave' flow loop that accounts for any variations in
water supply.

Steam

Steam
Feedforward
Disturbance
Drum Level FT
Transmitter
Master PV
Water Steam Interface LT
Slave PV
FT

Water with Steam Bubbles O/P

I/P

Boiler Drum
Feedwater
Feedwater Control Valve

Fig. 20: Cascade with feed-forward

12 DS/CM30–EN Rev. L | ControlMaster CM30 | Universal process controller, 1/ 4 DIN

Ratio controller
The ratio controller template configures the CM30 to regulate one process variable against another based on a specified ratio.
When using the ratio control template, the CM30's display shows the required ratio (setpoint) and the actual ratio achieved
(process variable).
In this example, a controlled amount of 'Flow B' is added to 'Flow A' at a ratio programmed into the CM30.
This template is available with or without an external ratio.

FT PV
I/P
O/P

RSP
Controlled Flow (Flow B)

Wild Flow (Flow A)

FT

Fig. 21: Ratio controller

Ratio station
The ratio station template configures the CM30 as an indicator and setpoint generator.
In this example, the CM30 is calculating and indicating the ratio of flow A and flow B. The operator is able to enter the desired
ratio on the CM30; the CM30 then retransmits the setting to the slave controller. In many applications, the slave controller is a
blind or remotely-located device.
This template is available with or without an external ratio.

FT I/P Input 1
PV
Slave
O/P
Controller
Controlled Flow Input 2
(Flow B)
O/P RSP

Wild Flow
(Flow A)
FT

Fig. 22: Ratio station

ControlMaster CM30 | Universal process controller, 1/4 DIN | DS/CM30–EN Rev. L 13

ControlMaster CM30
Universal process controller, 1/ 4 DIN

Auto / Manual station and analog backup station

These templates configure the CM30 to backup a master controller, typically a PLC or DCS. A fault condition is detected via a low
output signal from the master controller or a digital signal. On detection of a fault signal, the CM30 can take control of the
process (analog backup template), freeze its output or switch to a safe output (auto / manual station template). In this example, a
critical control of flow is backed-up by the CM30.

PV Master O/P
Controller Master Control
Signal

O/P

PV

FT

Flow

Fig. 23: Auto / Manual station and analog backup station

Dual loop
The dual loop template enables a CM30 to act as 2 independent controllers and is available with a remote setpoint for either, or
both, control loops. In this example, the temperature and humidity of a climatic chamber are controlled independently.

TT
PV1

PV2
HT
O/P2

O/P1

Fig. 24: Dual loop

14 DS/CM30–EN Rev. L | ControlMaster CM30 | Universal process controller, 1/ 4 DIN

Technical specification Extended templates:
— Single loop with feedforward
— Single loop with feedforward and remote setpoint
Operation — Cascade
Display — Cascade with remote setpoint
Color, 1/4 VGA TFT, liquid crystal display (LCD) with built-in — Cascade with feedforward
backlight — Ratio controller with internal ratio
Language — Ratio controller with external ratio
English, German, French, Italian and Spanish — Ratio station with internal ratio
Operator keypad — Ratio station with external ratio
6 tactile membrane keys
Trend display Dual loop templates:
— Recording of 2 variables — Dual loop with local setpoints
— Configurable sample rate (1 second to 5 minutes) — Dual loop with remote setpoint on 1 and local setpoint on 2
— 272 samples displayed on screen — Dual loop with remote setpoint on both

Security Control output types

Password protection Current proportioning
Basic / Advanced – user-assigned password protection Time proportioning
(not set at factory) On / Off
Motorized valve with feedback
Standard functions Motorized valve without feedback
Control strategies Split output – with combinations of relay, digital output and
Base templates: current outputs
— Single loop with local setpoint
— Single loop with remote setpoint Control parameters
Proportional band: *
Standard templates: — 0.0 to 999.9 %
— Auto / Manual station (low signal detection)
— Auto / Manual station (digital signal selection) Integral: *
— Analog backup station (low signal detection) — 0 to 10000 s
— Analog backup station (digital signal detection)
— Single indicator / manual loader station Derivative: *
— Dual indicator / manual loader station — 0.0 to 999.9 s

Manual Reset:
— 0.0 to 100.0 %

* 3 sets of PID parameters when used with Gain Scheduling facility

ControlMaster CM30 | Universal process controller, 1/4 DIN | DS/CM30–EN Rev. L 15

ControlMaster CM30
Universal process controller, 1/ 4 DIN

Setpoints Math blocks

Local: Number:
— 4, selectable via digital input or front panel —8

Remote: Operators:
— selectable via digital input or front panel keys — +, –, x, /
— Average, Maximum, Minimum
Auto tune — High / Low / Median select
On-demand calculation of control settings — Square root
— Multiplexer
Process alarms
Number: Delay timers
—8 Number:
—2
Types:
— High / Low process Programmable:
— High / Low latch — Delay
— Duration
Source
— Fully configurable Logic equations
(for example – PV, Analog input, Math block inbuilt, OP Number:
control loop deviation) —8

Hysteresis: Elements:
— Level and time — 15 per equation

Alarm enable: Operators:

— Enable / Disable individual alarms via a digital signal — OR, AND, NOR, NAND, NOT, EXOR

Acknowledgement Custom linearizer

Via front panel keys or digital signals Number:
—2
Real-time alarms
Number: Elements:
—2 — 20 breakpoints

Programmable:
— Time
— Day
— Duration

16 DS/CM30–EN Rev. L | ControlMaster CM30 | Universal process controller, 1/ 4 DIN

Analog inputs Display range
Universal process inputs –9999 to 99999
Number:
— 2 (1 standard, 1 optional) Update rate
125 ms
Type:
— Voltage Common mode noise rejection
— Current > 120 dB at 50 / 60 Hz with 300  imbalance resistance
— Resistance (ohms)
— 3-Wire RTD Normal (series) mode noise rejection
— Thermocouple > 60 dB at 50 / 60 Hz
— Digital volt-free
— Digital 24 V CJC rejection ratio
— Frequency (Input 1) 0.05 °C/°C change in ambient temperature
— Pulse
Temperature stability
Non-universal process inputs 0.02 %/°C or 2 µV/°C (1 µV/°F)
Number:
— 2 (1 standard, 1 optional) Long term (input) drift
< 0.1 % of reading or 10 µV annually
Type:
— Voltage Input impedance
— Current > 10 M (mV input)
— Thermocouple * 10 (mA input)
— Digital volt-free
— Digital 24 V

Thermocouple types
B, E, J, K, L, N, R, S, T

Resistance thermometer
Pt100

Other linearizations
x, x 3/2, x 5/2, custom linearization

Digital filter
Programmable 0 to 60 s

* Only if universal process input is configured as 'Thermocouple'

ControlMaster CM30 | Universal process controller, 1/4 DIN | DS/CM30–EN Rev. L 17

ControlMaster CM30
Universal process controller, 1/ 4 DIN

Inputs

Thermocouple Maximum range °C (°F) Accuracy (% of reading) Digital inputs

B –18 to 1800 0.1 % or ±2 °C (3.6 °F) Type Volt-free or 24 V
(0 to 3270) (above 200 °C [392 °F]) * Minimum pulse Analog inputs 1 and 2:
E –100 to 900 0.1 % or ±0.5 °C (0.9 °F) duration — Single inputs configured – 250 mS
(–140 to 1650) — Both inputs configured as analog or digital – 500 mS
J –100 to 900 0.1 % or ±0.5 °C (0.9 °F) Analog inputs 3 and 4:
(–140 to 1650) — Single inputs configured – 250 mS
K –100 to 1300 0.1 % or ±0.5 °C (0.9 °F) — Both inputs configured as analog or digital – 500 mS
(–140 to 2350) Consider analog inputs 1/2 and 3/4 independently
L –100 to 900 0.1 % or ±1.5 °C (2.7 °F)
(–140 to 1650)
N –200 to 1300 0.1 % or ±0.5 °C (0.9 °F) Frequency input*
(–325 to 2350) Frequency range 0 to 6000 Hz
R –18 to 1700 0.1 % or ±1 °C (1.8 °F) 1-signal 15 to 30 V
(0 to 3000) (above 300 °C [540 °F]) * 0-signal –3 to 5 V
S –18 to 1700 0.1 % or ±1 °C (1.8 °F) *For use with devices with open collector outputs
(0 to 3000) (above 200 °C [392 °F]) *
T –250 to 300 0.1 % or ±0.5 °C (0.9 °F) Outputs
(–400 to 550) (above –150 °C [–238 °F]) * Controls / Retransmission outputs
* Accuracy is not guaranteed at temperatures below this value Number:
— 2 (1 standard, 1 optional)
RTD Maximum range °C (°F) Accuracy (% of reading)
Pt100 –200 to 600 0.1 % or ±0.5 °C (0.9 °F) Type:
(–325 to 1100) — Configurable as analog or digital pulse

Isolation:
Linear inputs Standard analog input Accuracy (% of reading) — Galvanically isolated from the rest of the circuitry,
Millivolts 0 to 150 mV 0.1 % or ±20 µV 500 V for 1 minute
Milliamps 0 to 50 mA 0.2 % or ±4 µA
Volts 0 to 25 V 0.2 % or ±20 mV Analog range:
Resistance (low) 0 to 550  0.2 % or ±0.1 — 0 to 20 mA programmable
Resistance (high) 0 to 10 k 0.5 % or ±10
Sample Interval 125 ms per sample Load:
— 750  max.

Accuracy:
— 0.25 % of output or ±10 µA

18 DS/CM30–EN Rev. L | ControlMaster CM30 | Universal process controller, 1/ 4 DIN

Relays Digital I/O
Number: Number:
— 4 (1 standard, 3 optional) — 6 (2 standard, 4 optional)

Type: Type:
— Standard with changeover contacts — User-programmable as input or output
— Optional contacts selectable as NO or NC (by jumper) — Minimum input pulse duration – 125 ms

Contact ratings: Input:

— 5 A, 240 V — Volt-free or 24 V DC
— 1-signal 15 to 30 V
Update rate: — 0-signal –3 to 5 V
— 125 ms — Conforms to IEC 61131-2

Output:
— Open collector output
— 30 V, 100 mA max. switched
— Conforms to IEC 61131-2

Update rate:
— 125 ms

2-Wire transmitter power supply

Number:
— 2 (1 standard, 1 optional)

Voltage:
— 24 V DC

Drive:
— 2 Loops for each transmitter PSU,
45 mA max.

ControlMaster CM30 | Universal process controller, 1/4 DIN | DS/CM30–EN Rev. L 19

ControlMaster CM30
Universal process controller, 1/ 4 DIN

Communications MODBUS * RTU (optional)

Note. Only one communications option can be fitted per Baud rate:
controller. — Up to 115 kBaud

IrDA service port (standard) Isolation:

Baud rate: — Galvanically isolated from the rest of the circuitry,
— Up to 115 kBaud 500 V DC for 1 minute

Distance:
— Up to 1 m (3 ft)

Functions:
— Firmware upgrade
— Configuration upload / download

Ethernet (optional)
Type:
— 10BaseT

Connector:
— RJ 45

Protocols:
— TCP/IP
— HTTP
— MODBUS TCP (Slave)

Web server:
— Built-in – enables remote monitoring using standard web
browsers

Email
— Can be configured to be sent on the occurrence of a
specified event
— Up to 3 recipients
— Up to 4 trigger sources with configurable tag

* MODBUS is a registered trademark of the MODBUS-IDA organization

20 DS/CM30–EN Rev. L | ControlMaster CM30 | Universal process controller, 1/ 4 DIN

EMC Electrical
Emissions & immunity Supply ranges
Meets requirements of IEC 61326 for an Industrial Environment 100 V to 240 V AC ±10 % (90 V min. to 264 V max.) 50 / 60 Hz
10 to 36 V DC (optional)
Environmental Power consumption
Operating temperature range 10 W max.
–0 to 55 °C (32 to 131 °F) Power interruption protection
Operating humidity range No effect for interrupts of up to 60 ms
5 to 95 % RH (non-condensing)
Storage temperature range Physical
–20 to 70 °C (–4 to 158 °F) Size
Enclosure sealing 97 x 97 x 141 mm (3.8 x 3.8 x 5.5 in.)
Front face: Weight
— IP 66 & NEMA 4X 0.5 kg (1.1 lb) approx. (unpacked)
Rest of enclosure: Panel cutout
— IP 20 92 x 92 mm (3.6 x 3.6 in.), 121 mm (4.8 in.) behind panel
Vibration Case material
Conforms to EN60068–2–6 Glass-filled polycarbonate

Safety
Approvals and certifications
EN 61010-1
cULus
General safety
Pollution category 2
Insulation category 2
Isolation
Analog Inputs Comms

Transmitter Power Supply Relays

CPU
Analog Output 1 Digital I/O

Analog Output 2 Mains Supply

Key
= Isolation

ControlMaster CM30 | Universal process controller, 1/4 DIN | DS/CM30–EN Rev. L 21

ControlMaster CM30
Universal process controller, 1/ 4 DIN

Electrical connections

Rear View Rear View Rear View Rear View

Standard Connections Option Board 1 Option Board 1a Option Board 2

Tx PSU 13 1 + + 41 46
+ 29
Analog Output 2
14 2 Analog Input 1 – 42 Relay * 47 Analog 30
Output 2 Input 3
Communications

15 3 – Digital Output +24 V Ext. 43 C 48

– 31
16 4 + Digital I/O 1 44
Analog + 32
Analog Input 2 Digital I/O 2
17 5 – 45 Input 4 – 33
18 6 + Analog / Digital Digital I/O – 46
Tx PSU 34
7 – Output 1 Relay Output 2 * 47
Digital Output +24 V Ext. 35
8 N/C C 48
Digital I/O 3 36
9 C Relay Output 1 Relay Output 3 * 49
Digital I/O 4 37
10 N/O C 50
Digital I/O 5 38
100 to
11 Line + 10 to Relay * 51
Digital I/O 6 39
240 V AC 36 V Output 4 C 52
12 Neutral – Digital I/O – 40
10 W DC

* N/O or N/C selection made via jumper

Overall dimensions Standard accessories

Dimensions in mm (in.)
Included with each controller:
20 (0.8) — Panel mounting clamps
97 (3.8) 121 (4.8)
— Instruction manual
— Bezel release tool
97 91.8 — Cold junction thermistor
(3.8) (3.6)

Optional accessories
92 +0.8
– 0 (3.6 – 0 )
+0.03 — PC configuration kit CM30/0712
141 (5.5)
— After-sales engineered configuration service ENG/CON

92 +0.8
–0

(3.6 +0.03
–0 )

³30 (1.18)

14(0.55)

22 DS/CM30–EN Rev. L | ControlMaster CM30 | Universal process controller, 1/ 4 DIN

Ordering information

ControlMaster CM30 universal process controller, 1/4 DIN CM30/ X X X X X X X /XXX

I/O build
2 analog inputs, 1 analog O/P and 1 relay (Basic) 0
2 analog inputs, 1 analog output and 2 relays (Basic + option board 1a) 1
2 analog inputs, 2 analog outputs, 2 digital I/O and 4 relays (Basic + option board 1) 2
4 analog inputs, 2 analog outputs, 6 digital I/O and 4 relays (Basic + option boards 1 and 2) 3
Template / Functionality level
Base 0
Standard S
Extended E
Dual loop D
Communications
None 0
Ethernet E
RS 485 MODBUS M
Approval
Standard CE S
cULus approval U
Power Supply
100 … 240 V AC 0
10 … 36 V DC 1
Language
English E
German G
French F
Italian I
Spanish S
Special features
None 0
Unbranded front panel * B
Configuration
Standard STD
Custom configuration (customer to complete and supply CM30 custom configuration sheet – INF11/091–EN) CUS
Engineered configuration (customer to supply configuration details required) ENG
* Not available in conjunction with cULus approval.

ControlMaster CM30 | Universal process controller, 1/4 DIN | DS/CM30–EN Rev. L 23

Contact us

ABB Limited Note

DS/CM30–EN Rev. L 04.2013

Process Automation We reserve the right to make technical changes or
modify the contents of this document without prior
Howard Road
notice. With regard to purchase orders, the agreed
St. Neots particulars shall prevail. ABB does not accept any
Cambridgeshire PE19 8EU responsibility whatsoever for potential errors or
UK possible lack of information in this document.

Tel: +44 (0)1480 475321

We reserve all rights in this document and in the
Fax: +44 (0)1480 217948 subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or
utilization of its contents in whole or in parts – is
forbidden without prior written consent of ABB.
ABB Inc.
Process Automation Copyright© 2013 ABB
125 E. County Line Road All rights reserved
Warminster
PA 18974 3KXC403001R1001

USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183

www.abb.com/recorders

Sales

Service

Software
 Data sheet DS/CM15–EN Rev. J

ControlMaster CM15
Universal process indicator, 1/8 DIN

Making process control easy

Comprehensive display of process status Totalization and counter functions

— Crystal-clear, full-color TFT display — Calculation and display of flow total values
— User-customizable — Pulse counting capability

Exceptionally easy to use Problem-solving capability

— Intuitive user interface and clear text prompts — Flexible functionality including math, logic and totalization
make installation, commissioning and operation quick and providing power to solve complex application requirements
simple
Built to survive
Comprehensive I/O — IP 66 and NEMA 4X environmental protection
— 2 universal inputs, 1 analog output and 1 relay fitted as
standard Flexible connectivity
— Ethernet and MODBUS® communications
Frequency input
— Direct, high accuracy connection to electromagnetic
flowmeters

Scalable to match application requirements

— Comprehensive hardware and software options
ControlMaster CM15
Universal process indicator, 1/8 DIN

Overview
The ControlMaster CM15 is a feature-packed, 1/8 DIN, universal process indicator. A crystal-clear, full-color, TFT display shows
operators exactly the information they need to know and provides operation and configuration menus in full text making the
CM15 intuitive to use and very quick to install and commission.
Available as a basic indication-only model, or enhanced through plug and play function keys and I/O modules, the CM15 offers
totalization, level, math, logic, counter and alarm functions making it extremely flexible and able to solve many demanding
application requirements.
MODBUS and Ethernet communication options ensure easy integration and connectivity to supervisory or control systems.

Universal Process Input Additional I/O Option 1a

— Thermocouple — 1 x Relay
— RTD
— Resistance
— mA
—V
— mV Additional I/O Option 1
— Frequency — 1 x Analog Output
— Volt-free Digital Input — 2 x Digital I/O
— 24 V Digital Input — 3 x Relay

Transmitter Power Supply

Process Input
— Thermocouple
— mA
—V
— mV
— Volt-free Digital Input
— 24 V Digital Input

Outputs Communications
— 1 x Analog / Digital — Ethernet
— 1 x Relay — RS 485 MODBUS

Key

Standard Option

2 DS/CM15–EN Rev. J | ControlMaster CM15 | Universal process indicator, 1/8 DIN

Highly scalable
The CM15 is highly scalable in terms of both hardware and software, enabling it to meet the demands of simple indication duties
through to more complex applications. The basic CM15 provides basic indication, totalization and level functionality. Templates
and functionality can be increased by adding function keys to the basic model as shown in Fig. 1, while retaining previous
templates and functionality.

Level Function Keys Template Functionality

Base 0 Single PV indication Process alarms
Single PV with totalizer Totalization
Single totalizer Volume computation
Single level with volume — Specific gravity compensation
Minimum, maximum and average calculation

Standard 1 Logic
Math
Custom linearizers
Delay timers
Real time alarms
Template customization
Dual 2 Dual PV indication Display customization
Dual PV with totalizer
Dual totalizer
Dual level with volume

Fig. 1: Overview of template options

ControlMaster CM15 | Universal process indicator, 1/8 DIN | DS/CM15–EN Rev. J 3

ControlMaster CM15
Universal process indicator, 1/8 DIN

Powerful operator display Diagnostics and alarm status display

The diagnostics and alarm status display provides detailed
The CM15 features a full-color 5.5 cm (2.2 in.) display for information on any active alarm or diagnostic condition. The
displaying detailed process information to the user. Process operator can see, at-a-glance, the status of any alarm
details such as alarm messages and diagnostic information are condition present within the process. Additionally, diagnostic
displayed clearly in full text without the need for difficult-to- messages are presented clearly to the operator, enabling rapid
read scrolling displays. notification and simple diagnosis of any critical instrument
status condition.
Example of an operator page Historical information of diagnostic messages can also be
Automatic selection of standard display templates immediately viewed in the indicator's diagnostic log.
makes best use of the CM15's display. Extensive
customization features then enable the displayed information
to be tailored to suit the process requirements.

Fig. 2: Single PV indication template display Fig. 4: Alarm status display

Fig. 3: Dual PV and totalization display

4 DS/CM15–EN Rev. J | ControlMaster CM15 | Universal process indicator, 1/8 DIN

Exceptionally easy to use
The CM15's full text display and simple-to-navigate, pop-up
menu makes operation exceptionally easy.
A programmable soft key enables commonly used functions,
such as alarm acknowledgement and display selection, to be
accessed easily by the operator.

Fig. 5: Pop-up menu

Configuration

Operator Pages

Alarm Acknowledge

Toggle Signal

Edge Signal

Fig. 6: Programmable soft key

ControlMaster CM15 | Universal process indicator, 1/8 DIN | DS/CM15–EN Rev. J 5

ControlMaster CM15
Universal process indicator, 1/8 DIN

Problem solving flexibility Math

8 math blocks provide arithmetic, averaging, min. / max. hold,
Extensive functionality is available to provide flexible problem- square root and signal switching functionality. Simple
solving capability; making the CM15 much more than just a equations can be performed in a single math block or multiple
process indicator. math blocks can be nested together to construct complex
equations.
Process alarms Signal switching 'multiplexing' math blocks switch between 2
8 independent process alarms can monitor any analog signal analog signals based on a trigger signal. For example, a
within the CM15, enabling extensive process monitoring backup sensor could be selected automatically on failure of a
capability. Alarms can be used to drive physical outputs or primary sensor.
soft-wired to other functions within the indicator.
Logic
Real-time alarms 8 comprehensive logic equations provide powerful interlock
The 'alarm clock' functionality provided by the CM15's real- functionality. Inputs and outputs of the logic equations can be
time alarms enables time-of-day decisions to be introduced soft-wired to any digital signal within the indicator to maximize
into the indicator's actions or specific functions to be triggered flexibility.
routinely at specified times.
Totalizer
Delay timers 2 totalizers are available on the CM15. The totalizers can
Event sequencing is enabled through the use of the CM15's configured to perform multiple functions:
delay timers. A predetermined delay and output duration can — integration against an analog signal to totalize flow
be programmed into each delay timer and timers can be linked — counting digital pulses
together. — totalization of flow based on a frequency signal from an
electromagnetic flow meter
Custom linearizers
The CM15 has 2 independent 20-point custom linearizers that Frequency input
can be applied to any analog signal within the indicator. These For maximum accuracy the CM15 can accept a frequency
linearizers can be used in applications such as level-to-volume signal from an electromagnetic flow meter. The frequency
conversion of a non-linear tank level or to accommodate signal can be totalized and displayed; an instantaneous flow
special input signals or output devices. rate can also be calculated and displayed on screen.

6 DS/CM15–EN Rev. J | ControlMaster CM15 | Universal process indicator, 1/8 DIN

Communications
Extensive communication options enable the CM15 to be
integrated into larger control systems easily or connected to
other process instrumentation.

Ethernet
Optional Ethernet communications enable ControlMaster to be
integrated in to an Ethernet network quickly. The following
functionality is provided:
— Email
Notification of a critical process event or status can be
made by email. Multiple events can trigger an email that can
be sent to multiple recipients Fig. 8: ControlMasters connected to a ScreenMaster
— Webserver
ControlMaster's integrated webserver enables the current
status of the process and indicator to be viewed remotely RS 485 MODBUS
using a standard web browser Using RS 485 MODBUS, values and status can be
— MODBUS TCP communicated to and from the indicator in real-time via an
Process values and status can be communicated to and RS 485 connection.
from the CM15 in real-time using MODBUS TCP, enabling it
to be integrated easily into larger control systems or
connected to a data recorder

Fig. 7: Web server

ControlMaster CM15 | Universal process indicator, 1/8 DIN | DS/CM15–EN Rev. J 7

ControlMaster CM15
Universal process indicator, 1/8 DIN

PC configuration Configuration files can be stored locally on a PC and

In addition to configuration via the front panel, the CM15 can transferred to the indicator via its front panel infrared port.
be configured offline using ABB's Asset Vision Basic, a Device
Type Manager (DTM)-based configuration package.

Fig. 9: PC Configuration software

Fig. 10: Transferring a configuration file via the infrared port

PC configuration software for ControlMaster is available for

download from www.abb.com/instrumentation.

8 DS/CM15–EN Rev. J | ControlMaster CM15 | Universal process indicator, 1/8 DIN

Application templates
To minimize commissioning time, the CM15 features up to 8 preconfigured templates. Simply selecting the required template
configures the CM15's function blocks and display automatically. Customization of the preconfigured templates is also possible,
providing the flexibility to create customized solutions.

Single PV indication
This template provides indication of a single process value. The example in Fig. 11 shows the CM15 being used to indicate the
temperature of a heat treatment furnace

Furnace
TT

PV

Load

Burner
Gas Feed

Fig. 11: Single PV indication

Single PV with totalization

This template adds totalization to the single PV indication template. In the example in Fig. 12, the CM15 is monitoring a pipeline
to provide indication of instantaneous flow rate and totalization and could be connected to the flowmeter via an analog
(for example 4 to 20 mA) or frequency signal.

PV

FT

Fig. 12: Single PV with totalization

ControlMaster CM15 | Universal process indicator, 1/8 DIN | DS/CM15–EN Rev. J 9

ControlMaster CM15
Universal process indicator, 1/8 DIN

Single totalizer
This template provides totalization only. Fig. 13 shows the CM15 being used to count the number of products passing a specific
point on a production line.

PV

YT

Fig. 13: Single totalizer

Single level with volume

The single level with volume template adds level specific functions to the single PV indication template. The volume contained
within a vessel can be calculated and indicated and products of varying specific gravity accounted for. In Fig. 14, the CM15 is
shown monitoring the level of product in a storage tank and calculating the associated volume.

PV
PT

Fig. 14: Single level with volume

10 DS/CM15–EN Rev. J | ControlMaster CM15 | Universal process indicator, 1/8 DIN

Dual indication
This template provides indication of 2 process values. Variations of this template are available providing dual PV with totalization,
dual totalization or dual level indication. The example in Fig. 15 shows a single CM15 providing indication of both the flow
through, and temperature of, a heat exchanger.

Steam Outlet
PV1
TT

PV2

Product Inlet Product Output

FT

Steam

Fig. 15: Dual indication

ControlMaster CM15 | Universal process indicator, 1/8 DIN | DS/CM15–EN Rev. J 11

ControlMaster CM15
Universal process indicator, 1/8 DIN

Technical specification Process alarms

Number:
—8
Operation
Display Types:
Color, 1/4 VGA TFT, liquid crystal display (LCD) with built-in — High / Low process
backlight — High / Low latch
Language
English, German, French, Italian and Spanish Source
Operator keypad — Fully configurable
4 tactile membrane keys (for example – PV, Analog input, Math block inbuilt)

Security Hysteresis:
Password protection — Level and time
Basic / Advanced – user-assigned password protection
(not set at factory) Alarm enable:
— Enable / Disable individual alarms via a digital signal
Standard functions
Base templates: Acknowledgement
— Single PV indication Via front panel keys or digital signals
— Single PV indication + totalizer
— Counter Real-time alarms *
— Single PV indication + level Number:
—2
Dual templates
— Dual PV indication Programmable:
— Dual PV indication + totalizer — Time
— Dual counter — Day
— Dual PV indication + level — Duration

* Indicator fitted with standard function key only

12 DS/CM15–EN Rev. J | ControlMaster CM15 | Universal process indicator, 1/8 DIN

Math blocks * Analog inputs
Number: Universal process inputs
—8 Number:
— 1 standard
Operators:
— +, –, x, / Type:
— Average, Maximum, Minimum — Voltage
— High / Low / Median select — Current
— Square root — Resistance (ohms)
— Multiplexer — 3-Wire RTD
— Thermocouple
Delay timers * — Digital volt-free
Number: — Digital 24 V
—2 — Frequency

Programmable: Non-universal process inputs

— Delay Number:
— Duration — 1 standard

Logic equations * Type:

Number: — Voltage
—8 — Current
— Thermocouple *
Elements: — Digital volt-free
— 15 per equation — Digital 24 V

Operators: Thermocouple types

— OR, AND, NOR, NAND, NOT, EXOR B, E, J, K, L, N, R, S, T

Custom linearizer * Resistance thermometer

Number: Pt100
—2
Other linearizations
Elements: x, x 3/2, x 5/2, custom linearization
— 20 breakpoints
Digital filter
Programmable 0 to 60 s

* Indicator fitted with standard function key only * Only if universal process input is configured as 'Thermocouple'

ControlMaster CM15 | Universal process indicator, 1/8 DIN | DS/CM15–EN Rev. J 13

ControlMaster CM15
Universal process indicator, 1/8 DIN

Display range Inputs

–9999 to 99999
Thermocouple Maximum range °C (°F) Accuracy (% of reading)
Update rate B –18 to 1800 0.1 % or ±2 °C (3.6 °F)
125 ms (0 to 3270) (above 200 °C [392 °F]) *
E –100 to 900 0.1 % or ±0.5 °C (0.9 °F)
Common mode noise rejection (–140 to 1650)
> 120 dB at 50 / 60 Hz with 300  imbalance resistance J –100 to 900 0.1 % or ±0.5 °C (0.9 °F)
(–140 to 1650)
Normal (series) mode noise rejection K –100 to 1300 0.1 % or ±0.5 °C (0.9 °F)
> 60 dB at 50 / 60 Hz (–140 to 2350)
L –100 to 900 0.1 % or ±1.5 °C (2.7 °F)
CJC rejection ratio (–140 to 1650)
0.05 °C/°C change in ambient temperature N –200 to 1300 0.1 % or ±0.5 °C (0.9 °F)
(–325 to 2350)
Temperature stability R –18 to 1700 0.1 % or ±1 °C (1.8 °F)
0.02 %/°C or 2 µV/°C (1 µV/°F) (0 to 3000) (above 300 °C [540 °F]) *
S –18 to 1700 0.1 % or ±1 °C (1.8 °F)
Long term (input) drift (0 to 3000) (above 200 °C [392 °F]) *
< 0.1 % of reading or 10 µV annually T –250 to 300 0.1 % or ±0.5 °C (0.9 °F)
(–400 to 550) (above –150 °C [–238 °F]) *
Input impedance * Accuracy is not guaranteed at temperatures below this value
> 10 M (mV input) RTD Maximum range °C (°F) Accuracy (% of reading)
10 (mA input) Pt100 –200 to 600 0.1 % or ±0.5 °C (0.9 °F)
(–325 to 1100)

Linear inputs Standard analog input Accuracy (% of reading)

Millivolts 0 to 150 mV 0.1 % or ±20 µV
Milliamps 0 to 50 mA 0.2 % or ±4 µA
Volts 0 to 25 V 0.2 % or ±20 mV
Resistance (low) 0 to 550  0.2 % or ±0.1
Resistance (high) 0 to 10 k 0.5 % or ±10
Sample Interval 125 ms per sample

Digital inputs
Type Volt-free or 24 V
Minimum pulse Single input configured – 250 ms
duration Both inputs configured as analog or digital – 500 ms

Frequency input*
Frequency range 0 to 6000 Hz
1-signal 15 to 30 V
0-signal –3 to 5 V
*For use with devices with open collector outputs

14 DS/CM15–EN Rev. J | ControlMaster CM15 | Universal process indicator, 1/8 DIN

Outputs Digital I/O
Retransmission outputs Number:
Number: — 2 (optional)
— 2 (1 standard, 1 optional)
Type:
Isolation: — User-programmable as input or output
— Galvanically isolated from the rest of the circuitry, — Minimum input pulse duration – 125 ms
500 V for 1 minute
Input:
Analog range: — Volt-free or 24 V DC
— 0 to 20 mA programmable — 1-signal 15 to 30 V
— 0-signal –3 to 5 V
Load: — Conforms to IEC 61131-2
— 750  max.
Output:
Accuracy: — Open collector output
— 0.25 % of output or ±10 µA — 30 V, 100 mA max. switched
— Conforms to IEC 61131-2
Relays
Number: Update rate:
— 4 (1 standard, 3 optional) — 125 ms

Type: 2-Wire transmitter power supply

— Standard with changeover contacts Number:
— Optional contacts selectable as NO or NC (by jumper) — 1 standard

Relay 1 contact rating: Voltage:

— 5 A, 240 V — 24 V DC

Relay 2, 3 and 4 contact ratings at maximum ambient Drive:

temperature of 40 °C (104 °F): — 2 loops, 45 mA max.
— 5 A, 240 V

Relay 2, 3 and 4 contact ratings at maximum ambient

temperature of 55 °C (131 °F):
— 2 A, 240 V

Update rate:
— 125 ms

ControlMaster CM15 | Universal process indicator, 1/8 DIN | DS/CM15–EN Rev. J 15

ControlMaster CM15
Universal process indicator, 1/8 DIN

Communications MODBUS * RTU (optional)

Note. Only one communications option can be fitted per Baud rate:
indicator. — Up to 115 kBaud

IrDA service port (standard) Isolation:

Baud rate: — Galvanically isolated from the rest of the circuitry,
— Up to 115 kBaud 500 V DC for 1 minute

Distance:
— Up to 1 m (3 ft)

Functions:
— Firmware upgrade
— Configuration upload / download

Ethernet (optional)
Type:
— 10BaseT

Connector:
— RJ 45

Protocols:
— TCP/IP
— HTTP
— MODBUS TCP (Slave)

Web server:
— Built-in – enables remote monitoring using standard web
browsers

Email:
— Can be configured to be sent on the occurrence of a
specified event
— Up to 3 recipients
— Up to 4 trigger sources with configurable tag

* MODBUS is a registered trademark of the MODBUS-IDA organization

16 DS/CM15–EN Rev. J | ControlMaster CM15 | Universal process indicator, 1/8 DIN

EMC Electrical
Emissions & immunity Supply ranges
Meets requirements of IEC 61326 for an Industrial Environment 100 V to 240 V AC ±10 % (90 V min. to 264 V max.) 50 / 60 Hz
10 to 36 V DC (optional)
Environmental Power consumption
Operating temperature range 10 W max.
0 to 55 °C (32 to 131 °F) * Power interruption protection
Operating humidity range No effect for interrupts of up to 60 ms
5 to 95 % RH (non-condensing)
Storage temperature range Physical
–20 to 70 °C (–4 to 158 °F) Size
Enclosure sealing 50 x 97 x 141 mm (2.0 x 3.8 x 5.5 in.)
Front face: Weight
— IP 66 & NEMA 4X 0.38 kg (0.84 lb) approx. (unpacked)
Rest of enclosure: Panel cutout
— IP 20 45 x 92 mm (1.8 x 3.6), 120 mm (4.8 in.) behind panel
Vibration Case material
Conforms to EN60068–2–6 Glass-filled polycarbonate

Safety
Approvals and certifications
EN 61010-1
cULus
General safety
Overvoltage Class III on mains, Class II on inputs and outputs
Pollution category 2
Insulation category 2
Isolation
Analog Inputs Comms

Transmitter Power Supply Relays

CPU
Analog Output 1 Digital I/O

Analog Output 2 Mains Supply

Key
= Isolation

* Restrictions may apply – refer to relay specification on page 15

ControlMaster CM15 | Universal process indicator, 1/8 DIN | DS/CM15–EN Rev. J 17

ControlMaster CM15
Universal process indicator, 1/8 DIN

Electrical connections

Rear View Rear View

Standard Connections Option Board 1

Tx PSU 13 1 + + 19
Analog Output 2 Option Board 1a
14 2 Analog Input 1 – 20
Communications

15 3 – Digital Output +24 V Ext. 21 24

16 4 + Digital I/O 1 22
Analog Input 2 * 25
17 5 – Digital I/O 2 23 Relay Output 2
C 26
18 6 + Digital I/O – 24
Analog / Digital Output 1
7 – * 25
N/C Relay Output 2
8 C 26
9 C Relay Output 1 * 27
10 N/O Relay Output 3 C 28
100 to + 10 to
11 Line * 29
240 V AC, Relay Output 4
12 Neutral – 36 V C 30
10 W DC

* N/O or N/C selection made via jumper

Overall dimensions Standard accessories

Dimensions in mm (in.)
Included with each indicator:
20 (0.8) — Panel mounting clamps
97 (3.8) 120 (4.8)
— Instruction manual
50 44.8
— Bezel release tool
(2.0) (1.7) — Cold junction thermistor

140 (5.5)
Optional accessories
92 +0.8
– 0 (3.6 – 0 )
+0.03
— PC configuration kit CM30/0712
— DIN rail mounting kit CM10/0715
45 +0.6
–0 — After-sales engineered configuration service ENG/IND
(1.8 +0.02
–0 )

³30 (1.18)

14(0.55)

18 DS/CM15–EN Rev. J | ControlMaster CM15 | Universal process indicator, 1/8 DIN

Ordering information

ControlMaster CM15 universal process indicator, 1/8 DIN CM15/ X X X X X X X /XXX

I/O build
2 analog inputs, 1 analog O/P and 1 relay (Basic) 0
2 analog inputs, 1 analog output and 2 relays (Basic + option board 1a) 1
2 analog inputs, 2 analog outputs, 2 digital I/O and 4 relays (Basic + option board 1) 2
Template / Functionality level
Base 0
Standard S
Dual point indication D
Communications
None 0
Ethernet E
RS 485 MODBUS M
Approval
Standard CE S
cULus approval U
Power supply
100 … 240 V AC 0
10 … 36 V DC 1
Language
English E
German G
French F
Italian I
Spanish S
Special features
None 0
Unbranded front panel * B
Configuration
Standard STD
Custom configuration (customer to complete and supply CM15 custom configuration sheet – INF11/089–EN) CUS
Engineered configuration (customer to supply configuration details required) ENG
* Not available in conjunction with cULus approval.

ControlMaster CM15 | Universal process indicator, 1/8 DIN | DS/CM15–EN Rev. J 19

Contact us

ABB Limited Note

12.2012
Process Automation We reserve the right to make technical changes or
modify the contents of this document without prior
Howard Road
notice. With regard to purchase orders, the agreed

DS/CM15–EN Rev. J
St. Neots particulars shall prevail. ABB does not accept any
Cambridgeshire PE19 8EU responsibility whatsoever for potential errors or
UK possible lack of information in this document.

Tel: +44 (0)1480 475321

We reserve all rights in this document and in the
Fax: +44 (0)1480 217948 subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or
utilization of its contents in whole or in parts – is
forbidden without prior written consent of ABB.
ABB Inc.
Process Automation Copyright© 2012 ABB
125 E. County Line Road All rights reserved
Warminster
PA 18974 3KXC401501R1001

USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183

www.abb.com/recorders

Sales

Service

Software
 Data sheet DS/CMF160–EN Rev. B

ControlMaster CMF160
Universal process indicator, fieldmount

Making process indication easy

Measurement made easy

Cost saving field-mount design Scalable to match application requirements

— Wall-, pipe- or panel-mountable — Comprehensive hardware- and software-options
— No need for an instrument panel
— IP66 and NEMA4X environmental protection Totalization and counter functions
— Calculation and display of flow total values
Comprehensive display of process status — Pulse-counting capability
— Crystal-clear, full-color TFT display
— User-customizable Problem-solving capability
— Flexible functionality including math, logic and totalization
Exceptionally easy to use providing power to solve complex application requirements
— Intuitive user interface and clear text prompts
ensure installation, commissioning and operation Flexible connectivity
are quick and simple — Ethernet and MODBUS® communications

Comprehensive I/O Duty / Assist pump control

— Up to 4 universal inputs, 4 analog outputs, 6 digital I/O — Control of up to 6 pumps
and 6 relays

Frequency input
— Direct, high accuracy connection to electromagnetic
flowmeters
ControlMaster CMF160
Universal process indicator, fieldmount

Overview
The ControlMaster CMF160 is a feature-packed, 1/ 8 DIN, universal process indicator. With a unique field-mountable design that
enables wall-, or pipe-mounting without the need for an additional enclosure. A crystal-clear, full-color, TFT display shows
operators exactly the information they need to know and provides operation and configuration menus in full text, making the
CMF160 intuitive to use and very quick to install and commission.
Available as a basic indication-only model, or enhanced through plug-and-play function keys and I/O modules, the CMF160 offers
totalization, level, math, logic, counter and alarm functions making it extremely flexible and able to solve many demanding
application requirements.
MODBUS and Ethernet communication options ensure easy integration and connectivity to supervisory or control systems.

Analog input module Output module

(position 1) (position 3)
— Universal process input (I/P1) — 2 x Analog output
— Thermocouple — 2 x Relay
— RTD (3- / 4-lead)
— Resistance
— mA
—V
— mV
— Frequency
— Volt-free digital input
— 24 V Digital input

— Process input (I/P2)

— Thermocouple
— mA Analog input module
—V (position 2)
— mV — 1 x Universal analog input (I/P3)
— Volt-free digital input — 1 x Process input (I/P4)
— 24 V Digital input — 2 x Transmitter PSU
— 2 x transmitter PSU

Standard I/O
— 2 x analog / digital O/P Communications
— 4 x relay — Ethernet
— 6 x digital I/O — RS 485 MODBUS

Key

Standard Option

2 DS/CMF160–EN Rev. B | ControlMaster CMF160 | Universal process indicator, fieldmount

Highly scalable
The CMF160 is highly scalable in terms of both hardware and software, enabling it to meet the demands of simple indication
duties through to more complex applications. The base CMF160 provides basic indication, totalization and level functionality.
Templates and functionality can be increased by adding function keys to the basic model as shown in Fig. 1, while retaining
previous templates and functionality.

Level Function keys Template Functionality

Base 0 Single PV indication Process alarms
Single PV with totalizer Totalization
Single totalizer Volume computation
Single level with volume Specific gravity compensation
Minimum, maximum and average calculation

Standard 1 Logic
Math
Custom linearizers
Delay timers
Real time alarms
Bank Control
Template customization
Dual 2 Dual PV indication Display customization
Dual PV with totalizer
Dual totalizer
Dual level with volume

Fig. 1: Overview of template options

ControlMaster CMF160 | Universal process indicator, fieldmount | DS/CMF160–EN Rev. B 3

ControlMaster CMF160
Universal process indicator, fieldmount

Powerful operator display Diagnostics and alarm status display

The diagnostics and alarm status display provides detailed
The CMF160 features a full-color 5.5 cm (2.2 in.) display for information on any active alarm or diagnostic condition. The
displaying detailed process information to the user. Process operator can see, at-a-glance, the status of any alarm condition
details such as alarm messages and diagnostic information are present within the process. In addition, diagnostic messages
displayed clearly in full text without the need for difficult-to-read are presented clearly to the operator, enabling rapid notification
scrolling displays. and simple diagnosis of any critical instrument status condition.
Historical information of diagnostic messages can also be
Example of an operator page viewed in the indicator's diagnostic log.
Automatic selection of standard display templates immediately
makes best use of the CMF160's display. Extensive
customization features then enable the displayed information to
be tailored to suit the process requirements.

Fig. 4: Alarm status display

Fig. 2: Single PV indication template display

Fig. 3: Dual PV and totalization display

4 DS/CMF160–EN Rev. B | ControlMaster CMF160 | Universal process indicator, fieldmount

Exceptionally easy to use
The CMF160's full text display and simple-to-navigate, pop-up
menu makes operation exceptionally easy.
A programmable soft key enables commonly used functions,
such as alarm acknowledgement and display selection, to be
accessed easily by the operator.

Fig. 5: Pop-up menu

Configuration

Operator Pages

Alarm Acknowledge

Toggle Signal

Edge Signal

Fig. 6: Programmable soft key

ControlMaster CMF160 | Universal process indicator, fieldmount | DS/CMF160–EN Rev. B 5

ControlMaster CMF160
Universal process indicator, fieldmount

Problem solving flexibility Math

8 math blocks provide arithmetic, averaging, min. / max. hold,
Extensive functionality is available to provide flexible square root and signal switching functionality. Simple
problem-solving capability; making the CMF160 much more equations can be performed in a single math block or multiple
than just a process indicator. math blocks can be nested together to construct complex
equations.
Process alarms Signal switching 'multiplexing' math blocks switch between 2
8 independent process alarms can monitor any analog signal analog signals based on a trigger signal. For example, a backup
within the CMF160, enabling extensive process monitoring sensor could be selected automatically on failure of a primary
capability. Alarms can be used to drive physical outputs or sensor.
soft-wired to other functions within the indicator.
Logic
Real-time alarms 8 comprehensive logic equations provide powerful interlock
The 'alarm clock' functionality provided by the CMF160's functionality. Inputs and outputs of the logic equations can be
real-time alarms enables time-of-day decisions to be soft-wired to any digital signal within the indicator to maximize
introduced into the indicator's actions or specific functions to flexibility.
be triggered routinely at specified times.
Totalizer
Delay timers 2 totalizers are available on the CMF160. The totalizers can
Event sequencing is enabled through the use of the CMF160's configured to perform multiple functions:
delay timers. A predetermined delay and output duration can — integration against an analog signal to totalize flow
be programmed into each delay timer and timers can be linked — counting digital pulses
together. — totalization of flow based on a frequency signal from an
electromagnetic flow meter
Custom linearizers
The CMF160 has 2 independent 20-point custom linearizers Frequency input
that can be applied to any analog signal within the indicator. For maximum accuracy the CMF160 can accept a frequency
These linearizers can be used in applications such as signal from an electromagnetic flow meter. The frequency
level-to-volume conversion of a non-linear tank level or to signal can be totalized and displayed; an instantaneous flow
accommodate special input signals or output devices. rate can also be calculated and displayed on screen.

6 DS/CMF160–EN Rev. B | ControlMaster CMF160 | Universal process indicator, fieldmount

Communications
Extensive communication options enable the CMF160 to be
integrated into larger control systems easily or connected to
other process instrumentation.

Ethernet
Optional Ethernet communications enable ControlMaster to be
integrated in to an Ethernet network quickly. The following
functionality is provided:
— Email
Notification of a critical process event or status can be made
by email. Multiple events can trigger an email that can be
sent to multiple recipients
— Webserver
The CMF's integrated webserver enables the current status Fig. 8: ControlMaster CMFs connected to a ScreenMaster
of the process and indicator to be viewed remotely using a
standard web browser RS 485 MODBUS
— MODBUS TCP Using RS 485 MODBUS, values and status can be
Process values and status can be communicated to, and communicated to, and from, the indicator in real-time via
from, the CMF160 in real-time using MODBUS TCP, an RS 485 connection.
enabling it to be integrated easily into larger control systems
or connected to a data recorder PC Configuration Backup
Once configured using the intuitive on-screen configuration
menus, a CMF160s configuration can then be backed up to
a PC using an infrared connection. In addition to being
saved for future use, configurations backed up to a PC can
be downloaded to other CMF160 indicators.

Fig. 7: Integrated web server Fig. 9: Transferring a configuration file via the infrared port

ControlMaster CMF160 | Universal process indicator, fieldmount | DS/CMF160–EN Rev. B 7

ControlMaster CMF160
Universal process indicator, fieldmount

Bank control Inlet Outlet

Bank control enables improved control of multi-element output

devices such as banks of heaters, pumps and fans. Aimed at
minimizing wear caused by over-use of one specific 'duty'
device, bank control enables wear to be levelled by sharing On
duty and assist handling between every device in the bank.
Ideal for pump control applications in the water and waste On
Off
water industry. Up to six pumps can be controlled each with
independent on and off trip points (see Fig. 10). The CMF160's On
Off
universal process input, complete with transmitter power
supply, makes it suitable for connection to many kinds of Off
standard level transmitters.
Bank control provides users the choice of either 'Rotate' or P1 P2 P3
'First In, First Out (FIFO)' wear-levelling schedules. Rotate
cycles which pump is the first to switch on during a pumping
event. FIFO ensures that the last pump to switch of is the last
pump to be called again. Fig. 11 details Rotate and FIFO Fig. 10: Independent on and off trip points
cycling for a 3-pump system.

Trip 1

Trip 2
Level
Trip 3

Trip 4

Pump 1

Rotate Pump 2

Pump 3

Pump 1

FIFO
Pump 2

Pump 3

Fig. 11: Rotate and FIFO cycling for a 3-pump system

8 DS/CMF160–EN Rev. B | ControlMaster CMF160 | Universal process indicator, fieldmount

Application templates
To minimize commissioning time, the CMF160 features up to 8 pre-configured templates. Simply selecting the required template
configures the CMF160's function blocks and display automatically. Customization of the pre-configured templates is also
possible, providing the flexibility to create versatile solutions.

Single PV indication
This template provides indication of a single process value.
In this example, the CMF160 is indicating the temperature of a heat treatment furnace:

Furnace
TT

PV

Load

Burner
Gas Feed

Single PV with totalization

This template adds totalization to the single PV indication template.
In this example, the CMF160 is monitoring a pipeline to provide indication of instantaneous flow rate and totalization and could
be connected to the flowmeter via an analog (for example 4 to 20 mA) or frequency signal:

PV

FT

ControlMaster CMF160 | Universal process indicator, fieldmount | DS/CMF160–EN Rev. B 9

ControlMaster CMF160
Universal process indicator, fieldmount

Single totalizer
This template provides totalization only.
In this example, the CMF160 is counting the number of products passing a specific point on a production line:

PV

YT

Single level with volume

The single level with volume template adds level specific functions to the single PV indication template. The volume contained
within a vessel can be calculated and indicated and products of varying specific gravity accounted for.
In this example, the CMF160 is monitoring the level of product in a storage tank and calculating the associated volume:

PV
PT

Dual indication
This template provides indication of 2 process values. Variations of this template are available providing dual PV with totalization,
dual totalization or dual level indication.
In this example, a single CMF160 is providing indication of both the flow through, and temperature of, a heat exchanger:

Steam Outlet
PV1
TT

PV2

Product Inlet Product Output

FT

Steam

10 DS/CMF160–EN Rev. B | ControlMaster CMF160 | Universal process indicator, fieldmount

Technical specification Acknowledgement
Via front panel keys or digital signals
Operation
Display Real-time alarms*
Color, 1/ 4 VGA TFT, liquid crystal display (LCD) Number:
with built-in backlight —2
Language Programmable:
English, German, French, Italian and Spanish — Time
Operator keypad — Day
4 tactile membrane keys — Duration

Security Math blocks*

Password protection Number:
Basic / Advanced – user-assigned password protection —8
(not set at factory) Operators:
— +, –, x, /
Standard functions — Average, Maximum, Minimum
Base templates: — High / Low / Median select
— Single PV indication — Square root
— Single PV indication + totalizer — Multiplexer
— Counter
— Single PV indication + level Delay timers*
Dual templates Number:
— Dual PV indication —2
— Dual PV indication + totalizer Programmable:
— Dual counter — Delay
— Dual PV indication + level — Duration

Process alarms Logic equations*

Number: Number:
—8 —8
Types: Elements:
— High / Low process — 15 per equation
— High / Low latch Operators:
Source — OR, AND, NOR, NAND, NOT, EXOR
— Fully configurable
(for example – PV, Analog input, Math block in-built)
Hysteresis:
— Level and time
Alarm enable:
— Enable / Disable individual alarms via a digital signal

*Functionality level 'Standard' and above only

ControlMaster CMF160 | Universal process indicator, fieldmount | DS/CMF160–EN Rev. B 11

ControlMaster CMF160
Universal process indicator, fieldmount

Custom linearizer* Digital filter

Number: Programmable 0 to 60 s
—2
Elements: Display range
— 20 breakpoints –9999 to 99999

Bank control* Update rate

Number of outputs: 125 ms
—6
Wear levelling: Common mode noise rejection
— Rotate or FIFO > 120 dB at 50 / 60 Hz with 300  imbalance resistance

Analog inputs Normal (series) mode noise rejection

Universal process inputs > 60 dB at 50 / 60 Hz
Number:
— 1 Standard CJC rejection ratio
— 1 Optional 0.05 °C/°C change in ambient temperature
Type:
— Voltage Temperature stability
— Current 0.02 %/°C or 2 μV/°C (1 μV/°F)
— Resistance (ohms)
— 3-Wire RTD Long term (input) drift
— 4-Wire RTD < 0.1 % of reading or 10 μV annually
— Thermocouple
— Digital volt-free Input impedance
— Digital 24 V > 10 M (mV input)
— Frequency 10 (mA input)

Non-universal process inputs

Number:
— 1 Standard
— 1 Optional
Type:
— Voltage
— Current
— Thermocouple**
— Digital volt-free
— Digital 24 V

Thermocouple types
B, E, J, K, L, N, R, S, T

Resistance thermometer
Pt100

Other linearizations
x, x 3/2, x 5/2, custom linearization *Functionality level 'Standard' and above only
**Only if universal input 1 on the same input module is configured as 'Thermocouple'

12 DS/CMF160–EN Rev. B | ControlMaster CMF160 | Universal process indicator, fieldmount

Inputs Outputs
Retransmission outputs
Thermocouple Maximum range °C (°F) Accuracy (% of reading) — 4 (2 standard, 2 optional)
B –18 to 1800 0.1 % or ±2 °C (3.6 °F) Isolation:
(0 to 3270) (above 200 °C [392 °F])* — Galvanically isolated from the rest of the circuitry,
E –100 to 900 0.1 % or ±0.5 °C (0.9 °F) 500 V for 1 minute
(–140 to 1650) Analog range:
J –100 to 900 0.1 % or ±0.5 °C (0.9 °F) — 0 to 20 mA programmable
(–140 to 1650) Load:
K –100 to 1300 0.1 % or ±0.5 °C (0.9 °F) — 750  max.
(–140 to 2350) Accuracy:
L –100 to 900 0.1 % or ±1.5 °C (2.7 °F) — 0.25 % of output or ±10 μA
(–140 to 1650)
N –200 to 1300 0.1 % or ±0.5 °C (0.9 °F) Relays
(–325 to 2350) Number:
R –18 to 1700 0.1 % or ±1 °C (1.8 °F) — 6 (4 standard, 2 optional)
(0 to 3000) (above 300 °C [540 °F]) * Type:
S –18 to 1700 0.1 % or ±1 °C (1.8 °F) — Standard with changeover contacts
(0 to 3000) (above 200 °C [392 °F])* Contact ratings:
T –250 to 300 0.1 % or ±0.5 °C (0.9 °F) — 2 A, 240 V
(–400 to 550) (above –150 °C [–238 °F])* Update rate:
RTD Maximum range °C (°F) Accuracy (% of reading) — 125 ms
Pt100 –200 to 600 0.1 % or ±0.5 °C (0.9 °F)
(–325 to 1100)
*Accuracy is not guaranteed at temperatures below this value

Linear inputs Standard analog input Accuracy (% of reading)

Millivolts 0 to 150 mV 0.1 % or ±20 μV
Milliamps 0 to 45 mA 0.2 % or ±10 μA
Volts 0 to 25 V 0.2 % or ±20 mV
Resistance (low) 0 to 550  0.2 % or ±1
Resistance (high) 0 to 10 k 0.1 % or ±5
Sample Interval 125 ms per sample

Digital inputs
Type Volt-free or 24 V
Minimum pulse Single input configured – 250 ms
duration Both inputs configured as analog or digital – 500 ms
Volt-free Contact open > 10 M / contact closed < 100 K

Frequency input**
Frequency range 0 to 6000 Hz
1-signal 15 to 30 V
0-signal –3 to 5 V
**For use with devices with open collector outputs

ControlMaster CMF160 | Universal process indicator, fieldmount | DS/CMF160–EN Rev. B 13

ControlMaster CMF160
Universal process indicator, fieldmount

Digital I/O Communications

Number: Note. Only one communications option can be
— 6 (standard) fitted per indicator.
Type:
— User-programmable as input or output IrDA service port (standard)
— Minimum input pulse duration – 125 ms Baud rate:
Input: — Up to 115 kBaud
— Volt-free: Distance:
contact open > 10 M — Up to 1 m (3 ft)
contact closed < 100 K Functions:
— 24 V DC — Firmware upgrade
1-signal 15 to 30 V — Configuration upload / download
0-signal –3 to 5 V
— TTL Ethernet (optional)
Low: 0 to 0.8 V Type:
High: 2 to 5 V — 10BaseT
— Conforms to IEC 61131-2 Connector:
Output: — RJ 45
— Open collector output Protocols:
— 30 V, 100 mA max. switched — TCP/IP
— Conforms to IEC 61131-2 — HTTP
Update rate: — MODBUS TCP (Slave)
— 125 ms Web server:
— Built-in, enables remote monitoring using standard
2-Wire transmitter power supply web browsers
Number: Email:
— 1 optional — Can be configured to be sent on the occurrence of
Voltage: a specified event
— 24 V DC — Up to 3 recipients
Drive: — Up to 4 trigger sources with configurable tag
— 2 loops, 45 mA max.
MODBUS RTU (optional)
Baud rate:
— Up to 115 kBaud
Isolation:
— Galvanically isolated from the rest of the circuitry,
500 V DC for 1 minute

14 DS/CMF160–EN Rev. B | ControlMaster CMF160 | Universal process indicator, fieldmount

EMC Electrical
Emissions & immunity Supply ranges
Meets requirements of IEC 61326 for an Industrial Environment 100 V to 240 V AC ±10 % (90 V min. to 264 V max.) 50 / 60 Hz
Power consumption
Environmental 25 W max.
Operating temperature range Power interruption protection
0 to 55 °C (32 to 131 °F) No effect for interrupts of up to 60 ms
Operating humidity range
5 to 95 % RH (non-condensing) Physical
Storage temperature range Size
–20 to 70 °C (–4 to 158 °F) 194 x 214x 98 mm (7.6 x 8.4 x 3.8 in.)
Enclosure sealing Weight
IP 66 & NEMA 4X 1.5 kg (3.3 lb) approx. (unpacked)
Panel cutout
Safety 186 x 186 mm (7.3 x 7.3 in.)
General safety Case material
Overvoltage Class III on mains, Class II on inputs and outputs Glass-filled polycarbonate
Pollution Degree 2, Insulation Class 1
Approvals and certifications
EN 61010-1
cULus (optional):
— UL file number E236966
UL Class 1, Divison 2 (optional):
— Groups A, B, C and D
— Temperature rating T4
— In accordance with ANSI / ISA 12.12.01-2013 and
CAN / CSA C22.2 No. 213-M1987
— UL file number E474414
Isolation
Analog inputs Comms.

Transmitter power supply Relays

CPU
Analog output 1 Digital I/O

Analog output 2 Mains Supply

Key
= Isolation

ControlMaster CMF160 | Universal process indicator, fieldmount | DS/CMF160–EN Rev. B 15

ControlMaster CMF160
Universal process indicator, fieldmount

Electrical connections

Analog input I/O module SK1

Analog input I/O module

COMMUNICA TIONS
1 (shown fitted) 2 (module not fitted)

MODULE

COM

COM
N/C

N/C
+
–
+
–
SK4 SK5
SK5

OUT 3 OUT 4 RELAY RELAY

5 6

Optional SK2

I/O module 3 option

communications module I/O MODULE 2 I/O MODULE
I/O MODULE 3

card (shown fitted)

DIO CO M

COM

COM

COM

COM
+24V
DIO1
DIO2
DIO3
DIO4
DIO5
DIO6

N/C

N/C

N/C

N/C
+ – + –

N/C

N/C

N/C

N/C
1 2 3 4 5 N L

INT
COMM S OUT 1 OUT 2
RELAY 1 RELAY 2 RELAY 3 RELAY 4

(Ethernet / MODBUS)

3 and 4 (optional)
Analog outputs
SK1
COMMUNICA TIONS
MODULE

COM

COM
N/C

N/C
+

+
–

–
SK4 SK5

Relay connections
OUT 3 OUT 4 RELAY RELAY

5 and 6 (optional)
5 6

SK2

Input 1 Input 2 Tx PSU

I/O MODULE 3
DIO COM
+24V

COM

COM

COM

COM
DIO1
DIO2
DIO3
DIO4
DIO5
DIO6

+ – + –
N/O

N/O

N/O

N/O
N/C

N/C

N/C

N/C

1 2 3 4 5 N L
INT

COMMS OUT 1 OUT 2

RELAY 1 RELAY 2 RELAY 3 RELAY 4

Comms. connections Digital I/O Analog output Relay connections Mains supply 100 V to
connections connections 1 1 to 4 (standard) 240 V AC ±10 % (90 V min.
and 2 to 264 V max.) 50 / 60 Hz
(standard)

Analog input module 1 terminal connections Fuse 3.15 A Type T 100 to 240 V, 50/60 Hz

Fig. 12: Electrical connections

16 DS/CMF160–EN Rev. B | ControlMaster CMF160 | Universal process indicator, fieldmount

Overall dimensions
Dimensions in mm (in.)

Transmitter Wall mount option

213 (8.38) 200 (7.87)

Fixing centers

194

Fixing centers
62
(7.64) (2.44)

66 Ø6.4
(2.40) (0.25)

Cable gland kit (optional) Cable gland kit (optional)

Pipe mount option Panel mounting

98 (3.85) 35 92
66 (2.6) (1.4) (3.6)
Pipe-mount Panel cut-out dimensions*
kit (optional) Vertical pipe configuration +1.1
186 –0
(7.32 +0.04
–0
)

+1.1
186 –0
(7.32 +0.04
–0
)

≥40 (1.57)**
Pipe diameters:
max. 62 (2.44) / min. 45 (1.77) ≥40 (1.57)

170 (6.7) max.

Mounting panel – maximum thickness 6 (0.236)

* To DIN43700
**150 mm (6 in.) if (optional) cable glands fitted
Horizontal pipe configuration

ControlMaster CMF160 | Universal process indicator, fieldmount | DS/CMF160–EN Rev. B 17

ControlMaster CMF160
Universal process indicator, fieldmount

Ordering information

ControlMaster CMF160 universal process indicator, fieldmount CMF160 AN AN AN A N A N A N A N A N A OPT

Option module 1
Dual analog input A2
Option module 2
Not fitted Y0
Dual analog input A2
Option module 3
Not fitted Y0
Analog and relay output H2
Template / Functionality level
Base A
Standard B
Dual point indication C
Communications
Not fitted 0
Ethernet 1
RS 485 MODBUS 2
Approval
Standard CE A
cULus approval B
UL Class 1 Div. 2 C
Power supply
90 to 264 V AC 1
Branding
ABB Standard A
Unbranded front panel and start-up screen B
HMI language
English 5
German 1
Spanish 3
French 4
Italian 2
Expansion 1
None Y
Configuration
Standard (factory default) 1
Custom (configuration details required) 2
Engineered (requirement details required) 3

18 DS/CMF160–EN Rev. B | ControlMaster CMF160 | Universal process indicator, fieldmount

ControlMaster CMF160 universal process indicator, fieldmount CMF160 AN AN AN A N A N A N A N A N A OPT
Mounting hardware
Wall A
Wall and panel B
Cable glands
None (blanking plugs) 0
Standard cable gland pack 1
Ethernet cable gland pack 2
Expansion 2
None Y
Calibration certificate
Certificate of calibration C1
Printed instruction manual
English M5
German M1
Spanish M3
French M4
Italian M2

Product ordering code example:

CMF160 A2 Y0 H2 B 0 A 1 A 5 Y 1 A 1 Y-C1-M5

ControlMaster CMF160 | Universal process indicator, fieldmount | DS/CMF160–EN Rev. B 19

Standard accessories Contact us
Included with each indicator: ABB Limited
— Commissioning instructions Process Automation
Howard Road, St. Neots
Cambridgeshire, PE19 8EU
Optional accessories UK
Tel: +44 (0)870 600 6122
— PC configuration backup kit CM30/0714 Fax: +44 (0)1480 213 339
— Pipe mounting kit CM40/0700 (page 17) Mail: enquiries.mp.uk@gb.abb.com

DS/CMF160–EN Rev. B 07.2015

— Weathershield kit CM40/0702 (see Fig. 13)
— After-sales engineered configuration service ENG/CON
ABB Inc.
Weathershield kit (pipe- and wall-mount installations) Process Automation
125 E. County Line Road
Dimensions in mm (in.)
Warminster, PA 18974
USA
175 (6.89) Tel: +1 215 674 6000
Fax: +1 215 674 7183

www.abb.com/measurement
240
(9.45) Note
We reserve the right to make technical changes or modify the contents of this
document without prior notice. With regard to purchase orders, the agreed
particulars shall prevail. ABB does not accept any responsibility whatsoever for
potential errors or possible lack of information in this document.
240 (9.45)
We reserve all rights in this document and in the subject matter and illustrations
contained therein. Any reproduction, disclosure to third parties or utilization of its
contents in whole or in parts – is forbidden without prior written consent of ABB.

Copyright© 2015 ABB

All rights reserved

Wall-mount entries Pipe-mount entries

Fig. 13: Weathershield kit (pipe- and wall-mount installations)

Sales Software Service

Acknowledgements
MODBUS is a registered trademark of the Modbus-IDA
organization.
 Data sheet DS/C160–EN Rev. I

C160
Wall-/Pipe Mounted Universal Process Indicator

C160 – reliable process

indicator, wherever it’s needed

High visibility LED display Totalizer and math functions

— the clearest view of your process status — 6-digit totals and max./min. values

0.1% measurement accuracy Universal process input with transmitter power supply
— precise indication of process measurement — direct connection for any process signal

IP66/NEMA4X wall-/pipe-mounted weatherproof enclosure RS485/Modbus serial communications

— reliability in the harshest environments — SCADA, PLC and open system integration

Analog and relay outputs as standard

— alarm and retransmission facilities built-in
Wall-/Pipe Mounted Universal Process Indicator
C160 DS/C160–EN Rev. I

C160

The C160 Universal Wall-mounting Indicator is a highly

versatile, 5-digit industrial display indicator, with the
capability to measure and indicate temperature, pressure,
flow, level and other process variables.
The standard C160 provides a retransmission output and
two alarm relays, with the option to add RS485
communications to suit your application.
With all-round IP66/NEMA4X protection as standard, and
superior RF immunity, the C160 has been designed to
provide reliable indication in the harshest environments.

Pipe-mounted C160 Indicator

Universal Process Input Chart recorder

Outputs
• Thermocouple
• Analog retransmission Contactor
• RTD
• 2 x Alarm relay
• 4 to 20mA
• Logic
• Volts, millivolts Annunciator
• Custom linearization

Transmitter Power Serial Communications SCADA

systems
Supply RS485 Modbus RTU (on PC)

Auxiliary Inputs
• Digital (x 1)

KEY: Standard Option

2
Wall-/Pipe Mounted Universal Process Indicator
C160 DS/C160–EN Rev. I

Display and Alarm

The C160’s two built-in 5A relays can be used to annunciate high
or low process alarms. Active alarms are indicated by flashing
LEDs to the right of the main display.

Isolated Retransmission
The C160 has, as standard, a 4 to 20mA output for
retransmission of the process variable to a chart recorder or data
logger.
ow
Fl

X Custom Linearization
As standard the C160 has a 20-breakpoint linearizer suitable for
volume calculation. (Factory setup using PC configurator).

X Flow Totalization, 6 digits

A standard feature in the C160 is flow totalization. This totals any
4 to 20mA flow signal. With the built-in transmitter power supply
and root extraction this makes the C160 ideal for use with
Differential Pressure devices such as the WEDGEMASTER. It
can also be configured for simple batch control by use of preset
Y
and predetermined totals.

RS485/Modbus
Fitted with an optional RS485 serial communication board the
C160 can communicate with PLCs and SCADA systems using
the Modbus protocol.

3
Wall-/Pipe Mounted Universal Process Indicator
C160 DS/C160–EN Rev. I

Specification
Broken sensor protection
Summary Upscale drive on thermocouple and RTD
Fully user-configurable universal indicator Downscale drive on milliamps and voltage

IP66/NEMA4X all-round protection Cold junction compensation

Automatic CJC incorporated as standard
Large 5-digit display
Stability <0.05°C/°C change in ambient temperature
Totalizer/math functions as standard Input protection
Common mode isolation >120dB at 50/60Hz with 300Ω
imbalance resistance
Operation Series mode rejection >60dB at 50/60Hz
Display Transmitter power supply
High-intensity 7-segment, 1 x 6-digit LED display 24V, 30mA max. to power one 2-wire transmitter
Three alarm LED indicators
Display range process value –9999 to +99999
Inputs/Outputs
totalization 0 to 999999
Retransmission
Display resolution ±1 digit
Analog, configurable in the range of 4 to 20mA
Display height 14mm (0.56 in.)
Max. load 15V (750Ω at 20mA)
Configuration Accuracy ≤ 0.25% of span
User-defined via front panel or PC configurator Isolation 500V DC from input
(not isolated from logic output)
Assignable to Process Variable or Average PV
Standard Functions
Logic output
Totalizer
Rating 18V DC at 20mA
Six-digit, batch and secure totals
Min. load 400Ω
Alarms Isolation 500V from input
Number Three user-defined (not isolated from retransmission output)
Types High/Low process Relay output
High/Low latch Number 2 standard (+ 1 optional)
Fast/Slow rate Rating (SPDT) 5A at 115/230V AC, 5A at 24V DC
Function Alarms, totalizer count pulse, totalizer
Maths function
wrap pulse or end of batch alarm.
Maximum and minimum value detection
Digital input
Average value calculation
Type Volt-free
Minimum pulse 250ms
Analog Input
Input sampling rate Options
250ms Modbus serial communications
Type Connections RS422/RS485, 2 or 4-wire
Universally configurable to provide: Speed 2.4k or 9.6k baud rate
Thermocouple (THC) Protocol Modbus RTU slave
Resistance Thermometer (RTD)
Millivolt
Current
DC Voltage
Input impedance
mA 100Ω
mV, V >10MΩ
Linearizer functions
Programmable for:
Square root, THC types B, E, J, K, N, R, S, T or Pt100
Custom 20-breakpoint linearizer, set up by PC configurator

4
Wall-/Pipe Mounted Universal Process Indicator
C160 DS/C160–EN Rev. I

Physical Environmental
Size Operating limits
160mm (6.3 in.) wide x 250mm (9.84 in.) high x –10 to 55°C (32 to 131°F)
68mm (2.68 in.) deep 5 to 95% RH non-condensing
Weight Temperature stability
2kg (4.5 lb) approx. <0.02% of reading or 2μV/°C (1μV/°F)
Mounting Option Enclosure
Wall-mounted IP66/NEMA4X
Pipe-mounted with optional kit Pt. No. 4600/0138

EMC
Electrical Emissions and Immunity
Voltage Meets requirements of IEC 61326 for an Industrial Environment
85 to 265V AC 50/60Hz
Design and manufacturing standards
24V DC (option)
CE mark
Power consumption
Electrical safety
<6VA AC
EN61010 – 1
<5W DC
Power interruption protection
<60ms/< 3 cycles, no effect
>60ms/>3 cycles, instrument returns to operation after a
controlled reset

Standard Analog Input Ranges

Thermocouple Maximum Range °C Maximum Range °F Accuracy (% of reading)

B –18 to 1800 0 to 3270 0.1% or ±2°C (3.6°F) [above 200°C (392°F)] *
E –100 to 900 –140 to 1650 0.1% or ± 0.5°C (0.9°F)
J –100 to 900 –140 to 1650 0.1% or ± 0.5°C (0.9°F)
K –100 to 1300 –140 to 2350 0.1% or ± 0.5°C (0.9°F)
G –200 to 1300 –325 to 2350 0.1% or ± 0.5°C (0.9°F)
R –18 to 1700 0 to 3000 0.1% or ± 1.0°C (1.8°F) [above 300°C (572°F)] *
S –18 to 1700 0 to 3000 0.1% or ± 0.5°C (0.9°F) [above 200°C (392°F)] *
T –250 to 300 –400 to 550 0.1% or ± 0.5°C (0.9°F)
* For B, R and S thermocouples, performance accuracy is not guaranteed below value stated

Min. span below zero Type T 70ºC (126ºF) THC standards DIN 43710
Type N 105ºC (189ºF) IEC 584

RTD Maximum Range °C Maximum Range °F Accuracy (% of reading)**

Pt100 –200 to 600 –325 to 1100 0.1% or ± 0.5°C (0.9°F)
** RTD, 3-wire platinum, 100Ω per DIN 43760 standard (IEC 751), with range of 0 to 400Ω

Linear Inputs Range Accuracy (% of reading)

Milliamps 0 to 20mA 0.2% or ±2μA
Milliamps 4 to 20mA 0.2% or ±2μA
Volts 0 to 5V 0.2% or ± 200μV
Volts 1 to 5V 0.2% or ± 200μV
Millivolts 0 to 50mV 0.1% or ± 20μV

Square Root Input Range Accuracy (% of reading)***

Milliamps 4 to 20mA 0.2% or ±2μA
*** Below input of 4.64mA (20% flow) the input is linear

5
Wall-/Pipe Mounted Universal Process Indicator
C160 DS/C160–EN Rev. I

Overall Dimensions

Dimensions in mm (in.)
42
160 (6.3) 68 (2.68) 68 (2.68) (1.65)

Fixing Centers

Fixing Centers
250 214 232 214 232
(9.84) (8.43) (9.13) (8.43) (9.13)

69 (2.72) 200 (7.9) Allowance for

3 Fixing Holes Fixing Cable Bends 61 (2.375) O.D.
6.5 (0.25) Dia. Centers Vertical or Horizontal Post
(Kit Part No. 4600/0138)

Electrical Connections
Analog/Logic Output (+ve)

Relay 3

N/O C N/C
Relay 1 RS485 THC mA
– – –
3
N/O C N/C TX– TX+ C RX– RX+
*
– + V/mV
4 + + + –
3 4 5 6 7 8 9 10 11 12 13
Tx
1 2 14 15 16 17 18 19 20 21 22 23 24 +
14
RTD
TxPSU

RTD

L N N/O C N/C
(–ve) Analog Output
(–ve) Logic Output

–
+
Digital
input

15
85 to 265V AC Relay 2 * Fit 100Ω resistor supplied
Mains Supply
+ –
24V DC Supply

6
Wall-/Pipe Mounted Universal Process Indicator
C160 DS/C160–EN Rev. I

Ordering Information
C160 Wall-/Pipe Mounted Universal Process Indicator C160 / X X X X / X X X X
Relay Option
2 relays + 1 digital input + 4 to 20mA retransmission + logic output 0 1
3 relays + 1 digital input + 4 to 20mA retransmission + logic output 0 2
Modbus Option
2 relays + 1 digital input + 4 to 20mA retransmission + logic output + RS485 Modbus 0 3
Power Supply
85V to 265V AC (M20 fitted with cable glands) 0
24V DC (M20 fitted with cable glands) 1
85V to 265V AC (NPT fitted with blanking plugs) 2
24V DC (NPT fitted with blanking plugs) 3
Build
ABB Standard 0
Programming/Special Features
Configured to factory standard S T D
Configured to customer requirements C U S
Special features S P X X

7
Contact us

ABB Limited Note

01.2011
Process Automation We reserve the right to make technical changes or
modify the contents of this document without prior
Howard Road
notice. With regard to purchase orders, the agreed

DS/C160–EN Rev. I
St. Neots particulars shall prevail. ABB does not accept any
Cambridgeshire PE19 8EU responsibility whatsoever for potential errors or
UK possible lack of information in this document.

Tel: +44 (0)1480 475321

We reserve all rights in this document and in the
Fax: +44 (0)1480 217948 subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or
utilization of its contents in whole or in parts – is
forbidden without prior written consent of ABB.
ABB Inc.
Process Automation Copyright© 2011 ABB
125 E. County Line Road All rights reserved
Warminster
PA 18974 3KXJ301102R1001

USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183 Modbus™ is a trademark of Modicon, Inc.

www.abb.com
 Data sheet DS/L160–EN Rev. F

L160
Wall-/Pipe-Mount Level Indicator

L160 – the flexible level system

that meets your needs

High visibility 5-digit LED display Max./Min. and Average levels

— clear multi-functional indication — as standard the L160 can store these values

Analog and 2-relay outputs as standard Wide range of sensor inputs

— high, low, latch and rate alarms, plus isolated retransmission — built-in 24V DC power supply

IP66 (NEMA 4X) enclosure RS485/Modbus serial communications

— designed for use in wet environments — SCADA, PLC and open system integration

Maths function included as standard

— SG correction, tank volume calculation, plus a 20-point
linearizer
Wall-/Pipe-Mount Level Indicator
L160 DS/L160–EN Rev. F

L160

The L160 Universal Wall-/Post-mount Level Indicator is a

highly versatile unit, accepting inputs from a wide range of
level sensors offered by ABB and third party suppliers.
As standard the L160 has a 5-digit indicator with IP66 all-
round protection. It includes two alarm relays, 4 to 20mA
retransmission, logic output, logic input and selectable
maths function which can make corrections for SG or
calculate tank volume calculation.
A 20-point linearizer is included for volumes in horizontal or
dished-end tanks. There is also a feature to store the max./
min./average values.
The RS485 Modbus serial communications option builds
total system flexibility.

2
Wall-/Pipe-Mount Level Indicator
L160 DS/L160–EN Rev. F

X
Custom Linearization
As standard the L160 has a 20-breakpoint linearizer suitable for
volume calculation. (Factory setup using PC configurator).

Pump 1 Pump 2 Low Alarm

Multiple Alarm Control Option

The L160 accommodates up to three relays to indicate a range
of alarm states, i.e. pump control, with rate of change feature
giving optimum pump utilization.

Maximum/Minimum Level Detection

As standard the L160 includes the ability to retain the highest
and lowest level values. This is a particularly useful feature for
unmanned sites, allowing a visiting operator to check quickly for
abnormal levels.

3
Wall-/Pipe-Mount Level Indicator
L160 DS/L160–EN Rev. F

Specification

Operation Outputs – Standard Build

Display Retransmission
High-intensity, 7-segment, 1 x 5-digit LED display Analog, configurable in the range 4 to 20mA
Three alarm LED indicators Max. load 15V (750Ω at 20mA)
Display range –9999 to +99999 Isolation 500V DC from sensor input
(not isolated from logic output)
Display resolution ±1 digit
Display height 14mm (0.56 in.) Logic output
18V DC at 20mA
Configuration
Min. load 400Ω
User-defined via front panel
Isolation 500V from sensor input
(not isolated from retransmission output)
Standard Functions Relay output
Alarms Two relays as standard (SPDT) 5A at 115/230V AC, 5A at 24V DC
Number Three user-defined Assignable to alarms
Types High/Low process
High/Low latch
Fast/Slow rate Options
Alarm hysteresis One build can be selected from:
0 to 100% of range Type 01 Two relays + retransmission + logic output +
digital input (Standard Build)
Math functions Type 02 Three relays + retransmission + logic output +
Maximum and minimum value detection digital input
Average level Type 03 Two relays + retransmission + logic output +
digital input + Modbus
SG correction
Type 04 Two relays + logic output + retransmission +
Tank volume calculation
P851/P861 power supply
20-breakpoint custom linearizer (factory configured)

I/O
Analog Inputs Relay output
Input type SPDT 5A at 115/230V AC
1 to 10 mA, 4 to 20 mA or customize via PC Configurator
Assignable to alarms
Input sampling rate
Digital input
250ms
Type Volt-free
Accuracy Minimum pulse 250ms
Indicator 0.2% of reading
Modbus serial communications
Output <0.2% of span
Connections RS422/RS485, 2- or 4-wire
Sensor power supply Speed 2.4k or 9.6k baud rate
24V, 30mA max. powers one 2-wire transmitter Protocol Modbus RTU slave
± 3V, 15mA (power for P851/P861 sensors)*
*Option board

4
Wall-/Pipe-Mount Level Indicator
L160 DS/L160–EN Rev. F

Electrical Environmental
Voltage (supply) Operating limits
85 to 265V AC 50/60Hz –10 to 55°C (14 to 131°F)
24V DC optional 5 to 95% RH non-condensing

Power consumption Temperature stability

<6VA (85 to 265V AC) < 0.02% of reading or 2μV/°C (1μV/°F)
<5W (24V DC) Enclosure
Power interruption protection IP66 (NEMA 4X)
<60ms/<3 cycles, no effect
>60ms/>3 cycles, instrument returns to operation after a
controlled reset EMC
Emissions
Meets requirements of EN50081-2
Physical
Immunity
Size
Meets requirements of EN50082-2
160mm wide x 250mm high x 68mm
(6.3 in. wide x 9.84in. high x 2.68 in.) Design and manufacturing standards
CE mark
Weight
2kg (4.5 lb) Electrical safety
EN61010-1

5
Wall-/Pipe-Mount Level Indicator
L160 DS/L160–EN Rev. F

Overall Dimensions

Dimensions in mm (in.)
42
160 (6.3) 68 (2.68) 68 (2.68) (1.65)

Fixing Centers

Fixing Centers
250 214 232 214 232
(9.84) (8.43) (9.13) (8.43) (9.13)

69 (2.72) 200 (7.9) Allowance for

3 Fixing Holes Fixing Cable Bends 61 (2.375) O.D.
6.5 (0.25) Dia. Centers Vertical or Horizontal Post
(Kit Part No. 4600/0138)

Electrical Connections
Analog/digital output

Relay 3
2–wire Sensor

N/O C N/C
Not used

Relay 1 RS485

N/O C N/C TX– TX+ C RX– RX+

Isig +3v 0vs –3vs
4 14 21 22 23 24
3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 21 22 23 24
1 2 – +
Yellow
Red

L N
Logic output

Analog output
2–wire Sensor

Not used

N/O C N/C Isig +3v 0vs –3vs

White
Blue

Mains Supply 2-wire Sensor

P851/P861

85 to 265V a.c. Relay 2

Sensor
Input

+ –

24V DC Supply – + P851/P861 Sensor

Sensor Connections Logic Input

6
Wall-/Pipe-Mount Level Indicator
L160 DS/L160–EN Rev. F

Ordering Information
L160 Wall-/Pipe- Mount Level Indicator* L160 / X X X X / X X X X

Options

2 relays + retransmission + logic output

0 1
3 relays + retransmission + logic output + digital input
0 2
2 relays + retransmission + logic output + digital input + Modbus
0 3
2 relays + retransmission + logic output + P851/P861 power supply
0 4
Power supply
85V to 265V AC (M20) 0
24V DC 1
Build
ABB Standard 0
Programming/Special Features
Configured to factory standard S T D
Configured to customer requirements C U S
Special features S P X X
* For pipe-mounting, order kit no. 4600/0138

Accessories
PC Configuration Kit (part no. C100/0700)

7
Contact us

ABB Limited Note

DS/L160–EN Rev. F 01.2011

Process Automation We reserve the right to make technical changes or
modify the contents of this document without prior
Howard Road
notice. With regard to purchase orders, the agreed
St. Neots particulars shall prevail. ABB does not accept any
Cambridgeshire PE19 8EU responsibility whatsoever for potential errors or
UK possible lack of information in this document.

Tel: +44 (0)1480 475321

We reserve all rights in this document and in the
Fax: +44 (0)1480 217948 subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or
utilization of its contents in whole or in parts – is
forbidden without prior written consent of ABB.
ABB Inc.
Process Automation Copyright© 2011 ABB
125 E. County Line Road All rights reserved
Warminster
PA 18974 3KXJ302102R1001

USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183 Modbus™ is a trademark of Modicon, Inc.
Windows™ is a trademark of the Microsoft Corp.

www.abb.com