Vacuum Stability of Polymeric Materials
Vacuum Stability of Polymeric Materials
com
NASA
NASA- T H- 10 92 16
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Natronal Aeronautics and
Space Admlnlstratlon
G3/27 0180879
GENERAL SPECIFICATION
VACUUM STABILITY REQUIREMENTS OF POLYMERIC
MATERIAL FOR SPACECRAFT APPLICATION
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NationalAeronautics and
Space Administration
GENERAL SPECIFICATION
VACUUM STABILITY REQUIREMENTS OF POLYMERIC
MATERIAL FOR SPACECRAFT APPLICATION
FEBRUARY 24, 1984
)&G-u&&Y
H. W. Steinthal
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c
GENERAL SPECIFICATION
VACUUM STABILITY REQUIREMENTS OF POLYMERIC
MATERIAL FOR SPACECRAFT APPLICATION
6. A HARDWARE ITEM (I
.E., COMPONENT, ASSEMBLY, ETC.) CONTAINING
MATERIALS THAT F A I L THE VCM REQUIREMENT AND/OR HAVING UNIDEN-
T I F I E D MATERIALS, MAY BE VACUUM BAKED UNTIL I T HAS AN ACCEPT-
ABLE OUTGASSING LEVEL. THE THERMAL VACUUM CHAMBER USED FOR
VACUUM BAKING MUST HAVE INSTRUMENTATION SUCH AS QCM OR MASS
SPECTROMETERS, TO DETERMINE WHEN THE HARDWARE ITEM I S ACCEPT-
ABLE. THE THERMAL VACUUM CHAMBER CAPABILITY, BAKING PROCEDURE
AND ACCEPTANCE CRITERIA MUST BE APPROVED BY JSC MATERIALS BRANCH
(ESS). THE JSC WHITE SANDS TEST FACILITY (WSTF) HAS THE F A C I L I - .
T I E S AND THE CAPABILITY TO PERFORM SUCH VACUUM BAKING.
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*a -
Space Administration
GENERAL SPECIFICATION
VACUUM STABILITY REQUIREMENTS OF POLYMERIC
.
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Prepared by
Oi rector a t e
TABLE OF COHTRNTS
1. Purpose
2. Reuairements
30 Scope
4. S e l e c t i o n and V e r i f i c a t i o n
So Tmplcaentation
6- T e s t Procedures
6.1 Purpose
602 T e s t Conflitions
6.3 Criteria of A c c e p t a b i l i t t
6.0 T e s t pqaipment
6. S Sample P r e p a r a t i o n
6.5.1 S p e c i m e n Size
6,S.Z S a U d mterials
6, S. 3 Coa t i n u s
6.9.0 S o l n a t Containinu R a t e r i a l s
63.5 Tapes
605.6 LiUUidS
6.9.7 Cure P t o c F d u t e s
6.6 TllL and VCH Reasurement
6 - 6 , I Initial Nass D e t e r m i n a t i o n
6.6-2 S o e c i r e n Insertion
6,6,3 Pressure
L6.4 Application of Heat
6-6. S Soeciron Removal
6.6-6 ? h a 1 gas8 Deter8inatioa
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. .
1.0 m z
Tho p u r o o s a of t h i s 4ocument is + o e s t a b l i s h o o t u a s s i n u
r e u u i r o m e n t s a n d t a s t u a i d e l i n e s for poltmeric m a t e r i a l s used i n
t h o soace thermal/+acuum a n r i r o n m e n t a r o u n d s e n s i t i v e o p t i c a l o r
thormal c o n t r o l s u r C a e o s r '. i
Th8 C a n t t o 1 a n d v e r i r i c a t i o n of material o u t q a s s i n q t o t h e
u u i d a l i n e s of t h i s U o e u r e n t are based on t h e followins
r s u u i r e m e n t s:
a. The poltmeric materials u s e d in t h e t h e r m a l / v a c u a m
a n r i r o n m e n t s h a l l not c o n t a m i n a t e t h e s e n s i t i v e surf aces
w i t h i n a n assemblr.
h. The pol~moricmaterials u s e d i n a n y a p p l i c a t i o n s h a l l not
a f f e c t t h e s o n s i t i r e surfaces of a n i a d j a c e n t e u a i p m e n t ,
Tho m a t r r i a l s h a l l bar. a raximum t o t a l mass loss (TRL) of 1.0
o o n = o n t of t h e o r q i n a l specimen mass a n d a maximum v o l a t i l e c o n -
d e n s a b l e material ma) c o n t e n t of 0.1 p e r c e n t o f t h e o t i o i n a l
s o e c i m e n mass r b o n tested i n a c c o r d a n c e r i t h t h o t e s t p r o c e d u r e
in oaraqzaoh 6,
3.0
Tho scope of t h i s document c o v e r s t h e c o n t r o l 02 [Link]
materials u s o d near or a d l a c e n t t o .omtical o r t h e r m a l c o n t r o l
s a t f a c o s t h a t are e x p o s e d t o t h e t h e r m a l / v a c u u m e n v i r o n m e n t of
soace, T h i s d o c u m e n t o s t a b l i s h e s the requirements a n d d e f i n e s
t h e t o s t method to e v a l u a t e poLrmcric materials used i n t h e
v i c i n i t y of theso surfaces i n soace a p p l i c a t i o n s ,
-
- . . . ...
..
1 .
. ' ?.
I. . ..
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2
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. Temperature of s p e c i m e n 12soc f l a c
4 T a m o c r a t u r o of c o n d e n s a b l e p l a t e s 2SOC i V C
a t h e o r q i n a l mass of t h e s p e c i r o n . T h e t o t a l mass l o s s o f t h e
material s h a l l n o t exceod 1.0 P e r c e n t of t h e o r g i n a l mass of t h e
sdecimen.
6.4 TEST tQUIPEWfT. A l l laboratory test instrumentation s h a l l
be in c u r r e n t c a l i b r a t i o a and s h a l l r e f l e c t a p p r o p r i a t e
d o c u m e n t a t i o n from t h o a p p l i c a b l e c a l i b r a t i o n l a b o r a t o r y , T h e
t e s t e u u i m e n t s h a l l c o n s i s t of t h e f o l l o v i n q :
a. ZL vacuum 8rrter c a p a b l e of n a i n t a i n i n q 10-6 t o r r f o r a
p e r i o d of 2 4 h O U r 8 .
b. s p e c i m e n h o l d e r made of 8 t a i n l c a s s t e e l o r a l u m i n o r , T h s
s o e c i m e n h o l d e r shall b e n o m i n a l l y 3.8 ca l o n q a n d 1.2s c0
in d i a m e t e r .
c. C o S I e c t o t p l a t e s h a l l b o made of a h i g h l y u o l f s h e d s t a b l e
n o t a l s u r Z a c o . Tho c o l l e c t o r p l a t e s h a l l b e 3.8 ca i n
dianetor,
U, T h e t e a t a p p a r a t o 8 s h a l l b e made of c o p ~ o f . T h o a p p a r a t u s
s h a l l be such t h a t m u l t i p l e s r m c i n e n h o l d e r s a n d c o l l e c t o r
p l a t e s c a n be accommodated a t o n e t i m e . The sample
s o c t i o n s h a l l be c a ~ a b l oo f m a i n t a i n i n q t h e samples a t 1 2 5
f 1% a n d m a i n t a i n i n q t h e c o l l e c t o r p l a t e s a t 25 f l o c o
..
3
..
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a
-
6.5
6oS.t
SA HPLE PBEPA RATTOR.
-3 0. R a t e r i a l s t o ba tssted s h a l l b e o t a P a r e 4
i n 100 t o 300 milliqrar specimen siz9s and p l a c e d i n
s t a i n l e s s st8.l o r aluminum h o l d e r s a f t e r preoaration a s
8pecif id belov,
--
6, SO (L Prior t o t w t i n o solvent
containino a a t e t f a l s , such a s i n k s and p a i n t s o r room
t a m w t a t u r e curad matarfals, t h e sample shall b e
~ r . c o n d i t i o n e d for 28 hours a t 6s t 1% in an a i r
c i x u h t i n q otan t o simulata tha material exposots U P t o
the t i a e o f launch.
a6'"'
Taws s h a l l be tested in t h e as-applied
confluoration asinq alominoa t o i l o r T a f l o n sheet a s a n
apolfcatfon s u b s t r a t e and pteoared i n accordance with
paraumph 6-S.2.
6.5.6 W p S . L i q u i d s s h a l l be t e s t e d i n t h e as-received
state,
6-507 -a, A I 1 8 8 t e t f a I S h a l l b e CUrQd Or a o o l i * d
i n accordance with t h e manofactor8rgs p r o c e d u r e s o r the
applicahle c o n t t a e t o t process s o e e i f l c a t i o n o t i o r t o t e s t .
--
6-6 TRZ &SD tC8 'REASUBCUtSTo
6.6,1 Pa_+-ctsin afioa, The VC3 e o f f r c t o r plate and
soaciaen holder m a s s shall be neasotad. S u m c i a e n s shall
be t a s t e d and t h e i r maas maasured a f t e r b a i n o desiccated
f o r 20 hours.
6-6.0 ~ g ~ j e s t i a g - ~ ~ , &When
~ h . t h e unit has rsached 10-6 totr,
t h e s o c c i r m s s h a l i b e h + a t c d t o 12SOC f l a c , and
m a i n t a i n e d Cot 20 hours, The VCH collector p l a t e s s h a l l '
be m a i n t a i n e d a t 2SOC f l O C d u r i n q t h e t e s t .
6.6.5 S ~ ~ The _s p e c iP
m e n s i n~ their ~ . and t h o
holders
VCH c o l l a c t o t o l a t e s s h a l l b e removed from t h e a p p a r a t u s
an4 i m m e d i a t e l y p l a c e d i n a d e s i c c a t o r ,
6.6.6 ~ ~ ~ ~ - ~ g g ~ p qfleasure f & tph eg mass . of the
s p e c i m e n s and t h e collector p l a t e s ' a s s o o n a s p o s s i b l e
after r e m o v a l from t h e VCH a p p a r a t u s , a n d r e c o r d .
NASA-JSC
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NASA
National Aeronautics and
GENERAL SPECIFICATION
VACUUM STABILITY REQUIREMENTS OF POLYMERIC
MATERIAL FOR SPACECRAFT APPLICATION
bf. W.T€Fintha'l / /
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S P ECTFICATION
V A C O V R S T A B I L I T Y RFQOTPI?RYNTS O F [Link]
T h i s s o e c i f i c a t i o n has bopn a p p r o v e d b y t h e J o h n s o n
S p a c e c r a f t C e n t e r and i s a v a i l a b l e f o r u s e b y J S C a n d
associated c o n t r a c t ots.
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T A B L E OF CONTFNTS
-------
P A R A GR A
I. Purpose
2. Reauirement.s
3. Scope
4. s e l e c t i o n and V e r i f i c a t i o n
5. Tmplementation
3, Test P r o c e d u r e s
6.1 Purpose
6.2 T e s t Conflitions
6.3 C r i t e r i a of A c c e p t a b i l i t y
6.0 Test puuiwrent
6.5 Sample P r e p a r a t i o n
6-5.1 Specimen S i z e
6.5.2 Solid 8atetials
6 - 5 - 3 Coa t i n q s
6.5, U Solvent Containinq H a t e r i a l s
6,S.S Tapes
6.5.6 ticraids
6, S.7 Cure P r o c e d u r e s
6.6 TIIL and VCtl Neasurement
6.6, I I n i t i a l Hass Deterrination
6.6-2 SDecisen I n s e r t i o n
6.6-3 Pressure
6.6-4 A p p l i c a t i o n of Heat
6.6, S SDecimen Removal
6.6-6 F i n a l Has8 D e t e t 8 i n a t i O n
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T h e purDose o f t h i s document is t o e s t a b l i s h o u t u a s s i n q
r e u u i r e m o n t s and t e s t q a i d e l i n o s for p o l y m e r i c m a t e r i a l s used i n
t h e sDace t h e r a a l / + a c u a m e n v i r o n m e n t a r o u n d s e n s i t i v e o p t i c a l o r
thermal control surfaces.
T h e c o n t r o l a n d r c r i p i c a t i o n o f m a t e r i a l o u t q a s s i n q t o the
u o i d e l i n e s of t h i s document a r e based on t h e f o l l o v i n q
reuuirenents:
a- T h e p o l v m e r i c materials used i n t h e t h e r n a l / v a c a u m
e n v i r o n r c n t s h a l l not c o n t a m i n a t e t h e s e n s i t i v e surfaces
w i t h i n a n assembly.
Th+ p o l t m e f l c materials used i n a n y a p p l i c a t i o n s h a l l not
a f f e c t t h e s e n s i t i r e s u r f a c e s of a n y a d j a c e n t ectoipment,
-
T h e r a t P r i a l s h a l l h a v e a maximur t o t a l mass l o s s (THL) of 1.0
p e r c e n t of t h e o r q i n a l specimen mass a n d a maximum v o l a t i l e con-
d 9 n s a b l a material ( V C H ) c o n t e n t of 0.1 p e r c e n t of t h s o r i u i n a l
s p e c i m e n mass vhen t9rted i n a c c o r d a n c e r i t h t h e t e s t p t o c e d u r e
i n p a r a q r a p h 6,
2
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6- 5 SANPLF: PREPARATTOV.
6. 5.3 ma
rg. T a m s s h a l l be t e s t e d i n t h e a s - a p p l i e d
COnfiqUtatiOn u s i n q aluminon f o i l or T e f l o n s h 5 c t a s a n
a p o l i c a t i o n substrate and proDared i n a c c o r d a n c e w i t h
p a r a a t a p h 6.S.2.
6.5.6 hi&pj. L i q u i d s s h a l l be t e s t e d i n t h e a s - r e c e i v e d
state.
6.5.7 Sg12,&~340f03. All m a t e r i a l s h a l l b e c u r e d o r a D p 1 i e d
i n acco rd an co w i t h t h e a a n u f a c t u r o r ' s p r o c e d u r e s o r t h o
applicable contractor process s p o c i f i c a t i o n p r i o r t o t e s t .
6.6 TNL AND VCR U t A S U R t R t R T o
6 . 60 1 I P i ~ o ~ n s r P s ~ r The
n ~VCg
~ ~c o~l l e~c t~o r. p l a t e and
s o e c i r e n holder mass shall bo measatad, Specimens s h a l l
be t e s t o d and t h e i r mass 8easorod a f t e r boinq d e s i c c a t s d
f o r 2 0 hours.
6.6-2 SOPEi-g$&gll- The weiqhed s a r r r l o s s h a l l bo placed
i n t h e compattmonts of t h e h e a t i n g b l o c k and t h e V C Y
C O l l a c t o r ~ l r t . 8 s h a l l bo f a s t e n e d t o t h e c o o l i n o block of
tho a ~ ~ a t a t o r .
6.6.3 prsssua- T h s s r r t o m s h a l l be o v a c o a t e d and h e l d a t a
maximua p r o r s u r r o f 10-6 t o r r .
4
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I n d c x of M a n u f a c t u r c r s (sheet 1 of 3 )
.1
~ __
Code Manufacturer
~-
AAC Ablestik AdhesIve Company
ACB A m e r i c a n Cyanamld Company, Bloomlngdale D e p a r t m e n t
ACF A m e r i c a n Cyanamid Company, F o r m l c a C o r p .
ACM Allied C h e m i c a l C o r p o r a t i o n , Me sa P r o u u c t s , P l a s t i c s Division
AEC A m e r i c a n Enka C o r p .
APC A r m s t r o ng P r o d u c t s Company
ARP A m e r l c a n R e i n f o r c e d P l a s t i c s Company
DCC D o w - C o r n i n g Company
DUE E. I. DuPont d e N e m o u r s and Company, E l a s t o m e r C h e m i c a l s
Department
DUF E. I. DuPont d e N e r n o u r s and Company, F a b r i c s and F i n i s h e s
Department
DUM E . 1. DuPont d e N e m o u r s and Company, F i l m D e p a r t m e n t
DUP E. I . DuPont de N e m o u r s and Company, P l a s t l c s D e p a r t m e n t
E FI E l e c t r o f i l m , Inc.
EKC E a s t m a n Kodak Company
EMC E m e r s o n and Cuming, Inc.
ENJ Enjay C h e m i c a l Company
EPC Epoxy1 it e Co rpo r a t i o n
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Index u f LManufacturers ( s h e e t 2 of 3 )
I
~~ ~~ -
Manufacturer
HCC Hughson C h e m i c a l C o m p a n y
HEX Hexcel P r o d u c t s , I n c .
HYS Hysol Corporation
IBM IBM C o r p o r a t i o n
IND Independent Ink C o m p a n y
IT R IllinoLs I n s t i t u t e of T e c h n o l o g y R e s e a r c h I n s t i t u t e
,MCC Magna C o a t i n g s a n d C h e m i c a l C o r p o r a t i o n
MMA 3M C o m p a n y , A d h e s i v e s , C o a t i n g s , a n d S e a l e r s D i v i s i o n
MMC 3M C o m p a n y , C h e m i c a l D i v i s i o n
MME 3M C o m p a n y , E l e c t r i c a l P r o d u c t s D i v i s i o n
MMI 3M C o m p a n y , I r v r n g t o n D i v i s i o n
MRC Thc M a r b l e t t e C o r p o r a t i o n
PEii Pcrmacei
PFC Pennsylvania Fluorocarbon Company
PKA P a r k Avenue
PPH Purolator Products, Inc., Hadbar Division
PRC Products R e s e a r c h and Chemical Corporat:on
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a-
Index of M a n u f a c t u r e r s ( s h e e t 3 o f 3 )
Code Manufacture r
.,
SIS S a r g e n t I n d u s t r i e s , S t i l l m a n R u b b e r Division
SPT Stone P a p e r Tube C o m p a n y
TCC Thiokol C h e m i c a l C o r p .
THO Thalco
TMC The Mica Corporation
WCN W h i t t a k e r C o r p o r a t i o n , N a r m c o Division
‘A‘ EI We s t i n g h o u s e E l e c t r i c C o r p o r a t i o n , Insulating M a t e r i a l s
Dlvision
LV EM Westinghouse E l e c t r i c C o r p o r a t i o n , M i c a r t a Division
WPP Wornow P r o c e s s P a i n t C o m p a n y
-
N A Y JSC