Instrumentation Cable Specs
Instrumentation Cable Specs
CODIFICATION SHEET
C. 1 . 1 . 1 . 01 . 15 . 1
Outer Sheath Color
1: Blue (General / F&G -Intrinsically Safe) : (BL)
2: Black (General Non-Intrinsically Safe & J type Thermocouple) : (BK)
3: Green (R or S Type Thermocouple) : (GR)
4: Orange (Fieldbus) : (OR)
5: Yellow (K Type Thermocouple) : (YL)
6: Red (ESD/F&G - Non-Intrinsically Safe) : (RD)
7: GREY (Serial Communication) : (GY)
Conductor cross sectional area
10: 1.0 mm²
15: 1.5 mm²
25: 2.5 mm²
40: 4.0 mm²
60: 6.0 mm²
100: 10.0 mm²
160: 16.0 mm²
Number of Pairs/ Core
01: 1 Pair/1Triad/1Quad
02: 2 Pair/2 Core / 2 Triad
10: 10 Pair/ 10Triad/10 Quad/10 Core
12: 12 Pair/ 12Triad/12 Quad/12 Core
15: 15 Pair/ 15Triad/15 Quad
20: 20 Pair/ 20 Core
Cable Type- Screen
0: No Screen
1: Overall Screen
2: Individual and Overall Screen
Cable Size
1: Single Twisted Pair/ Triad/Quad & 2 Core
2: Multi Pair/Core/ Triad/Quad
Cable Type
1: Pair
2: Core
3: Triad
4: Quad
5: Thermocouple
Cable Type (Construction)
A=Flame Retardant GSWA
B=Fire Resistant GSWA
C=Flame Retardant GSWA + Lead Sheath
D=Fire Reststant GSWA + Lead Sheath
E=Flame Retardant Braided
F=Fire Resistant Braided
G=MICS Cables
Document Title:
INDEX SHEET - 1
General Notes :
1. All cables shall be suitable for an Ambient Temperature of -3°C to 55°C.
2. Fillers shall be envisaged as per KOC-I-011.
3. Insulation thickness for the pair / triad cable shall be as per Standard IEC-50228-7 and for core cable it shall be as per IEC 60502-1. Armour shall be as per
standard EN-10257.
LEGENDS
OS - OverAll Screen C - Core (e.g. 10C)
IS+OS - Individual & Overall Screen P - Pair (e.g. 10P)
IS - Intrinsically Safe T - Triad (e.g. 10T)
NIS - Non Intrinsically Safe RTD - Resistance Temperature Detector
LFAP - Local Fire Alarm Panel SOV - Solenoid Valve
DCS- Distributed Control System MICS - Mineral Insulated Copper Sheated
ESD- Emergency Shut Down FF - Foundation Fieldbus
F&G - Plant Fire & Gas System LSLH - Low Smoke Low Halogen
HVAC- Heating Ventilation Air Conditioning LSZH - Low Smoke Zero Halogen
CMS- Condition Monitoring System FLRT - Flame Retardant
LS-Lead Sheathed FRRS - Fire Resistant
Document Title:
DATASHEET FOR INSTRUMENTATION CABLES Document Number: Rev.
Contract No.: Project No.: Job No.: Page No :
17051820-0032-080-PI601-DAT-V001 B
17051820 EF-1931 JI-2035 6 OF 58
1 Cable Type Number KOC Cable Type A.1.1.1.01.15.1 / A.1.1.1.01.15.2 Type-1
2 Cable Type Flame Retardant Fire Resistant Standard Specific Interface
3 Nominal Voltage (Volts) 500 V 600 / 1000 V
4 Frequency (Hz) 50 60 Not Applicable
5 Number of Cores x Cross-sectional Area 1 Pair x 1.5 mm² (7 x 0.53 mm Stranded Annealed Tinned Copper)
6 Type Single Phase A.C. D.C. Thermocouple
7 Length Refer to Cable drum schedule ( Doc Nos : 17051820-0032-A0-080-SCH-0002 )
8 Conductor Tinned Copper Other - specify Twisted Pair Class-2
9 Insulation To Vendor's standard XLPE Thickness: 0.44 mm (min)
10 Screen No Yes Overall Individual Pair / Triad
11 Drain No Yes Diameter:0.5 mm²(7/0.3 mm stranded tinned copper)
12 Inner Sheath / Bedding To Vendor's standard Inner Sheath (PVC/CSP)
TPE Bedding (TPE / PVC )
13 Aluminium backed Mylar tape No Yes Minimum Thickness: 0.025 mm
14 Lead Sheath No Yes (Below Ground)
15 Armour No SWBA GSWA Other - specify
16 Outer Sheath To Vendor's standard PVC Colour : Blue, Black ( Note-8)
17 Installation Tray Buried Unfilled Trenches
18 Certification (Note: 1) Routine Type Copies: 1
Required Wks after Inspection: 1 week With Shipment:Yes
19 Data (4 Wks from order) Prints Transparencies Copies: 1
20 Inspection Required No Yes
21 Quality Plan Required No Yes
22 Inspection and Test Plan Required As per KOC Spec. no. KOC-I-011 & CRT-1931-KOC-I-011
23 Cable marking As per KOC-G-004 and clause 6.1.7 of KOC-I-011.
24 Manufacturer KEI INDUSTRIES LIMITED, INDIA
25 Colour Coding Primary Insulation White and Blue
TO BE FILLED BY SUPPLIER (KEI)
Cable Marking : KEI INSTRUMENTATION CABLE , 500 V, 1P x 1.5 SQMM, BS EN
26 Cable Dimensions: A.1.1.1.01.15.1 A.1.1.1.01.15.2 50288-7, XLPE, PVC, IEC 60332-3, YEAR OF MFG. , MADE IN INDIA.
LENGTH METER MARKING
Diameter under armour (mm): 8.2 (approx) 8.2 (approx)
Diameter over armour (mm): 10.0 (approx) 10.0 (approx)
Overall Diameter (mm): 13.2 ± 2 13.2 ± 2
Weight in kg/km (approx.): 300 (approx) 300 (approx)
Minimum Bending radius: 12 x OD 12 x OD
6. Abbreviations used: SWBA: Steel wire braided armour, GSWA : Galvanised steel wire armour, TPE: Thermoplastic elastomer, XLPE: Cross linked polyethylene, PVC:
Polyvinyl chloride, VTA : Vendor to advise, N/A : Not applicable. EPR : Ethylene Propylene Rubber CSP : Chlorosulphonated Polyethylene.
7. All Cables shall be Low Smoke Low Halogen Acid. For LSLH PVC, Light Transmission is Min. 40% as per ASTM-D 2843.
8. Cable outer sheath colour shall be : BLUE for A.1.1.1.01.15.1 & BLACK for A.1.1.1.01.15.2
Document Title:
DATASHEET FOR INSTRUMENTATION CABLES Document Number: Rev.
Contract No.: Project No.: Job No.: Page No :
17051820-0032-080-PI601-DAT-V001 B
17051820 EF-1931 JI-2035 7 OF 58
1 Cable Type Number KOC Cable Type C.1.1.1.01.15.1 / C.1.1.1.01.15.2 Type-1
2 Cable Type Flame Retardant Fire Resistant Standard Specific Interface
3 Nominal Voltage (Volts) 500 V 600 / 1000 V
4 Frequency (Hz) 50 60 Not Applicable
5 Number of Cores x Cross-sectional Area 1 Pair x 1.5 mm² (7 x 0.53 mm Stranded Annealed Tinned Copper)
6 Type Single Phase A.C. D.C. Thermocouple
7 Length Refer to Cable drum schedule ( Doc Nos : 17051820-0032-A0-080-SCH-0002 )
8 Conductor Tinned Copper Other - specify Twisted Pair Class-2
9 Insulation To Vendor's standard XLPE Thickness: 0.44 mm (min)
10 Screen No Yes Overall Individual Pair / Triad
11 Drain No Yes Diameter:0.5 mm²(7/0.3 mm stranded tinned copper)
12 Inner Sheath / Bedding To Vendor's standard Inner Sheath (PVC/CSP)
TPE Bedding (TPE / PVC )
13 Aluminium backed Mylar tape No Yes Minimum Thickness: 0.025 mm
14 Lead Sheath No Yes (Below Ground)
15 Armour No SWBA GSWA Other - specify
16 Outer Sheath To Vendor's standard PVC Colour : Blue, Black ( Note-8)
17 Installation Tray Buried Unfilled Trenches
18 Certification (Note: 1) Routine Type Copies: 1
Required Wks after Inspection: 1 week With Shipment:Yes
19 Data (4 Wks from order) Prints Transparencies Copies: 1
20 Inspection Required No Yes
21 Quality Plan Required No Yes
22 Inspection and Test Plan Required As per KOC Spec. no. KOC-I-011 & CRT-1931-KOC-I-011
23 Cable marking As per KOC-G-004 and clause 6.1.7 of KOC-I-011.
24 Manufacturer KEI INDUSTRIES LIMITED, INDIA
25 Colour Coding Primary Insulation White and Blue
TO BE FILLED BY SUPPLIER (KEI)
Cable Marking : KEI INSTRUMENTATION CABLE , 500 V, 1P x 1.5 SQMM, BS EN
26 Cable Dimensions: C.1.1.1.01.15.1 C.1.1.1.01.15.2 50288-7, XLPE, PVC, IEC 60332-3, YEAR OF MFG. , MADE IN INDIA.
LENGTH METER MARKING
Diameter under armour (mm): 12.8 (approx) 12.8 (approx)
Diameter over armour (mm): 14.6 (approx) 14.6 (approx)
Overall Diameter (mm): 18.8 ± 2 18.8 ± 2
Weight in kg/km (approx.): 840 (approx) 840 (approx)
Minimum Bending radius: 20 x OD 20 x OD
6. Abbreviations used: SWBA: Steel wire braided armour, GSWA : Galvanised steel wire armour, TPE: Thermoplastic elastomer, XLPE: Cross linked polyethylene, PVC:
Polyvinyl chloride, VTA : Vendor to advise, N/A : Not applicable. EPR : Ethylene Propylene Rubber CSP : Chlorosulphonated Polyethylene.
7. All Cables shall be Low Smoke Low Halogen Acid. For LSLH PVC, Light Transmission is Min. 40% as per ASTM-D 2843.
8. Cable outer sheath colour shall be : BLUE for C.1.1.1.01.15.1 & BLACK for C.1.1.1.01.15.2
Document Title:
DATASHEET FOR INSTRUMENTATION CABLES Document Number: Rev.
Contract No.: Project No.: Job No.: Page No :
17051820-0032-080-PI601-DAT-V001 B
17051820 EF-1931 JI-2035 8 OF 58
1 Cable Type Number KOC Cable Type A.1.2.1.02.15.1 / A.1.2.1.02.15.2 Type-2
2 Cable Type Flame Retardant Fire Resistant Standard Specific Interface
3 Nominal Voltage (Volts) 500 V 600 / 1000 V
4 Frequency (Hz) 50 60 Not Applicable
5 Number of Cores x Cross-sectional Area 2 Pair x 1.5 mm² (7 x 0.53 mm Stranded Annealed Tinned Copper)
6 Type Single Phase A.C. D.C. Thermocouple
7 Length Refer to Cable drum schedule ( Doc Nos : 17051820-0032-A0-080-SCH-0002 )
8 Conductor Tinned Copper Other - specify Twisted Pair Class-2
9 Insulation To Vendor's standard XLPE Thickness: 0.44 mm (min)
10 Screen No Yes Overall Individual Pair / Triad
11 Drain No Yes Diameter:0.5 mm²(7/0.3 mm stranded tinned copper)
12 Inner Sheath / Bedding To Vendor's standard Inner Sheath (PVC/CSP)
TPE Bedding (TPE / PVC )
13 Aluminium backed Mylar tape No Yes Minimum Thickness: 0.025 mm
14 Lead Sheath No Yes (Below Ground)
15 Armour No SWBA GSWA Other - specify
16 Outer Sheath To Vendor's standard PVC Colour : Blue, Black ( Note-8)
17 Installation Tray Buried Unfilled Trenches
18 Certification (Note: 1) Routine Type Copies: 1
Required Wks after Inspection: 1 week With Shipment:Yes
19 Data (4 Wks from order) Prints Transparencies Copies: 1
20 Inspection Required No Yes
21 Quality Plan Required No Yes
22 Inspection and Test Plan Required As per KOC Spec. no. KOC-I-011 & CRT-1931-KOC-I-011
23 Cable marking As per KOC-G-004 and clause 6.1.7 of KOC-I-011.
24 Manufacturer KEI INDUSTRIES LIMITED, INDIA
25 Colour Coding Primary Insulation White and Blue
TO BE FILLED BY SUPPLIER (KEI)
Cable Marking : KEI INSTRUMENTATION CABLE , 500 V, 2P x 1.5 SQMM, BS EN
26 Cable Dimensions: A.1.2.1.02.15.1 A.1.2.1.02.15.2 50288-7, XLPE, PVC, IEC 60332-3, YEAR OF MFG. , MADE IN INDIA.
LENGTH METER MARKING
Diameter under armour (mm): 12.3 (approx) 12.3 (approx)
Diameter over armour (mm): 14.1 (approx) 14.1 (approx)
Overall Diameter (mm): 17.5 ± 2 17.5 ± 2
Weight in kg/km (approx.): 460 (approx) 460 (approx)
Minimum Bending radius: 12 x OD 12 x OD
6. Abbreviations used: SWBA: Steel wire braided armour, GSWA : Galvanised steel wire armour, TPE: Thermoplastic elastomer, XLPE: Cross linked polyethylene, PVC:
Polyvinyl chloride, VTA : Vendor to advise, N/A : Not applicable. EPR : Ethylene Propylene Rubber CSP : Chlorosulphonated Polyethylene.
7. All Cables shall be Low Smoke Low Halogen Acid. For LSLH PVC, Light Transmission is Min. 40% as per ASTM-D 2843.
8. Cable outer sheath colour shall be : BLUE for A.1.2.1.02.15.1 & BLACK for A.1.2.1.02.15.2
9. Multi Pairs / Triads shall be individually numbered - by No printed polyester tape & also by black no. printing on white core of each pair/Triad.
Document Title:
DATASHEET FOR INSTRUMENTATION CABLES Document Number: Rev.
Contract No.: Project No.: Job No.: Page No :
17051820-0032-080-PI601-DAT-V001 B
17051820 EF-1931 JI-2035 9 OF 58
1 Cable Type Number KOC Cable Type C.1.2.1.02.15.1 / C.1.2.1.02.15.2 Type-2
2 Cable Type Flame Retardant Fire Resistant Standard Specific Interface
3 Nominal Voltage (Volts) 500 V 600 / 1000 V
4 Frequency (Hz) 50 60 Not Applicable
5 Number of Cores x Cross-sectional Area 2 Pair x 1.5 mm² (7 x 0.53 mm Stranded Annealed Tinned Copper)
6 Type Single Phase A.C. D.C. Thermocouple
7 Length Refer to Cable drum schedule ( Doc Nos : 17051820-0032-A0-080-SCH-0002 )
8 Conductor Tinned Copper Other - specify Twisted Pair Class-2
9 Insulation To Vendor's standard XLPE Thickness: 0.44 mm (min)
10 Screen No Yes Overall Individual Pair / Triad
11 Drain No Yes Diameter:0.5 mm²(7/0.3 mm stranded tinned copper)
12 Inner Sheath / Bedding To Vendor's standard Inner Sheath (PVC/CSP)
TPE Bedding (TPE / PVC )
13 Aluminium backed Mylar tape No Yes Minimum Thickness: 0.025 mm
14 Lead Sheath No Yes (Below Ground)
15 Armour No SWBA GSWA Other - specify
16 Outer Sheath To Vendor's standard PVC Colour : Blue, Black ( Note-8)
17 Installation Tray Buried Unfilled Trenches
18 Certification (Note: 1) Routine Type Copies: 1
Required Wks after Inspection: 1 week With Shipment:Yes
19 Data (4 Wks from order) Prints Transparencies Copies: 1
20 Inspection Required No Yes
21 Quality Plan Required No Yes
22 Inspection and Test Plan Required As per KOC Spec. no. KOC-I-011 & CRT-1931-KOC-I-011
23 Cable marking As per KOC-G-004 and clause 6.1.7 of KOC-I-011.
24 Manufacturer KEI INDUSTRIES LIMITED, INDIA
25 Colour Coding Primary Insulation White and Blue
TO BE FILLED BY SUPPLIER (KEI)
Cable Marking : KEI INSTRUMENTATION CABLE , 500 V, 2P x 1.5 SQMM, BS EN
26 Cable Dimensions: C.1.2.1.02.15.1 C.1.2.1.02.15.2 50288-7, XLPE, PVC, IEC 60332-3, YEAR OF MFG. , MADE IN INDIA.
LENGTH METER MARKING
Diameter under armour (mm): 17.1 (approx) 17.1 (approx)
Diameter over armour (mm): 18.9 (approx) 18.9 (approx)
Overall Diameter (mm): 23.3 ± 2 23.3 ± 2
Weight in kg/km (approx.): 1250 (approx) 1250 (approx)
Minimum Bending radius: 20 x OD 20 x OD
6. Abbreviations used: SWBA: Steel wire braided armour, GSWA : Galvanised steel wire armour, TPE: Thermoplastic elastomer, XLPE: Cross linked polyethylene, PVC:
Polyvinyl chloride, VTA : Vendor to advise, N/A : Not applicable. EPR : Ethylene Propylene Rubber CSP : Chlorosulphonated Polyethylene.
7. All Cables shall be Low Smoke Low Halogen Acid. For LSLH PVC, Light Transmission is Min. 40% as per ASTM-D 2843.
8. Cable outer sheath colour shall be : BLUE for C.1.2.1.02.15.1 & BLACK for C.1.2.1.02.15.2
9. Multi Pairs / Triads shall be individually numbered - by No printed polyester tape & also by black no. printing on white core of each pair/Triad.