URIT-5250series Service Manual
URIT-5250series Service Manual
URIT-5250/5260/5261
5-Part-Diff Auto
Hematology Analyzer
Service Manual
CHAPTER 1 INTRODUCTION................................................................................................ 1
CHAPTER 2 PRECAUTIONS................................................................................................... 7
CHAPTER 3 CIRCUIT............................................................................................................... 9
3.1 INTRODUCTION................................................................................................................ 9
3.1.1 Circuit frames......................................................................................................... 9
3.1.2 Optical acquisition board.................................................................................... 12
3.1.3 CPU board.............................................................................................................13
3.1.4 AMP board............................................................................错误!未定义书签。
3.1.5 ADFIFO Board..................................................................................................... 15
3.1.6 Solenoid Valve Board........................................................... 错误!未定义书签。
3.1.7 Vacuum Board...................................................................................................... 17
3.1.8 MOTORDRIVE board........................................................ 错误!未定义书签。
3.1.9 PMT AMP board..................................................................错误!未定义书签。
3.1.10 LMS Counting Board...........................................................................................20
3.1.11 Amp Power Board (Analog Power Board).........................................................20
3.1.12 Power Adapter Board...........................................................................................21
3.1.13 Liquid Optocoupler Detection Plate...................................错误!未定义书签。
CHAPTER 6 TEST.................................................................................................................... 30
CHAPTER 8 TROUBLESHOOTING..................................................................................... 43
Our obligation
We only responsible for instrument security, reliability and capability under following
condition
Performed assemble, extend, re-debugging, improve and repair by our authorized
personnel.
Relevant wiring equipment accord with national standard.
Use the analyzer according to this service manual.
NOTE
This analyzer cannot be used in family.
WARNING
If each hospital or institution that is responsible for using this instrument cannot
realize a set of satisfactory service procedure, will cause deviant invalidation of instrument,
even jeopardize to health of human body.
Nowadays, We provide relevant technical information conditionally when customer
request. In addition, narrate calibration method and other information through list to help
eligible technician to repair our instrument.
I
Copyright and Declaration
Guarantee
Manufacturer techniques and material
We guarantees automated hematology analyzer no techniques and material problem
within one year from shipping day if under normal use and maintenance.
Free service
Our obligation under this guarantee not include freight and other fare, not responsible
for direct, indirect and ultimate damage & delay caused by following condition: improper
use, replaced accessories or repaired by personnel not authorized by us.
This guarantee is not applicable for following items: instrument which is not through
maintenance or already broken, We original nameplate or is replaced or tore off, our other
product.
Security, reliability and run status
If following conditions occur, We are not responsible for the security, reliability and run
status of the analyzer
Disassembly, stretch and re-debugging,
Serviced or changed not by our authorized personnel .
Send back instrument
If it’s needed to send back the instrument, please contact with distributor to get
detailed information, inform the analyzer serial number which marked on nameplate, we
will not accept if S/N cannot be identified. Please mark instrument No. and S/N, briefly
state the reason on sending back instrument.
Freight: if send back instrument for service, purchaser bears the freight (including
custom fare)
Version: 04/2015
II
Chapter 1 Introduction
1.1 Front View
Indicator:
Blue: whole blood
standby
Green: diluent
standby
Orange: work
Red: Fault
Cooling fan
nameplate
1
Chapter 1 Introduction
URIT-52 series analyzers achieve WBC differential count with 4 angle laser light
scattering technique and obtains the blood cell analysis via three independent detection
channels.
1) WBC/DIFF channels: achieves WBC count and classification with laser light
scattering technology in the WOC. Complete WBC count and classification in
one channel.
2) HGB channels: Hemoglobin testing by Colorimetry
3) RBC/PLT channels: RBC and PLT counting by Electrical impedance
Electrical impedance of red blood cells (RBC) count principle which is based on the
principle of non-conductive causes resistance change when blood cell granules in diluents
go through the aperture. Take it as the basis for testing to count RBC and determine its
column.
Counting chamber
External electrodes
Internal electrodes
Outer chamber
Inner chamber
Inner and outer electrodes are placed inside and outside the room in the counting
chamber. The two chambers are separated by a ruby aperture with a diameter of 68μm.
The rear chamber is filled with a certain concentration of cell suspension, and the front
chamber is filled with diluents.
The cell conductivity which is lower than diluents conductivity is the relative poor
conductor. When a cell granules in front chamber goes through the aperture, it generates
an instantaneous pulse voltage between inner and outer electrodes. The number of
pulses is proportional to the number of cells. Pulse height is proportional to the size of
2
Chapter 1 Introduction
the cell volume. Under the influence of negative pressure, a certain capacity of the cells
will continue through the aperture, thereby generating a series of pulses. Send to count for
obtaining a certain volume of total cells by pulse signals amplification, threshold
adjustment, identification, shaping and A / D conversion. (See Figure 1-3))
URIT-52 series analyzers not only calculate the overall amount of WBC, but also offer
graphics leukocyte distribution - the scatter plot.(See Figure 1-4)
Monocytes
Neutrophils
Hidden Eosinophils
Cells Eosinophils
Basophils
Lymphocytes
3
Chapter 1 Introduction
HCT=(MCV × RBC) /10. According to the relevant algorithm, the MCH and MCHC
can be derived by RBC, MCV and HGB. RDW is obtained as testing RBC number and
volume differences, which reflects the outer periphery of RBC volume heterogeneity.
RDW which reflects the extent of RBC sizes has clinical significance for diagnosis of
anemia.
Platelet (PLT) and RBC are tested in the same counting chamber. The analyzer
respectively counts it according to different thresholds. (See Figure 1-8)
PLT data stores in 64 channels in 2 ~ 30fL.
5
Chapter 1 Introduction
Hemoglobin (HGB) and WIC counts in the same cup. Lyse destroys RBC and the
HGB is dissolved out. Colorimetric assay in specific wavelength (540nm) in counting
chamber, absorbance change is proportional to HGB content in liquid. HGB test results is
obtained by correlation algorithm.
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Chapter 2 Precautions
2.1 External Factors
2.1.1 Voltage
To ensure the normal work and stable test, the analyzer uses 220V power input.
High-precision automatic AC power supply should be installed as the electric supply is
unstable. If intermittent power outages happens frequently, please install the UPS
uninterruptible power supply, so as to avoid damage to the power and circuit board.
Acquisition signal is very weak, external interference may cause abnormal data
Therefore, it’s recommended connecting with ground wire to avoid affecting the test
results by interference signal. Away from the equipments generated interference signals,
such as monitors, copiers, centrifuges and X-ray detector.
2.1.3 Temperature
1、 Place the analyzer and reagents in the same horizontal plane to ensure reagent
can be quickly added into the analyzer.
2、 Waste containers should be placed on the ground. (Avoid waste overflowing)
3、 Insert the reagent connectors. Diluents connect with the blue one, lyse connects
with the red one, detergent connects with the green one and sheath connects
with the yellow one.
Note: The analyzer is a precision optical instruments, pay attention to dust
when used.
1. Check whether the tubing connector of flow system looses or cracks. If so,
please deal with it before boot.
2. After boot, check whether there’s abnormal sound or smell, the screen display is
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Chapter 2 Precautions
normal or not. If so, please shut down the analyzer immediately and check it.
3. Check whether the screen display and program initialization is normal. Enter
sample test interface if it’s normal.
There are two sample test modes, which are whole blood and diluent.
1. Whole blood sampling: collecting human blood by vacuum blood collection. The
anticoagulant in the collection tube anticoagulats the blood sample.
2. Diluent sampling: collecting human peripheral blood with blood collection, such
as fingers, ears and so on.
3. Whole blood test: in Test interface, inject sample probe into the anticoagulant
tube and then click START to test.
4. Diluent test: diluent is discharged from sample probe into tube. Collect and inject
20μL peripheral blood into the tube and mix it. Place this tube under the sample
tube and click START to start testing.
※Note: avoid squeezing when collecting peripheral blood so as not to extrude tissue
fluid or aggregate PLT, which may affects PLT counting. Needle goes a little bit
deeper when collecting peripheral blood. Do not collect first drop of blood as
sample.
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Chapter 3 Circuit
The circuit consists of switch mode power supply (SMPS), CPU board, ADFIFO
board, AMP board, MOTORDRIVE board, VAC board, photovoltaic acquisition board,
power adapter plate, SENSOR board, Amp Power board (analog power supply board),
COM_USB INTERFACE board, MRFC500 board, PMT AMP board, LMS board, VALVE
DRIVE board, PMT-HV board and LED_LOCK board.
3.1 Introduction
Card reader
Sampling
unit
Count button
Syringe
9
Chapter 3 Circuit
Card
reader
Syringe
assembly
transducer
Reagent
interfaces
VAC
board CPU
board
Reserved USB port
COM1 port
Connect the
power supply
Dual Power
Switching Power
Supply
Laser
PMT AMP board
Photovoltaic
panel
Optical module
Samplin
VALVE
g unit
MOTORDRIVE board DRIVE board
ADFIFO
board
Power
adapter
plate
11
Chapter 3 Circuit
Cooling fan
P2 pressure
chamber
PS1(Positive
pressure 1)
Syringe
module
Collect optics 0 ° and 90 ° laser signal and convert it into an analog signal to ADFIFO
board.
12
Chapter 3 Circuit
Voltage detection
point in blank test
CPU board which is responsible for system logic control provides various parameters
and executes the command. See Figure3-9.
13
Chapter 3 Circuit
V17-V24
COM1
port
V25-V32
Connect
reagent sensor
V9-V16
board
V1-V8
MOTORDRIVE
board
AMP board amplifies and processes weak cellular signal of sample cups and adjusts
it to the appropriate signal to the ADFIFO board for data conversion.
14
Chapter 3 Circuit
Connect ADFIFO
CPU board
board
Offer +/-12v,5V
HGB
Interface
Offer AC100V
burning, DC100V
constant current
source
WBC
transducer
Figure3-10 AMP board RBC
transducer
3.1.5 ADFIFO Board
It’s mainly used for A / D digital-analog conversion. Analog signals connected by AMP
board and optical system is converted to a digital signal via ADFIFO board transferring to
the CPU board.
Flashing lights in
normal work
NOTE: D+5V refers to the 5V offered via power adapter plate, A+5V refers to the 5V
offered via Amp Power board, and A+/-12V refers to the 12V offered via Amp Power
board.
3
13
4
5 12
7
11
8
9 10
1. WBC test point 2. HGB test point 3. RBC test point 4. PLT test point
5. 0°test point 6. 10°test point 7. 90°test point 8. 90°D test point
9. A+12V test point(the lights lit on standby) 10. AGND test point
11. A-12V test point 12. A+5V Indicator 13. D+5V Indicator
VALVE DRIVE board controls valve switches in flow system and changes flow
direction, which ensures unblocked flow system.
16
Chapter 3 Circuit
Connect
DC12V
VAC board which is responsible for controlling the vacuum pump tests reservoir, the
waste chamber, vacuum accumulator and internal pressure of pressure tank. ( See
Figure3-14)
17
Chapter 3 Circuit
W1(Waste 1)
PS1(Positive pressure 1)
P2 pressure chamber
18
Chapter 3 Circuit
Optocoupler SF
Optocoupler SE
Optocoupler SD
Optocoupler SC
PMT AMP board which provides DC600V hypertension to photomultiplier (PMT) has
a direct affect towards classification of optics 90 ° and 90 ° D. Measurement method is to
measure interface voltage of PMT directly (DC600V), or measure shield voltage of last
stitch of ADFIFO board connector interface (DC6V). (See Figure3-16)
shield voltage of
last stitch of
ADFIFO board
connector interface
(DC6V)
DC600V , connect
PMT
Connect
PMT base
19
Chapter 3 Circuit
start optocoupler in
start optocoupler in RBC
WBC count
count
24V/12V
SEN
S1 S11 S1 S9 S8 S7
21
Chapter 4 Flow System
Frame diagram of flow system in front view is shown as below.
Diluents reservoir
Syringe module
Interfaces
of optical
system
syringe Reagents
Interfaces
LMS board
Sampling unit
Sample cup
As shown in Figure 4-2, the main function of it is cleaning, counting, priming, sample
dilution and offering diluents and power sources. The circuit board provides DC12V to
the motor.
Syringe module consists of a small syringe, sampling syringe, dilution syringe, motors,
seals and other components. Three kinds of syringe can be individually disassembled for
easy replacement of the entire syringe, or replace seals.
Motor of syringe module is installed in the rear of the syringe, which avoids electrical
corrode damaged caused by syringe leak.
22
Chapter 4 Flow System
Sampling and
distinguishing
Prime detergent
Prime lyse
Prime sheath
NOTE: sampling and distinguishing syringe and lyse syringe use a same motor MA.
23
Chapter 4 Flow System
As shown in Figure 4-4, sample cup components which is the counting sensor of the
analyzer is the most front-end detection element of data acquisition.
Functionally, the sample cup consists of inner and outer electrodes, front and rear
chambers and ruby aperture.
Measure RBC and PLT parameters via Coulter principle (electrical impedance
principle). In the sample cup, the circuit provides a constant current through diluted
conductive liquid in cell counting. As cells go through aperture, the loop resistance
changes. Cells with different volume produce electrical pulses with different amplitudes,
so cells volume and numbers can be calculated.
WOC mixing cup which is used to mix the sample and sheath inject the mixed liquid
into the Sheath flow regulator via syringe for optical WBC 5-diff- part counting.
WBC Cup
RBC Cup
WOC Mixing
cup
HGB test
24
Chapter 4 Flow System
Flow system of pressure module is responsible for providing pressure of 160KPa and
78KPa, pumps reagent to the liquid reservoir and supplies it to the analyzer for cleaning
25
Chapter 4 Flow System
Used to mix
the blood
sample and
diluent
Sample cup
26
Chapter 4 Flow System
3) V24 opens and mixes the double diluted blood. V27 and V28 open and connect with
78KP negative pressure, and start to count WIC and RBC.
4) V22 and V29 start to work and connect with waste pump, cleaning rear chamber via
negative pressure.
5) V10 and V29 are used to clean outer-wall of sample probe.
6) V23 is used to release pressure in waste chamber.
7) V17 and V18 simultaneous opening is to drain liquid in glass tubes.
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Chapter 5 Optical System
5.1 Optical Structure
NOTE: please refer to Optical module installation file (2014.09.01) for details.
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Chapter 6 Test
6.1 Valve Test
Click ‘Service’ in Count interface, click ‘1111’ and ‘OK’ to enter valve test interface.
click valve number shown in below figure, the corresponding valve makes action. V24,
V25, V28 and V29 cannot be test.
Constant
current
source
switch
Click ‘Service’ in Count interface, input ‘4444’ to enter gain adjustment interface.
Input the value in the box at the right side of the need-to-be changed item and
press ’Enter’. Click ‘Save’ at the bottom lest corner and exit. Please see the following
figures for details.
30
Chapter 6 Test
Two pages
Check the RBC gain after testing by control material ( see Figure 6-4), if it’s within QC
requirements, there’s no need to adjust it. If not, please adjust it in gain adjustment
interface. Click ‘Service’ in Test interface, input ‘4444’ and click first page (see Figure6-2
RBC_AMP_SET). Input those needed-to-be-changed value in the blank box at the right
side and press ‘Enter’. Click ‘Save’ before exit. Then do QC and check whether the RBC
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Chapter 6 Test
gain is within reference range. If not, please modify it again till the gain in the reference
range.
Target value of
RBC gain
adjustment
The specialized PLT QC is needed in PLT gain adjustment. The analyzer has been
adjusted before it leaves the factory.
Adjust the PLT gain as changing the AMP board. Do a sample test and adjust the PLT
gain which should be the same as it before changing.
Test with specialized PLT QC as debugging, press “CTRL+F6” to pop up the dialog
box of PLT adjustment. Enter 4444 to adjust PLT gain value, making the peak of PLT is
7.4-8.0. See figure 6-5.
32
Chapter 6 Test
Click ‘Service’ in software count interface and input ‘5555’ to enter motor test.
Probe distance in
WIC transducer
33
Chapter 6 Test
box at the right side of corresponding parameter. Press ‘Enter’ to make your
modification succeed.
If motor test is needed, please input your value to the left side box and press ‘Enter’,
then the motor starts to work.
Choose and double click the value in Test or Query interface to pop up the interface
shown as in Figure6-7, and input new value in the chosen box.
Click ‘Service’, input ‘3333’ and press ‘Enter’ to go into optical debugging interface.
See Figure 6-8.
34
Chapter 6 Test
Click ‘Service’, input ‘3333’ and press ‘Enter’ to go into “Others”. The P_LCR, MON%,
EOS% and BASO% can be calibrated here.
Double-click to run the installation program, install the software to the path in
Figure6-9. In most cases, this default path is appropriate.(D:\Program Files\UT5250)
Click ‘ ’ to pop up dialog box as shown in Figure 6-12. Click ‘Exit’ to exit the
program. Click software icon on your desktop to restart the software.
35
Chapter 6 Test
It’s usually needed to restart the computer, the analyzer and the software in
maintenance. Press ‘Ctrl+F12’ as the interface shown in Figure6-13 comes out to skip
self-checking.
36
Chapter 7 Upgrade Process
7.1 Upgrade Process of Flow Program
4、 Choose right serial, then the indicator on the right lights, or, it’s grey. ( See
Figure7-3)
37
Chapter 7 Upgrade Process
double click
upgrading
Input the ID of
program
upgrading program
38
Chapter 7 Upgrade Process
Double click and the dialog box(see Figure7-5) pops up. Click
‘Configuration’ , the baud rate should be 115200, and the COM port should match with
the computer. Click ‘OK’ and exit.(See Figure7-6)
39
Chapter 7 Upgrade Process
40
Chapter 7 Upgrade Process
Figure7-9 Downloading
41
Chapter 7 Upgrade Process
42
Chapter 8 Troubleshooting
8.1 Optical Troubleshooting
Wrong optical classification, it cannot be clearly classified the blood sample to 3 cell
populations. Please measure the 0°optical background voltage. Measurement method
please see Figure8-1.
Connect the
Connect black pen of
the red pen multimeter
of
multimeter
43
Chapter 8 Troubleshooting
Make optical background voltage test, if it’s pretty high ( 5.6V in multimeter and 5.4V
as moving the Sheath flow regulator away), it can be determined to be image forming
mirror stained. Remove the image forming mirror, screw down the socket head cap
screws, unscrew the clamping ring, take the lens out and wipe it. Do not unscrew the set
screw and adjusting nut. (see Figure8-4)
Clean up the two lens and put them face to face (convex to convex). Then place lens
into lens barrel and tighten the clamping ring. Test the background voltage till it drops to
1V. As installing the image forming lens, please making it as close to the Sheath flow
regulator. The light spot falls onto the strip light bar which is behind the WOC, when
laser passing through the image forming lens. (See Figure8-5) Fine tuning the mirror 1
44
Chapter 8 Troubleshooting
level knob (lower left corner), multimeter voltage displays maximum value is better. Fine
tuning the mirror 2 level knob (top right corner), multimeter voltage displays minimum
value is better.
When the sheath flow regulator loosens or falls off, please open the front shell and
the shield. If there’s liquid in the sheath flow regulator, please change the sheath flow
regulator or bond it again. Unplug the tubing of sheath flow regulator, unscrew the fixing
screw, move the sheath flow regulator away and take it out. Change a new sheath flow
regulator and make the reflected light (the highlight) shining into the laser transmit
45
Chapter 8 Troubleshooting
aperture. Make sample test in 3333. Fine tuning 0° and 10° knobs to make cell test
value maximum. (see Figure8-6)
46
Chapter 8 Troubleshooting
lines.(see Figure8-10)
47
Chapter 8 Troubleshooting
Cover the PMT tube shield, turn on the power and make sample test. Please take
48
Chapter 8 Troubleshooting
49
Manufacturer Name:URIT Medical Electronic Co.,Ltd.
Address: No. D-07 Information Industry District, High-Tech Zone, Guilin, Guangxi
541004, P.R.China
Tel:+86(773) 2288555 2288558
Fax:+86(773) 2288559 2824559
Web:www.urit.com
E-mail:sales@uritest.com
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