2012

FMSCI 2W Homologation Form

No.212MC001

HONDA CBR 150

A25, Krishna Towers, 50 Sardar Patel Road, Chennai 600113

Ph : (91) (44) 22352673, 6450665, Fax : (91) (44) 22351684
email : fmsci @vsnl.com, web : www.fmsci.in

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Article Description

1. General
101 Manufacturer's Name Honda Motorcycle & Scooters India (Pvt.) Ltd.

102 Manufacturer's address Plot No. 1 & 2 Sector-3 , IMT Manesar

103 Brand name HONDA

Model

(a) Model Year 2012

104 (b) Model Identification Name CBR150R

(c) Beginning Serial No.

(d) End Serial No.

105 Type Motorcycle Scooter Moped

Minimum weight
106 ** 127 kgs
( Refer Manual )

Right Side view of the vehicle Left Side view of the vehicle

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2. Engine
201 Type of Engine Four Stroke Two Stroke

202 Number of Cylinders 1

a) Bore ** 63.5 mm

b) Stroke ** 47.2 mm

203 ** c) Conrod length ** 121 mm

d) Supercharging Yes No

e) Type and number of compressors N.A.

204 Cubic capacity (Refer Manual) 149.4 cc

(a) Minimum Volume of Cylinder Head
12.0 cc
205 ** (Refer Manual)
(b) No. of spark plugs per Cylinder 1

206 Compression Ratio (Refer Manual) 11.0 : 1

Piston

a) Material ALUMINIUM ALLOY

b) Minimum Weight (Refer Manual) ** 147 gms

207 ** c) No. of Rings per Piston 3

d) Piston pin offset (Refer Manual) ** 0.5 mm

e) Piston pin material STEEL

f) Piston pin weight 38 gms

Material

a) Crankcase Al Alloy

b) Cylinder barrel Al Alloy

c) Cylinder head Al Alloy

d) Generator cover Al Alloy

208 e) Primary case cover Al Alloy

f) Clutch cover Al Alloy

g) Crankshaft cover Al Alloy

h) Gear Box cover Al Alloy

i) Ignition cover Al Alloy

k) Cylinder head cover (valve) Al Alloy

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Material Weight

l) Crank shaft ** (Refer Manual) STEEL 2902 gms **

208 m) Conrod ** (with cap, bolts and shell
STEEL 142 gms **
bearings) (Refer Manual)
209 Thickness of tightened cylinder head gasket 0.25 mm +/- 0.1 mm
Position of Cylinder & head relative
210 40 inclining from vertical degree
to the Crank Case
a) Method of cooling Air Liquid Air & Liquid
211
b) Type of liquid COOLANT
Does the cylinder have a sleeve or liner
212 Yes Material : , No
If yes, material
Chrome Nickel Electrofusion
213 Cylinder barrel – coating
Others: N.A.

214 Reed Valve Rotary Valve

Method of Induction
Piston Port Poppet Valve

View of Engine / Crankcase Assembly – Left Side View of Engine / Crankcase Assembly– Right Side

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View of Engine/Crankcase Assembly– Front Side View of Engine / Crankcase Assembly– Rear View

View of Engine/ Crankcase Assembly – Top View View of Engine / Crankcase Assembly– Bottom Side

A) Fuel feed by Carburettor (Not Applicable)

a) Make NA

b) Type / Model NA
215
c) Venturi diameter mm +/- 0.25 mm

d)Maximum diameter of Carburettor exit port mm

e) Length of adaptor mm

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Carburettor showing exit port

B) Fuel feed by Injection

a) Make KEIHIN

b) Model FUEL INJECTION TYPE

c) Kind of fuel measurement Mechanical Electronic Hydraulic

215 d) Dimensions of intake pipe at the

31.4 mm
throttle or slide location

e) Number of effective fuel outlets 6

f) Position of injectors INSIDE THROTTLE BODY

f1) Manifold / Cylinderhead Manifold Cylinderhead

g) Sensors of injection system 8 SENSORS

h) Actuators of injection system IACV

Injection System

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Location of Sensors & Actuators

For Two Strokes Only

a) Number of Ports

Total

Intake
216
Transfer

Boost

Exhaust

b) Height of Ports

Intake mm

Transfer mm

Boost mm

Exhaust mm
216
c) Width of Ports

Intake mm

Transfer mm

Boost mm

Exhaust mm

For Four Strokes only

Inlet valves

a) Number 2
217 **
b) Diameter ** 24.5 mm

c) Stem dia ** 3.8 mm

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d) Overall length ** 81.7 mm

e) Weight ** 14 gms

f) Number of springs per valve 1

g) Type of valve springs Compression Coil Spring

h) Maximum length of the spring 28mm under a load of 329 N (39.7mm free L)

i) External diameter of springs 17.5 +/- 0.2 mm

j) Diameter of spring wire 2.8 mm

k) Number of spring coils 9.6

l) Maximum free length of springs 39.7 mm

Exhaust valves

a) Number 2

b) Diameter ** 21 mm

c) Stem dia ** 3.8 mm

d) Overall length ** 82 mm

e) Weight ** 11 gms

f) Number of springs per valve 1

218 **
g) Type of valve springs Coil Springs

h) Maximum length of the spring 28mm under a load of 329 N (39.7mm free L)

i) External diameter of springs 17.5 +/- 0.2 mm

j) Diameter of spring wire 2.8 mm

k) Number of spring coils 9.6

l) Maximum free length of springs 39.7 mm

m) Diameter of pipe between manifold and
39.5 mm +/- 5%
first silencer
Maximum valve lift

219 a) Intake 7 mm

b) Exhaust 6.5 mm

Tappet Rocker arm Oscillating Lever

220 Type of valve operation
Direct Hydraulic

Ratio

a) Rocker Arm N.A /

221
b) Oscillating lever N.A

c) Rocker Arm weight N.A gms

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222 Overhead valve Yes No

223 Overhead CAM Yes No

224 Pushrod Yes No

225 Method of Cam shaft drive Chain

CAM Timing

a) Inlet opens 5 Degree BTDC

226 b) Inlet closes 35 Degree ABDC

c) Exhaust opens 30 Degree BBDC

d) Exhaust closes 0 Degree BTDC

CAM dimensions
a) Inlet ** A=28 +/-0.1 mm

B=35.12+/-0.1 mm

b) Exhaust ** A=28+/-0.1 mm

B=34.71+/-0.1 mm
227 **
c) Weight of the Cam ** IN : 242gms, EX: 329gms

d) Number 2

e) Location Cylinder Head

f) Number of bearings per shaft Nil

g) Inside diameter of bearings N.A +/- 0.1 mm

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Cam lift in mm (dismounted camshaft)

Intake Exhaust
Rotation Rotation Rotation Rotation
Lift in Lift in Lift in Lift in
Angle in Angle in angle in angle in
Mm mm Mm mm
Degrees Degrees Degrees Degrees
0 0
-5 +5 .0471 -5 +5 .0471
-10 +10 .1172 -10 +10 .1172
-15 +15 .1873 -15 +15 .1873
-30 +30 .4847 -30 +30 .3998
-45 +45 1.5059 -45 +45 1.0758
-60 +60 3.5366 -60 +60 2.6837
-75 +75 6.3418 -75 +75 5.2721
-90 +90 6.9185 -90 +90 6.725
-105 +105 4.3524 -105 +105 4.6394
-120 +120 2.0367 -120 +120 2.2689
-135 +135 .7594 -135 +135 .9155
-150 +150 .3254 -150 +150 .4307
A shift of +/- 2 degrees of the whole measurement is accepted

Applicable to both 2 & 4 Stroke Engines

228 Type of Ignition Non contact DC Ignition

229 Starting Devices Kick Self Both

a) Clutch wet dry

230 b) Method of operation Cable Hydraulic

c) Weight of Clutch Basket (Refer Manual) ** 1.650 kg

Transmission

Primary Drive

a) Method of primary drive Gear Belt Chain

b) If gear drive Helical

231 ** Primary Drive Ratio 3.260

If gears / Chain Drive Driven

a) No. of teeth ** 23 75

b) Thickness ** 16 mm 9 mm

if belt

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a) Diameter of pulleys mm

Gear Box

a) Shell Material Al Alloy

232 **
b) No. of speeds 6

c) Material of gears Steel

Gear Ratio No. of teeth Thickness **

Drive Driven Drive Driven

First 3.083 12 37 12.42 10.8

Second 1.941 17 33 10.32 10.00

Third 1.500 20 30 9.6 10.00

Fourth 1.227 22 27 8.24 10.22

Fifth 1.041 24 25 9.34 8.5

Sixth 0.923 26 24 13.66 12.3

Secondary Drive
a) Method of Secondary Drive Chain Shaft Belt
233 ** b) Secondary Drive Ratio 2.86
c) If chain, No. of teeth ** Drive 15 Driven 43
d) If belt, diameter of pulleys

3 Chassis and Suspension

a) Main frame type Diamond type
301
b) Material (Gussets / Tubes) Steel

Frame

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Front Suspension
a) Method of suspension Telescopic
302
b) Front tube O.D. 31 mm
c) Lower Slider O.D. 41 mm
Rear Suspension
a) Method of suspension Mono Shock Twin Shock
303
b) Swinging Arm Type Tubular Rectangular Box Section
c) Material of Swinging Arm Steel
Wheels
304 a) Front wheel rim diameter (OD) 17 Inches
b) Width 82.5 mm
a) Rear wheel rim diameter (OD) 17 Inches
305
b) Width 108 mm
306 Oil Tank Capacity 1.3 liters
Fuel Tank
307 a) Capacity 13.1 Litres
b) Material Steel sheet with ZN-NI Plating

308 Has the fuel system an electrical pump Yes

4 Exhaust System

401 Detachable baffles Yes

Weight of the silencer system with bolts for
402 ** 5.480 kgs
fixing the same **
403 Inner diameter of the bend of the silencer 23 mm

404 Anti Pollution System : Description Catalytic Converter

5. Brakes Front Rear

a) Number of pistons per caliper 2 1
b) OD of piston in caliper 25.31 mm 31.94 mm
c) Drum Brakes Yes No Yes No
501
c1) Internal diameter +/-1.5 mm +/-1.5 mm
c2) Number of linings per wheel
c3) Developed length of lining +/-1.5 mm +/-1.5 mm
c4) Width of lining +/- 1mm +/- 1mm

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d) Disc Brakes Yes No Yes No

d1) Number of pads per wheel 2 2

d2) Number of calipers per wheel 1 1
d3) Caliper Material Al. Alloy Al. Alloy
d4) Thickness of new disc 4+/- 1 mm 4+/- 1 mm
d5) External diameter of disc 276 +/-1.5 mm 220 +/-1.5 mm
d6) External diameter of pads rubbing
262.44 +/-1.5 mm 196 +/-1.5 mm
surface
d7) Internal diameter of pads rubbing
+/-1.5 mm +/-1.5 mm
surface
d8) Overall friction length of pads +/-1.5 mm +/-1.5 mm
d9) Ventilated discs Yes No Yes No

6 Radiator
Radiator Core Dimensions

a) Height 171.1 mm
601
b) Width 198 mm

c) Depth 34 mm

7 Airbox
a) Air Box Yes

b) Material Plastic
701
c) RAM Air intake opening in fairing No

d) Dimension

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