H-14A Service Parts Manual
H-14A Service Parts Manual
EN H- 14A
YEAR OF MANUFACTURE: ______________
EN
”CE” CONFORMITY DECLARATION
(according to EEC MACHINES DIRECTIVE 2006/42/CE annex II A)
The manufacturer:
MEP S.p.A.
Via Enzo Magnani, 1
61045 Pergola (PU) ITALIA
Tel. 072173721- Fax 0721734533
Serial number:
Year of manufacture:
is in specification with the following directives:
D EEC MACHINES DIRECTIVE 2006/42/CE (D.Lgs. 17/2010)
S EN 13898:2003 + A1:2009
S EN 12100:2010
D DIRECTIVE 2014/30/UE ”EMC” (D.Lgs. 80/2016)
S EN 50370- 1:2005 Emission
S EN 50370- 2:2003 Immunity
D DIRECTIVE 2014/35/UE ”LVD” (D.Lgs. 86/2016)
Managing Director
(William Giacometti)
Pergola, lì
3 -1
Introduction and technical specifications . . . . . . . . . . . . . 1- 1
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 1
Machine presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 1
Machine specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 2
Technical data general table . . . . . . . . . . . . . . . . . . . . . . . . 1- 3
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 7
Functional parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 1
H- 14A model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 1
Cutting head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 2
The cutting vice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 2
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 3
Hydraulic Power Pack Unit . . . . . . . . . . . . . . . . . . . . . . . . 2- 4
Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 5
Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 6
Safety and accident prevention . . . . . . . . . . . . . . . . . . . . . 3- 1
Use of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 1
General recommendations . . . . . . . . . . . . . . . . . . . . . . . . . 3- 2
Recommendations to the operator . . . . . . . . . . . . . . . . . . . 3- 2
Machine safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 5
Reference standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 5
Protection against accidental contact with the blade . . . . . 3- 6
Electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 6
Emergency devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 6
Noise level of the machine . . . . . . . . . . . . . . . . . . . . . . . . . 3- 8
Noise level measurement . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 8
Noise level values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 8
Vibration emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 9
Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . 3- 9
Machine installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 1
Packaging and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 1
Anchoring the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 4
Minimum requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 4
Check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 4
Connection to the power supply . . . . . . . . . . . . . . . . . . . . 4- 6
Description of machine operation . . . . . . . . . . . . . . . . . . . 5- 1
Description of the control panel . . . . . . . . . . . . . . . . . . . . 5- 1
Basic instructions for carrying out a cutting operation cycle 5- 2
5
Opening / closing the vises . . . . . . . . . . . . . . . . . . . . . . . . 5- 2
Moving the cutting head up and down . . . . . . . . . . . . . . . 5- 3
Manoeuvring the feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 3
Symbol key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 3
Operating parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 4
Cutting cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 6
Cutting stroke setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 7
Width of cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 8
Preliminary check list for cutting operation . . . . . . . . . . . 5- 9
Manual operating cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 9
Automatic mode single job . . . . . . . . . . . . . . . . . . . . . . . . 5- 13
Automatic mode queue . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 16
Diagrams, exploded views and replacement parts . . . . . . . 6- 1
Exploded views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 55
Idler pulley unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 55
Cross bar group bow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 57
Driving pulley unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 59
Cutting mobile head group . . . . . . . . . . . . . . . . . . . . . . . . 6- 61
Cutting fixed head group . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 63
Spf cradle unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 65
Spm cradle unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 67
Cutting plane unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 69
Feeder roller conveyor group . . . . . . . . . . . . . . . . . . . . . . . 6- 72
Feed carriage unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 75
Limit switch device presence bar in feeder . . . . . . . . . . . . 6- 78
Base assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 80
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 82
Hydraulic group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 84
Protection group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 87
Motor- driven chip ejector . . . . . . . . . . . . . . . . . . . . . . . . . 6- 89
Group blade deviation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 91
Optional scrap reduction vices . . . . . . . . . . . . . . . . . . . . . . 6- 93
Optional: Hydraulic vertical vice (feeder) . . . . . . . . . . . . . 6- 95
Optional: Hydraulic vertical vice (cutting plane unit) . . . . 6- 98
Optional: Jaws reducing scrap (vertical hydraulic vices) . 6- 100
Optional: Jaws reducing scrap (cutting plane) . . . . . . . . . . 6- 102
Optional: Jaws reducing scrap (feeder) . . . . . . . . . . . . . . . 6- 104
6
Optional: Vertical rollers . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 106
Optional: Pressure regulator vices . . . . . . . . . . . . . . . . . . . 6- 108
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 1
Displaying and editing the set- up parameters . . . . . . . . . . 7- 1
Setup parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 3
Software update procedure through USB - H- 14A . . . . . . 7- 9
Machine working pressures . . . . . . . . . . . . . . . . . . . . . . . . 7- 11
Machine working pressures . . . . . . . . . . . . . . . . . . . . . . . . 7- 11
Cutting head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 12
Blade tensioner slide play adjustment . . . . . . . . . . . . . . . . 7- 12
Cutting head stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 14
Blade guide components . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 15
Blade guide heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 15
Blade- pressing tang . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 15
Blade guide plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 15
Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 17
Tool changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 17
Blade perpendicularity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 18
Rotation axis control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 20
Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 20
Maintenance and choice of consumables . . . . . . . . . . . . . . 8- 1
The role of the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 1
Maintenance requirements . . . . . . . . . . . . . . . . . . . . . . . . . 8- 2
General maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 2
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 2
Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 2
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 3
Maintenance of working parts . . . . . . . . . . . . . . . . . . . . . . 8- 3
Hydraulic powerpack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 3
Consumable materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 3
Oil for transmission box . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 3
Oils for hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 4
Oil for lubricant/coolant fluid . . . . . . . . . . . . . . . . . . . . . . 8- 4
Oils for spray mist system (optional) . . . . . . . . . . . . . . . . . 8- 4
Cutting speed and choice of tools . . . . . . . . . . . . . . . . . . . 9- 1
Cutting speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 1
Standard machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 1
7
Choice of blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 2
Saw tooth pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 2
Cutting speed and downstroke speed . . . . . . . . . . . . . . . . . 9- 3
Types of swarf: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 3
Lubricant/coolant fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 4
Blade structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 4
Blade types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 5
Conventional rake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 5
Positive rake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 5
Variable pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 5
Variable pitch blades with 0 cutting angle . . . . . . . . . . . 9- 6
Variable pitch with positive rake (from 9 to 10 degrees) . 9- 6
Set: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 6
Standard or splayed set . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 6
Undulated set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 7
Alternating grouped sets . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 7
Alternating set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 7
Blade selection table relating to cutting speed and downstroke speed 9- 8
Classification of steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 9
Classification of steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10- 1
Troubleshooting blade and cutting problems . . . . . . . . . . . 10- 1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10- 8
Machine alarms and warning messages . . . . . . . . . . . . . . . 10- 13
Accessory Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11- 1
Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11- 1
Roller table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11- 1
Installation of the roller plane, loading side . . . . . . . . . . . 11- 2
Installation of the roller plane, unloading side . . . . . . . . . 11- 3
Installation of couple of vertical rollers for roller plane . . 11- 3
Installation of the hydraulic vertical vices . . . . . . . . . . . . . 11- 3
Can of emulsible oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11- 3
Minimal lubrication system . . . . . . . . . . . . . . . . . . . . . . . . 11- 4
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11- 5
8
Introduction and
technical 1
specifications
Foreword
For decades we have been committed to construction of the very best in metal
cutting saws. With all our experience, technological know how for the latest in
product and design, Hyd- Mech is able to offer customers specific solutions to all
cutting needs and requirements.
In response to modern production technologies Hyd- Mech has developed this
new band saw. H- 14A.
This work tool has been designed as a simple and reliable answer to the wide
range of cutting needs of the modern workshop.
Sturdy structure, silent and safe operation it can cut with minimal waste and is
extremely versatile, ideal for cutting stainless steel, light alloys, aluminium,
copper and bronze offering exceptional speed and precision.
Its high cutting capacity enables it to handle both single workpieces and bundles,
making this machine the ideal solution for satisfying the wide range of cutting
needs of machine shops, turneries, structural steel shops and engineering
workshops.
Please keep this instruction manual for future reference in a known location and
easily accessible to all users of the device. HYD·MECH offers a great variety of
options, components, and features for its various models.
Therefore, some of the equipment described in this manual (various illustrations
and drawings) may not be applicable to your particular machine.
The information and specifications provided in this manual were accurate at the
time of printing. HYD·MECH reserves the right to discontinue or change
specifications or design at any time without notice and without incurring any
obligation.
Congratulations for having chosen this product which, by following the instruc-
tions contained in this user and maintenance handbook will guarantee years of
dependable service.
Warning This band saw has been exclusively designed to cut metals.
Machine presentation
La H- 14A is a hydraulic electro- mechanical cutting saw for solid and section
cutting of metals. Machine operation is either SEMIAUTOMATIC or
AUTOMATIC.
In the Semiautomatic cycle, after setting the bow cutting sequence from the
control panel and the speed of the descent cutting head, the operator closes the
vice by pushing the button from the control panel and pushes the start key to start
up the belt. Then:
1- 1
MEP S.p.A.
1. The cutter vice closes 2. The head lowers un- 3. The head returns to 4. The cutter vice
til the cut is made (FC- start position (FCTI) opens
TA)
In the Automatic cycle, after setting the bow cutting sequence from the control
panel and the speed of the descent cutting head, the operator closes the vice by
pushing the key from the control panel and pushes the start key to start the belt.
Then:
1. The cutter vice closes 2. The head lowers un- 3. The head returns to 4. The feed vice closes
til the cut is made (FC- start position (FCTI)
TA)
5. The cutting vice 6. The cutting material 7. The cutting vice closes 8. The feeder vice
opens is fed opens and the cutting
cycle starts again
Attention Before starting any of the work cycles, consult Chapter 5, where all the work
phases are explained in detail.
Machine specification
The anodised aluminium name plate is riveted on the side of the machine; the
same data are reproduced on the declaration of conformity included with this use
N.B. When communicating with the Technical Service department, the model, serial
number and year of manufacture of the machine must be quoted.
BAND SAW
Nominal dimensions in 15’ 2” 43/64 x 1”
mm 21/64 x 1/32
4640 x 34 x 1,1
Tolerance in 15’ 2” 43/64 ± 1”
mm 9/16
4640 ± 40
Blade height in 1” 21/64
mm 34
Blade thickness in 1/32”
mm 1,1
Blade tension lbs 2750
kg 1250
Attention When choosing the cutting tool, if its dimensions do not correspond to those
included in the ”Rated size” section, check that the dimensions at least fall
within the admissible max/min specifications.
WORKING PRESSURE
Head working pressure during descent/ascent psi 362.595
bar 25
Vice working pressure during opening/closure phase psi 362.595
bar 25
Hydraulic control unit working pressure psi 580.152
bar 40
Hydraulic blade tensioning (optional) psi 319.0836
bar 22
MATERIAL FEEDER
Feeder stroke in 23” 5/8
mm 600
Max weight capacity lbs 3300
Kg 1500
Bar feed force N 10000
ELECTROPUMP MOTOR
Single phase; Frequency 60 Hz.
Voltage (Volts) Absorption Power (hp) rpm Delivery rate Head (ft.)
(Amps) lt/min
230/400 0.74/0.43 0.2546 3400 85/3 0/19’ 8” 7/32
440/460 0.6 0.2546 3400 85/3 0/19’ 8” 7/32
Protection rating IP 55.
Conforming to CEI norms, publication: IEC 34 of 01/07/1985.
CUTTING CAPACITY
Section
PACKED WEIGHT
Wooden cage and pallet Kg 300
Wooden pallet Kg 150
88”
2220 mm
123”
3120 mm 90”
2300 mm
MACHINE INSTALLED
Work table height mm 860
Weight Kg 2800
H- 14A model
In order for the user to move towards a full understanding of how the machine
works, which is described in detail in the chapter 5, this chapter deals with the
main units and their locations.
STAND
CONTROL BOARD
2- 1
MEP S.p.A.
Cutting head
The operating head is the cutting component and is made up of a bow from cast
iron on which the following elements are installed: band, band guide components,
band tensioning unit, worm screw reducer and spindle motor.
The cutting bow slides on linear guides, with ball recirculation slides, installed on
columns for getting a better cutting stability and longer blade life. Feeding is by a
stepper motor and screw/nut with recirculating balls.
The machine is equipped with a laser system to position the bar accurately to
carry out non- standard or facing cuts.
Motor
Transmission box
The vice is the unit that clamps the workpiece during cutting; it consists of a vice
support, fixed to the work table on which a mobile jaw is mounted. The opening
or closing movement is carried out through the relevant keys on the consolle.
The control panel has a protection rating of IP 54 and contains the electronic
equipment. Access to the control panel is protected by a safety panel mounted on
hinges and fastened with screws, specially designed to prevent tampering.
The control panel is installed on a structural fixed console and enables the
operator to steadily monitor the cutting area in total safety.
Control panel
18 Functional parts 2- 3
MEP S.p.A.
The hydraulic control unit operates the cutting vice and the feeding vice and
balances the weight of the cutting bow.
It is located in the machine rear part under the metal protection. The oil
exchange in the circuits is operated by solenoid valves driven by the machine
controller.
This unit features a large coolant collection surface which conveys the coolant to
the rear tank via the tank cover, and a swarf collection drawer.
The electric pump seated inside the tray sucks the clean liquid from the
progressive filter system and makes it circulate again to ensure an efficient
flowing of the processing residues and the lube- refrigeration of the cutting tool.
The coolant gun is on the right of the cutting plane. On the front right of the base
there is a chip extractor.
The hydraulic control unit and the electric board are located in the right rear
side.
20 Functional parts 2- 5
MEP S.p.A.
Feeder
The material is fed by the feeding shuttle which clamps the material with the
hydraulic vice and draws the cutting material by sliding on ground guides. The
numeric control very accurately drives the stepper motor of the feeding shuttle,
thus enabling the operator to set 5 sequences of 20 programs each chosen among
max. 100 cutting programs, with different quantity and length, on the same bar.
Crosspiece
Rollerway
Feeder trolley
The stepper motor and the power supply structure, can supply power to bars up to
3000 Kg even when sheared, because they are equipped with a self- aligned vice.
The H- 14A has been designed and produced in accordance with European
standards. For the correct use of the machine we recommend that the
instructions contained in this chapter are carefully followed.
The SHARK 230 NC- HS band saw cutting machine is intended exclusively for
cutting metallic materials, ferrous or non- ferrous, in section or solid.
Other types of material and machining are not compatible with the specific char-
acteristics of the saw.
The employer is responsible for instructing the personnel who, in turn, are ob-
liged to inform the operator of any accident risks, safety devices, noise emission
and accident prevention regulations provided for by international standards and
national laws regarding the use of the machine. The operator must be perfectly
aware of the position and function of all the machine’s controls.The instructions,
warnings and accident prevention standards in this manual must be respected
without question by all those concerned.The following definitions are those
provided for by EEC MACHINES DIRECTIVE 2006/42/CE :
H “Danger zone”: any zone in and/or around a machine in which the presence of a
person constitutes a risk for the safety and health of that person.
H “Person exposed”: any person finding himself either completely or partly in a
danger zone.
H “Operator”: the person or persons given the responsibility of installing, operating,
adjusting, maintaining, cleaning, repairing or transporting the machine.
Attention The manufacturer declines any responsibility whatsoever, either civil or
criminal, should there be unauthorised interference or replacement of one or
more parts or assemblies on the machine, or if accessories, tools and
consumable materials are used that are different from those recommended by
the manufacturer itself or if the machine is employed in a plant system and its
proper function is thereby altered.
3- 1
MEP S.p.A.
General recommendations
LIGHTING
Insufficient lighting for the types of operation envisaged could constitute a safety
hazard for the persons concerned. For this reason, the machine user must provide
lighting in the working area sufficient to eliminate all shadowy areas while also
avoiding any blinding light concentrations. (Reference standard ISO 8995- 89
“Lighting in work environments”).
CONNECTIONS
Check that the power supply cables and pneumatic feed systems comply with the
maximum machine absorption values listed in the “Machine Specification” tables;
replace if necessary.
EARTHING
The installation of the earthing system must comply with the requirements set out
in EN STANDARD 60204- 1:2010.
OPERATOR POSITION
The position of the operator controlling machine operations must be as shown in
the diagram below.
Do not allow hands or arms to encroach on the cutting zone while the
machine is in operation.
Always disconnect the power supply to the machine before carrying out
any maintenance work whatsoever, including in the case of abnormal
operation of the machine.
The operator must not perform any risky operations or operations not
required for the machining operation under way (e.g. remove swarf or
metal shavings from the machine while cutting).
Remove equipment, tools or any other objects from the cutting zone;
always keep the working area as clean as possible.
Do not use the machine to cut pieces that exceed the capacity of the
machine as listed in the machine specifications.
When cutting very short pieces, make sure that they are not dragged
behind the support shoulder, where they could jam in the blade.
When working on the band saw, wear gloves only when handling
materials and for tool changing or adjustment operations. Only perform
one operation at a time and do not hold more than one item or operate
more than one device simultaneously. Keep hands as clean as possible.
Warning: if the blade jams in the cut, press the emergency stop
push- button immediately. If this does not free the blade, slowly loosen
the vice, remove the piece and check the blade or blade teeth for
breakage. Replace the blade if necessary.
Adjustment of the blade- guide head must only be carried out with the
machine at a standstill.
This use and maintenance manual is not intended as purely a guide for the use of
the machine in a strictly productive environment, it is instead an instrument
providing information on how to use the machine correctly and safely. The
following standards are those specified by the EEC Committee in the directives
regarding safety of machinery, health and safety at work, personal protection and
safeguarding of the environment. These standards have been applied to the
H- 14A band saw.
Reference standards
MACHINE SAFETY
H EEC MACHINES DIRECTIVE 2006/42/CE ;
H EEC directive no. 2014/30/EU “EMC - Electromagnetic Compatibility”;
H EEC Directive No. 2014/35/EU known as “Low voltage directive”.
H EN 13898:2003+A1:2009 Machine tools - Safety - Sawing machines for cold
metal
H EN 12100:2010 ”Safety of machinery - General principles for design - Risk assess-
ment and risk reduction”.
HEALTH AND SAFETY AT WORK
H EEC Directive No. 80/1107; 83/477;86/188;88/188; 88/642 for the protection of
workers against risks caused by exposure to physical, chemical and biological
agents during working;
H EEC Directive No. 89/391 and Special EEC Directives No. 89/654 and No. 89/655
for improvements in health and safety at work;
H EEC Directive No. 90/394 for the protection of workers against risks deriving from
exposure at work to carcinogenic substances;
H EEC Directive No. 77/576 and No. 79/640 on safety signs at work.
PERSONAL PROTECTION
H EEC Directive No. 89/656 and No. 89/686 on the use of personal protection
devices.
ENVIRONMENTAL PROTECTION
H EEC Directive No. 75/442 on waste disposal;
H EEC Directive No. 75/439 on the disposal of used oil.
H Directive 2002/95/EC on the restriction of the use of certain hazardous substances
in electrical and electronic equipment (RoHS).
26 Safety and accident prevention 3- 5
MEP S.p.A.
4 4
6
3
2 1
Electrical equipment
In accordance with Italian standard CEI EN 60204- 1:2010, derived from
European Standard EN 60204- 1:2010:
H Access to electrical control panel limited by screws and panel- lock device,
allowing panel to be opened only after the electricity supply has been turned
off;
H 24 Vac Control voltage for actuators, in accordance with chapter 6 or
European Standard ”Control and indication circuits”, paragraph 2 ”Control
Circuits” sub- section 1 ”Preferential voltage values for control circuits”;
H plant short- circuit protection by means of rapid fuses, earthing of all plant
parts connected with work as well as all foreseeable accidental contact; a
thermal- magnetic overload cutout switch shuts down the motor;
H protection from accidental start- up by a minimum voltage relay in case of
power failure.
Emergency devices
In accordance with Standard EN 60204- 1:2010:
H Chapter 5 Section 6 Sub- section 1 ”Emergency stop device”: «the emergency
stop device immediately stops all the dangerous and other functions of the
machine»;
1
4 4
Noise can cause hearing damage and represents one the problems faced by many
countries who adopt their own standards. In accordance with the EEC MA-
CHINES DIRECTIVE 2006/42/CE , we are listing the standards that specify noise
levels for machine tools.
The following paragraph explains the modes and the detected sound power and
pressure values released by the sawing machine.
These values comply with norm EN 13898:2003 + A1:2009, EN ISO 12100:2010
and EN ISO 4871:2009,concerning the rules for drawing and presenting a proced-
ure for noise tests and the declaration and check of sound emission values by ma-
chines and equipment.
Noise level measurement
Noise levels are measured using an instrument known as an Integrator
noise- meter which registers the equivalent continuous acoustic pressure level at
the work station.The damage caused by noise depends on three parameters: level,
frequency and duration. The equivalent level concept Leq combines the three
parameters and supplies just one indication. The Leq is based on the principle of
equal energy, and represents the continuous stationary level containing the same
amount of energy, expressed in dBA, as that actually fluctuating over the same
period of time.This calculation is made automatically by the integrator
noise- meter. The measurements are taken every 60 seconds, in order to obtain a
stabilised value. The reading stays on the display for a sufficient time to enable a
reading to be taken by the operator.Measurements are taken by holding the
instrument at approximately 1 metre from the machine at a height of 1.60 metres
above the platform at the operator’s work station.
Two measurements are taken: the first while the machine operates without cutting
anything, the second while cutting in manual mode.
Noise level values
Identification
Machine type Band saw for metal applications
Model H- 14A
Reference standard ISO 3746
Results
Steel cut C53- tube thickness 350x280 mm
Description
bi- metal blade 4640x34x1.1
Test 1st Mean sound level (Leq) 72,45 dB (A)
Results Environmental correction (K) 3,84 dB(A)
Peak sound power (Lw) 83,60 dB(A)
Steel cut C40 - HPE 300x300 mm
Descriprion
bi- metal blade 4640x34x1.1
Test 2nd Mean sound level (Leq) 70,33 dB(A)
Results Environmental correction (K) 3,84 dB(A)
Peak sound power (Lw) 81,48 dB(A)
Ø 150 mm solid tube in chromed stainless steel
Description
bi- metal blade 4640x34x1.1
Test 3rd Mean sound level (Leq) 71,95 dB(A)
Results Environmental correction (K) 3,84 dB(A)
Peak sound power (Lw) 83,11 dB(A)
This sawing machine complies with the norms EN1299 and EN1033, as the
machine vibration emission on the devices controlled by the operator does not
exceed the threshold of 2.5 m/s2
Electromagnetic compatibility
As from 1 January 1996 all electrical and electronic appliances bearing the CE
marking that are sold on the European market must conform to Directive
2014/30/UE e 2014/35/UE and EEC MACHINES DIRECTIVE 2006/42/CE . The
prescriptions regard two specific aspects in particular:
1. “EMISSIONS: during its operation, the appliance or system must not emit spurious
electromagnetic signals of such magnitude as to contaminate the surrounding
electromagnetic environment beyond clearly prescribed limits”;
2. “IMMUNITY: the appliance or system must be able to operate correctly even when
it is placed in an electromagnetic environment that is contaminated by disturbances
of defined magnitude”.
The following text contains a list of the applied standards and the results of the
electromagnetic compatibility testing of machine model H- 14A;
Test report no. 011200.
Emissions
H EN 61000- 6- 4 (2002) Electromagnetic Compatibility (EMC) - Generic standard
regarding emissions. Part 6- 4: Industrial Environment.
H EN 55011 (1999) Industrial, scientific, and medical radio frequency appliances
(ISM). Characteristics of radio frequency disturbance - Limits and methods of
measurement.
H EN 55014- 1 (2002) Electromagnetic Compatibility - Prescriptions for domestic
appliances, electric power tools, and similar equipment. Part 1: Standard Emission
in relation to product family.
H EN 50370- 1:2005 Electromagnetic compatibility (EMC) - Product family standard
for machine tools - Part 1: Emission
CONDUCTED EMISSIONS
Gate A Freq. (MHz) Q- peak limit (dBuV) Mean value limit (dBuV) Result
A.C. power supply 0.15 - 0.5 79 - 73 66 - 60 Complies
input (linear reduction with (linear reduction with log of
log of frequency) frequency)
0.5 - 5 73 60
5 - 30 73 60
IRRADIATED EMISSIONS
Gate Freq. (MHz) Q- peak limit (10 m) Result
(dBuV/m)
Enclosure 30 - 230 40 Complies
230 - 1000 47
Immunity
H CEI EN 61000- 6- 2 (2000) Electromagnetic Compatibility (EMC) - Generic
standard on immunity. Part 6- 2: Industrial Environment.
H EN 61000- 4- 2 + A1 (1996- 1999) Electromagnetic Compatibility (EMC) - Part 4:
Test and measurement techniques - Section 2: Electrostatic discharge immunity
tests - Basic publication.
H EN 61000- 4- 3 Electromagnetic Compatibility (EMC) - Part 4: Test and
measurement techniques - Section 3: Radiated, radio- frequency, electromagnetic
field immunity test.
H EN 61000- 4- 4 (1996) Electromagnetic Compatibility (EMC) - Part 4: Test and
measurement techniques - Section 4: Fast transients/bursts immunity tests - Basic
publication.
H EN 61000- 4- 5 (1997) Electromagnetic Compatibility (EMC) - Part 4: Test and
measurement techniques - Section 5: Surge immunity test.
H EN 61000- 4- 6 (1995) Electromagnetic Compatibility (EMC) - Part 4: Test and
measurement techniques - Section 6: Immunity to conducted interference, induced
by radio frequency fields.
H EN 61000- 4- 11 (1977) Electromagnetic Compatibility (EMC) - Part 4: Test and
measurement techniques - Section 11: Voltage dips, short interruptions and voltage
variations immunity tests.
H EN 50370- 2:2003 Electromagnetic compatibility (EMC) - Product family standard
for machine tools - Part 2: Immunity
The type of packing differs according to the size, weight and destination.
Therefore the customer will receive the machine in one of two following ways:
Warning In both cases, for correct balancing the machine must be handled using a
fork- lift truck, inserting the tines at the points indicated by the arrows, using
the reference marks on the crate itself.
Attention Before carrying out lifting operations, make sure that the weight of the
machine, as indicated on the crating or other packaging, is within the forklift
truck load limit.
4- 1
MEP S.p.A.
Attention When storing, machines palletized and shrink- wrapped must not be stacked
two high, and machines pallettized and crated must not be stacked three high.
To install the machine, first remove the packing, paying particular attention not to
cut any electric wires or hydraulic hoses; if necessary use pliers, a hammer and a
cutter.
Open crate in the illustrated order:
2
2
2
2
3. remove heat- shrink covering;
4. remove the straps;
5. remove nails from pallet securing planks and remove planks;
6. remove the front panel and insert fork tines.
3
4 6
5
To locate the machine in the workplace, the machine dimensions and necessary
operator working space, including the spaces laid down in safety standards, must
be taken into account.
34 Machine installation 4- 3
MEP S.p.A.
Minimum requirements
For the machine to function correctly, the room in which it is to be installed must
satisfy the following requirements:
H power supply voltage/frequency: refer to the values on the rating plate;
H temperature of machine location: from - 10 to + 50 C;
H relative humidity: not more than 90%
H lighting: not less than 500 Lux.
Warning The machine is already protected against voltage variations, but will only run
trouble- free if the variations do not exceed ± 10%.
Check list
Before starting installation, check that all the accessories, whether standard or
optional, supplied with the machine are present. The basic version of the H- 14A
machine is supplied complete with:
CHARACTERISTICS STANDARD OPTIONAL
The bow is made from alloy cast iron to give more stability to the machine and n
also for longer blade duration
Bow runs on linear guides with ball- bearing slides n
Bow movement with hydraulic cylinder on linear guides with ball- recirculating n
slides
Protection from contact with the machine’s moving parts (see drawing with n
overall dimensions)
Blade 15’ 2” 43/64 x 1” 21/64 x 1/32 in n
Hydraulic vertical vice (max 355 x 355)* n
Cabinet for electrical and electronic equipment with totally identifiable cabling n
4- 4 Use and maintenance manual H- 14A 35
CHARACTERISTICS STANDARD OPTIONAL
Control and enabling system protected from electrical or electromechanical n
hazard at input and output
Simplified touchscreen control panel managed by next- generation Hyd- n
Mech controlled designed exclusively for Hyd- Mech sawing machines
Programmable head travel limit via control panel according to dimensions of n
bars to be cut
Software to control, assess and correct in real time the shearing stress, the n
shearing torque and the blade tensioning.
M50 controller with EC Windows operating system n
Laser projector to position the bar accurately to carry out non- standard or n
facing cuts and lamp for lighting the cutting area
Control keyboard to reach positions from which the operator can perform op- n
erations with safety and maintain visual control
Control from keyboard to move the pulley for belt substitution n
Pneumatic control unit for self- registering forward n
Emergency with signalling of open blade door with interlocked safety limit n
switches
Inverter for continuous blade speed regulation single range from 49 to 377 ft/ n
min
Motor- driven chip ejector n
Vertical roller table pair n
Great quantities of cutting liquid (230 lt/min) n
Steel blade- guiding cutting heads, with rollers and recordable hard metal n
slides, can be open for easier blade substitution, with prepared nozzles for tra-
ditional lubrication and minimal lubrication (optional)
Automatic adjustment of the front blade- guide head according to the dimen- n
sions of the bars to be cut to make the blade as stable as possible and to pro-
tect its section not involved in the cutting
Brush for cleaning the blade n
Band rotation control with immediate stop system in case of tool blockage n
Feed/discharge roller table idle and motorized n
Cutting vice double- locking (scrap 119 mm) n
Discharge roller table K110HD n
Acoustic signal and flashing light device for machine- stop n
Feed device with recirculating ball/lead screw with 1’ 11” 39/64 in n
Maximum non- feedable bar waste 4” 23/32 in n
Self- aligning feed vice for bar feed (Including deformed bars) n
Work table spray gun n
Coolant tank incorporated in pedestal n
Pair of electric pumps for the band lubrication and cooling. n
Cutting oil 5 lt n
Jaws to reduce scraps to max. 25/32 in* n
Blade deviation control n
Vice pressure adjustment n
Electro- mechanical servo- system for the blade dynamic tensioning n
Software update and changes through USB: insert in the suitable port on the n
control console
Min. lubrication system n
Machine preset for being handled by lift truck n
Wrenches, Instruction Manual, complete with spare parts order form in corres- n
ponding user language
36 Machine installation 4- 5
MEP S.p.A.
R = L1
S = L2
T = L3
PE = GND
N = NEUTRAL
CONNECTION FOR ”4-CORE” WIRE SYSTEMS WITH NEUTRAL
R = L1
S = L2
T = L3
PE = GND
Attention When using systems with a neutral wire, special care must be taken when
connecting the blue neutral wire, in that if it is connected to a phase wire it will
discharge the phase voltage to the equipment connected for voltage:
phase- neutral.
" Insert the plug in the socket, ensuring that the mains voltage is the same as that for
which the machine has been setup.
VOLT ? VOLT ?
" Power the machine, rotating the main switch on the base right side (the control
console lights up);
ON TS 50
SHUTTLE
HOME
Xin Yin
FF% FRin BSft/min START
STOP
" Enable the band rotation pressing the key shown in the figure (F6) pressed;
the box lights on to indicate it has been selected.
SHUTTLE
HOME
X in Yin
FF % FRin BSft/min
START
STOP
38 Machine installation 4- 7
MEP S.p.A.
" Start the cutting cycle by pressing the button shown in the figure (F7)
pressed; the band starts turning and the machine cuts.
SHUTTLE
HOME
X in Yin
FF % FRin BSft/min
START
STOP
Attention Ensure that the blade moves in the correct direction as shown in the
figure. If it does not, simply reverse two of the phase wires on the machine
power supply input.
The sawing machine is now ready to start the work for which it was designed.
Chapter 5 provides a detailed description of the various functions of the machine
and its operating cycles.
This chapter analyses all the machine functions. We begin with a description of
the pushbuttons and other components on the control panel.
ON TS 50
5- 1
MEP S.p.A.
ENABLE COMMANDS:
It is located on the right side of the con-
trol panel. Hold down to enable the
opening and closing of the vises.
Symbol key
The key for the symbols used on the display follows.
Operating cycles Next page
Yin SHUTTLE
F1: Laser/Lamp HOME
F5: Feeder zeroing
Pressing the “Next page” key, you can display the second machining screen:
Alarm and emergency list
Operating parameters
During the machining cycle, by pressing the box in the figure, it is possible to
check the machine operating parameters:
FF = Feed Force, value of the cutting force that can be set through the poten-
tiometer from the control board.
FR = Feed Rate, value of the cutting head lowering speed that can be set through
the potentiometer from the control board.
BS = Blade Speed, value of the band rotation speed that can be set through the
potentiometer from the control board.
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min
START
Pressing the arrow key shown in the figure the second page of the operating
parameters can be displayed:
Kerf = blade thickness
Blade deviation = Blade deviation
Act BT = Actual Blade Tension, current value of blade tension;
BCM
- 10 -5 0 5 10
mm
inch TCTh:min:s PCT min:s
reset reset
TCT PC
SHUTTEL VISE FRONT VISE
N.B. Pressing the key shown in the figure the decimal metric measuring system or the
Imperial measuring system can be set.
BCM
- 10 -5 0 5 10
mm
inch TCTh:min:s PCT min:s
reset reset
TCT PC
SHUTTEL VISE FRONT VISE
Warning The machine is provided of ”Blade deviation control” that allows to monitoring
in real time the blade flexion, showing an alarm over the display. The diagram
shows the left and right range of the blade deviation, green when the deviation
is within +/- 5 and yellow when it is within +/- 10. If the value exceeds the
range, the diagram shows a red color and the machine stops.
It is recommended to check the blade tension, blade speed based on the
hardness of the material, the blade wear and the blade guides wear, or the
setting of the blade guide components.
BCM
- 10 -5 0 5 10
mm
inch TCTh:min:s PCT
min:s
reset reset
TCT PC
SHUTTEL VISE FRONT VISE
Excessive deviation
Strong deviation
Moderate deviation
-10 -5 0 5 10
To enable or disable the control deviation blade must enter SET-UP and set the
operation in ”BLADE DEVIATION”
Cutting cycles
This sawing machine can carry out single or series cuts stored in max. 100
programs (job), that can even be repeated, to be ordered in a 5 preset sequence
(queue) compose by 20 programs each one.
" After the initialization of the sawing machine the display shows the following
screen. Press the box shown in the figure until the symbol of the wished cycle is
displayed.
Automatic -
Single program
X in
Automatic - FF % FRin BSft/min
START
Continuous program
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min START
" To set the FHLS after having set the RHLS point, delete the existing FHLS
point lowering the head using the joystick; the FHLS setting box (F2) starts
flashing to indicate that the FHLS point has been deleted.
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min START
" When the head reaches the wished cutting end point, press the FHLS setting
key (F2) shown in the figure, the corresponding box lights up to indicate that
it has been set.
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min START
Width of cut
The machine is fitted with protections that protect the entire blade stroke leaving only
the part of the blade required to make the cut itself exposed. This includes the rear
(fixed) head and the front (mobile) head, as required by current standards.
The cutting width is automatically adapted with the positioning of the cutting vice on
the loading side.
N.B. The machine is equipped with a lamp for lighting the working table and with a laser
projector to aid the machine positioning under the blade vertical. These options can be
selected by pressing once or more times the same key (F1) on the icon left.
Yin SHUTTLE
HOME
Xin
FF% FRin BSft/min START
To guarantee complete safety during cutting cycles, the operator should work
through a check list of the entire apparatus, checking:
" blade tension;
" that the work piece is properly clamped in place;
" that the blade teeth are correct for the job to be begun;
" that the speed selected is right for the kind of piece to be cut;
" that all protections are in place and correctly locked;
" the level of lubricant/coolant and that the electropump is activated;
Manual operating cycle
The operation sequence for running a manual cutting cycle:
" power up the machine by turning the main switch;
" Tap on the box with the on symbol on the touchscreen.
ON TS 50
" press reset and release the emergency button if pressed, the head rises com-
pletely
" Zero the feeder by pressing the key shown in figure (F5).
Yin SHUTTLE
HOME
Xin
FF% FRin BSft/min START
" Feed the material being machined and move it using the joystick. The ma-
chine is equipped with a lamp for lighting the working table and with a laser
projector to aid the machine positioning under the blade vertical.
HEAD
UP
SHUTTLE SHUTTLE
REVERSE FORWARD
HEAD
DOWN
" Close the front vice by holding down the corresponding key from the control panel.
reset reset
TCT PC
SHUTTEL VISE FRONT VISE
+
" Select the manual machining mode, pressing the box shown in the figure on
the touch screen.
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min
START
" Set the cutting parameters, previously shown, using the following adjusters.
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min
START
" Position the head at approximately 10 mm (0.39 in) from the workpiece.
" Press the band rotation enabling key (F6).
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min START
" Press the cycle start key (F7) to start the band rotation and the head lowering
at the set speeds. The RHLS point is automatically stored in this way, as ex-
plained before.
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min START
N.B. If the existing FHLS point is to be deleted now, follow the operations described
above.
" When the head reaches the FHLS point the band stops and the head returns
to the set RHLS point, ready to make a new cutting cycle.
" Open both vices by holding the open vices button.
Then feed the workpiece, as already explained, and finally close the front vice
by holding down the corresponding key from the control panel.
reset reset
TCT PC
SHUTTEL VISE
+
FRONT VISE
reset reset
TCT PC
+ SHUTTEL VISE FRONT VISE
" Enable the band rotation by pressing the key shown in the figure (F6), the box
lights on to indicate it has been selected.
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min
START
" Start the cutting cycle pressing the key shown in the figure (F7), the band
starts turning and the machine cuts.
At the cut end, the head rises again, ready for a new machining cycle.
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min
START
N.B. Tap on the touchscreen box shown in the figure to see problems during opera-
tion. The box will turn blue to indicate caution and red to indicate a machine
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min START
The operation sequence for running in automatic mode and single job:
" power up the machine by turning the main switch;
" tap on the box with the on symbol on the touchscreen;
ON TS 50
" press reset and release the emergency button if pressed, the head rises com-
pletely.
" Zero the feeder by pressing the key shown in figure (F5).
Yin SHUTTLE
HOME
Xin
FF% FRin BSft/min START
" Close the feeding vice by pressing the relevant key on the console.
reset reset
TCT PC
SHUTTEL VISE
+
FRONT VISE
" Close the front vice by holding down the corresponding key from the control panel.
reset reset
TCT PC
SHUTTEL VISE FRONT VISE
+
" Select the automatic machining mode with single program, pressing the box
shown in the figure on the touch screen.
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min
START
" Set the wished length and the wished number of cuts pressing the boxes shown
in the figure and entering the values on the keypad that pops up automatical-
ly.
Yin RESET
PC
X in
FF % FRin BSft/min
START
" Set the fluid jet by pressing the button shown in the figure (F2). The box will
light up to indicate that it is selected. Adjust the amount using the valves on
the blade guide head. Press the button repeatedly to select the dispensing
mode (automatic or manual).
Yin RESET
PC
Xin
" Position the head at approximately 10 mm (0.39 in) from the workpiece.
" Press the band rotation enabling key (F6).
Yin RESET
PC
X in
" Press the cycle start key (F7) to start the band rotation and the head lowering
at the set speeds. The RHLS point is automatically stored in this way, as ex-
plained before.
N.B. If the existing FHLS point is to be deleted now, follow the operations described
above.
Yin RESET
PC
X in
The sawing machine makes the programmed cuts. At the end, the head rises
again and the band motor stops.
ON TS 50
H- 14 A Ready to operate
" press reset and release the emergency mushroom button if pressed, the head
rises completely.
N.B. If previous machinings have been made already and the feeder has not been
zeroed, zero it pressing the key shown in the figure.
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min
START
" Close the front vice by holding down the corresponding key from the control panel.
reset reset
TCT PC
SHUTTEL VISE FRONT VISE
+
" Select the automatic machining mode with continuous program, pressing the
box shown in the figure on the touch screen.
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min
START
" Press the RUN/PROG key to access the programming page for the automatic
operation with continuous program.
Yin RUN
PROG
X in PC
FF % FRin BSft/min
START
" The display shows the following screen listing all programs (max. 20) of the
queue selected. Press the program number to select the one to be set.
RESET RESET
QUEUE PC
Q1 Q2 Q3 Q4 Q5 LOOP
" Press to edit all values of “Part Number” (company identification code),
“Length” (piece length), and “Nr. Pieces” (number of pieces) using the key-
pad.
RESET RESET
QUEUE PC
Q1 Q2 Q3 Q4 Q5 LOOP
" In the end choose to activate or deactivate the selected by “Enable” (Yes /
No).
RESET RESET
QUEUE PC
Q1 Q2 Q3 Q4 Q5 LOOP
RESET RESET
QUEUE PC
Q1 Q2 Q3 Q4 Q5 LOOP
" Set the fluid jet by pressing the button shown in the figure. The box will light
up to indicate that it is selected. Adjust the amount using the valves on the
blade guide head. Press the button repeatedly to select the dispensing mode
(automatic or manual).
Yin RUN
PROG
X in PC
FF % FRin BSft/min
START
" Set the cutting parameters, previously shown, using the following adjusters.
" Position the head at about 10 mm (0.39 in) from the material being machined,
moving it with the joystick.
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min START
" Press the F7 cycle start key to start the band rotation and the head lowering.
The RHLS point is automatically stored in this way, as explained before. At
the end, the band stops and the head rises again.
N.B. If the existing FHLS point is to be deleted now, follow the operations described
above.
Yin SHUTTLE
HOME
X in
FF % FRin BSft/min
START
The sawing machine then feeds new material performing all the program cuts and
continues with the set sequence. If the machining cycle must be stopped, press F8
Cycle Stop. To start it again, press F7 Cycle Start.
This chapter contains functional diagrams and exploded views of the H- 14A.
This document is intended to help in identifying the location of the various
components making up the machine, giving information useful in carrying out
repair and maintenance operations; This chapter will also enable the user to
order replacement parts with no risk of misunderstanding, as all parts are given
codes.
6- 1
61 6- 1
MEP S.p.A.
169 6- 55
MEP S.p.A.
171 6- 57
MEP S.p.A.
173 6- 59
MEP S.p.A.
175 6- 61
MEP S.p.A.
177 6- 63
MEP S.p.A.
179 6- 65
MEP S.p.A.
181 6- 67
MEP S.p.A.
183 6- 69
MEP S.p.A.
185 6- 71
MEP S.p.A.
187 6- 73
MEP S.p.A.
189 6- 75
MEP S.p.A.
191 6- 77
MEP S.p.A.
193 6- 79
MEP S.p.A.
Base assembly
195 6- 81
MEP S.p.A.
Control panel
197 6- 83
MEP S.p.A.
Hydraulic group
199 6- 85
MEP S.p.A.
201 6- 87
MEP S.p.A.
203 6- 89
MEP S.p.A.
205 6- 91
MEP S.p.A.
SCALE 1:2
207 6- 93
MEP S.p.A.
209 6- 95
MEP S.p.A.
211 6- 97
MEP S.p.A.
213 6- 99
MEP S.p.A.
215 6- 101
MEP S.p.A.
217 6- 103
MEP S.p.A.
219 6- 105
MEP S.p.A.
221 6- 107
MEP S.p.A.
223 6- 109
Adjustments
7
This chapter describes the operations required to adjust the electronic,
mechanical and the hydraulic systems. By following these instructions, you can
“customise” your machine to suit the type of cut required, thereby optimising
cutting times.
ON TS 50
7- 1
MEP S.p.A.
" The password entry box will open. Tap the box to open the keypad. Enter
734533.
TS 50
H- 14A
" Tap on the box shown in the figure.
TS 50
H- 14A
" Tap on the box shown in the figure.
TS 50
H- 14A
1/3
Passo 68/119
rem vl
Setup parameters
The machine setup parameters divided by topic are shown below.
BLADE MOTOR:
H Blade Ampere Analogue In Max Integer/P0: Analogue input counter value cor-
responding to the maximum ampere(10400.0000).
H Blade Ampere Analogue In Min Integer/P1: Analogue input counter value cor-
responding to the minimum ampere (11584.0000).
H Blade Ampere Analogue In Process Value Max Ampere/P2: Ampere corres-
ponding to maximum analogue input value (8.0000).
H Blade Ampere Analogue In Process Value Min Ampere/P3: Ampere corres-
ponding to minimum analogue input value (0.0000).
H Blade Ampere Analogue In Max Voltage/P4: Voltage corresponding to maxim-
um analogue input value (10.0).
H Blade Ampere Analogue In Min Voltage/P5: Voltage corresponding to minimum
analogue input value (0.0).
H Blade Ampere Control Check Time Period sec/P23: Control execution time
(sec) (0.150).
H Blade Ampere Control Before Enabling On Delay sec/P24: Activation delay in
seconds (if 0 is off) (3.000).
226 Adjustments 7- 3
MEP S.p.A.
SHUTTLE AXIS:
H Blade speed monitoring before enabling on delay/P43: Delay in controlling the
min. Speed (8.000).
H Blade speed monitoring wheel diameter mm or inch/P44: Pulley diameter
(189370).
H Blade speed monitoring number of pick- up pulses per round/P45: Number of
impulses/pulley turn (5.0000).
H Blade speed monitoring watch dog on delay/P46: Delay in controlling single
impulses (0.500).
BLADE DEVIATION:
H Blade Deviation Enable/P9 (1 = Enabled): Blade deviation enabling (1 = enabled)
(1).
H Blade Deviation count at zero position/P10: Levels at zero blade deviation
(16416.0000).
H Blade Deviation count for division/P11: Levels for dividing the blade deviation
bar (500.0000).
H Blade Deviation for scan time/P12: Blade deviation reading time (0.5000).
HEAD ENCODER:
H Blade Position Analogue In. Max Integer/P13: Maximum counter value
(28900.0000).
H Blade Position Analogue In. Min Integer/P14: Minimum counter value
(2476.0000).
H Blade Position Analogue In. Process Value Max MM or INCH/P15: Maximum
value in mm or inch (14.4400).
H Blade Position Analogue In. Process Value Min MM or INCH/P16: Minimum
value in mm or inch (0.0000).
H Blade Position Analogue In. Max Voltage Vdc/P17: Voltage value corresponding
to maximum counter value (8.700).
H Blade Position Analogue In. Min Voltage Vdc/P18: Voltage value corresponding
to minimum counter value (0.0).
BLADE TENSION:
H Blade tension control large pulse width sec./P48: (20.0000).
H Blade tension control off between pulses awaiting sec./P49 (0.7000).
H Blade tension control small pulse width sec./P50: (0.0250).
H Blade Tension Control Max Alarm Tension KN/P51: Maximum voltage allowed
to apply adjustment (4400.0000).
H Blade Tension Control Min Alarm Tension KN/P52: Minimum voltage allowed
to apply adjustment (1320.0000).
H Blade tension control error large to small pulse changeover/P53: (100.0000).
H Blade tension control max error tolerance kn/P54: (50.0000).
H Blade tension control min error tolerance kn/P55: (- 50.0000).
228 Adjustments 7- 5
MEP S.p.A.
CLAMPS ENCODER:
H Clamps Locking Status Rises After Specified Secs From Command: Time
needed to allow clamp closed (2.0000).
H Clamps Unlocking Status Rises After Specified Secs From Command: Time
needed to allow clamp open (0.7000).
H Time shuttle vise position setting (short remnant) sec.: (6.0000).
VARIUS:
H MKS Imperial Unit System Switchover Enabling: Imperial = 0.0: sets measur-
ing system MKS (0) or IMPERIAL (1) (0.000).
H Type machine (0=H14- A; 1=H11- A; 2=H230- A)/P101: (0).
H Type logo (0=HYDMECH; 1= ZEPH; 2=S&F)/P146: (0).
CUT HEAD:
H Feed Encoder Counting Direction Inverting/P67 = 1.0: (0.0000).
H Feed Encoder Max Counter Value M/Min or Inch/Min/P68: (20.0000).
H Feed Encoder Min Counter Value M/Min or Inch/Min/P69: (0.0000).
H Feed Encoder Pulses Scaling Resolution MM or Inch/Pulse/P70: (0.1000).
H Feed Encoder Speed to Pulse Adding Enabling = 1.0/P75: (1.000).
H U Y Feed Axis Full Stroke Width MM or Inch/P82: U axis maximum stroke
(mm or inch) (300.0000).
H Y Cutting Axis Maximum Position MM or Inch/P86: Y axis maximum limit
switch (mm or inch) (14.37).
H Y Cutting Axis Minimum Position MM or Inch/P87: Y axis minimum limit
switch (mm or inch) (0.0000).
H Y Cutting Axis Auto Cycling Slow Down From Target MM or Inch: Decelera-
tion space (mm or inch): distance from target position at which slow descent is set
(0.7875).
H Y Cutting Axis Cutting Feed PID Control Error MM or Inch/P90: (0.1969).
H Y Cutting Axis Jog Mode Downgoing Feed MM or Inch/P92: Y descent speed
in jog mode (mm/min or inch/min) (78.7401).
OPTIONAL:
H Minimal Lubrification Enabling/P78 = 1.0: Minimum lubrication enable
(1.000).
H Y Raise Up On Manual Cycle (1=Enabled)/P103: Y axis upward stroke enabled
at end of manual cycle (1=enabled; 0=disabled). Y axis returns to RHLS at the end
of the manual cycle (1.0000).
H Chip Conveyor Enabled (1=Enabled)/P105: Chip ejector enable (1.000).
H Enable blade minimun speed control (1 = Enabled)/P104: Enabling the blade
speed control (1 = enabled) (1.0000).
H Type of blade tensioning (1 = automatic, 0 = manual): Setting the automatic or
manual blade tensioning (1= automatic; 0 = manual) (2.0000).
H Open front vise at manual cycle end (1 = enabled): Setting the vice opening at
cutting cycle end (1 = enabled) (1.0000).
230 Adjustments 7- 7
MEP S.p.A.
TIMER:
H Hydraulic Pump Off Delay Awaited Before Stopping Sec/P96: Hydraulic pump
off delay before stopping (seconds) (50.000).
H Chip Conveyor Time On In Auto (M in)/P107: (0.5000).
H Chip Conveyor Time Off In Auto (M in)/P108: (0.5000).
H Period microchip conveyor (sec) (phonic whell)/P151: (1).
PASSWORD:
H User password value/P99: Password value setting (7210721.000).
Attention The operations described below will delete all data of the cutting programs and
of the customized settings.
" Take the sawing machine off and insert the USB stick containing the update in
the port shown in the figure.
" Switch the machine on and wait for the message informing that the update
has been completed. Then switch the machine off and on again to run the up-
date.
N.B. If the operator wants to keep the customized settings, he needs to make a
backup following the operations described below before running the update.
The operations needed for the backup are listed below.
" From the Set- Up main menu select the box “User Setup” shown in the fig-
ure.
232 7- 9
MEP S.p.A.
" Then, insert an empty USB stick in the suitable port: the box “Export set-
tings” becomes green, press to save the settings.
Import Settings
Export Settings
" Insert the USB stick in the suitable port, the boxes “Import Settings” and
“Export Settings” become green. Press the box “Import Settings” to import
the previously saved settings.
Import Settings
Export Settings
Now the customized settings and the data are again available and the machine is
operational.
This section describes the procedures to change the vice and head operating
pressures. Both adjustments strongly depend on the material type being
processed.
The vice locking pressure can be set if the material could be strained or could be
quite unstable while cutting.
The head lowering speed can be set by a flow adjuster on the control console.
N.B. The vice working pressure is tightly bound to the type of material being worked
and can be set if the material could be deformed or results unstable during
cutting.
Both pressures can be adjusted by intervening on the relief valves of the power
pack as indicated in the procedure described here below.
234 7- 11
MEP S.p.A.
" Loosen the hex locknut on the maximum pressure regulator valve and using a
socket wrench increase (clockwise or decrease (anti- clockwise) thepressure
displayed on the pressure gauge.
" This done, tighten the lock nut and return the hydraulic power pack back inside the
base.
Warning The power pack pressure gauges are installed on the delivery only; thus, to
display the pressure on the return an additional pressure gauge must be
connected in the monitoring fitting.
Cutting head
BCM
mm Act Amp
Max BTkg
Act BT kg
mm
inch TCTh:min:s PCTmin:s
reset
TCT
BCM
mm Act Amp
Max BTkg
Act BT kg
mm
inch TCTh:min:s PCTmin:s
reset
TCT
" remove the plug connecting the slideway to the cylinder rod;
" Move the slide back and forwards to locate any friction or excessive play;
236 7- 13
MEP S.p.A.
" Slacken the nuts, using a tubular nut driver to hold the grub screws firm;
" Finally, tighten the grub screws to take up any play or otherwise, slacken them to
reduce any friction.
Cutting head stroke
The stroke of the operating head during the cutting cycle depends on the RHLS
(rear head limit switch) and FHLS (forward head limit switch) points set
electronically from the control console. The operating head is anyway equipped
with a mechanical limit switch determining the stroke lower limit:
" To adjust this stop, use two hex wrenches, one to lock the nut and the other to
tighten or slacken the stop screw.
Thanks to the widia inserts, the working life of the guide plates is practically the
same as that of the machine itself. However, if due to wear or the assembly of a
new blade with a different thickness, the following adjustments must be made:
" Take the head completely up to the mechanical stop.
238 7- 15
MEP S.p.A.
" Remove the blade protections from the heads by loosening the fastening screws.
" If the amount of play is not sufficient for the blade to run smoothly, adjust the
locking torque of the two grub screws with a hex wrench.
" Repeat the above sequence on the front blade guide head;
" Restore the blade protections of the front and rear heads.
" Close the blade cover and power the machine again.
Blade
The adjustments required to ensure correct operation of the blade are described
below. For further information regarding band saw blades, refer to Chapter 9
which provides a more detailed description of the different types of blade.
Tool changeover
Optimum working conditions both enhance operator safety and extend the tool
service life. The cutting tool should in any case be replaced when poor cutting
performance starts to affect productivity. The tool changeover procedure is
described as follows:
" Take the head completely up to the mechanical stop.
" De- tension the band as explained in the previous section.
" open the front protection cover.
" Cut the machine off.
" Wear protective gloves when changing the blade;
" move the blade cleaning brush away by loosening the screws and pulling it out-
wards;
240 7- 17
MEP S.p.A.
" remove the blade protections from the heads by loosening the fastening screws.
" Remove the worn blade by sliding it off the flywheels and front and rear heads;
" fit the new blade into the blade guide heads and make sure there is a minimum
amount of play between the blade and the plates;
" restore the blade protections of the front and rear heads and position again the
blade- cleaning brush correctly.
" Close the blade cover and power the machine again.
Blade perpendicularity
The perpendicularity of the blade to the work surface plus the blade tension are
vital for achieving straight cuts. This adjustment is carried out with the help of a
goniometer and a workshop square which should be placed adjacent to the blade
resting on the work surface.
" Open the cutting vice;
" position the head so that the band is above the vice jaws;
" If the band has the contact point in the upper part of the square: loosen the socket
head screws (A and A’) fastening the head, loosen the two dowels (B’ and B’) and
tighten the two dowels (B and B). If instead the contact point is in the lower part,
loosen the socket head screws (A and A’), loosen the two dowels (B and B) and
tighten the dowels (B’ and B’) until the band is perpendicular to the square.
" Position the square on the working table close to the fixed vice square and head.
242 7- 19
MEP S.p.A.
6 mm
" if necessary, repeat the operation till getting the correct position.
Rear flywheel alignment is closely linked to adjustment of the front flywheel.
" Adjust by loosening all pulley locking screws and moving the pulley manually
inwards or outwards according to the distance of the blade from the pulley
machined surface. Tighten the screws again and check the coplanarity making the
belt turn a few times.
Feeder
Should the feeder at a later stage in time become misaligned with the cutting
table, then use the levelling devices located on the side of the machine and the
loading table to restore. Misalignment can be measured using a workshop
standard ruler or a straight bar section.
" Open the blade cover.
" The material to be cut should touch and not rub along the machine work table,
make sure that the height of the feeder is at least 0,5 1 mm above the cutting
table.
0,5 mm
" If the feed table is not parallel to the cutting table, move the feed carriage away
from the platform, then loosen the fixing TCEI screws on the feeder (A- B) and
gain access by removing the cover indicated by the arrow C.
244 7- 21
MEP S.p.A.
" Adjust the foot height (D- E), according to the measurement read on the ruler on
the cutting table so as to obtain a difference in level of 0.5 mm between the two
tables.
B
E
D
" After having set the height next to the fixed platform, always with the ground ruler,
adapt the rest of the feeder adjusting the height of the supporting brackets by the
suitable slots.
H- 14A is built to be sturdy and long- lasting It has no need of any special
maintenance, though, like all other tools, it needs adjusting from time to time,
especially if not regularly looked over or used without due care.
This chapter, therefore, is intended as a guide for those who want to look after
the machine and get the most out of it for as long as possible.
The person operating and maintaining the machine must follow these instructions
for his own safety, as well as for the safety of other personnel, and in the interests
of machine productivity:
H check that his own work and that of the other operators of the machine always
complies with the relevant safety standards. Therefore, check that the safety
devices are in position and work perfectly and that personal safety requirements are
complied with.
H Ensure that the working cycle is efficient and guarantees maximum productivity,
checking:
n the functions of the main components of the machine;
n the sharpness of the blade and coolant flow;
n the optimum working parameters for the type of material.
H Check that the quality of the cut is that required and that the final product does not
have any machining defects.
8- 1
MEP S.p.A.
Maintenance requirements
H All ordinary and extraordinary maintenance must be carried out with the power
switched off and the machine in emergency condition.
H To guarantee perfect operation, all spare parts must be Hyd- Mech originals.
H On completion of maintenance works, ensure that the replaced parts or any tools
used have been removed from the machine before starting it up.
H Any behaviour not in accordance with the instructions for using the machine may
create risks for the operator.
H Therefore, read and follow all the instructions for use and maintenance of the
machine and those on the product itself.
General maintenance
Daily
The daily maintenance operations to carry out on the machine are as follows:
" remove all swarf from the machine (preferably with a non- fibrous cloth);
" empty the swarf drawer (this is located on the right side of the base);
" top up the lubricant/coolant level;
Weekly
Monthly
This section lists the operations to be carried out for the monthly maintenance of
the machine:
" check the perpendicularity of the blade to the work surface; if it is necessary
to adjust the blade setting, follow the instructions set out in Chapter 7;
" check the state of the widia inserts and the blade steady button; replace if
worn or chipped; check their positions and adjust if necessary (see Chapter
7);
" thoroughly clean the bottom of the water tank and the electropump filter.
During maintenance work on the H- 14A, special attention should be paid to the
operating parts described in Chapter 7. The worm reduction gear filted on the
machine requires no maintenance.
Hydraulic powerpack
Maintenance of the hydraulic powerpacks:
" after the first 100 working hours it is advisable to clean the tank and the
circuit completely, using washing oil, and filter the initial oil used.
" Every 3000 working hours, on completing normal work clean the tank and
change the oil.
To clean this power pack, it is advisable to follow these instructions:
" never use cotton or stringy rags;
" empty the system, clean or change the filters and clean the tank;
" fill the system with washing oil;
" run the machine without any load for 30 minutes, making sure that the oil
circulates through all its parts;
" drain the washing oil carefully, check the state of cleanliness of the filters and
the tank;
" fill using the prescribed oil.
Consumable materials
It is essential to use specific oils for the pneumatic and lubricant/coolant circuits.
The oils suitable for each of these circuits are listed below.
checker and drain to top the oil up if necessary. Below, there is a short list of
synthetic oils for permanent lubrication:
Cutting speed
Standard machine
The standard version with 4- pole motor, has a speed range from 15 to
100 m/min. The inverter is an electronic instrument installed on the H- 14A, to
control the rpm of the spindle motor. This instrument simplifies special cutting
jobs by adjusting the blade rotation speed to suit the kind of material being cut. It
thus optimises blade usage, since you can adapt a blade not designed for a specific
type of material and avoid premature blade wear.
The inverter’s specifications are set out below as listed earlier in the “Machine
specifications” table in Chapter 1.
Inverter technical specifications
Protection rating IP 31
Vibration and shock 0.6 gn from 10 to 50 Hz
resistance (EN50178) 2 gn from 50 to 150 Hz
Max. relative humidity 93% without condensation or drop- forming
Acceptable Temperature For warehouse storing: from - 25° C to +65° C For
Range (EN 50178) operating purposes: from - 10° C to +40° C
Max. altitude 1000mt. with no derating
- single phase: 200V - 15% to 240V + 10%
Supply - three phase: 200V - 15% to 230V + 10%
380V - 15% to 460V + 10%
Frequency 50/60 Hz ± 5%
Output voltage Maximum voltage equal to the supply voltage
Output frequency range 0,5 a 320 Hz
Max. transients 150% of electronic speed control rated current for 60
secs.
- Display: 0.1 Hz
Frequency resolution
- Analog inputs: 0.1 Hz per 100 Hz max.
9- 1
MEP S.p.A.
Choice of blade
When using band saws to cut metals, an important factor is the choice of pitch,
i.e. the number of teeth per inch (25.4 mm.), which must be suitable for the
workpiece material. The following recommendations may be taken as general
guidelines:
H thin- walled materials, such as sheet steel, tubes and profiles require a fine
pitch frequency. 3 to 6 teeth should be engaged in the breadth of the material
at any one time;
H large section cutting requires a coarse pitch to cope with the higher volume of
swarf and optimal tooth penetration;
H soft materials (aluminium alloys, soft bronze etc.) also require a coarse tooth
pitch.
Saw tooth pitch
The choice of teeth per inch, therefore, depends on various factors:
H the size of the section;
H the hardness of the material;
H workpiece wall breadth.
Very large dimensions require coarse teeth, while small dimensions require finer
teeth. Whatever the case, ensure that there are always at least six teeth engaged
in the cut, with reference to the thinnest vertical walls positioned transversally to
the blade.
Concerning the type of Shark machine, a first broad distinction can be made
according to the hardness of materials:
The cutting speed depends, as indicated above, on the tensile strength of the
material (kg/mm2), its hardness (HRB) and the thickness of largest sections. The
downstroke speed depends on the material thickness. Therefore, large- section,
solid or thick- walled materials (s > 5 mm), can be cut at high speeds, providing
there is sufficient swarf removal from the blade; thin- walled materials, such as
slim piping or profiles, must be cut using low and especially constant downstroke
speeds.
A new blade must be worn in, which in effect means lowering the downstroke
speed to about half that of normal (from 60 to 70 cm2/min on normal steels),
equal to a removed surface area of about 300 - 600 cm2.
Types of swarf:
H Very fine or fragmented swarf indicates that the downstroke speed and/or cutting
pressure is too low.
Lubricant/coolant fluid
The lubricant/coolant fluid must ensure so that neither the saw teeth nor the work
piece material in the cutting zone overheat. Furthermore, there must be a
sufficient quantity and pressure of lubricant/coolant to remove swarf from the
cutting zone. The lubricant/coolant fluid must be of the highest quality in order to
prevent tooth abrasion and welding of swarf to the teeth themselves (seizing).
Blade structure
The most commonly used blades are the bimetal types, i.e. manufactured with a
silicon steel body and having a high fatigue strength, and super high- speed steel
teeth; the two parts are welded by electronic or laser- welding.
Standardised teeth types are termed M2 and M42; the difference being that M42
teeth are harder due to the addition of cobalt to the steel used to make the teeth.
Key
Mo Molybden Ni Nickel Si Silicon V Vanadium W Tungsten
um
Al Aluminium C Carbon Co Cobalt Cr Chromium Mn Manganese
TYPE OF
BLADE C Mn Si Cr W Mo V Ni Co Al HRC
HSS M2
HRC 65- 66
0,85 0,25 0,30 4,15 6,37 5,00 1,92 64- 66
HRC 45- 50
HSS M42
HRC 67- 68
1,07 0,25 0,20 3,75 1,50 9,50 1,15 8,00 67- 69
HRC 45- 50
N.B. The numbers in the columns indicate the % content of the element in the steel.
9- 4 Use and maintenance manual H- 14A 253
Blade types
The blades mounted on the H- 14A are 4640x34x1,1 mm.; the length can vary
between 4665 mm. and 4615 mm., thanks to the blade tensioner device. The
blades, however, apart from size and tooth pitch, are differentiated by other
geometrical characteristics which determine their specialised uses:
H tooth cutting angle (rake), can be 0 or positive;
H the tooth pitch can be constant or variable;
H the set, i.e. the various teeth alignments, have many possible configurations.
Conventional rake
Cutting angle 0° , constant pitch.
In general use, for small or medium section cast iron or steels and rolled
materials, for straight or angled cuts.
Positive rake
Positive cutting angle 9- 10° , constant pitch.
Can be used for cutting all types of materials, and is particularly suited to
low- carbon and non- ferrous steels. Used for cutting very large sections and
diameters.
Variable pitch
These blades have groups of teeth having different pitches and, as a consequence,
have various tooth dimensions and differing relief angles. These are also available
in M2 and M42 types with zero and positive rakes. The alternation of the
different types of teeth helps to prevent vibration and noise. Elimination of
vibration increases the useful life of the tool and improves the cut surface finish.
A further advantage in using these types of blades lies in the fact that a wide
range of different material types and dimensions can be cut
with the same blade.
Pitches available: 3- 4 / 4- 6.
Set:
The term set refers to the section of material removed by the blade during the
cutting operation, i.e. relating to width of cut and the offset position of the teeth
with respect to the blade back.
For general use on materials over 5 mm. thick. Suitable for cutting steels, castings
and non- ferrous hard materials.
This type of set is used with very fine teeth for cutting thin pipe walls and
small- section profiles (from 1 to 3 mm).
This set is used for very fine teeth for cutting very thin sections (less than 1 mm).
Alternating set
This set is one tooth to the right followed by one to the left.
This set is used for soft non- ferrous materials, plastics and wood.
9- 8
section S (mm)
MEP S.p.A.
Cutting
Cutting material speed Lubrication sq.
S10 10S30 30S50 50S80 80S120 120S230 mt./min.
mt./min
cut
Structural steel
Emulsible oil
Casehardened steel
50 / 70 14 10 / 14 10 10 / 14 8 6 / 10 6 5/8 4 4/6 3 3/4 60 - 70
Steel for turning
speed
Stainless steel
30 / 40 14 10 / 14 10 10 / 14 8 6 / 10 6 5/8 4 4/6 3 3/4 Emulsible oil 15 - 20
Nodular cast iron
Copper
90 / 150 14 10 / 14 10 10 / 14 6 5/8 4 4/6 3 3/4 3 3/4 Emulsible oil 75 - 90
Soft bronze
257
Types of steel Hardness
258
UNI DIN BS AISI Brinell HB HRB Kg/mmq
9- 9
Silicon bronze 70 - 100 56,5 36
9- 10
Material SS AISI DIN BS UNI AFNOR
Svezia U.S.A. Germania Inghilterra Italia Francia
MEP S.p.A.
050 A 20
C 22 - C 35 C 15 - C 35 XC 18
1311 080 M 46 - 50
Carbon steels 1015 - 1035 20 Mn 5 - 28 Mn 6 C 22 Mn XC 38 H 1
1572 120 M 19
CK 22 - CK 50 150 M 28 C 28 Mn 20 M 5
2550 60 W Cr V 7 55 W Cr V 8 Ku
Tool steel S- 1 BS 1 55 NCVD 7
2710 55 Ni Cr Mo V 6 55 Ni Cr Mo V 6
X 15 Cr Ni Si 2520 X 16 Cr Ni Si 2520
2343 314, 316 316 S 16 Z 12 CNS 25.20
Stainless steel X 5 Cr Ni Mo 1812 X 5 Cr Ni Mo 1713
2353 317 317 S 16 Z 6 CND 17.12
259
X 5 Cr Ni Mo 1713 X 5 Cr Ni Mo 1815
Troubleshooting
10
This chapter describes the inspection and troubleshooting procedures for the
H- 14A. Regular inspections and efficient maintenance are essential to ensure
your machine gives you a long, trouble- free service life. The chapter is divided
into two sections: the first being dedicated specifically to TROUBLESHOOTING
BLADE AND CUTTING PROBLEMS, while the second TROUBLESHOOT-
ING section concerns troubleshooting general machine operating faults. Taken
together they form a comprehensive troubleshooting guide which will enable you
to follow a methodical procedure for solving any problem.
10- 1
MEP S.p.A.
Rapid tooth wear ' Teeth pointing in the wrong .Set teeth in correct direction
direction
' Blade worn in wrongly .With a new blade cutting
should be done at half- spe-
ed and with downstroke spe-
ed also at half normal speed.
After the blade has been
worn in (about 300 cm2 of
work for hard cutting ma-
terials and about 1000 cm2
for soft cutting materials) the
cutting and downstroke
speeds can be brought up to
rated levels
' Material too hard .Check cutting speed, down-
stroke speed and blade pres-
sure, as well as type of band
saw being used
' Material defective .Surface defects: oxides,
sand, surface hardening.
Hardened inclusions in sec-
tion.
Reduce cutting and down-
stroke speeds or clean surfa-
ce.
' Cutting speed too high .The teeth slide on the mate-
rial without cutting: reduce
cutting speed
' Head downstroke speed too .The band saw runs over the
slow material without removing it:
increase downstroke speed
' Insufficient coolant .Check coolant level and
clean pipes and jets
' Incorrect fluid concentration .Check and use the correct
concentration
' New blade inserted into a .The cutting surface might ha-
partially- made cut ve been subject to a locali-
sed heat- induced alteration,
making it harder: recommen-
ce cut using a slower cutting
and downstroke speed. The-
re may be a broken tooth
from the old blade lodged in
the cut: check and remove
before recommencing work
' Flutter .Blade tension too low:
tighten.
Tooth shape or pitch unac-
ceptable: change type of bla-
de used.
Widia blade steady buttons
too far from the blade back:
adjust guide heads, rotating
them slightly to bring them
closer to the blade back.
Cuts not orthogonal or inclined ' Head downstroke speed too .Reduce head downstroke
fast speed
' Widia inserts worn .Replace
' Inserts loose .Adjust width
' Blade guide head positioned .Move mobile head up to the
wrongly workpiece using the guide
plate to leave free only that
part of the blade actually
needed to make the cut
' Orthogonality of blade to .Check and realign the blade
workpiece rest shoulder guide heads, then reset the
blade orthogonality with the
shoulder using the adjust-
ment pin at 0° ; then set the
stops at 45° right and left by
means of the appropriate
screws
' Perpendicularity of the blade .Check and realign the blade
to the work surface guide heads then adjust the
blade using the appropriate
screws so that it is perpendi-
cular to the work surface
' Blade tension incorrect .Bring pressure up to 60 Bar
' Blade worn .Replace blade
' Tooth pitch unsuitable .Probably a blade with too
many teeth per inch is being
used; change for a coarser
blade
' Cutting speed too slow .Increase the cutting speed
' Wrong coolant .Check the water and oil
emulsion; check that none of
the holes or hoses are bloc-
ked; direct the jets correctly
' Broken teeth .Check the hardness of the
material being cut
Broken teeth ' Cutting speed too high .Reduce cutting speed
Broken teeth ' Cutting pressure too high .Check and set to correct
pressure
' Tooth pitch unsuitable .Teeth too close together:
change blade for one with a
coarser tooth pitch
' Swarf welded to teeth and .Check blade- cleaning coo-
gullets lant jets. Check the blade-
cleaning brush. If the swarf is
not removed from the blade it
will be drawn back into the
cut and weld to the teeth,
causing tooth breakage
' Swarf welded to teeth and .Check blade- cleaning fluid
gullets jets. Check blade- cleaning
brush. If the swarf is not re-
moved from the blade it will
be drawn back into the cut
and weld to the teeth, caus-
ing the teeth to break.
' Material defects .The material may have al-
tered surface areas, such as
oxides or sand, or subcooled
inclusions in the section.
These areas are much
harder than the blade and
will cause the teeth to break:
scrap or clean these ma-
terials.
' Workpiece not clamped .The blade may break if the
workpiece moves during cut-
ting: check the vice, jaws and
clamping pressure
' The blade stops in the cut .Cutting pressure too high:
check and restore to rated
pressure. Downstroke speed
too fast: reduce speed. Cut-
ting speed too slow: in-
crease. The blade slips on
the flywheels: either the
wheels are worn and need to
be replaced or the blade ten-
sion is incorrect (too low) and
must be re- adjusted.
' New blade inserted in a par- .The cutting surface may
tially made cut have been subjected to a lo-
calised heat- induced alter-
ation, making it harder: re-
commence cut using a
slower cutting and down-
stroke speed. A tooth from
the old blade may be left in
the cut: check and remove
before restarting work.
Broken teeth ' Widia inserts positioned in- .Adjust the position of the in-
correctly serts, especially the width,
since blade thicknesses can
exceed the manufacturer’s
declared tolerance ratings
' Widia blade steady buttons .Two widia blade steady but-
tons are located in the top of
the blade guide heads which
press on the back of the
blade to transmit cutting
pressure. If these buttons are
too far from the blade, the
blade may be prone to an up
and down undulating action
or abnormal vibrations, liable
to cause the teeth to break:
adjust the position of the
heads by rotating them
downwards so as to bring the
blade steady buttons up
against the back of the blade
' Sections with large thickness .The cutting speed and down-
variations stroke speed must be chosen
to suit the most critical part of
the cut
' Teeth angled in the wrong .Fit blade so that teeth point
direction in the right direction
' Blade run in wrongly .When using a new blade, the
cutting and downstroke
speeds must be reduced to
half the normal operating
speed. After the blade has
been worn in (about 300 cm2
for hard materials and about
1000 cm2 for soft materials)
the cutting and downstroke
speeds may be returned to
their rated levels
' Insufficient coolant .Check coolant level and
clean fluid lines and jets
' Incorrect fluid concentration .Check and use the correct
concentration
' Blade tension too high or too .Check and reset to rated ten-
low sion
Blade path fault ' Front flywheel position incor- .Check that the band saw is
rect correctly positioned on the
flywheel. Adjust the position
of the flywheel under the bla-
de, moving the shaft of the
flywheel
Blade broken ' Cutting speed too high .Reduce cutting speed
' Head downstroke too fast .Reduce head downstroke
speed
' Cutting pressure too high .Check and set to correct
pressure
' Tooth pitch unsuitable .Teeth too close together:
change the blade for one
with coarser tooth spacings
' Workpiece not clamped pro- .The blade may break if the
perly workpiece moves during cut-
ting: check the vice, jaws and
clamping pressure.
' Widia inserts positioned in- .Adjust inserts position, espe-
correctly cially the width, since blade
thickness can exceed the
manufacturer’s declared tole-
rance ratings
' Widia blade steady buttons .Can have a milling action on
the back of the blade if worn
or chipped, causing cracks
from the back towards the te-
eth.
' Position of blade on flywhe- .The blade may be scraping
els incorrect on the edges of the flywhe-
els: this problem is generally
caused by blades which are
deformed or wrongly welded
(conical) Adjust the position
of the front flywheel by mo-
ving the pin, or change the
blade
' Blade tension incorrect .If the blade tension is too
high or too low, the blade will
be subjected to abnormal
stress: set the tension back
to the rated value.
Troubleshooting
This section deals with the problems which may occur during machine operation.
The M50 controller allows you to test all the machine’s electric and electronic
devices by checking the status of the input and output signals on the IUD/IUV
card (see Chapter 6).
The board IUD/IUV is inside the electric board.
Displaying the diagnostics menu
" Power the machine by turning the main switch on the left of the control
board.
" Tap on the box on the touchscreen shown in the figure.
ON TS 50
" The password entry box will open. Tap the box to open the keypad. Enter
734533.
TS 50
H- 14A
TS 50
H- 14A
" Tap on the box shown in the figure.
TS 50
H- 14A
268 10- 9
MEP S.p.A.
Digital Input
This page can be used to check the state of digital inputs. Information is organ-
ised in a table:
Box to go back to the initial list of all in-
puts and outputs
Input
vl
Digital Output
This page can be used to check the state of digital outputs. Information is
organised in a table:
Box to go back to the initial list of all in-
puts and outputs
Output
vl
270 10- 11
MEP S.p.A.
Analog Input
This page can be used to check the state of analogue inputs. Information is
organised in a table:
Box to go back to the initial list of all inputs and
outputs
Analog In
Analog Out
T SP 2200,0 TL
I SP 15,00 I M
PPZ 100 PZ
PCT TCP
Reset
Counters
272 10- 13
MEP S.p.A.
Warning messages
Tap on the box shown on the figure to see warning messages:
T SP 2200,0 TL
I SP 15,00 I M
PPZ 100 PZ
PCT TCP
Reset
Counters
274 10- 15
MEP S.p.A.
Blade
lbs 242
Kg 110
mm 870
in 34.25
11- 1
MEP S.p.A.
" Position the roller table making the fixing holes coincide with the adapter
slots.
" Align the roller table with the machine working table using the supporting
feet of the roller table.
" Fit the screws in the slots and tighten the nuts to lock the roller table in the
obtained position.
" Position the roller table making the fixing holes coincide with the adapter
slots.
" Align the roller table with the machine working table using the supporting
feet of the roller table.
" Fit the screws in the slots and tighten the nuts to lock the roller table in the
obtained position.
Installation of couple of vertical rollers for roller plane
For installing the vertical rollers operate as follows:
" Remove the shaped sheet covering the plane by removing the 4 fastening
screws.
" Fit the couple of vertical rollers in the arranged slots and fasten them with the
supplied socket head screws.
" Adjust the distance of the vertical rollers according to the dimensions of the
material being machined.
Installation of the hydraulic vertical vices
For installing the hydraulic vertical vices follow the instructions enclosed to the
installation kit.
For installing the hydraulic vertical vices follow the instructions enclosed to the
installation kit.
280 11- 5