PCR Tire Macroscopic Irregularity List
PCR Tire Macroscopic Irregularity List
缺陷代号 PA01
Defect code
1.轮胎胎冠花纹块不平整有凹坑或存在沟槽。
缺陷描述 Condition of the molding on the surface or edges of
Defect description
the Tread Block or Grooves.
图示Picture
缺陷区域 胎冠区(A)Crown(A)
Defect area
缺陷代号 PA01
Defect code
2.花纹边缘没有棱角且发亮,产生花纹圆角。
缺陷描述 Condition of the molding on the corner at pattern
Defect description
block.
图示Picture
圆角长度 L
Length
圆角面积 S
Area
缺陷区域 胎冠区(A)Crown(A)
Defect area
缺陷代号 PA02
Defect code
图示Picture
缺陷区域 胎冠区(A)Crown(A)
Defect area
缺陷代号 PA03
Defect code
图示Picture
缺陷区域 胎冠区(A)Crown(A)
Defect area
缺陷代号 PA04
Defect code
模具结合部位花纹缝隙不相吻合,轴向、周向或径向存在凹凸或错
缺陷描述 位。Condition of the molding with offset parts on the
Defect description surface or edges of the Tread Block or Grooves ( in a
axial, circumferencial or radial direction).
图示Picture
轴向错位
Axial direction
周向错位
Circumferential
direction
径向错位
Radial direction
缺陷区域 胎冠区(A)Crown(A)
Defect area
缺陷代号 PA05
Defect code
图示Picture
偏移距离 W
Off-set value W
缺陷区域 胎冠区(A)Crown(A)
Defect area
缺陷代号 PA06
Defect code
图示Picture
镶钉突出
Stud raised
镶钉凹陷
Stud sunken
缺陷区域 胎冠区(A)Crown(A)
Defect area
缺陷代号 PA07
Defect code
图示Picture
镶钉倾斜
Stud inclined
注:镶钉的倾斜度用∣H-h∣表示。
Note:∣H-h∣ refers to stud inclination.
缺陷区域 胎冠区(A)Crown(A)
Defect area
缺陷代号 PA08
Defect code
图示Picture
宽度
Width
长度
Lengt 深度
Depth
缺陷代号 PA09
Defect code
胎冠部位出现局部隆起,按压有空感。(如胎冠基
部胶与带束层间、两层带束层之间、或带束层与胎
缺陷描述 体帘布间等)A single or multi-blisters
Defect exist in the shoulder region.
description (Possibly between crown base
rubber and belt, between 2 belts
or belt and carcass ply)
图示Picture
胎冠基部胶与带束层之间
Between crown base rubber and belt
两层带束层之间
Between two belts
缺
陷
名
缺陷区域 称
Defect area 胎冠区(A)Crown(A) D
e
缺陷代号 f
PA10 e
Defect code 1.模具镶钉脱落引起轮胎表面橡胶凸起或钉孔缺 c
失。Rubber protruded from the stud t
hole or the stud hole missing which
缺陷描述 caused by stud pin missing or
n
Defect broken in the mold.
a
description 2.模具钢片脱落、断裂引起轮胎表面橡胶凸
m
起。Rubber protruded from the stud e
hole caused by missing sipe or
图示Picture
broken in mold.
1.镶钉脱落 Coming off of studs
镶钉脱落
Stud missing
钢片脱落
Sipe missing
钢片断裂
Broken Sipe
缺陷区域 胎冠区(A)Crown(A)
Defect area
缺陷代号 PA10
Defect code
图示Picture
3.气孔套脱落 Coming off of vent chimney
4.钢片变形Sipe deformation
缺陷代号 PA11
Defect code
1.色线整周或部分缺失。Partially or
entirely missing of color line on
缺陷描述 tread.
Defect
description 2.色线弯曲。Bended color line.
3.色线局部污染。Partially pollution of
color line.
图示Picture
1.色线整周或部分缺失 Partially or entirely missing of color line
色线缺失
Color line missing
弯曲长度 L
Bended Length
色线局部污染
Partially pollution of color line
缺陷区域 胎肩区(B)Shoulder(B)
Defect area
缺陷代号 PB01
Defect code
轮胎胎肩在圆周或半径方向存在缺胶、裂口或打褶
缺陷描述 ,多伴有花纹圆角。Rubber shortage,
Defect cracks or wrinkles exist at
description shoulder in a circumferencial or
radial direction.
图示Picture
缺陷区域 胎肩区(B)Shoulder(B)
Defect area
缺陷代号 PB02
Defect code
图示Picture
1. 单个气泡Single blister
注:长度L表示单个气泡最大直径或多个气泡的长度。
Note: L refers to the maximum diameter of a single
blister or the length of multi-blisters.
2. 多个气泡Multi-blisters
缺陷区域 胎肩区(B)Shoulder(B)
Defect area
缺陷代号 PB03
Defect code
轮胎肩部因模具问题(装配或损伤)造成两侧整周
或单侧局部的凸起或凹陷。Condition of
缺陷描述 the tire cured in a mold with
Defect offset parts on shoulder
description (assembly or damage) occurs
partially to one single side or
circumferencially on both sides.
图示Picture
凹凸台差值 D
Step value D
缺陷区域 胎侧区(C) Sidewall(C)
Defect area
缺陷代号 PC01
Defect code
图示Picture
缺陷区域 胎侧区(C) Sidewall(C)
Defect area
缺陷代号 PC02
Defect code
图示Picture
1. 单个气泡Single blister
注:长度L表示单个气泡最大直径或多个气泡的长度。
Note: L refers to the maximum diameter of a single
blister or the length of multi-blisters.
2. 多个气泡Multi-blisters
缺陷区域 胎侧区(C) Sidewall(C)
Defect area
缺陷代号 PC03
Defect code
胎侧活块因装配或其它原因造成的翘起、凹陷、断
缺陷描述 裂、脱落及装配错误、周边裂口、毛边、重皮等。
Defect Sidewall slug sunken, broken,
description missing, flashing, and crack, etc.
caused by poor assembly, etc.
图示Picture
1.毛边、裂口Flashing, cracking
缺陷代号 PC04
Defect code
1. 白字/白边高度不足。The height of
white letter/whitewall out of
缺陷描述 standard.
Defect 2. 白字/白边轮胎黑胎侧露白或白字/白边上有黑
description 胶。White rubber in a zone
normally black; Black rubber in a
zone normally white.
图示Picture
1.白字/白边高度不足 The height of white letter/whitewall out
of standard
白字高度
The height of white
letter
白边高度
The height of
whitewall
缺陷代号 PC05
Defect code
缺陷描述 胎侧一侧或两侧出现重皮/裂口。Crease or
Defect crack occur to one single side or
description both sides of Sidewall.
图示Picture
缺陷区域 胎侧区(C) Sidewall(C)
Defect area
缺陷代号 PC06
Defect code
轮辋装配线至RC上端点区域因RC胶打折引起的重
缺陷描述 皮/裂口。Crease or crack at the
Defect region between Rim fitting line
description and RC rubber upper endpoint
caused by folded RC rubber.
图示Picture
RC 上端点
RC rubber upper
endpoint 深度 Depth
轮辋装配线
Rim fitting line
缺陷区域 胎圈区(D)Bead(D)
Defect area
缺陷代号 PD01
Defect code
缺陷描述 胎趾部位局部或整周多出橡胶、防擦
Defect 布。Excessive rubber spew or
description chafer in the region of bead.
图示Picture
1.胶边割除后未伤及防擦布或帘线 。Neither chafer nor cords are
damaged after flashing is trimmed.
厚度 Thickness
厚度 Thickness 高度 Height
注:割除出边时,胎趾出现月牙或锯齿状时需要修饰,使其过渡均匀 。
Note: Decoration is required after trimming in case of
any slight damage.
缺陷区域 胎圈区(D)Bead(D)
Defect area
缺陷代号 PD02
Defect code
缺陷描述 一侧胎圈不同部位厚度有差异或两侧胎圈厚度不一
Defect 致。Difference in thickness of a
description bead.
图示Picture
胎圈厚度差异
Difference in thickness of a bead V= | A-B |
注:单侧或两侧胎圈厚度<胎圈设计厚度的85%为废品。
Note: bead thickness of single or both sides of a bead <
85% of designed bead thickness, scrap.
缺
陷
名
缺陷区域 称
Defect area 胎圈区(D)Bead(D) D
e
缺陷代号 f
PD03 e
Defect code
c
1.轮辋装配线(含)和胎趾之间出现周向、径向沟 t
缺陷描述 槽或表面呈不光滑的凹坑。
Bad molding occurs in a n
Defect a
description circumferencial or radial
direction between rim fitting line m
and bead toe. e
图示Picture
1.表面有凹坑Non-conformity occurs on bead surface
注:因缺胶造成胎圈窄,废品。
Note: Non-conformity of bead thickness caused by a
condition of molding, scrap.
缺陷区域
Defect area 胎圈区(D)Bead(D)
缺陷代号 PD03
Defect code
图示Picture
2.胎趾部位圆滑没有锐角 Rounded bead toe.
长度 宽度
Length Width
缺陷区域 胎圈区(D)Bead(D)
Defect area
缺陷代号 PD04
Defect code
1.在轮辋装配线和胎趾之间的区域内,一侧胎圈或两侧
胎圈有气泡。Blister exists in the region
between rim fitting line and bead
缺陷描述 toe.
Defect
2.帘布层之间或帘布层与三角胶、钢丝圈、防擦布之间
description
产生脱层。Separation between body
plies or between body ply and apex,
bead wire or chafer.
图示Picture
1. 单个气泡 Single blister
注:长度L表示单个气泡最大直径或多个气泡的长度。
Note: L refers to the maximum diameter of a single
blister or the length of multi-blisters.
2.多个气泡 Multi-blisters
注:帘布层之间或帘布层与三角胶、钢丝圈、防擦布之间产生脱层,废品。
Note: Separation between cords or between cord ply
and apex, bead wire or chafer, scrap.
缺陷区域 胎圈区(D)Bead(D)
Defect area
缺陷代号 PD05
Defect code
胎趾和轮辋装配线之间有帘线或线痕露
缺陷描述
Defect 出。Exposed cords or cords visible
description between bead toe and rim fitting
line.
图示Picture
长度
Length
缺陷区域 胎圈区(D)Bead(D)
Defect area
缺陷代号 PD06
Defect code
缺陷描述 一侧胎圈或两侧胎圈的轴向或径向变形。
Defect Deformation of the bead in axial
description or radial direction.
图示Picture
缺陷区域 胎圈区(D)Bead(D)
Defect area
缺陷代号 PD07
Defect code
钢圈与模具结合部位局部或整周的凹陷、凸起状台
缺陷描述
Defect 阶。
description Condition of the tire cured in a
mold with offset parts on bead.
图示Picture
凹凸台差异
W= Offset
thickness
缺陷区域 胎圈区(D)Bead(D)
Defect area
缺陷代号 PD08
Defect code
条码歪斜、无条码、多余条码;条码影响胎侧花纹
缺陷描述 、文字标识等。Non-conformity of
Defect barcode: inappropriate
description placement, missing or excessive
barcodes, poor aspect, etc.
图示Picture
1.条码影响胎侧花纹、文字标识;无条码、多余条码等 Barcode non-
conformed
a b
11
12
31
48
注:1.需剔除条码时,剔除后按缺胶处理并重新补贴条码。2.奇瑞要求条码到辊花的
距离≥2mm。
Note: 1.Remove the Non-conformed barcode if
needed, then re-attach a new one after buffing. 2.The
sizes for Cherry: The distance between barcode and SW
knurling should be ≥2mm.
缺陷区域 胎圈区(D)Bead(D)
Defect area
缺陷代号 PD09
Defect code
胎圈与内衬出现杂物或其它引起的裂口。
缺陷描述 Crack caused by foreign matter
Defect
(etc.) between bead and inner
description
liner.
图示Picture
缺陷区域 胎里区(E)Inside(E)
Defect area
缺陷代号 PE01
Defect code
1.胎里表层有局部隆起,手按压有空感。Blister
exists in the surface of the
缺陷描述 interior of the tire.
Defect
description 2.内衬层与胎体帘布之间气泡。Blister
between inner liner and body
ply.
图示Picture
1.1.单个气泡 Single blister
1.2.多个气泡 Multi-blisters
缺陷代号 PE02
Defect code
胎里表面局部或整体光滑(较正常轮胎),表面颜
色呈灰白,胶囊花纹印痕不明显或没
缺陷描述
Defect 有。Partially or entirely smooth on
description the interior surface of the tire,
presenting grey; Bladder
imprints not obvious or none.
图示Picture
缺陷区域 胎里区(E)Inside(E)
Defect area
缺陷代号 PE03
Defect code 胎里肩部存在局部或周向光滑发亮,胶囊花纹不明
显或没有;或顺帘线排列方向有凹坑。Due to
the air trapped between the
缺陷描述 surface of bladder and inner
Defect liner in the shoulder region,
description localized or circumferentially
bladder imprints missing; Radial
crack exists in innerliner; Or
crack between two body ply
图示Picture
cords.
面积 Area S
胶囊花纹不明显
Bladder imprints
not obvious
顺帘布排列方向有凹
坑
Radial crack
in inner liner
缺陷区域 胎里区(E)Inside(E)
Defect area
缺陷代号 PE04
Defect code
内衬表面局部硬的凸起或内衬表面的凹坑,多在同
缺陷描述 一位置连续出现。
Defect Localized excessive thickness or
description depression on the surface of
inner liner.
图示Picture
1.表面不光滑(胶囊疤)Rough surface
鼓包或凹坑的高度
H/ 深度 D/ 面积 S
Height/
depth/
area S
2.凸起或凹陷,表面光滑(实鼓)Solid bump
鼓包或凹坑面积 S
The area S of a
bump
缺陷区域 胎里区(E)Inside(E)
Defect area
缺陷代号 PE05
Defect code
缺陷描述 胎里肩部看到帘线线痕,外力作用下更明显。
Defect Cords visible in the interior of
description the tire in shoulder region.
图示Picture
缺陷区域 胎里区(E)Inside(E)
Defect area
缺陷代号 PE06
Defect code
缺陷描述 胎冠失圆或外观轮廓与正常轮胎不一致。
Defect Crown deformation or profile
description differs from a normal one.
图示Picture
明显变形
Obvious
deformatio
n
缺陷区域 胎里区(E)Inside(E)
Defect area
缺陷代号 PE07
Defect code
1.胎里帘布接头部位裂开或接头部位帘线外露;帘布开
缝或两根帘线之间有凹坑、孔、洞。Splice open
缺陷描述 in body ply or cords exposed at the
Defect splice. An opening occurs in body
description ply or between two cords.
2.内衬层接头开裂。Inner liner splice
open.
图示Picture
1.胎里帘布接头裂口 Splice open in the interior of the tire
缺陷代号 PE08
Defect code
1.胎圈内侧由于防擦布或正包帘布端点及内衬端点
部位出现周向沟槽;Circumferencial
crack on the interior surface of
缺陷描述 the bead along the endpiont of
Defect the chafer or ply turn down;
description 2.胎里肩部区域出现周向裂口,外力按压更明显。
Circumferencial crack on the
interior surface on shoulder
region.
图示Picture
1.胎里表面出现周向裂口 Circumferential crack on the interior
surface of the tire
缺陷代号 PE09
Defect code 1.胶囊表面没有舒展开,在胎里形成棱条状凸起。Condition
of the interior of a tire as a result of a folded
bladder.
2.胎里表面有胶囊折痕。Wrinkles on interior
缺陷描述 surface of the tire due to a folded bladder.
3.胶囊未经打磨,胎里中缝形成凹坑或凸起。Condition of
Defect the interior surface of the tire related to the
description condition of the surface of the bladder
which was not well treated at middle seam.
4.胶囊老化。Bladder oxidation.
5.其它胎里异常情况作待判处理。 Other abnormalities
TBD.图示Picture
类型 Type1 类型 Type2
注:当以上任何一种情况发生时,需要停机更换胶囊或者对胶囊表面进行打磨处理。
Note: Stop to replace the bladder or buff the surface of
the bladder in case of any situation mentioned above.
缺陷区域 其它(F)Others(F)
Defect area
缺陷代号 PF01
Defect code
缺陷描述 轮胎的表面或内部有杂物。
Defect Foreign matter on the exterior or
description interior surface of the tire.
图示Picture
1.胎里杂物 Foreign matter in the interior of the tire
气密层未破坏 气密层破坏
Inner liner not Inner liner damaged
damaged
缺陷代号 PF02
Defect code
缺陷描述 外力作用致使轮胎表面擦伤、划伤或轮胎变形。
Defect Scratches or deformation, etc.
description caused by external forces.
图示Picture
缺陷区域 其它(F)Others(F)
Defect area
缺陷代号 PF03
Defect code
因温度、时间、压力异常,以及设备泄漏、材料污染或胶料原
因造成轮胎外表或材料之间存在蜂窝状气孔、呈生胶状(没有
弹性,用指甲或硬物按压表面,印痕不能恢复)或材料分层。
缺陷描述 A rough (dotty) surface in the exterior
Defect or seperation between materials is
description caused by a non-conformed physical
quality criteria (such as temperature,
time and pressure), curing press
leakage or material contamination.
图示Picture
缺陷区域 其它(F)Others(F)
Defect area
缺陷代号 PF04
Defect code
1.由于模具表面不洁或过程受污染等因素造成轮胎
表面不洁。Condition of the exterior
缺陷描述 of a tire cured in a dirty mold.
Defect 2.由于模具麻面损伤等因素造成轮胎表面不光滑。
description Condition of the exterior of a tire
cured in a mold that is pitted,
porous or scratched.
图示Picture
1.模具表面不洁或过程受污染等因素造成轮胎表面不洁
Condition of the exterior of a tire cured in a dirty mold
2.模具麻面损伤等因素造成轮胎表面不光滑
Condition of the exterior of a tire cured in a mold that
is pitted, porous or scratched
缺陷区域 其它(F)Others(F)
Defect area
缺陷代号 PF07
Defect code
硫化模具缝隙流出的胶边掉落或夹带到下一灶胎胚
缺陷描述 上,硫化后形成的杂物。
Defect Flashings from the segment
description junction in the previous cure is
left to the next one.
图示Picture
缺陷区域 其它(F)Others(F)
Defect area
缺陷代号 PF08
Defect code
图示Picture
缺陷区域 其它(F)Others(F)
Defect area
缺陷代号 PF09
Defect code
胎胚因入模或定型发生倾斜造成胎圈一侧出边、相
缺陷描述 应另一侧胎圈窄,一般伴随胎冠中心线发生偏移。
Defect Condition of non-conformed
description bead thickness caused by bad
loading, usually with the tread
color line off center.
图示Picture
缺陷区域 其它(F)Others(F)
Defect area
缺陷代号 PF10
Defect code
1.修饰或热补后的轮胎,表面过渡不均匀,表面不清洁,有
缺陷描述 明显色差。An obvious color difference or
contamination on the surface is
Defect presented after decoration or hot
description repair.
2.修饰或热补后的轮胎,损伤表面文字,文字大小/高度/位置
与正常胎相比差异明显。The inscriptions on
图示Picture
sidewall are damaged after decoration
or hot repair: the size, height,
外观如下修饰或热补:
Poor decoration or hot repair:
打磨面粗糙
过渡不均匀 Rough surface after
Color difference grinding
文字损伤 装饰线不良(局部)
Inscription damaged Poor decoration
line(localized)
注:同一位置经两次热补都不符合本外观标准的轮胎,作废品处理。
Note: The same position of a tire, after being hot
repaired for twice but it still does not fullfill the
requirements by standard, should be a scrap.
缺陷区域 其它(F)Others(F)
Defect area
缺陷代号 PF10
Defect code
1.修饰或热补后的轮胎,表面过渡不均匀,表面不清洁,有
缺陷描述 明显色差。An obvious color difference or
contamination on the surface is
Defect presented after decoration or hot
description repair.
2.修饰或热补后的轮胎,损伤表面文字,文字大小/高度/位置
与正常胎相比差异明显。The inscriptions on
图示Picture
sidewall are damaged after decoration
or hot repair: the size, height,
外观如下判为废品:
Scrap like these:
白边白字胎文字损伤
打磨过渡 Inscription damaged on the
Excessive grinding tire of whitewall & white
letter
若二次热补后出现以下情形,判废:
In case of the following after the second hot repair:
scrap.
缺陷代号 PF12
Defect code
1.轮胎胎冠花纹缝隙流出胶边,包括周向、 轴向
缺陷描述 。
Defect Flashing on crown at junction of
description mold in circumferential or axial
direction.
图示Picture
周向 Circumferential
direction
轴向 Axial direction
缺陷代号 PF12
Defect code
2.胎肩因模具配合间隙流出的胶边。Flashing
on shoulder due to junction with
缺陷描述 mold.
Defect
description 3.钢圈与模具结合部位有多出的胶
边。Flashing between bead ring
and Sidewall plate.
图示Picture
注:修剪胶边时,露出帘线或带束层钢丝;废品。
Note: If cords or belt steel is exposed during flashing
trimming; Scrap.
缺陷区域 其它(F)Others(F)
Defect area
缺陷代号 PF13
Defect code
1.胎冠、胎肩部位小辫子未按要求修剪。Vent spew in
the crown and shoulder region is not
trimmed as required.
缺陷描述 2.胎侧部位小辫子未按要求修剪。Vent spew in the
Defect sidewall region is not trimmed as
description required.
3.由于模具上小辫套脱落,导致轮胎表面小辫子异
常。Abnormal vent spew caused by vent
chimney missing in the mold.
图示Picture
1.胎冠、胎肩部位小辫子 Vent spew in the crown and shoulder
region
注:奇瑞配套规格胎圈部位小辫子直径≤1.5mm且高度≤6mm;上海通用胎
圈要求无出边;胎冠、胎肩部位小辫子需修剪至根部,小辫子残留高度
≤0.5mm。
Note: Diameter of vent spew in the bead region for
Cherry sizes should be ≤1.5mm and height ≤6mm; As
for SGM, no flashing is allowed in the bead region; Vent
spew in the crown and shoulder region should be
trimmed with a height ≤0.5mm.
缺陷区域 其它(F)Others(F)
Defect area
缺陷代号 PF14
Defect code
1.因弹簧气孔套未完全装入模具气孔内,造成轮胎上弹
簧气孔套部位产生凹陷。
缺陷描述 2.因弹簧气孔套装入模具气孔过深或气孔套脱落,造成
Defect 轮胎上弹簧气孔套部位产生凸起。
description Both "sunken" and "raised" are
caused by non-conformed assembly
of spring vents in the mold.
图示Picture
1.弹簧气孔套部位凹陷 Spring vent part sunken
连续 3 个花纹节
Successively 3
pattern blocks
凹陷深度 D
Sunken Depth
凸起高度 H
Raised Height
缺陷区域 其它(F)Others(F)
Defect area
缺陷代号 PF14
Defect code
3.弹簧气孔套装入模具气孔内存在间隙而流出胶边
缺陷描述
Defect 。Rubber spew around spring
description vents due to the gap between
spring vent and mold.
图示Picture
3.胎冠、胎肩弹簧气孔套部位出边 Rubber spew around spring
vents
连续 3 个花纹节
Successively 3
pattern blocks
缺陷代号 PF15
Defect code
图示Picture
1. 二次合模 Second closing mould
2. 过硫 Overcure
缺陷区域 其它(F)Others(F)
Defect area
缺陷代号 PF16
Defect code
对轮胎表面的小辫子和胶边进行修剪时而造成的轮
缺陷描述 胎表面花纹块、文字边框&装配线、文字等损伤。
Defect Tread block, inscription or rim
description fitting line damaged when
trimming rubber spew and flash.
图示Picture
1.花纹块损伤 Pattern block damaged
情形一:表面过渡平顺光
滑:OK Case1:
Smooth and
without any
damage: OK
情形二:表面呈锯齿状、过
渡不平顺:修饰
Case 2: Sawtooth
can be seen on
the line: Decorate
缺陷区域 其它(F)Others(F)
Defect area
缺陷代号 PF16
Defect code
对轮胎表面的小辫子和胶边进行修剪时而造成的轮
缺陷描述 胎表面花纹块、文字边框&装配线、文字等损伤。
Defect Tread block, inscription or rim
description fitting line damaged when
trimming rubber spew and flash.
图示Picture
3.文字损伤 Inscription damaged
缺陷区域 其它(F)Others(F)
Defect area
缺陷代号 PF16
Defect code
对轮胎表面的小辫子和胶边进行修剪时而造成的轮
缺陷描述 胎表面花纹块、文字边框&装配线、文字等损伤。
Defect Tread block, inscription or rim
description fitting line damaged when
trimming rubber spew and flash.
图示Picture
4.胎圈损伤 Bead damaged
①轮辋装配线至胎趾之间割伤
Damage between rim fitting line and toe
②胎趾部位割伤
Damage at toe