R8007I
R8007I
Grid Solutions
MFAC
14, 34
User Manual
High Impedance Differential Relay
      CONTENTS
      SAFETY SECTION                                                                    5
1.    INSTALLATION                                                                      9
1.1   General                                                                           9
1.2   Unpacking                                                                         9
1.3   Storage                                                                           9
1.4   Site                                                                              9
2.    COMMISSIONING                                                                    10
2.1   Description of relay, calculation of setting and commissioning preliminaries     10
2.2   Instructions to ensure that the relay can be commissioned at the specific
      settings for the application                                                12
3.    MAINTENANCE                                                                      18
4.    MECHANICAL SETTINGS                                                              18
4.1   General                                                                          18
4.2   Contact settings                                                                 18
4.3   Mechanical flag settings                                                         18
5.    PROBLEM ANALYSIS                                                                 19
5.1   Failure to operate                                                               19
5.2   Output contacts not changing state                                               19
6.    SPARES                                                                           20
7.    COMMISSIONING TEST RECORD                                                        21
      REPAIR FORM                                                                      23
1.     SAFETY SECTION
       This Safety Section should be read before commencing any work on the
       equipment.
1.1    Health and safety
       The information in the Safety Section of the product documentation is intended to
       ensure that products are properly installed and handled in order to maintain them in a
       safe condition. It is assumed that everyone who will be associated with the
       equipment will be familiar with the contents of the Safety Section.
1.2    Explanation of symbols and labels
       The meaning of symbols and labels may be used on the equipment or in the product
       documentation, is given below.
       If there is unlocked access to the rear of the equipment, care should be taken by all
       personnel to avoid electrical shock or energy hazards.
      Voltage and current connections should be made using insulated crimp terminations to
      ensure that terminal block insulation requirements are maintained for safety. To ensure
      that wires are correctly terminated, the correct crimp terminal and tool for the wire size
      should be used.
      Before energising the equipment it must be earthed using the protective earth
      terminal, or the appropriate termination of the supply plug in the case of plug connected
      equipment. Omitting or disconnecting the equipment earth may cause a safety hazard.
      The recommended minimum earth wire size is 2.5mm2, unless otherwise stated in the
      technical data section of the product documentation.
      Before energising the equipment, the following should be checked:
      −    Voltage rating and polarity;
      −    CT circuit rating and integrity of connections;
      −    Protective fuse rating;
      −    Integrity of earth connection (where applicable)
      −    Remove front plate plastic film protection
      −    Remove insulating strip from battery compartment
     Mechanical adjustments
     The electrical power to the relay contacts should be removed before checking any
     mechanical settings, to avoid any risk of electric shock.
Section 2. COMMISSIONING
Metrosils have large tolerances and these figures are for guidance only.
Metrosil current IR(mA) 18-20 18-20 18-23 19-28 20-39 24-60 33-95
Metrosil current IR(mA) 18-20 18-20 18-22 19-25 19-33 22-48 28-76
100–400V version
Metrosil current IR(mA)               18-20     18-20        18-23 18-23               19-28        20-39      24-60
        The primary current for operation is given by
        IP = N (IR + nIE)
        If the resultant value of IP is too low it can be increased by the addition of a shunt
        resistor RSH to give a current of
        ISH =  VR
               RSH
        The new increased value of primary current
        IP = N (IR + nIE + ISH)
        External metrosils.
        Each FAC relay is applied with an external metrosil which must be wired across
        the relay circuit. This provides a shunt circuit for high internal fault currents and
        prevents a high voltage being developed across the CT and relay circuits.
2.1.4   Commissioning preliminaries.
        Inspection.
        Carefully examine the module and case to see that no damage has occurred
        during transit. Check that the relay serial number on the module, case and cover
        are identical, and that the model number and rating information are correct.
        Carefully remove any elastic bands/packing fitted for transportation purposes.
        Carefully actuate the armature of each unit in turn with a small screwdriver/probe.
        Note that immediately after the point where any normally open contacts just make
        There is a small further movement of the armature. This ensures that contact
        follow through and wiping action is present. On units fitted with hand reset flag
        indicators, check the flag is free to fall before, or just as, any normally open
        contacts touch.
        Check that the external wiring is correct to the relevant relay diagram or
        scheme diagram. The relay diagram number appears inside the case.
        Particular attention should be paid to the correct wiring and value of any external
        resistors indicated on the wiring diagram/relay rating information.
        Note that shorting switches shown on the relay diagram are fitted internally
        across the relevant case terminals and close when the module is withdrawn. It is
        essential that such switches are fitted across all CT circuits.
        If a test block type MMLG is provided, the connections should be checked to the
        scheme diagram, particularly that the supply connections are to the ‘live’ side of the
        test block (coloured orange) and with terminals allocated with odd numbers (1, 3, 5,
        7, etc.).
        Earthing.
        Ensure that the case earthing connection above the rear terminal block, is used
        to connect the relay to a local earth bar.
        Insulation.
        The relay, and its associated wiring, may be insulation tested between:
        a) all electrically isolated ircuits
        b) all circuits and earth
        An electronic or brushless insulation tester should be used, having a dc voltage
        not exceeding 1000V. Accessible terminals of the same circuit should first be
        strapped together.
        Deliberate circuit earthing links, removed for the tests, must subsequently be
        replaced. Terminal allocation.
        Terminals of the relay are normally allocated as below, but reference should
        always be made to the relevant diagram.
        a) Single pole relays
           Normally open contacts 1, 3 and 2, 4.
           AC current input – 27, 28.
           An alternative version of the relay has additional normally open
           contacts connected to 5, 7 and 6, 8.
        b) Triple pole relays
           Normally open contacts 1, 3 and 2, 4.
           The contacts are normally connected in parallel for the three phases but
           a version of the relay having contacts brought out separately is
           available.
           AC current inputs - 23, 24 : 25, 26 : 27, 28.
2.2     Instructions to ensure that the relay can be commissioned at the specific
        settings for the application
        It is only necessary to check the relay at the setting on which it is to be used.
        The relay must not be used at any setting other than that for which the setting has
        been calculated.
                                                        Relay
                                              A2
                                                                    Metrosil
Figure 1 Secondary injection of relay to check secondary operating current, setting voltage
         and relay operating current
                                           A1
                   Primary injection
                       Test set
                                                                 A2
                                                                                  Relay
A1
                     Primary injection
                         Test set                                                                                           A
Temporary connections
                                                            A2                                  Metrosil
                                                                          Relay
                              Stabilising resistor (if fitted)
                                                                                                         B
                                                                                                               LV
                                                                                                             supply
                                                                                                         C
                                           A2
                                                                  Relay
             Stabilising resistor (if fitted)
Figure 4 Stability check on restricted earth fault scheme by back energising with a low voltage
         supply
                                                                                                                      A
                                                                                                                      B
V 87 87 87
                                                                                                            B
                                                                                                            C
A2 A2 A2
87 87 87
4.1     General
        Armature gap measurements should be made with the top of the feeler gauge
        level with the centre line of the core.
        Contact pressures are measured with a gramme gauge at the contact tips.
        In general contact gaps and follow through are defined by quoting an armature gap
        at which the tips should be just closed or just open.
        The relay contact state is always defined with the relay in the unenergised
        position, unless otherwise specified on the appropriate circuit diagram.
4.1.1   With the armature closed the clearance between the back of the armature and
        the back stop should be 0.003"/0.008".
4.1.2   Nominal armature gap open: 0.060" for all types.
        Set screw in armature so that armature gap when closed is approximately
        0.005"/0.010".
4.2     Contact settings
4.2.1   Normal duty make contacts
        With the armature closed onto a 0.011" feeler gauge the make contacts should be
        closed, but should be open using a 0.013" feeler gauge.
       Flag spring may be jammed between armature and core face, preventing armature
       closure.
       Check internal wiring for damage.
       Check choke continuity - resistance 240 ohms ± 15%.
       Check resistor values - remove pcb from module and fold down to gain access
       to board.
       Setting range                Resistors on PCB ZJ0038
                                    R1 – R3 R5–R6        R7–R8           R9
       15–185                       680Ω       680Ω      150Ω            120Ω
       Adjustable resistor          0–1000Ω
       Capacitor                    3.3µF
       Relay coil                   190Ω
       Setting range                Resistors on PCB ZJ0038
                                    R1 – R6
       25–175                       1.3KΩ
       25–327                       2.4KΩ
       Adjustable resistor RV1      510Ω
       Capacitor                    C1 1.7µF ±5% 50Hz, 1.18µF ±5% 60Hz.
       Relay coil                   560Ω ± 15%
       Setting range                Resistors on PCB ZJ0038
                                    R1–R6
       100–400                      2.7KΩ
                                    R9
                                    3.9KΩ
5.2    Output contacts not changing state
       Check output terminals with reference to appropriate diagram.
       Operating pushrods not in position
       Internal wiring damaged
       Contamination of contacts
       Contacts should be cleaned with the burnishing tool supplied in the relay tool kits.
       On no account should knives, files or abrasive materials be used.
       Check mechanical settings as per Section 4.
Section 6. SPARES
When ordering spares, quote the full relay model number and any component
reference numbers, or briefly describe the parts required.
Should the need arise for the equipment to be returned to General Electric for
repair please fill in the RMA form at the back of this manual.
A copy of any commissioning test results should also be sent with the
equipment.
Section 7.        COMMISSIONING TEST RECORD
                                                                          Date
Station                                                                Circuit.
Relay Model No.                                                     Serial No.
Setting range                                                         CT ratio
Setting voltage                                                   Relay setting
Type of ext. metrosil                                   Shunt resistor ohms
                                                                   (if fitted)
                                                        Calculated primary
                                                         operating current
Test results
           N
2.2.7   Stability check by primary injection
A–N
B–N
C–N
A1–A2
B1–B2
C1–C2
        Where more than two sets of current transformers are involved, injection should
        be carried out between set 1 and each other set in turn.
                   Date                                               Date
Imagination at work
Grid Solutions
St Leonards Building
Redhill Business Park
Stafford, ST16 1WT, UK
+44 (0) 1785 250 070
www.gegridsolutions.com/contact
© 2020 General Electric. All rights reserved. Information contained in this document is indicative only.
No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice.
Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
R8007I