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Instrumentation Cable Specs

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0% found this document useful (0 votes)
89 views6 pages

Instrumentation Cable Specs

Uploaded by

srini1308
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Document Title:

DATASHEET FOR INSTRUMENTATION CABLES Document Number: Rev.


Contract No.: Project No.: Job No.: Page No :
17051820-0032-080-PI601-DAT-V001 B
17051820 EF-1931 JI-2035 2 OF 58

CODIFICATION SHEET

C. 1 . 1 . 1 . 01 . 15 . 1
Outer Sheath Color
1: Blue (General / F&G -Intrinsically Safe) : (BL)
2: Black (General Non-Intrinsically Safe & J type Thermocouple) : (BK)
3: Green (R or S Type Thermocouple) : (GR)
4: Orange (Fieldbus) : (OR)
5: Yellow (K Type Thermocouple) : (YL)
6: Red (ESD/F&G - Non-Intrinsically Safe) : (RD)
7: GREY (Serial Communication) : (GY)
Conductor cross sectional area
10: 1.0 mm²
15: 1.5 mm²
25: 2.5 mm²
40: 4.0 mm²
60: 6.0 mm²
100: 10.0 mm²
160: 16.0 mm²
Number of Pairs/ Core
01: 1 Pair/1Triad/1Quad
02: 2 Pair/2 Core / 2 Triad
10: 10 Pair/ 10Triad/10 Quad/10 Core
12: 12 Pair/ 12Triad/12 Quad/12 Core
15: 15 Pair/ 15Triad/15 Quad
20: 20 Pair/ 20 Core
Cable Type- Screen
0: No Screen
1: Overall Screen
2: Individual and Overall Screen
Cable Size
1: Single Twisted Pair/ Triad/Quad & 2 Core
2: Multi Pair/Core/ Triad/Quad
Cable Type
1: Pair
2: Core
3: Triad
4: Quad
5: Thermocouple
Cable Type (Construction)
A=Flame Retardant GSWA
B=Fire Resistant GSWA
C=Flame Retardant GSWA + Lead Sheath
D=Fire Reststant GSWA + Lead Sheath
E=Flame Retardant Braided
F=Fire Resistant Braided
G=MICS Cables
Document Title:

DATASHEET FOR INSTRUMENTATION CABLES Document Number: Rev.


Contract No.: Project No.: Job No.: Page No :
17051820-0032-080-PI601-DAT-V001 B
17051820 EF-1931 JI-2035 3 OF 58

INDEX SHEET - 1

COVER SHEET & Revision sheet 1


CODING 2
INDEX SHEET - 1 3
INDEX SHEET - 2 4
INDEX SHEET - 3 5

Outer sheath KOC Cable


Sl Cable Type No. Desciption IS/NIS SYSTEM Application Page
Colour Type
PVC, Flame Retardant , Armoured
1 A.1.1.1.01.15.1 1P x 1.5 mm²- OS IS DCS Analog / Digital Signal BL Type-1 6
2 A.1.1.1.01.15.2 1P x 1.5 mm²- OS NIS DCS Analog / Digital Signal BK Type-1 6
3 C.1.1.1.01.15.1 1P x 1.5 mm²- OS , LS IS DCS Analog / Digital Signal BL Type-1 7
4 C.1.1.1.01.15.2 1P x 1.5 mm²- OS , LS NIS DCS Analog / Digital Signal BK Type-1 7
5 A.1.2.1.02.15.1 2P x 1.5 mm²-OS IS DCS Proximity Switch BL Type-2 8
6 A.1.2.1.02.15.2 2P x 1.5 mm²-OS NIS DCS Digital Signal (Limit Switch) BK Type-2 8
7 C.1.2.1.02.15.1 2P x 1.5 mm²-OS , LS IS DCS Proximity Switch BL Type-2 9
8 C.1.2.1.02.15.2 2P x 1.5 mm²-OS , LS NIS DCS Digital Signal (Limit Switch) BK Type-2 9
9 C.1.2.2.02.15.1 2P x 1.5 mm²-IS+OS , LS IS DCS Proximity Switch BL Type-2 10
10 C.1.2.2.02.15.2 2P x 1.5 mm²-IS+OS , LS NIS DCS BK Type-2 10
11 A.2.1.0.02.25.1 2C x 2.5 mm² IS DCS BL Type-3 11
12 A.2.1.0.02.25.2 2C x 2.5 mm² NIS DCS BK Type-3 11
13 C.2.1.0.02.25.1 2C x 2.5 mm² , LS IS DCS BL Type-3 12
14 C.2.1.0.02.25.2 2C x 2.5 mm² , LS NIS DCS BK Type-3 12
15 A.3.1.1.01.15.1 1T x 1.5 mm²- OS IS DCS Analog Signal BL Type-1 13
16 A.3.1.1.01.15.2 1T x 1.5 mm²- OS NIS DCS Analog Signal BK Type-1 13
17 C.3.1.1.01.15.1 1T x 1.5 mm²- OS , LS IS DCS Analog Signal BL Type-1 14
18 C.3.1.1.01.15.2 1T x 1.5 mm²- OS , LS NIS DCS Analog Signal BK Type-1 14
19 C.2.2.0.10.25.1 10C x 2.5 mm² , LS IS DCS Solenoid valve BL Type-4 15
20 C.2.2.0.10.25.2 10C x 2.5 mm² , LS NIS DCS Solenoid valve BK Type-4 15
21 A.1.2.2.10.10.1 10P x 1.0 mm²- IS+OS IS DCS Analog Signal BL Type-2 16
22 A.1.2.2.10.10.2 10P x 1.0 mm²- IS+OS NIS DCS Analog Signal BK Type-2 16
23 C.1.2.1.10.10.1 10P x 1.0 mm²- OS , LS IS DCS Digital Signal BL Type-2 17
24 C.1.2.1.10.10.2 10P x 1.0 mm²- OS , LS NIS DCS Digital Signal BK Type-2 17
25 C.1.2.1.30.10.1 30P x 1.0 mm²- OS , LS IS DCS Digital Signal BL Type-2 18
26 C.1.2.1.30.10.2 30P x 1.0 mm²- OS , LS NIS DCS Digital Signal BK Type-2 18
27 C.1.2.1.10.15.1 10P x 1.5 mm²- OS , LS IS DCS Digital Signal BL Type-2 19
28 C.1.2.2.10.15.1 10P x 1.5 mm²- IS+OS , LS IS DCS Analog Signal BL Type-2 20
29 A.1.2.1.10.10.1 10P x 1.0 mm²- OS IS DCS Digital Signal BL Type-2 21
30 A.1.2.1.10.10.2 10P x 1.0 mm²- OS NIS DCS Digital Signal BK Type-2 21
31 C.1.2.2.30.10.1 30P x 1.0 mm²- IS+OS , LS IS DCS Analog Signal BL Type-2 22
32 C.1.2.2.30.10.2 30P x 1.0 mm²- IS+OS , LS NIS DCS Digital Signal BK Type-2 22
33 A.1.2.2.20.10.1 20P x 1.0 mm²- IS+OS IS DCS Analog Signal BL Type-2 23
34 A.1.2.2.20.10.2 20P x 1.0 mm²- IS+OS NIS DCS Analog Signal BK Type-2 23
35 A.1.2.1.20.10.1 20P x 1.0 mm²- OS IS DCS Digital Signal BL Type-2 24
36 A.1.2.1.20.10.2 20P x 1.0 mm²- OS NIS DCS Digital Signal BK Type-2 24
37 C.3.2.2.10.10.1 10T x 1.0 mm² - IS+OS , LS IS DCS Analog Signal BL Type-2 25
38 C.3.2.2.10.10.2 10T x 1.0 mm² - IS+OS , LS NIS DCS Analog Signal BK Type-2 25
39 C.3.2.2.15.10.1 15T x 1.0 mm² - IS+OS , LS IS DCS Analog Signal BL Type-2 26
40 C.3.2.2.15.10.2 15T x 1.0 mm² - IS+OS , LS NIS DCS Analog Signal BK Type-2 26
41 C.3.2.2.15.25.1 15T x 2.5 mm² - IS+OS , LS IS DCS Analog Signal BL Type-2 27

General Notes :
1. All cables shall be suitable for an Ambient Temperature of -3°C to 55°C.
2. Fillers shall be envisaged as per KOC-I-011.
3. Insulation thickness for the pair / triad cable shall be as per Standard IEC-50228-7 and for core cable it shall be as per IEC 60502-1. Armour shall be as per
standard EN-10257.
LEGENDS
OS - OverAll Screen C - Core (e.g. 10C)
IS+OS - Individual & Overall Screen P - Pair (e.g. 10P)
IS - Intrinsically Safe T - Triad (e.g. 10T)
NIS - Non Intrinsically Safe RTD - Resistance Temperature Detector
LFAP - Local Fire Alarm Panel SOV - Solenoid Valve
DCS- Distributed Control System MICS - Mineral Insulated Copper Sheated
ESD- Emergency Shut Down FF - Foundation Fieldbus
F&G - Plant Fire & Gas System LSLH - Low Smoke Low Halogen
HVAC- Heating Ventilation Air Conditioning LSZH - Low Smoke Zero Halogen
CMS- Condition Monitoring System FLRT - Flame Retardant
LS-Lead Sheathed FRRS - Fire Resistant
Document Title:
DATASHEET FOR INSTRUMENTATION CABLES Document Number: Rev.
Contract No.: Project No.: Job No.: Page No :
17051820-0032-080-PI601-DAT-V001 B
17051820 EF-1931 JI-2035 6 OF 58
1 Cable Type Number KOC Cable Type A.1.1.1.01.15.1 / A.1.1.1.01.15.2 Type-1
2 Cable Type Flame Retardant Fire Resistant Standard Specific Interface
3 Nominal Voltage (Volts) 500 V 600 / 1000 V
4 Frequency (Hz) 50 60 Not Applicable
5 Number of Cores x Cross-sectional Area 1 Pair x 1.5 mm² (7 x 0.53 mm Stranded Annealed Tinned Copper)
6 Type Single Phase A.C. D.C. Thermocouple
7 Length Refer to Cable drum schedule ( Doc Nos : 17051820-0032-A0-080-SCH-0002 )
8 Conductor Tinned Copper Other - specify Twisted Pair Class-2
9 Insulation To Vendor's standard XLPE Thickness: 0.44 mm (min)
10 Screen No Yes Overall Individual Pair / Triad
11 Drain No Yes Diameter:0.5 mm²(7/0.3 mm stranded tinned copper)
12 Inner Sheath / Bedding To Vendor's standard Inner Sheath (PVC/CSP)
TPE Bedding (TPE / PVC )
13 Aluminium backed Mylar tape No Yes Minimum Thickness: 0.025 mm
14 Lead Sheath No Yes (Below Ground)
15 Armour No SWBA GSWA Other - specify
16 Outer Sheath To Vendor's standard PVC Colour : Blue, Black ( Note-8)
17 Installation Tray Buried Unfilled Trenches
18 Certification (Note: 1) Routine Type Copies: 1
Required Wks after Inspection: 1 week With Shipment:Yes
19 Data (4 Wks from order) Prints Transparencies Copies: 1
20 Inspection Required No Yes
21 Quality Plan Required No Yes
22 Inspection and Test Plan Required As per KOC Spec. no. KOC-I-011 & CRT-1931-KOC-I-011
23 Cable marking As per KOC-G-004 and clause 6.1.7 of KOC-I-011.
24 Manufacturer KEI INDUSTRIES LIMITED, INDIA
25 Colour Coding Primary Insulation White and Blue
TO BE FILLED BY SUPPLIER (KEI)
Cable Marking : KEI INSTRUMENTATION CABLE , 500 V, 1P x 1.5 SQMM, BS EN
26 Cable Dimensions: A.1.1.1.01.15.1 A.1.1.1.01.15.2 50288-7, XLPE, PVC, IEC 60332-3, YEAR OF MFG. , MADE IN INDIA.
LENGTH METER MARKING
Diameter under armour (mm): 8.2 (approx) 8.2 (approx)
Diameter over armour (mm): 10.0 (approx) 10.0 (approx)
Overall Diameter (mm): 13.2 ± 2 13.2 ± 2
Weight in kg/km (approx.): 300 (approx) 300 (approx)
Minimum Bending radius: 12 x OD 12 x OD

27 Resistance (ohm / km): Max d.c at 20°C 12.2 12.2


Max a.c at 20°C 12.2 12.2
28 Impedance (ohm / km at 90°C and 60 Hz): 15.6 15.6
29 Inductance (mH / km): <1 <1
30 Capacitance (microF / km): (max) Core-Core: 0.150 Core-Screen 0.400 Core-Armour N/A
31 Cable armour resistance per km: N/A N/A
Conductor Loop resistance per km at 20°C
32 24.4 24.4
(2x1 km of core):
Max Loop resistance per km at upto 1kHz (2x1
33 24.4 24.4
km of core):
34 Max. L/R ratio: < 40 < 40
35 Max. mutual capacitance (nF/ km): C-C 150 150
36 Cable current carrying capacity: 14 Amp Rating Factor: 1 for Air @ 40°C
Oxygen index for each cable type:
37 > 28% as per ASTM-D 2863 HV Test C-C/C-S : 2KV for 1 minute
(minimum 28)
38 Material Used for each cable type:
Insulation: XLPE (as per EN 50290-2-29)
Individual Screen: NA
Overall Screen: Almylar Tape (Approx. 25% overlap / 100% Coverage with ATC drain wire)
Inner Sheath: PVC (Type ST 2 as per IEC 60502-1) & (Thickness 0.9 mm Nom. / Colur - Black)
Lead Sheath: NA
Bedding: NA
Armour: Galvanized Steel Round Wire (as per BS EN 10257-1) - 0.9 mm
Over Sheath: LSLH PVC (Type ST 2 as per IEC 60502-1) & (Thickness 1.3 Nom.)
39 Halogen Acid Evolution: 17 % Max. As per IEC 60754-1
40 Cable Code A.1.1.1.01.15.1 / A.1.1.1.01.15.2
1. All cables shall be subjected to routine tests at the manufacturer's works in accordance with the relevant IEC or BS standards. Type tests shall be carried out to
demonstrate the additional requirements specified in KOC spec. no. KOC-I-011 & CRT-1931-KOC-I-011 & Certified.
2. Cables shall be Flame retardant as per IEC 60332, category 'A'.
3. A Tape bearing the approved Manufacturer's name and year of Manufacture to be laid over or under the core wrapping.
4. No. of Twists shall be as per KOC-I-011 & BS EN 50288-7 For Pair & Triad cables, not applicable for Core cables
5. Overall screen shall be Aluminium backed mylar tape with copper drain wires under & in contact with the screen for the whole cable length.

6. Abbreviations used: SWBA: Steel wire braided armour, GSWA : Galvanised steel wire armour, TPE: Thermoplastic elastomer, XLPE: Cross linked polyethylene, PVC:
Polyvinyl chloride, VTA : Vendor to advise, N/A : Not applicable. EPR : Ethylene Propylene Rubber CSP : Chlorosulphonated Polyethylene.

7. All Cables shall be Low Smoke Low Halogen Acid. For LSLH PVC, Light Transmission is Min. 40% as per ASTM-D 2843.
8. Cable outer sheath colour shall be : BLUE for A.1.1.1.01.15.1 & BLACK for A.1.1.1.01.15.2
Document Title:
DATASHEET FOR INSTRUMENTATION CABLES Document Number: Rev.
Contract No.: Project No.: Job No.: Page No :
17051820-0032-080-PI601-DAT-V001 B
17051820 EF-1931 JI-2035 7 OF 58
1 Cable Type Number KOC Cable Type C.1.1.1.01.15.1 / C.1.1.1.01.15.2 Type-1
2 Cable Type Flame Retardant Fire Resistant Standard Specific Interface
3 Nominal Voltage (Volts) 500 V 600 / 1000 V
4 Frequency (Hz) 50 60 Not Applicable
5 Number of Cores x Cross-sectional Area 1 Pair x 1.5 mm² (7 x 0.53 mm Stranded Annealed Tinned Copper)
6 Type Single Phase A.C. D.C. Thermocouple
7 Length Refer to Cable drum schedule ( Doc Nos : 17051820-0032-A0-080-SCH-0002 )
8 Conductor Tinned Copper Other - specify Twisted Pair Class-2
9 Insulation To Vendor's standard XLPE Thickness: 0.44 mm (min)
10 Screen No Yes Overall Individual Pair / Triad
11 Drain No Yes Diameter:0.5 mm²(7/0.3 mm stranded tinned copper)
12 Inner Sheath / Bedding To Vendor's standard Inner Sheath (PVC/CSP)
TPE Bedding (TPE / PVC )
13 Aluminium backed Mylar tape No Yes Minimum Thickness: 0.025 mm
14 Lead Sheath No Yes (Below Ground)
15 Armour No SWBA GSWA Other - specify
16 Outer Sheath To Vendor's standard PVC Colour : Blue, Black ( Note-8)
17 Installation Tray Buried Unfilled Trenches
18 Certification (Note: 1) Routine Type Copies: 1
Required Wks after Inspection: 1 week With Shipment:Yes
19 Data (4 Wks from order) Prints Transparencies Copies: 1
20 Inspection Required No Yes
21 Quality Plan Required No Yes
22 Inspection and Test Plan Required As per KOC Spec. no. KOC-I-011 & CRT-1931-KOC-I-011
23 Cable marking As per KOC-G-004 and clause 6.1.7 of KOC-I-011.
24 Manufacturer KEI INDUSTRIES LIMITED, INDIA
25 Colour Coding Primary Insulation White and Blue
TO BE FILLED BY SUPPLIER (KEI)
Cable Marking : KEI INSTRUMENTATION CABLE , 500 V, 1P x 1.5 SQMM, BS EN
26 Cable Dimensions: C.1.1.1.01.15.1 C.1.1.1.01.15.2 50288-7, XLPE, PVC, IEC 60332-3, YEAR OF MFG. , MADE IN INDIA.
LENGTH METER MARKING
Diameter under armour (mm): 12.8 (approx) 12.8 (approx)
Diameter over armour (mm): 14.6 (approx) 14.6 (approx)
Overall Diameter (mm): 18.8 ± 2 18.8 ± 2
Weight in kg/km (approx.): 840 (approx) 840 (approx)
Minimum Bending radius: 20 x OD 20 x OD

27 Resistance (ohm / km): Max d.c at 20°C 12.2 12.2


Max a.c at 20°C 12.2 12.2
28 Impedance (ohm / km at 90°C and 60 Hz): 15.6 15.6
29 Inductance (mH / km): <1 <1
30 Capacitance (microF / km): (max) Core-Core: 0.150 Core-Screen 0.400 Core-Armour N/A
31 Cable armour resistance per km: N/A N/A
Conductor Loop resistance per km at 20°C
32 24.4 24.4
(2x1 km of core):
Max Loop resistance per km at upto 1kHz (2x1
33 24.4 24.4
km of core):
34 Max. L/R ratio: < 40 < 40
35 Max. mutual capacitance (nF/ km): C-C 150 150
36 Cable current carrying capacity: 14 Amp Rating Factor: 1 for Air @ 40°C
Oxygen index for each cable type:
37 > 28% as per ASTM-D 2863 HV Test C-C/C-S : 2KV for 1 minute
(minimum 28)
38 Material Used for each cable type:
Insulation: XLPE (as per EN 50290-2-29)
Individual Screen: N/A
Overall Screen: Almylar Tape (Approx. 25% overlap / 100% Coverage with ATC drain wire)
Inner Sheath: PVC (Type ST 2 as per IEC 60502-1) & (Thickness 0.9 mm Nom. / Colur - Black)
Lead Sheath: Extruded Lead Alloy Sheath (Thickness 0.9 mm Nom.)
Bedding: Extruded TPE compound (Thickness 1.0 mm Nom. / Colour - Black)
Armour: Galvanized Steel Round Wire (as per BS EN 10257-1) - 0.9 mm
Over Sheath: LSLH PVC (Type ST 2 as per IEC 60502-1) & (Thickness 1.4 Nom.)
39 Halogen Acid Evolution: 17 % Max. As per IEC 60754-1
40 Cable Code C.1.1.1.01.15.1 / C.1.1.1.01.15.2
1. All cables shall be subjected to routine tests at the manufacturer's works in accordance with the relevant IEC or BS standards. Type tests shall be carried out to
demonstrate the additional requirements specified in KOC spec. no. KOC-I-011 & CRT-1931-KOC-I-011 & Certified.
2. Cables shall be Flame retardant as per IEC 60332, category 'A'.
3. A Tape bearing the approved Manufacturer's name and year of Manufacture to be laid over or under the core wrapping.
4. No. of Twists shall be as per KOC-I-011 & BS EN 50288-7 For Pair & Triad cables, not applicable for Core cables
5. Overall screen shall be Aluminium backed mylar tape with copper drain wires under & in contact with the screen for the whole cable length.

6. Abbreviations used: SWBA: Steel wire braided armour, GSWA : Galvanised steel wire armour, TPE: Thermoplastic elastomer, XLPE: Cross linked polyethylene, PVC:
Polyvinyl chloride, VTA : Vendor to advise, N/A : Not applicable. EPR : Ethylene Propylene Rubber CSP : Chlorosulphonated Polyethylene.

7. All Cables shall be Low Smoke Low Halogen Acid. For LSLH PVC, Light Transmission is Min. 40% as per ASTM-D 2843.
8. Cable outer sheath colour shall be : BLUE for C.1.1.1.01.15.1 & BLACK for C.1.1.1.01.15.2
Document Title:
DATASHEET FOR INSTRUMENTATION CABLES Document Number: Rev.
Contract No.: Project No.: Job No.: Page No :
17051820-0032-080-PI601-DAT-V001 B
17051820 EF-1931 JI-2035 8 OF 58
1 Cable Type Number KOC Cable Type A.1.2.1.02.15.1 / A.1.2.1.02.15.2 Type-2
2 Cable Type Flame Retardant Fire Resistant Standard Specific Interface
3 Nominal Voltage (Volts) 500 V 600 / 1000 V
4 Frequency (Hz) 50 60 Not Applicable
5 Number of Cores x Cross-sectional Area 2 Pair x 1.5 mm² (7 x 0.53 mm Stranded Annealed Tinned Copper)
6 Type Single Phase A.C. D.C. Thermocouple
7 Length Refer to Cable drum schedule ( Doc Nos : 17051820-0032-A0-080-SCH-0002 )
8 Conductor Tinned Copper Other - specify Twisted Pair Class-2
9 Insulation To Vendor's standard XLPE Thickness: 0.44 mm (min)
10 Screen No Yes Overall Individual Pair / Triad
11 Drain No Yes Diameter:0.5 mm²(7/0.3 mm stranded tinned copper)
12 Inner Sheath / Bedding To Vendor's standard Inner Sheath (PVC/CSP)
TPE Bedding (TPE / PVC )
13 Aluminium backed Mylar tape No Yes Minimum Thickness: 0.025 mm
14 Lead Sheath No Yes (Below Ground)
15 Armour No SWBA GSWA Other - specify
16 Outer Sheath To Vendor's standard PVC Colour : Blue, Black ( Note-8)
17 Installation Tray Buried Unfilled Trenches
18 Certification (Note: 1) Routine Type Copies: 1
Required Wks after Inspection: 1 week With Shipment:Yes
19 Data (4 Wks from order) Prints Transparencies Copies: 1
20 Inspection Required No Yes
21 Quality Plan Required No Yes
22 Inspection and Test Plan Required As per KOC Spec. no. KOC-I-011 & CRT-1931-KOC-I-011
23 Cable marking As per KOC-G-004 and clause 6.1.7 of KOC-I-011.
24 Manufacturer KEI INDUSTRIES LIMITED, INDIA
25 Colour Coding Primary Insulation White and Blue
TO BE FILLED BY SUPPLIER (KEI)
Cable Marking : KEI INSTRUMENTATION CABLE , 500 V, 2P x 1.5 SQMM, BS EN
26 Cable Dimensions: A.1.2.1.02.15.1 A.1.2.1.02.15.2 50288-7, XLPE, PVC, IEC 60332-3, YEAR OF MFG. , MADE IN INDIA.
LENGTH METER MARKING
Diameter under armour (mm): 12.3 (approx) 12.3 (approx)
Diameter over armour (mm): 14.1 (approx) 14.1 (approx)
Overall Diameter (mm): 17.5 ± 2 17.5 ± 2
Weight in kg/km (approx.): 460 (approx) 460 (approx)
Minimum Bending radius: 12 x OD 12 x OD

27 Resistance (ohm / km): Max d.c at 20°C 12.44 12.44


Max a.c at 20°C 12.44 12.44
28 Impedance (ohm / km at 90°C and 60 Hz): 15.9 15.9
29 Inductance (mH / km): <1 <1
30 Capacitance (microF / km): (max) Core-Core: 0.150 Core-Screen 0.400 Core-Armour N/A
31 Cable armour resistance per km: N/A N/A
Conductor Loop resistance per km at 20°C
32 24.88 24.88
(2x1 km of core):
Max Loop resistance per km at upto 1kHz (2x1
33 24.88 24.88
km of core):
34 Max. L/R ratio: < 40 < 40
35 Max. mutual capacitance (nF/ km): C-C 150 150
36 Cable current carrying capacity: 14 Amp Rating Factor: 1 for Air @ 40°C
Oxygen index for each cable type:
37 > 28% as per ASTM-D 2863 HV Test C-C/C-S : 2KV for 1 minute
(minimum 28)
38 Material Used for each cable type: Suitable Filler provided
Insulation: XLPE (as per EN 50290-2-29), Multi Pair Identification - By no. printed polyester tape with each Pair
Individual Screen: N/A
Overall Screen: Almylar Tape (Approx. 25% overlap / 100% Coverage with ATC drain wire)
Inner Sheath: PVC (Type ST 2 as per IEC 60502-1) & (Thickness 1.0 mm Nom. / Colur - Black)
Lead Sheath: N/A
Bedding: N/A
Armour: Galvanized Steel Round Wire (as per BS EN 10257-1) - 0.9 mm
Over Sheath: LSLH PVC (Type ST 2 as per IEC 60502-1) & (Thickness 1.4 Nom.)
39 Halogen Acid Evolution: 17 % Max. As per IEC 60754-1
40 Cable Code A.1.2.1.02.15.1 / A.1.2.1.02.15.2
1. All cables shall be subjected to routine tests at the manufacturer's works in accordance with the relevant IEC or BS standards. Type tests shall be carried out to
demonstrate the additional requirements specified in KOC spec. no. KOC-I-011 & CRT-1931-KOC-I-011 & Certified.
2. Cables shall be Flame retardant as per IEC 60332, category 'A'.
3. A Tape bearing the approved Manufacturer's name and year of Manufacture to be laid over or under the core wrapping.
4. No. of Twists shall be as per KOC-I-011 & BS EN 50288-7 For Pair & Triad cables, not applicable for Core cables
5. Overall screen shall be Aluminium backed mylar tape with copper drain wires under & in contact with the screen for the whole cable length.

6. Abbreviations used: SWBA: Steel wire braided armour, GSWA : Galvanised steel wire armour, TPE: Thermoplastic elastomer, XLPE: Cross linked polyethylene, PVC:
Polyvinyl chloride, VTA : Vendor to advise, N/A : Not applicable. EPR : Ethylene Propylene Rubber CSP : Chlorosulphonated Polyethylene.

7. All Cables shall be Low Smoke Low Halogen Acid. For LSLH PVC, Light Transmission is Min. 40% as per ASTM-D 2843.
8. Cable outer sheath colour shall be : BLUE for A.1.2.1.02.15.1 & BLACK for A.1.2.1.02.15.2
9. Multi Pairs / Triads shall be individually numbered - by No printed polyester tape & also by black no. printing on white core of each pair/Triad.
Document Title:
DATASHEET FOR INSTRUMENTATION CABLES Document Number: Rev.
Contract No.: Project No.: Job No.: Page No :
17051820-0032-080-PI601-DAT-V001 B
17051820 EF-1931 JI-2035 9 OF 58
1 Cable Type Number KOC Cable Type C.1.2.1.02.15.1 / C.1.2.1.02.15.2 Type-2
2 Cable Type Flame Retardant Fire Resistant Standard Specific Interface
3 Nominal Voltage (Volts) 500 V 600 / 1000 V
4 Frequency (Hz) 50 60 Not Applicable
5 Number of Cores x Cross-sectional Area 2 Pair x 1.5 mm² (7 x 0.53 mm Stranded Annealed Tinned Copper)
6 Type Single Phase A.C. D.C. Thermocouple
7 Length Refer to Cable drum schedule ( Doc Nos : 17051820-0032-A0-080-SCH-0002 )
8 Conductor Tinned Copper Other - specify Twisted Pair Class-2
9 Insulation To Vendor's standard XLPE Thickness: 0.44 mm (min)
10 Screen No Yes Overall Individual Pair / Triad
11 Drain No Yes Diameter:0.5 mm²(7/0.3 mm stranded tinned copper)
12 Inner Sheath / Bedding To Vendor's standard Inner Sheath (PVC/CSP)
TPE Bedding (TPE / PVC )
13 Aluminium backed Mylar tape No Yes Minimum Thickness: 0.025 mm
14 Lead Sheath No Yes (Below Ground)
15 Armour No SWBA GSWA Other - specify
16 Outer Sheath To Vendor's standard PVC Colour : Blue, Black ( Note-8)
17 Installation Tray Buried Unfilled Trenches
18 Certification (Note: 1) Routine Type Copies: 1
Required Wks after Inspection: 1 week With Shipment:Yes
19 Data (4 Wks from order) Prints Transparencies Copies: 1
20 Inspection Required No Yes
21 Quality Plan Required No Yes
22 Inspection and Test Plan Required As per KOC Spec. no. KOC-I-011 & CRT-1931-KOC-I-011
23 Cable marking As per KOC-G-004 and clause 6.1.7 of KOC-I-011.
24 Manufacturer KEI INDUSTRIES LIMITED, INDIA
25 Colour Coding Primary Insulation White and Blue
TO BE FILLED BY SUPPLIER (KEI)
Cable Marking : KEI INSTRUMENTATION CABLE , 500 V, 2P x 1.5 SQMM, BS EN
26 Cable Dimensions: C.1.2.1.02.15.1 C.1.2.1.02.15.2 50288-7, XLPE, PVC, IEC 60332-3, YEAR OF MFG. , MADE IN INDIA.
LENGTH METER MARKING
Diameter under armour (mm): 17.1 (approx) 17.1 (approx)
Diameter over armour (mm): 18.9 (approx) 18.9 (approx)
Overall Diameter (mm): 23.3 ± 2 23.3 ± 2
Weight in kg/km (approx.): 1250 (approx) 1250 (approx)
Minimum Bending radius: 20 x OD 20 x OD

27 Resistance (ohm / km): Max d.c at 20°C 12.44 12.44


Max a.c at 20°C 12.44 12.44
28 Impedance (ohm / km at 90°C and 60 Hz): 15.9 15.9
29 Inductance (mH / km): <1 <1
30 Capacitance (microF / km): (max) Core-Core: 0.150 Core-Screen 0.400 Core-Armour N/A
31 Cable armour resistance per km: N/A N/A
Conductor Loop resistance per km at 20°C
32 24.88 24.88
(2x1 km of core):
Max Loop resistance per km at upto 1kHz (2x1
33 24.88 24.88
km of core):
34 Max. L/R ratio: < 40 < 40
35 Max. mutual capacitance (nF/ km): C-C 150 150
36 Cable current carrying capacity: 14 Amp Rating Factor: 1 for Air @ 40°C
Oxygen index for each cable type:
37 > 28% as per ASTM-D 2863 HV Test C-C/C-S : 2KV for 1 minute
(minimum 28)
38 Material Used for each cable type: Suitable Filler provided
Insulation: XLPE (as per EN 50290-2-29), Multi Pair Identification - By no. printed polyester tape with each Pair
Individual Screen: N/A
Overall Screen: Almylar Tape (Approx. 25% overlap / 100% Coverage with ATC drain wire)
Inner Sheath: PVC (Type ST 2 as per IEC 60502-1) & (Thickness 1.0 mm Nom. / Colur - Black)
Lead Sheath: Extruded Lead Alloy Sheath (Thickness 1.0 mm Nom.)
Bedding: Extruded TPE compound (Thickness 1.0 mm Nom. / Colour - Black)
Armour: Galvanized Steel Round Wire (as per BS EN 10257-1) - 0.9 mm
Over Sheath: LSLH PVC (Type ST 2 as per IEC 60502-1) & (Thickness 1.5 Nom.)
39 Halogen Acid Evolution: 17 % Max. As per IEC 60754-1
40 Cable Code C.1.2.1.02.15.1 / C.1.2.1.02.15.2
1. All cables shall be subjected to routine tests at the manufacturer's works in accordance with the relevant IEC or BS standards. Type tests shall be carried out to
demonstrate the additional requirements specified in KOC spec. no. KOC-I-011 & CRT-1931-KOC-I-011 & Certified.
2. Cables shall be Flame retardant as per IEC 60332, category 'A'.
3. A Tape bearing the approved Manufacturer's name and year of Manufacture to be laid over or under the core wrapping.
4. No. of Twists shall be as per KOC-I-011 & BS EN 50288-7 For Pair & Triad cables, not applicable for Core cables
5. Overall screen shall be Aluminium backed mylar tape with copper drain wires under & in contact with the screen for the whole cable length.

6. Abbreviations used: SWBA: Steel wire braided armour, GSWA : Galvanised steel wire armour, TPE: Thermoplastic elastomer, XLPE: Cross linked polyethylene, PVC:
Polyvinyl chloride, VTA : Vendor to advise, N/A : Not applicable. EPR : Ethylene Propylene Rubber CSP : Chlorosulphonated Polyethylene.

7. All Cables shall be Low Smoke Low Halogen Acid. For LSLH PVC, Light Transmission is Min. 40% as per ASTM-D 2843.
8. Cable outer sheath colour shall be : BLUE for C.1.2.1.02.15.1 & BLACK for C.1.2.1.02.15.2
9. Multi Pairs / Triads shall be individually numbered - by No printed polyester tape & also by black no. printing on white core of each pair/Triad.

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