Natural Convection Solved Problems
Natural Convection Solved Problems
Natural Convection
Lucas Montogue
█ Problems
<<
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© 2019 Montogue Quiz
■ Problem 2B
Estimate the heat loss through the window due to free convection and
radiation. Assume that the window has a uniform temperature of 0oC, and the
emissivity of the glass surface is 0.94. Use 𝜈𝜈 = 1.41×10-5 m2/s, 𝛼𝛼 = 1.99×10-5 m2/s k =
0.0247 W/mK, and Pr = 0.710.
A) 𝑞𝑞̇ = 105.7 W
B) 𝑞𝑞̇ = 223.2 W
C) 𝑞𝑞̇ = 306.7 W
D) 𝑞𝑞̇ = 414.2 W
A) 𝑉𝑉 = 3.83 m/s
B) 𝑉𝑉= 6.61 m/s
C) 𝑉𝑉= 10.9 m/s
D) 𝑉𝑉= 14.2 m/s
<<
■ Problem 4B
Determine the initial rate of cooling when the plate temperature is 227oC.
Use as properties of air 𝜈𝜈 = 2.64 × 10-5 m2/s, 𝛼𝛼 = 3.83 × 10-5 m2/s, Pr = 0.690, and k =
0.0338 W/mK. For aluminum, consider 𝜌𝜌 = 2770 kg/m3 and cp = 983 J/kgK.
A) 𝑑𝑑𝑑𝑑⁄𝑑𝑑𝑑𝑑 = −0.035 K/s
B) 𝑑𝑑𝑑𝑑⁄𝑑𝑑𝑑𝑑 = −0.099 K/s
C) 𝑑𝑑𝑑𝑑⁄𝑑𝑑𝑑𝑑 = −0.17 K/s
D) 𝑑𝑑𝑑𝑑⁄𝑑𝑑𝑑𝑑 = −0.34 K/s
■ Problem 4C
The plate described in the previous problem has been used in an
experiment to determine the free convection heat transfer coefficient. At an instant
of time when the plate temperature was 127oC, the time rate of change of this
temperature was observed to be −0.0465 K/s. Calculate the corresponding heat
transfer coefficient, then compare this result with an estimate based on the
adequate empirical correlation. What is the percentage difference between the two
estimates? Take the properties of air to be 𝛽𝛽 = 0.00286 K-1, 𝜈𝜈 = 2.09 × 10-5 m2/s, 𝛼𝛼 =
2.99 × 10-5 m2/s, Pr = 0.700, and k = 0.030 W/mK. For aluminum, use the same
relations as in Part B.
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© 2019 Montogue Quiz
A) The difference between estimates is greater than 15% but less than 25%.
B) The difference between estimates is greater than 25% but less than 35%.
C) The difference between estimates is greater than 35% but less than 45%.
D) The difference between estimates is greater than 45% but less than 55%.
A) 𝑃𝑃𝑒𝑒 = 18.9 W
B) 𝑃𝑃𝑒𝑒 = 28.5 W
C) 𝑃𝑃𝑒𝑒 = 44.4 W
D) 𝑃𝑃𝑒𝑒 = 55.7 W
■ Problem 5B
If the blower that maintains the airstream velocity over the plate
malfunctions, but the power assigned to the heater remains constant, estimate the
surface temperature of the designated segment. Assume that the ambient air is
extensive, quiescent, and at 23oC. Use 𝜀𝜀 = 0.03 as the emissivity of the surface.
A) 𝑇𝑇𝑠𝑠 = 99oC
B) 𝑇𝑇𝑠𝑠 = 174oC
C) 𝑇𝑇𝑠𝑠 = 255oC
D) 𝑇𝑇𝑠𝑠 = 305oC
■ Problem 6A (Bergman et al., 2011, w/ permission)
The 4 m × 4 m horizontal roof of an uninsulated melting furnace is
comprised of a 0.08-m thick fireclay brick (k1 = 1.8 W/mK) refractory covered by a 5-
mm thick steel (k3 = 48.8 W/mK) plate. The refractory plate exposed to the furnace
gases is maintained at 1700 K during operation, while the outer surface of the steel
is exposed to the air and walls of a large room at 25oC. The emissivity of the steel is 𝜀𝜀
= 0.3. Determine the rate of heat loss from the roof. Use as properties 𝛽𝛽 = 0.0025 K-1.
𝜈𝜈 = 2.64×10-5 m2/s, 𝛼𝛼 = 3.83×10-5 m2/s, and Pr = 0.690.
A) 𝑞𝑞̇ = 191.5 kW
B) 𝑞𝑞̇ = 289.7 kW
C) 𝑞𝑞̇ = 368.9 kW
D) 𝑞𝑞̇ = 479.8 kW
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© 2019 Montogue Quiz
■ Problem 6B
If a 20-mm thick layer of alumina-silica insulation (𝜌𝜌 = 64 kg/m3, k = 0.125
W/mK) is placed between the refractory and the steel, what is the new rate of heat
loss from the roof? What is the temperature at the inner surface of the insulation?
A) 𝑞𝑞̇ = 85.3 kW and Tins,i = 1463 K
B) 𝑞𝑞̇ = 85.3 kW and Tins,i = 1678 K
C) 𝑞𝑞̇ = 171.2 kW and Tins,i = 1463 K
D) 𝑞𝑞̇ = 171.2 kW and Tins,i = 1678 K
■ Problem 7B
If water is boiling at a rate of 1.5 kg/h at 100oC, determine the ratio of the
heat lost from the sides of the pan to that by the evaporation of water. The enthalpy
of vaporization of water at 100oC is 2257 kJ/kg.
A) 𝑅𝑅 = 9.9%
B) 𝑅𝑅 = 18.8%
C) 𝑅𝑅 = 28.7%
D) 𝑅𝑅 = 39.6%
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© 2019 Montogue Quiz
A) 𝑞𝑞̇ = 14.1 kW
B) 𝑞𝑞̇ = 21.5 kW
C) 𝑞𝑞̇ = 28.9 kW
D) 𝑞𝑞̇ = 35.8 kW
■ Problem 8B
Determine the cost of electricity associated with heating the pipe during a 10-
hour period under the above conditions if the price of electricity is $0.09/kWh.
A) 𝐶𝐶 = $14,00
B) 𝐶𝐶 = $20,00
C) 𝐶𝐶 = $26,00
D) 𝐶𝐶 = $32,00
Nu D = 0.133Re2D 3 Pr1 3
( Re D < 4.3 × 105 ; 0.7 < Pr < 670 )
where 𝑅𝑅𝑒𝑒𝐷𝐷 = Ω𝐷𝐷 2 ⁄𝜈𝜈, with Ω being the rotational velocity (rad/s). Find the convection
coefficient and the maximum heat transfer rate per unit length as a function of
rotational speed in the range of 5000 to 15,000 rpm. Use 𝛽𝛽 = 0.00303 K-1, 𝜈𝜈 =
1.89×10-5 m2/s, k = 0.0285 W/mK, and 𝛼𝛼 = 2.69×10-6 m2/s.
A) 𝑞𝑞rot
′
= 133.5 W/m
B) 𝑞𝑞rot = 212.6 W/m
′
C) 𝑞𝑞rot
′
= 260.8 W/m
D) rot = 315.9 W/m
𝑞𝑞 ′
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© 2019 Montogue Quiz
■ Problem 9B
Estimate the free convection coefficient and the maximum heat rate per unit
length for the stationary shaft. Mixed free and forced convection coefficients may
become significant for 𝑅𝑅𝑅𝑅 < 4.7(𝐺𝐺𝑟𝑟 3 ⁄𝑃𝑃𝑃𝑃)0.137. Are free convection effects important
for the range of rotational speeds designated in Part A? Consider Pr = 0.702 in the
right-hand side of the preceding inequality.
A) C = $522/year
B) C = $890/year
C) C = $1116/year
D) C = $1455/year
■ Problem 10B
Reconsider the previous problem. In order to reduce the heating cost of the
hot water, it is proposed to insulate the side and bottom surfaces of the container
with a 5-cm thick fiberglass insulation (k = 0.035 W/mK) and to wrap the insulation
with aluminum foil (𝜀𝜀 = 0.1) in order to minimize the heat loss by radiation. An
estimate is obtained from a local insulation contractor, who proposes to do the
insulation job for $350, including materials and labor. Would you support this
proposal? How long will it take for the insulation to pay for itself from the energy it
saves? Use 𝜈𝜈 = 1.54×10-5 m2/s, k = 0.0254 W/mK, and Pr = 0.730.
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© 2019 Montogue Quiz
A) h = 1.91 W/m2K
B) h = 4.35 W/m2K
C) h = 6.70 W/m2K
D) h = 9.84 W/m2K
■ Problem 11B
If the surface emissivity of the rod is 𝜀𝜀 = 0.40, determine the effective
radiation heat transfer coefficient at the start of the transport process. Assuming a
cumulative (convection plus radiation) heat transfer coefficient corresponding to the
results obtained to this point, what is the maximum allowable conveyor transit time,
if the centerline temperature of the rod must exceed 900 K for the forming
operation? Properties of the steel are k = 25 W/mK and 𝛼𝛼 = 5.2×10-6 m2/s.
A) 𝑇𝑇 = 100 s
B) 𝑇𝑇 = 160 s
C) 𝑇𝑇 = 220 s
D) 𝑇𝑇 = 280 s
A) 𝑞𝑞conv
′′
= 302 W/m2
B) 𝑞𝑞conv
′′
= 525 W/m2
C) 𝑞𝑞conv
′′
= 719 W/m2
D) 𝑞𝑞conv
′′
= 934 W/m2
■ Problem 12B
Determine the minimum number of foil sheets that must be inserted in the
gap to eliminate free convection.
A) 𝑁𝑁 = 2
B) 𝑁𝑁 = 3
C) 𝑁𝑁 = 4
D) 𝑁𝑁 = 5
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© 2019 Montogue Quiz
█ Solutions
P.1▐ Solution
The film temperature is Tf = (Ts + T∞)/2 = (20 + 100)/2 = 60oC, and the
corresponding thermal expansion coefficient is 𝛽𝛽 = 1/Tf = 1/(273 + 60) = 0.00300 K-1.
Of the two possible orientations, the maximum Rayleigh number is obtained with
orientation B, which corresponds to a value of Ra such that
g β (Ts − T∞ ) L3
Ramax =
να
with L = 0.5 m and other pertaining variables, we get
0.67 Ra1 4
Nu 0.68 +
= 49
0.492 9 16
1 +
Pr
∴ Nu = 0.68 + 49
= 79.7
0.492 9 16
1 +
0.702
The corresponding convection coefficient is then
h× L k × Nu
Nu
= h
→=
k L
0.0287 × 79.7
=∴h = 4.57 W m 2 K
0.5
Noting that the cross-sectional area A = 0.25×0.5 = 0.125 m2, the convection
heat transfer from the front surface of the plate in orientation B is
The convection heat transfer from the front surface of the plate in the
preferred orientation is 45.7 watts.
P.2▐ Solution
Part A: Consider the following schematic.
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© 2019 Montogue Quiz
For these winter conditions, a frost line could appear and it would be at the
bottom of the window. The boundary layer is thinnest at the top of the window, and
hence the heat flux from the warmer room is greater than compared to that bottom
portion of the window, where the boundary layer is thicker. Also, the air in the room
may be stratified and cooler near the floor compared to near the ceiling.
Part B: Taking into consideration both convection and radiation, the heat
loss from the room to the window is
2
0.387 Ra1 6
Nu 0.825 +
= 8 27
0.492 9 16
1 +
Pr
g β (T∞ − Ts ) L3
Ra =
να
Here, 𝛽𝛽 = 1/(288 + 273)/2 = 0.00357 K-1 and L = 1.8 m. Substituting these and
other appropriate variables, we get
2
0.387 × (1.09 × 1010 )
1 6
Nu =0.825 + 8 =259.2
9 27
1 + 0.492
16
0.710
Then, heat transfer coefficient h is determined as
h× L Nu × k
Nu
= h
→=
k L
259.2 × 0.0247
=∴h = 3.56 W m 2 K
1.8
Finally, heat loss 𝑞𝑞̇ is calculated as
q = (1.8 ×1.0 ) × 3.56 ×15 + 0.94 × ( 5.67 ×10−8 ) × ( 2884 − 2734 ) = 223.2 W
P.3▐ Solution
The film temperature Tf = (270 + 18)/2 = 144oC and the thermal expansion
coefficient 𝛽𝛽 = 1/(144 + 273) = 0.00240 K-1. The Grashof number can be computed
with the usual equation,
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© 2019 Montogue Quiz
g β (Ts − T∞ ) L3
Gr =
ν2
g β (Ts − T∞ ) L3 9.81× 0.0024 × ( 270 − 18 ) × 23
∴ Gr = = = 5.93 ×1010
ν ( 2.83 ×10 ) −5 2
2
VL
Re =
ν
Substituting L = 2 m and 𝜈𝜈 = 2.83×10-5 m2/s gives
V ×2
Re
= = 70, 671× V
( 2.83 ×10−5 )
For the natural convection effects on heat transfer to be less than 10
percent, the ratio of the Grashof number to the square of the Reynolds number
must be within a threshold of 0.1. Mathematically,
Gr
≤ 0.1
Re 2
Substituting Gr = 5.93×1010 and Re = 70,671V, we obtain
( 70, 671V )
2
5.93 ×1010
∴ 0.1
=
4.99 ×109 V 2
5.93 ×1010
∴V 2 =
4.99 ×109 × 0.1
1
5.93 ×1010 2
=∴V = 9 10.9 m s
4.99 ×10 × 0.1
The velocity above which natural convection heat transfer from the plate is
negligible is 10.9 m/s, or about 39 km/h.
P.4▐ Solution
Part A: Consider the following schematic.
From an energy balance on the plate with free convection and radiation
exchange, we obtain
dT
ρ As tc p =−h × 2 As (Ts − T∞ ) − ε × 2 Asσ (Ts4 − Tsur4 )
dt
dT 2
∴ =
− h (T − T ) + εσ (Ts4 − Tsur4 )
dt ρ tc s ∞
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© 2019 Montogue Quiz
where Ts is the plate temperature, assumed to be uniform at any time. The equation
above describes the variation in temperature with time.
Since Ra < 109, the Nusselt number can be estimated with the correlation
0.670 Ra1 4
Nu 0.68 +
= 49
1 + ( 0.492 Pr )9 16
0.670 × (1.31×108 )
14
∴ Nu = 0.68 + 49
= 55.5
(
1 + 0.492 0.690 )9 16
From the definition of Nu, the heat transfer coefficient is found as
h× L k × Nu
Nu
= h
→=
k L
0.0338 × 55.5
=∴h = 6.25 W/m 2 K
0.3
Substituting this and other quantities in the relation obtained in Part A, we
see that
dT 2
=
− × 6.25 × ( 227 − 27 ) + 0.25 × ( 5.67 ×10−8 ) × ( 5004 − 3004 ) =
−0.099 K/s
dt 2770 × 0.015 × 983
dT
− ρ tc p − 2εσ (Ts4 − Tsur
4
)
h= dt
2 (Ts − T∞ )
Since Ra < 109, we can use the same correlation as we used in Part A; that is,
0.670 × (1.21×108 )
14
0.670 Ra1 4
0.68 +
Nu = 49
0.68 +
= 49
54.5
=
1 + ( 0.492 Pr )9 16 1 + ( 0.492 0.700 )9 16
so that
k × Nu 0.030 × 54.5
=h = = 5.45 W/m 2 K
L 0.3
The correlation estimate is lower than the experimental result, and the
difference between the two estimates is about 29%.
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P.5▐ Solution
Part A: Consider the following schematic.
For Part A, the power required for the regimented heater follows from the
relationship
Pe = hx1 − x2 ( X 2 − X 1 ) w (Ts − T∞ )
where ℎ�𝑥𝑥1 −𝑥𝑥2 is the average heat transfer coefficient, X denotes distance from the left
end, w is width, and T denotes temperature. The Nusselt number for turbulent flow
over the plate is determined as
45
u × X1
=Nu X 0.0296
= Re 4X15 Pr1 3 0.0296 ∞ Pr1 3
ν
45
10 × 0.2
∴ Nu X = 0.0296 × −5
× 0.7061 3= 304.5
1.67 ×10
Similarly, we have, for the position X2 = 0.3 m,
45
10 × 0.3
Nu2 =0.0296 × −5
× 0.7061 3 =421.1
1.67 ×10
Then, the heat transfer coefficient in each case follows from the definition of
the Nusselt number,
h1 × X 1 Nu1 × k
Nu
= 1 h1
→=
k X1
304.5 × 0.0269
=∴ h1 = 40.96 W m 2 K
0.2
and
h2 × X 2 Nu2 × k
Nu
= 2 h2
→=
k X2
421.1× 0.0269
=∴ h2 = 37.76 W m 2 K
0.3
The average convection coefficient, ℎ�𝑥𝑥1 −𝑥𝑥2 , is the average of these two h
values. Returning to the expression for the required power Pe, we find that
h +h
Pe 1 2 ( X 2 − X 1 ) w (Ts − T∞ )
=
2
40.96 + 37.76
=∴ Pe × ( 0.3 − 0.2 ) × 0.2 ×=
( 47 − 23) 18.9 W
2
The power required for the regimented heater is just short of 19 watts.
Part B: If the blower malfunctions, the equation to use when predicting the
power of the device is
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© 2019 Montogue Quiz
P= hfc (Ts − T∞ ) + εσ (Ts4 − T∞4 ) ( X 2 − X 1 ) w
e
In words, the forced convection heat transfer loses importance relative to heat
transfer due to free convection and radiation. The heat transfer coefficient can be
computed while supposing that we have free convection heat transfer over a
horizontal plate. The pertaining formula for Nu is
Nu = 0.54 Ra1 4
where the Rayleigh number Ra is determined with the usual relation
g β (Ts − T∞ ) L3c
Ra =
να
Here, 𝛽𝛽 = 1/Tf = 1/(296 + 320)/2 = 0.00325 K-1 and the characteristic length Lc
= (w×L)/2(w + L). Substituting the pertaining variables, we obtain
0.2 × 0.5
9.81× 0.00325 × ( 47 − 23) ×
2 ( 0.2 + 0.5 )
Ra
= = 7.05 ×105
(1.67 × 10 −5
) (
× 2.37 × 10 −6
)
Then, substituting in the expression for Nu, we find that
Noting that Lc = 0.0714 m, the free convection heat transfer coefficient easily
follows,
hfc × Lc Nu × k
Nu
= hfc
→=
k Lc
15.6 × 0.0269
∴ h fg
= = 5.88 W m 2 K
0.0714
Finally, we can return to the new expression for Pe, observing that Pe = 18.9
W as before,
P.6▐ Solution
Part A: Below, we have a schematic of the present system.
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Without the insulation, the thermal circuit is as shown.
Ts ,i − Ts ,o
qcond = qconv + qrad → = hA (Ts ,o − T∞ ) + εσ A (Ts4,o − Tsur4 ) (I)
L1 L3
+
k1 A k3 A
g β (Ts ,o − T∞ ) L3c
Ra =
vα
where the characteristic length associated with free convection is Lc = As/P =
42/[2(4+4)] = 1 m. Substituting, we get
The Nusselt number for natural convection in the upper surface of a hot
plate is, for the current range of Rayleigh numbers,
Nu = 0.15 Ra1 3
∴ Nu = 0.15 × 2.43 ×107 × (Ts ,o − 298 ) = 43.45 (Ts ,o − 298 )
13 13
h × Lc k × Nu
Nu
= h
→=
k Lc
0.0338
× 43.45 (Ts ,o − 298=
) 1.47 (Ts ,o − 298 )
13 13
∴h
=
1
The energy balance can now be written as
Ts ,i − Ts ,o
= h (Ts ,o − T∞ ) + εσ (Ts4,o − Tsur4 )
L1 L3
+
k1 k3
∴
(1700 − T=)
s ,o 1.47 (T − 298 )1 3 × (T − 298 ) + 0.3 × ( 5.67 ×10−8 ) × (T 4 − 2984 )
0.08 0.005 s ,o
s ,o s ,o
+
1.8 48.8
∴
(1700 − T=) s ,o
1.47 (Ts ,o − 298 )
43
+ 0.3 × ( 5.67 ×10−8 ) × (Ts4,o − 2984 )
0.08 0.005
+
1.8 48.8
∴
(1700 − T =
)s ,o
1.47 (Ts ,o − 298 )
43
+ 1.70 ×10−8 × (Ts4,o − 2984 )
0.08 0.005
+
1.8 48.8
∴ 22.45 (1700 − Ts=
,o ) 1.47 (Ts ,o − 298 ) + 1.70 ×10−8 (Ts4,o − 2984 ) (II)
43
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This equation can be solved iteratively. In Mathematica, the Solve command
would do the trick. The one meaningful solution is Ts,o = 894 K. Backsubstituting in
Equation (I), we find that
Ts ,i − Ts ,o
= hA (Ts ,o − T∞ ) + εσ A (Ts4,o − Tsurr
4
)
L1 L2 L3
+ +
k1 A k2 A k3 A
1700 − Ts ,o
= 1.47 (Ts ,o − 298 ) + 1.70 ×10−8 × (Ts4,o − 2984 )
43
∴
0.08 0.02 0.005
+ +
1.8 0.125 48.8
,o )
∴ 4.89 (1700 − Ts= 1.47 (Ts ,o − 298 ) + 1.70 ×10−8 (Ts4,o − 2984 )
43
Ts ,i − Tins,i L
q = → Tins,i =
−q 1 + Ts ,i
L1 k1 A
k1 A
0.08
−85,300 ×
∴Tins,i = + 1700 =
1463 K
1.8 ×16
♦ The correct answer is A.
P.7▐ Solution
Part A: The film temperature is Tf = (98+25)/2 = 61.5oC, and the thermal
expansion coefficient is, accordingly, 𝛽𝛽 = 1/(61.5+273) = 0.003 K-1. The surface area of
the pan is As = 𝜋𝜋DL = 𝜋𝜋 ×0.25×0.12 = 0.0942 m2. The characteristic length is the depth
of the cylinder Lc = L = 0.12 m. We proceed to compute the Rayleigh number,
The Grashof number, Gr, is the ratio of Ra to the Prandtl number, Pr; that is,
Gr
= =
Ra ( 7.33 ×10=)
6
1.02 ×107
Pr 0.720
Consider the following inequality,
35 Lc
≤ 25
Gr1 4
If this inequality holds, the vertical cylinder can be treated as a vertical plate.
Substituting the values available for Lc and Gr gives
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35 × 0.12
= 0.0743 < 25
(1.02 ×107 )
14
Since the inequality is obeyed, the pan cylinder can be treated as a vertical
plate. The Nusselt number is therefore given by
2
0.387 Ra1 6
Nu 0.825 +
= 8 27
0.492 9 16
1 +
Pr
2
16
0.387 × ( 7.33 × 106 )
= 0.825 +
∴ Nu = 28.6
9 16 8 27
0.492
1 +
0.720
The heat transfer coefficient easily follows,
h × Lc Nu × k
Nu
= h
→=
k Lc
28.6 × 0.0282
=∴h = 6.72 W m 2 K
0.12
The heat transfer rate is obtained with Newton’s law of cooling,
The rate of heat loss from the pan due to natural convection is close to 46
watts. The rate of heat loss due to radiation can be determined with the Stefan-
Boltzmann law,
qrad = ε Asσ (Ts4 − T∞4 ) = 0.8 × 0.0942 × ( 5.67 ×10−8 ) × ( 98 + 273) − ( 25 + 273)
4 4
47.3 W
∴ qrad =
The rate of heat loss from the pan due to radiation is quite close to that due
to convection.
The ratio R of heat lost from the side of the pan to that by the evaporation of
water is then
That is to say, the rate of heat loss on the side of the pan, combining
convection and radiation, is about 10 percent of the heat lost by evaporation.
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P.8▐ Solution
Part A: The film temperature is Tf = (25 + 0)/2 = 12.5oC, and the
corresponding thermal expansion coefficient is 𝛽𝛽 = 1/(12.5 + 273) = 0.00350 K-1. We
proceed to compute the Rayleigh number,
g β (Ts − T∞ ) L3
Ra = Pr
ν2
9.81× 0.0035 × ( 25 − 0 ) × 0.33
∴ Ra = × 0.733 = 8.08 ×107
(1.45 ×10 )−5 2
Then, the Nusselt number can be determined with the following correlation,
which applies for a cylinder in the horizontal position,
2
0.387 ( Ra )
16
Nu 0.6 +
= 8 27
0.559 9 16
1 +
Pr
2
0.387 ( 8.08 × 107 )
1 6
∴ Nu = 0.6 + 8 27
= 53.2
0.559 9 16
1 +
0.733
h× D k × Nu
Nu
= h
→=
k D
0.0246 × 53.2
=∴h = 4.36 W m 2 K
0.3
The total heat loss due to convection and radiation follows as
q =4.36 × 94.25 × ( 25 − 0 ) + 0.8 × 94.25 × ( 5.67 × 10−8 ) × ( 25 + 273) − ( −30 + 273) = 28.9 kW
4 4
The power rating of the electric resistance heater needed is 28.9 kilowatts.
Part B: The total heat loss during 10 hours, Q, is given by the product of the
power rating, 𝑞𝑞̇ , and the operation time in hours, T,
The price of electricity is $0.09 per kWh. The cost C of the electricity
employed to heat the pipe in the specified time period is, accordingly,
$0.09
C = 289 kWh × = $26, 00
kWh
The cost of electricity used to heat the pipe over a 10-hour period is 26
dollars.
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P.9▐ Solution
Part A: The recommended correlation for a horizontal rotating shaft is
=Nu 0.133Re 2 3 Pr1 3 ; (Re D < 4.3 ×105 , 0.7 < Pr < 670)
ΩD 2
Re =
ν
We have Ω = 5000 rpm = 523.6 rad/s, so that
ω D 2 523.6 × 0.022
Re
= = = 11, 082
ν (1.89 ×10−5 )
Using this value and Pr = 0.703, we can compute the Nusselt number,
hrot × D Nu × k
Nu
= → h=
rot
k D
58.8 × 0.0285
∴ hrot
= = 83.79 W m 2 K
0.02
Finally, we can determine the heat transfer rate per unit length,
Part B: For the stationary shaft condition, the free convection coefficient can
be estimated from the Churchill-Chu correlation. This, in turn, requires the Rayleigh
number,
g β (Ts − T∞ ) D 3
Ra =
να
Given the film temperature 𝑇𝑇𝑓𝑓 = (𝑇𝑇𝑠𝑠 − 𝑇𝑇∞ )⁄2 = 57oC, we have 𝛽𝛽 = 1/Tf =
1/(57+273) = 0.00303 K-1. Substituting these and other pertaining variables, we
obtain
0.387 × Ra1 6
Nu 0.60 +
=
1 6 8 27
1 + ( 0.559 Pr )
2
0.387 × 28, 0631 6
∴ Nu= 0.60 + = 5.5
1 6 8 27
(
1 + 0.559 0.703)
hfc × D Nu × k
Nu
= → h=
fc
k D
5.5 × 0.0285
∴ hfc
= = 7.84 W m 2 K
0.02
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Finally, we establish the following heat transfer rate per unit length,
Mixed free and forced convection effects may be significant if the following
inequality holds,
0.137
Gr 3
Re < 4.7
Pr
where Gr = Ra/Pr. In the left-hand side, we have Re = 11,082; in the RHS, we have Gr =
28,063/0.703 = 39,919 and Pr = 0.702 as prescribed. Substituting in each side, we
obtain
0.137
39,9193
11, 082? < ? 4.7 384
=
0.702
The inequality does not hold, and we conclude that free convection effects
are not significant for rotational speeds above 5000 rpm.
P.10▐ Solution
Part A: The film temperature is Tf = (55 + 20)/2 = 37.5oC, and the
corresponding thermal expansion coefficient is 𝛽𝛽 = 1/(37.5 + 273) = 0.00322 K-1. We
proceed to calculate the Rayleigh number, which is given by
Note that we have used the height of the bath as the characteristic
dimension. The Nusselt number is determined with the correlation below, which
applies for natural convection on a vertical plate,
2
0.387 Ra1 6
Nu 0.825 +
= 8 27
0.492 9 16
1 +
Pr
2
0.387 ( 3.55 ×108 )
1 6
= 0.825 +
∴ Nu = 89.7
9 16 8 27
0.492
1 +
0.726
Next, the heat transfer coefficient can be obtained with the definition of Nu,
h× L Nu × k
Nu
= h
→=
k L
89.7 × 0.0264
=∴h = 4.74 W m 2 K
0.5
where we have once again used the height of the bath as the characteristic length.
The surface area As is
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The heat transfer rate due to radiation, in turn, is calculated with the Stefan-
Boltzmann law,
qrad = ε Asσ (Ts4 − T∞4 ) = 0.7 × 4.5 × ( 5.67 ×10−8 ) × ( 55 + 273) − ( 20 + 273) = 750.9 W
4 4
Finally, the total rate of heat loss becomes
$0.085
C = 13,123 kWh × = $1116 / year
kWh
That is to say, the annual cost of the heat losses from the container is over a
thousand dollars.
g β (Ts − Ta ) L3
Ra = Pr
ν2
in which Ts = 26oC is the updated surface temperature. Substituting these and other
pertaining variables, we obtain
The Nusselt number can be obtained with the formula for flow over a
vertical plate,
2
0.387 Ra16
Nu 0.825 +
= 8 27
0.492 9 16
1 +
Pr
2
0.387 ( 7.65 ×107 )
1 6
= 0.825 +
∴ Nu = 56.6
8 27
0.492 9 16
1 +
0.730
The heat transfer coefficient can be obtained with the usual relation
h × Lc Nu × k
Nu
= h
→=
k Lc
56.6 × 0.0254
=∴h = 2.88 W m 2 K
0.5
The surface area of the plate (or, rather, the cans) is now
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© 2019 Montogue Quiz
As= 2 ( 0.5 ×1.10 + 0.5 × 3.60 )= 4.7 m 2
The total rate of heat loss from the outer surface of the insulated tank by
convection and radiation becomes
In steady operation, the heat lost by the side surfaces of the tank must be
equal to the heat lost from the exposed surface of the insulation by convection and
radiation, which in turn must be equal to the heat conducted through the insulation.
The second condition requires the surface temperature to be
∴ 0.035 × 4.7 ×
( 55 − Ts ) =
97.8
0.05
∴ 3.29 ( 55 − Ts ) =
97.8
97.8
∴ 55 − T=
s = 29.7
3.29
∴Ts = 55 − 29.7 = 25.3
25.3o C
∴Ts =
$0.085
C = 856.7 kWh × = $72.8
kWh
The money saved during a one-year period due to insulation becomes
where $1116 was obtained in Part A. The insulation will pay for itself in a time such
that
C $350
Payback
= period = = 0.336 year
Money saved $1043.2
year
∴ Payback period =
123 days
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© 2019 Montogue Quiz
P.11▐ Solution
Part A: A schematic of the problem is shown below.
2
0.387 Ra1 6
Nu 0.60 +
= 8 27
0.559 9 16
1 +
Pr
2
16
0.387 × ( 2.51×105 )
∴ Nu= 0.60 + 8 27
= 9.9
0.559 9 16
1 +
0.690
The convection coefficient easily follows,
h× D Nu × k
Nu
= h
→=
k D
9.9 × 0.0497
=∴h = 9.84 W m 2 K
0.05
♦ The correct answer is D.
D 0.05
( h + hrad ) ( 9.84 + 32.14 ) ×
=Bi = 4 = 4 0.021
k 25
Hence, the lumped capacitance method can be applied. The equation to use
is
T − T∞
= exp ( −0.021× Fo )
Ti − T∞
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© 2019 Montogue Quiz
where T = 900 K is the temperature that the centerline of the rod must exceed, Ti =
1000 K, and T∞ = 300 K. Substituting, we obtain
T − T∞ 900 − 300
= = 0.857 = exp ( −0.021× Fo )
Ti − T∞ 1000 − 300
∴ Fo =
7.34
To determine the conveyor time T, we resort to the equation for the Fourier
number Fo,
α ×T
Fo
= = 2
7.34
ro
2
in which 𝛼𝛼 = 5.2×10-6 m2/s for the steel and ro = D/2 = 0.025 m, so that
2
0.025
2
∴ 0.0333T =
7.34
7.34
∴T
= = 220 s
0.0333
The maximum allowable conveyor transit time is 3 minutes and 40 seconds.
P.12▐ Solution
Part A: The convection heat flux across the gap follows from Newton’s law
of cooling,
′′
q=
conv h (Th − Tc )
g β (Th − Tc ) L3
Ra =
να
9.81× 0.00251× ( 200 − 50 ) × 0.053
∴ Ra = = 4.64 ×105
( 2.62 ×10 ) × ( 3.80 ×10 )
−5 −5
h× L Nu × k
Nu
= h
→=
k L
5.2 × 0.0337
=∴h = 3.50 W m 2 K
0.05
We can then determine the heat flux,
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© 2019 Montogue Quiz
′′ = 3.50 × ( 200 − 50 ) = 525 W m 2
qconv
The convective heat flux across the gap without insulation is about half a
kilowatt per square meter.
Part B: For free convection to become negligible, we must have Ra < 1708.
The number of gaps is Ng = N + 1. The gap width is Lg = L/(N + 1) and, as a first
estimate, the temperature difference across each gap is ΔTg = (Th – Tg)/(N + 1). We can
therefore pose the inequality
3
L
g β (Th − Tc ) / ( N + 1)
( N + 1)
Ra < 1708 → < 1708
να
3
0.05
9.81× 0.00251× ( 200 − 50 ) / ( N + 1) ×
( N + 1)
∴ < 1708
( 2.62 ×10−5 ) × ( 3.80 ×10−5 )
463, 251
∴ < 1708
( N + 1) 4
∴ N > 3.06
Therefore, we specify N = 4. The minimum number of foil sheets to be
inserted in the gap to eliminate free convection is 4.
█ Answer Summary
Problem 1 D
2A Open-ended pb.
Problem 2
2B B
Problem 3 C
4A Open-ended pb.
Problem 4 4B B
4C B
5A A
Problem 5
5B B
6A B
Problem 6
6B A
7A D
Problem 7
7B A
8A C
Problem 8
8B C
9A D
Problem 9
9B Open-ended pb.
10A C
Problem 10
10B Open-ended pb.
11A D
Problem 11
11B C
12A B
Problem 12
12B C
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© 2019 Montogue Quiz
█ References
BERGMAN, T., LAVINE, A., INCROPERA, F., and DEWITT, D. (2011).
Fundamentals of Heat and Mass Transfer. 7th edition. Hoboken: John Wiley
and Sons.
ÇENGEL, Y. and GHAJAR, A. (2015). Heat and Mass Transfer: Fundamentals and
Applications. 5th edition. New York: McGraw-Hill.
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© 2019 Montogue Quiz