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H-14A Service Parts Manual

Manual de partes sierra banda H230

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Salomon Ferrer
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0% found this document useful (0 votes)
488 views282 pages

H-14A Service Parts Manual

Manual de partes sierra banda H230

Uploaded by

Salomon Ferrer
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 282

USE AND MAINTENANCE MANUAL

EN H- 14A
YEAR OF MANUFACTURE: ______________
EN
”CE” CONFORMITY DECLARATION
(according to EEC MACHINES DIRECTIVE 2006/42/CE annex II A)
The manufacturer:

MEP S.p.A.
Via Enzo Magnani, 1
61045 Pergola (PU) ITALIA
Tel. 072173721- Fax 0721734533

Hereby declares that the bandsawing machine:

Machine Type: SAWING MACHINE

Machine model: H- 14A

Serial number:

Year of manufacture:
is in specification with the following directives:
D EEC MACHINES DIRECTIVE 2006/42/CE (D.Lgs. 17/2010)
S EN 13898:2003 + A1:2009
S EN 12100:2010
D DIRECTIVE 2014/30/UE ”EMC” (D.Lgs. 80/2016)
S EN 50370- 1:2005 Emission
S EN 50370- 2:2003 Immunity
D DIRECTIVE 2014/35/UE ”LVD” (D.Lgs. 86/2016)

Responsible of a Technical File


(Walter Di Giovanni) c/o MEP SPA
Via Enzo Magnani, 1
61045 - Pergola - PU - ITALY

Managing Director
(William Giacometti)

Pergola, lì

3 -1
Introduction and technical specifications . . . . . . . . . . . . . 1- 1
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 1
Machine presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 1
Machine specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 2
Technical data general table . . . . . . . . . . . . . . . . . . . . . . . . 1- 3
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 7
Functional parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 1
H- 14A model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 1
Cutting head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 2
The cutting vice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 2
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 3
Hydraulic Power Pack Unit . . . . . . . . . . . . . . . . . . . . . . . . 2- 4
Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 5
Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 6
Safety and accident prevention . . . . . . . . . . . . . . . . . . . . . 3- 1
Use of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 1
General recommendations . . . . . . . . . . . . . . . . . . . . . . . . . 3- 2
Recommendations to the operator . . . . . . . . . . . . . . . . . . . 3- 2
Machine safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 5
Reference standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 5
Protection against accidental contact with the blade . . . . . 3- 6
Electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 6
Emergency devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 6
Noise level of the machine . . . . . . . . . . . . . . . . . . . . . . . . . 3- 8
Noise level measurement . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 8
Noise level values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 8
Vibration emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 9
Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . 3- 9
Machine installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 1
Packaging and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 1
Anchoring the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 4
Minimum requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 4
Check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 4
Connection to the power supply . . . . . . . . . . . . . . . . . . . . 4- 6
Description of machine operation . . . . . . . . . . . . . . . . . . . 5- 1
Description of the control panel . . . . . . . . . . . . . . . . . . . . 5- 1
Basic instructions for carrying out a cutting operation cycle 5- 2

5
Opening / closing the vises . . . . . . . . . . . . . . . . . . . . . . . . 5- 2
Moving the cutting head up and down . . . . . . . . . . . . . . . 5- 3
Manoeuvring the feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 3
Symbol key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 3
Operating parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 4
Cutting cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 6
Cutting stroke setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 7
Width of cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 8
Preliminary check list for cutting operation . . . . . . . . . . . 5- 9
Manual operating cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 9
Automatic mode single job . . . . . . . . . . . . . . . . . . . . . . . . 5- 13
Automatic mode queue . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 16
Diagrams, exploded views and replacement parts . . . . . . . 6- 1
Exploded views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 55
Idler pulley unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 55
Cross bar group bow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 57
Driving pulley unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 59
Cutting mobile head group . . . . . . . . . . . . . . . . . . . . . . . . 6- 61
Cutting fixed head group . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 63
Spf cradle unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 65
Spm cradle unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 67
Cutting plane unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 69
Feeder roller conveyor group . . . . . . . . . . . . . . . . . . . . . . . 6- 72
Feed carriage unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 75
Limit switch device presence bar in feeder . . . . . . . . . . . . 6- 78
Base assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 80
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 82
Hydraulic group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 84
Protection group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 87
Motor- driven chip ejector . . . . . . . . . . . . . . . . . . . . . . . . . 6- 89
Group blade deviation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 91
Optional scrap reduction vices . . . . . . . . . . . . . . . . . . . . . . 6- 93
Optional: Hydraulic vertical vice (feeder) . . . . . . . . . . . . . 6- 95
Optional: Hydraulic vertical vice (cutting plane unit) . . . . 6- 98
Optional: Jaws reducing scrap (vertical hydraulic vices) . 6- 100
Optional: Jaws reducing scrap (cutting plane) . . . . . . . . . . 6- 102
Optional: Jaws reducing scrap (feeder) . . . . . . . . . . . . . . . 6- 104

6
Optional: Vertical rollers . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 106
Optional: Pressure regulator vices . . . . . . . . . . . . . . . . . . . 6- 108
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 1
Displaying and editing the set- up parameters . . . . . . . . . . 7- 1
Setup parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 3
Software update procedure through USB - H- 14A . . . . . . 7- 9
Machine working pressures . . . . . . . . . . . . . . . . . . . . . . . . 7- 11
Machine working pressures . . . . . . . . . . . . . . . . . . . . . . . . 7- 11
Cutting head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 12
Blade tensioner slide play adjustment . . . . . . . . . . . . . . . . 7- 12
Cutting head stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 14
Blade guide components . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 15
Blade guide heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 15
Blade- pressing tang . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 15
Blade guide plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 15
Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 17
Tool changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 17
Blade perpendicularity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 18
Rotation axis control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 20
Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 20
Maintenance and choice of consumables . . . . . . . . . . . . . . 8- 1
The role of the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 1
Maintenance requirements . . . . . . . . . . . . . . . . . . . . . . . . . 8- 2
General maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 2
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 2
Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 2
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 3
Maintenance of working parts . . . . . . . . . . . . . . . . . . . . . . 8- 3
Hydraulic powerpack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 3
Consumable materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 3
Oil for transmission box . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 3
Oils for hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 4
Oil for lubricant/coolant fluid . . . . . . . . . . . . . . . . . . . . . . 8- 4
Oils for spray mist system (optional) . . . . . . . . . . . . . . . . . 8- 4
Cutting speed and choice of tools . . . . . . . . . . . . . . . . . . . 9- 1
Cutting speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 1
Standard machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 1

7
Choice of blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 2
Saw tooth pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 2
Cutting speed and downstroke speed . . . . . . . . . . . . . . . . . 9- 3
Types of swarf: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 3
Lubricant/coolant fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 4
Blade structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 4
Blade types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 5
Conventional rake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 5
Positive rake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 5
Variable pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 5
Variable pitch blades with 0 cutting angle . . . . . . . . . . . 9- 6
Variable pitch with positive rake (from 9 to 10 degrees) . 9- 6
Set: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 6
Standard or splayed set . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 6
Undulated set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 7
Alternating grouped sets . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 7
Alternating set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 7
Blade selection table relating to cutting speed and downstroke speed 9- 8
Classification of steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 9
Classification of steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10- 1
Troubleshooting blade and cutting problems . . . . . . . . . . . 10- 1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10- 8
Machine alarms and warning messages . . . . . . . . . . . . . . . 10- 13
Accessory Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11- 1
Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11- 1
Roller table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11- 1
Installation of the roller plane, loading side . . . . . . . . . . . 11- 2
Installation of the roller plane, unloading side . . . . . . . . . 11- 3
Installation of couple of vertical rollers for roller plane . . 11- 3
Installation of the hydraulic vertical vices . . . . . . . . . . . . . 11- 3
Can of emulsible oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11- 3
Minimal lubrication system . . . . . . . . . . . . . . . . . . . . . . . . 11- 4
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11- 5

8
Introduction and
technical 1
specifications

Foreword
For decades we have been committed to construction of the very best in metal
cutting saws. With all our experience, technological know how for the latest in
product and design, Hyd- Mech is able to offer customers specific solutions to all
cutting needs and requirements.
In response to modern production technologies Hyd- Mech has developed this
new band saw. H- 14A.
This work tool has been designed as a simple and reliable answer to the wide
range of cutting needs of the modern workshop.
Sturdy structure, silent and safe operation it can cut with minimal waste and is
extremely versatile, ideal for cutting stainless steel, light alloys, aluminium,
copper and bronze offering exceptional speed and precision.
Its high cutting capacity enables it to handle both single workpieces and bundles,
making this machine the ideal solution for satisfying the wide range of cutting
needs of machine shops, turneries, structural steel shops and engineering
workshops.
Please keep this instruction manual for future reference in a known location and
easily accessible to all users of the device. HYD·MECH offers a great variety of
options, components, and features for its various models.
Therefore, some of the equipment described in this manual (various illustrations
and drawings) may not be applicable to your particular machine.
The information and specifications provided in this manual were accurate at the
time of printing. HYD·MECH reserves the right to discontinue or change
specifications or design at any time without notice and without incurring any
obligation.
Congratulations for having chosen this product which, by following the instruc-
tions contained in this user and maintenance handbook will guarantee years of
dependable service.
Warning This band saw has been exclusively designed to cut metals.

Machine presentation
La H- 14A is a hydraulic electro- mechanical cutting saw for solid and section
cutting of metals. Machine operation is either SEMIAUTOMATIC or
AUTOMATIC.
In the Semiautomatic cycle, after setting the bow cutting sequence from the
control panel and the speed of the descent cutting head, the operator closes the
vice by pushing the button from the control panel and pushes the start key to start
up the belt. Then:

1- 1
MEP S.p.A.

1. The cutter vice closes 2. The head lowers un- 3. The head returns to 4. The cutter vice
til the cut is made (FC- start position (FCTI) opens
TA)

In the Automatic cycle, after setting the bow cutting sequence from the control
panel and the speed of the descent cutting head, the operator closes the vice by
pushing the key from the control panel and pushes the start key to start the belt.
Then:

1. The cutter vice closes 2. The head lowers un- 3. The head returns to 4. The feed vice closes
til the cut is made (FC- start position (FCTI)
TA)

5. The cutting vice 6. The cutting material 7. The cutting vice closes 8. The feeder vice
opens is fed opens and the cutting
cycle starts again

Attention Before starting any of the work cycles, consult Chapter 5, where all the work
phases are explained in detail.
Machine specification
The anodised aluminium name plate is riveted on the side of the machine; the
same data are reproduced on the declaration of conformity included with this use

1- 2 Use and maintenance manual H- 14A 10


and maintenance manual.

N.B. When communicating with the Technical Service department, the model, serial
number and year of manufacture of the machine must be quoted.

Technical data general table


CUTTING SPEEDS
Blade rotation speed ft/min 49 ­ 377
mt/min 15 ­ 115

BAND SAW
Nominal dimensions in 15’ 2” 43/64 x 1”
mm 21/64 x 1/32
4640 x 34 x 1,1
Tolerance in 15’ 2” 43/64 ± 1”
mm 9/16
4640 ± 40
Blade height in 1” 21/64
mm 34
Blade thickness in 1/32”
mm 1,1
Blade tension lbs 2750
kg 1250

Attention When choosing the cutting tool, if its dimensions do not correspond to those
included in the ”Rated size” section, check that the dimensions at least fall
within the admissible max/min specifications.

RATED ELECTRICAL POWER


Head spindle motor HP 8.85
kW 6,6
Electric coolant pump motor HP 0.25 x 2
kW 0,19 x 2
Power pack motor M1 HP 1.74
kW 1,3
Transformer supply Step motor drive HP 0.67
kW 0,5

11 Introduction and technical specifications 1- 3


MEP S.p.A.

RATED ELECTRICAL POWER


Blade tensioning motor HP 0.34
kW 0,25
Switching power supply HP 0.53
kW 0,4
Chip Conveyor HP 0.5
kW 0,37
Max. installed electrical power HP 12.2
kW 9,1
VFD HP 10.5
kW 7,5

FULL LOAD AMPERAGE


FLA (240 V) Amps 40
FLA (480 V) Amps 20

WORKING PRESSURE
Head working pressure during descent/ascent psi 362.595
bar 25
Vice working pressure during opening/closure phase psi 362.595
bar 25
Hydraulic control unit working pressure psi 580.152
bar 40
Hydraulic blade tensioning (optional) psi 319.0836
bar 22

MATERIAL FEEDER
Feeder stroke in 23” 5/8
mm 600
Max weight capacity lbs 3300
Kg 1500
Bar feed force N 10000

LUBRICANT/COOLANT FLUID AND OIL


Oil for monobloc hydraulic power pack capacity lt 73
Lubricant/coolant fluid (5- 6% oil concentration) capacity lt 190

CUTTING AND FEED VICES


Vice max. opening in 14” 11/64
mm 360

SPINDLE MOTOR SPECIFICATIONS


4- pole, three- phase, asynchronous;
No.of poles Frequency (Hz) Current (Volts) Absorption Power (hp) rpm
(Amps)
4 60 127/240 46.8/27 8.844 1720
4 60 277/480 21.5/12.4 8.844 1720
Stator wound with enamelled copper wire, class H 200° C.
Class F insulation (limit temperature TL 155° C).

1- 4 Use and maintenance manual H- 14A 12


SPINDLE MOTOR SPECIFICATIONS
4- pole, three- phase, asynchronous;
No.of poles Frequency (Hz) Current (Volts) Absorption Power (hp) rpm
(Amps)
IP 55 protection rating (total against contact with live parts, water sprayed from all directions, with shaft oil
seal).
Conforming to CEI norms, publication: IEC 34 of 01/07/1985.

HYDRAULIC POWER PACK MOTOR SPECIFICATIONS M1


4- pole, three- phase, asynchronous;
No.of poles Frequency (Hz) Current (Volts) Absorption Power (hp) rpm
(Amps)
4 60 136/240 9.4/5.4 1.742 1700
4 60 277/480 4.7/2.7 1.742 1700
Class F insulation (limit temperature TL 155° C).
Protection rating IP 55.
Conforming to CEI norms, publication: IEC 34 of 01/07/1985.

BLADE TENSIONING MOTOR


4- pole, three- phase, asynchronous;
No.of poles Frequency (Hz) Current (Volts) Absorption Power (hp) rpm
(Amps)
4 60 230/400 1.85/1.07 0.335 1600
4 60 277/480 1.55/0.89 0.335 1600
Class F insulation (limit temperature TL 155° C).
Protection rating IP 55.
Conforming to CEI norms, publication: IEC 34 of 01/07/1985.

ELECTROPUMP MOTOR
Single phase; Frequency 60 Hz.
Voltage (Volts) Absorption Power (hp) rpm Delivery rate Head (ft.)
(Amps) lt/min
230/400 0.74/0.43 0.2546 3400 85/3 0/19’ 8” 7/32
440/460 0.6 0.2546 3400 85/3 0/19’ 8” 7/32
Protection rating IP 55.
Conforming to CEI norms, publication: IEC 34 of 01/07/1985.

SPECIFICATIONS ENGINE CHIP CONVEYOR


4- pole, three- phase, asynchronous; frequency 50 Hz.
Nr. of poles Voltage (Volts) Absorption Power (kW) RPM
(Amps.)
4 230/400 2/1,15 0,37 1.4
Protection rating IP 54.
Conforming to CEI norms, publication: IEC 34 of 01/07/1985.

13 Introduction and technical specifications 1- 5


MEP S.p.A.

CUTTING CAPACITY

Section

0° 13” 25/32 13” 25/32


355 mm 355 mm

PACKED WEIGHT
Wooden cage and pallet Kg 300
Wooden pallet Kg 150

88”
2220 mm

123”
3120 mm 90”
2300 mm

1- 6 Use and maintenance manual H- 14A 14


Dimensions

MACHINE INSTALLED
Work table height mm 860
Weight Kg 2800

15 Introduction and technical specifications 1- 7


Functional parts
2

H- 14A model

In order for the user to move towards a full understanding of how the machine
works, which is described in detail in the chapter 5, this chapter deals with the
main units and their locations.

TOTAL MACHINE EN-


CLOSURE

STAND

CONTROL BOARD

2- 1
MEP S.p.A.

Cutting head

The operating head is the cutting component and is made up of a bow from cast
iron on which the following elements are installed: band, band guide components,
band tensioning unit, worm screw reducer and spindle motor.
The cutting bow slides on linear guides, with ball recirculation slides, installed on
columns for getting a better cutting stability and longer blade life. Feeding is by a
stepper motor and screw/nut with recirculating balls.
The machine is equipped with a laser system to position the bar accurately to
carry out non- standard or facing cuts.

Motor

Blade guide head plate

Transmission box

Blade guide heads

The cutting vice

The vice is the unit that clamps the workpiece during cutting; it consists of a vice
support, fixed to the work table on which a mobile jaw is mounted. The opening
or closing movement is carried out through the relevant keys on the consolle.

2- 2 Use and maintenance manual H- 14A 17


Control Panel

The control panel has a protection rating of IP 54 and contains the electronic
equipment. Access to the control panel is protected by a safety panel mounted on
hinges and fastened with screws, specially designed to prevent tampering.
The control panel is installed on a structural fixed console and enables the
operator to steadily monitor the cutting area in total safety.

Control panel

18 Functional parts 2- 3
MEP S.p.A.

Hydraulic Power Pack Unit

The hydraulic control unit operates the cutting vice and the feeding vice and
balances the weight of the cutting bow.
It is located in the machine rear part under the metal protection. The oil
exchange in the circuits is operated by solenoid valves driven by the machine
controller.

2- 4 Use and maintenance manual H- 14A 19


Base

This unit features a large coolant collection surface which conveys the coolant to
the rear tank via the tank cover, and a swarf collection drawer.
The electric pump seated inside the tray sucks the clean liquid from the
progressive filter system and makes it circulate again to ensure an efficient
flowing of the processing residues and the lube- refrigeration of the cutting tool.

The coolant gun is on the right of the cutting plane. On the front right of the base
there is a chip extractor.
The hydraulic control unit and the electric board are located in the right rear
side.

20 Functional parts 2- 5
MEP S.p.A.

Feeder

The material is fed by the feeding shuttle which clamps the material with the
hydraulic vice and draws the cutting material by sliding on ground guides. The
numeric control very accurately drives the stepper motor of the feeding shuttle,
thus enabling the operator to set 5 sequences of 20 programs each chosen among
max. 100 cutting programs, with different quantity and length, on the same bar.

Crosspiece

Rollerway

Feeder trolley

The stepper motor and the power supply structure, can supply power to bars up to
3000 Kg even when sheared, because they are equipped with a self- aligned vice.

2- 6 Use and maintenance manual H- 14A 21


Safety and accident
prevention 3

The H- 14A has been designed and produced in accordance with European
standards. For the correct use of the machine we recommend that the
instructions contained in this chapter are carefully followed.

Use of the machine

The SHARK 230 NC- HS band saw cutting machine is intended exclusively for
cutting metallic materials, ferrous or non- ferrous, in section or solid.
Other types of material and machining are not compatible with the specific char-
acteristics of the saw.
The employer is responsible for instructing the personnel who, in turn, are ob-
liged to inform the operator of any accident risks, safety devices, noise emission
and accident prevention regulations provided for by international standards and
national laws regarding the use of the machine. The operator must be perfectly
aware of the position and function of all the machine’s controls.The instructions,
warnings and accident prevention standards in this manual must be respected
without question by all those concerned.The following definitions are those
provided for by EEC MACHINES DIRECTIVE 2006/42/CE :
H “Danger zone”: any zone in and/or around a machine in which the presence of a
person constitutes a risk for the safety and health of that person.
H “Person exposed”: any person finding himself either completely or partly in a
danger zone.
H “Operator”: the person or persons given the responsibility of installing, operating,
adjusting, maintaining, cleaning, repairing or transporting the machine.
Attention The manufacturer declines any responsibility whatsoever, either civil or
criminal, should there be unauthorised interference or replacement of one or
more parts or assemblies on the machine, or if accessories, tools and
consumable materials are used that are different from those recommended by
the manufacturer itself or if the machine is employed in a plant system and its
proper function is thereby altered.

3- 1
MEP S.p.A.

General recommendations
LIGHTING
Insufficient lighting for the types of operation envisaged could constitute a safety
hazard for the persons concerned. For this reason, the machine user must provide
lighting in the working area sufficient to eliminate all shadowy areas while also
avoiding any blinding light concentrations. (Reference standard ISO 8995- 89
“Lighting in work environments”).

CONNECTIONS
Check that the power supply cables and pneumatic feed systems comply with the
maximum machine absorption values listed in the “Machine Specification” tables;
replace if necessary.

EARTHING
The installation of the earthing system must comply with the requirements set out
in EN STANDARD 60204- 1:2010.

OPERATOR POSITION
The position of the operator controlling machine operations must be as shown in
the diagram below.

Recommendations to the operator

Always wear proper goggles or protective glasses.

3- 2 Use and maintenance manual H- 14A 23


Do not use the machine without the guards in position. Replace the
polycarbonate windows, if subject to corrosion.

Do not allow hands or arms to encroach on the cutting zone while the
machine is in operation.

Do not wear oversize clothing with long sleeves, oversize gloves,


bracelets, necklaces or any other object that may become entangled in
the machine during working; long hair must be tied back and bunched.

Always disconnect the power supply to the machine before carrying out
any maintenance work whatsoever, including in the case of abnormal
operation of the machine.

Before starting cutting operations, support the material at both ends of


the machine using the support arm - standard, or OPTIONAL
accessories such as the feed and discharge roller tables shown in the
diagram below. Before removing the devices supporting and moving the
material, fasten the latter in place using the machine’s clamping devices
or other suitable equipment.

FEED ROLLER TABLE DISCHARGE ROLLER


TABLE

mm. 1500 mm. 1500

FEED ROLLER TABLE


mm. 1500
CONTAINER PARTS

24 Safety and accident prevention 3- 3


MEP S.p.A.

Any maintenance work on the hydraulic or pneumatic systems must be


carried out only after the pressure in the system has been released.

The operator must not perform any risky operations or operations not
required for the machining operation under way (e.g. remove swarf or
metal shavings from the machine while cutting).

Remove equipment, tools or any other objects from the cutting zone;
always keep the working area as clean as possible.

Before starting any cutting operations, ensure that the workpiece is


securely held in the vice and the machine has been set correctly. A
number of examples of how to clamp different profiles correctly in our
machines are shown below.

Do not use the machine to cut pieces that exceed the capacity of the
machine as listed in the machine specifications.

Never move the machine while it is cutting.

Do not use blades of different sizes to those recommended in the


machine specifications.

When cutting very short pieces, make sure that they are not dragged
behind the support shoulder, where they could jam in the blade.

When working on the band saw, wear gloves only when handling
materials and for tool changing or adjustment operations. Only perform
one operation at a time and do not hold more than one item or operate
more than one device simultaneously. Keep hands as clean as possible.

Warning: if the blade jams in the cut, press the emergency stop
push- button immediately. If this does not free the blade, slowly loosen
the vice, remove the piece and check the blade or blade teeth for
breakage. Replace the blade if necessary.

3- 4 Use and maintenance manual H- 14A 25


Before carrying out any repair work on the machine, consult the Hyd-
Mech Technical Assistance Service: this can be done through a
representative in the country of use of the machine.

Adjustment of the blade- guide head must only be carried out with the
machine at a standstill.

Machine safety devices

This use and maintenance manual is not intended as purely a guide for the use of
the machine in a strictly productive environment, it is instead an instrument
providing information on how to use the machine correctly and safely. The
following standards are those specified by the EEC Committee in the directives
regarding safety of machinery, health and safety at work, personal protection and
safeguarding of the environment. These standards have been applied to the
H- 14A band saw.

Reference standards

MACHINE SAFETY
H EEC MACHINES DIRECTIVE 2006/42/CE ;
H EEC directive no. 2014/30/EU “EMC - Electromagnetic Compatibility”;
H EEC Directive No. 2014/35/EU known as “Low voltage directive”.
H EN 13898:2003+A1:2009 Machine tools - Safety - Sawing machines for cold
metal
H EN 12100:2010 ”Safety of machinery - General principles for design - Risk assess-
ment and risk reduction”.
HEALTH AND SAFETY AT WORK
H EEC Directive No. 80/1107; 83/477;86/188;88/188; 88/642 for the protection of
workers against risks caused by exposure to physical, chemical and biological
agents during working;
H EEC Directive No. 89/391 and Special EEC Directives No. 89/654 and No. 89/655
for improvements in health and safety at work;
H EEC Directive No. 90/394 for the protection of workers against risks deriving from
exposure at work to carcinogenic substances;
H EEC Directive No. 77/576 and No. 79/640 on safety signs at work.
PERSONAL PROTECTION
H EEC Directive No. 89/656 and No. 89/686 on the use of personal protection
devices.
ENVIRONMENTAL PROTECTION
H EEC Directive No. 75/442 on waste disposal;
H EEC Directive No. 75/439 on the disposal of used oil.
H Directive 2002/95/EC on the restriction of the use of certain hazardous substances
in electrical and electronic equipment (RoHS).
26 Safety and accident prevention 3- 5
MEP S.p.A.

Protection against accidental contact with the blade


1. Metal guard screwed to the rear blade guide head;
2. metal guard screwed to the front blade guide head;
3. front head sliding support: when the head is at maximum aperture, the
support ensures that the blade is covered, leaving free only the part of the
blade engaged in the actual cutting, in accordance with Presidential Decree
no. 547/55, art. 108;
4. front protection doors, with electric limit switches, to enable the access to the
cutting area only with stopped machine;
5. enclosure on the whole machine perimeter.
6. the cutting vice is started up by hydraulic devices, and the blocking of the
piece occurs through a control panel key;

4 4
6
3

2 1

Electrical equipment
In accordance with Italian standard CEI EN 60204- 1:2010, derived from
European Standard EN 60204- 1:2010:
H Access to electrical control panel limited by screws and panel- lock device,
allowing panel to be opened only after the electricity supply has been turned
off;
H 24 Vac Control voltage for actuators, in accordance with chapter 6 or
European Standard ”Control and indication circuits”, paragraph 2 ”Control
Circuits” sub- section 1 ”Preferential voltage values for control circuits”;
H plant short- circuit protection by means of rapid fuses, earthing of all plant
parts connected with work as well as all foreseeable accidental contact; a
thermal- magnetic overload cutout switch shuts down the motor;
H protection from accidental start- up by a minimum voltage relay in case of
power failure.
Emergency devices
In accordance with Standard EN 60204- 1:2010:
H Chapter 5 Section 6 Sub- section 1 ”Emergency stop device”: «the emergency
stop device immediately stops all the dangerous and other functions of the
machine»;

3- 6 Use and maintenance manual H- 14A 27


H chapter 6 Section 2 Sub- section 4 Point 7 ”Protective guards”: «the removal of
protective guards designed to prevent access to dangerous parts or zones causes the
machine to stop immediately; replacing the guards does not restart the functions,
which must be reset».
...Emergency devices applicable to the H- 14A:
1. Emergency stop: a non- return mushroom- head pushbutton, colour red on
yellow background, is located on the control panel of the machine. To release
the pushbutton, the actuator must be rotated 45° . After the emergency
situation has been resolved, the machine must be reset.
2. Automatic thermal- magnetic cutout switch with thermal- magnetic relay:
the machine auto switch, has two protection systems against voltage drops. In
the case of a voltage drop, all electrical components are disengaged, the
machine stops immediately, and automatic restart when the power supply
returns is inhibited. Another function is that of resetting the thermal relay
provided to protect against overcurrents.
3. Loading cell for band tensioning detection: the machine stops immediately if
the blade breaks or pressure in the tensioning cylinder drops.
4. Protective guard for blade: a coded microswitch is operated if the blade cover
is accidentally or intentionally opened during the machine operating cycle,
immediately shutting down all functions.

1
4 4

28 Safety and accident prevention 3- 7


MEP S.p.A.

Noise level of the machine

Noise can cause hearing damage and represents one the problems faced by many
countries who adopt their own standards. In accordance with the EEC MA-
CHINES DIRECTIVE 2006/42/CE , we are listing the standards that specify noise
levels for machine tools.
The following paragraph explains the modes and the detected sound power and
pressure values released by the sawing machine.
These values comply with norm EN 13898:2003 + A1:2009, EN ISO 12100:2010
and EN ISO 4871:2009,concerning the rules for drawing and presenting a proced-
ure for noise tests and the declaration and check of sound emission values by ma-
chines and equipment.
Noise level measurement
Noise levels are measured using an instrument known as an Integrator
noise- meter which registers the equivalent continuous acoustic pressure level at
the work station.The damage caused by noise depends on three parameters: level,
frequency and duration. The equivalent level concept Leq combines the three
parameters and supplies just one indication. The Leq is based on the principle of
equal energy, and represents the continuous stationary level containing the same
amount of energy, expressed in dBA, as that actually fluctuating over the same
period of time.This calculation is made automatically by the integrator
noise- meter. The measurements are taken every 60 seconds, in order to obtain a
stabilised value. The reading stays on the display for a sufficient time to enable a
reading to be taken by the operator.Measurements are taken by holding the
instrument at approximately 1 metre from the machine at a height of 1.60 metres
above the platform at the operator’s work station.
Two measurements are taken: the first while the machine operates without cutting
anything, the second while cutting in manual mode.
Noise level values
Identification
Machine type Band saw for metal applications
Model H- 14A
Reference standard ISO 3746

Results
Steel cut C53- tube thickness 350x280 mm
Description
bi- metal blade 4640x34x1.1
Test 1st Mean sound level (Leq) 72,45 dB (A)
Results Environmental correction (K) 3,84 dB(A)
Peak sound power (Lw) 83,60 dB(A)
Steel cut C40 - HPE 300x300 mm
Descriprion
bi- metal blade 4640x34x1.1
Test 2nd Mean sound level (Leq) 70,33 dB(A)
Results Environmental correction (K) 3,84 dB(A)
Peak sound power (Lw) 81,48 dB(A)
Ø 150 mm solid tube in chromed stainless steel
Description
bi- metal blade 4640x34x1.1
Test 3rd Mean sound level (Leq) 71,95 dB(A)
Results Environmental correction (K) 3,84 dB(A)
Peak sound power (Lw) 83,11 dB(A)

3- 8 Use and maintenance manual H- 14A 29


Vibration emission

This sawing machine complies with the norms EN1299 and EN1033, as the
machine vibration emission on the devices controlled by the operator does not
exceed the threshold of 2.5 m/s2

Electromagnetic compatibility

As from 1 January 1996 all electrical and electronic appliances bearing the CE
marking that are sold on the European market must conform to Directive
2014/30/UE e 2014/35/UE and EEC MACHINES DIRECTIVE 2006/42/CE . The
prescriptions regard two specific aspects in particular:

1. “EMISSIONS: during its operation, the appliance or system must not emit spurious
electromagnetic signals of such magnitude as to contaminate the surrounding
electromagnetic environment beyond clearly prescribed limits”;
2. “IMMUNITY: the appliance or system must be able to operate correctly even when
it is placed in an electromagnetic environment that is contaminated by disturbances
of defined magnitude”.
The following text contains a list of the applied standards and the results of the
electromagnetic compatibility testing of machine model H- 14A;
Test report no. 011200.
Emissions
H EN 61000- 6- 4 (2002) Electromagnetic Compatibility (EMC) - Generic standard
regarding emissions. Part 6- 4: Industrial Environment.
H EN 55011 (1999) Industrial, scientific, and medical radio frequency appliances
(ISM). Characteristics of radio frequency disturbance - Limits and methods of
measurement.
H EN 55014- 1 (2002) Electromagnetic Compatibility - Prescriptions for domestic
appliances, electric power tools, and similar equipment. Part 1: Standard Emission
in relation to product family.
H EN 50370- 1:2005 Electromagnetic compatibility (EMC) - Product family standard
for machine tools - Part 1: Emission

CONDUCTED EMISSIONS
Gate A Freq. (MHz) Q- peak limit (dBuV) Mean value limit (dBuV) Result
A.C. power supply 0.15 - 0.5 79 - 73 66 - 60 Complies
input (linear reduction with (linear reduction with log of
log of frequency) frequency)

0.5 - 5 73 60
5 - 30 73 60

CONDUCTED EMISSIONS - ANALYSIS OF INTERMITTENT DISTURBANCES


Gate Result
A.C. power supply input Not applicable

30 Safety and accident prevention 3- 9


MEP S.p.A.

IRRADIATED EMISSIONS
Gate Freq. (MHz) Q- peak limit (10 m) Result
(dBuV/m)
Enclosure 30 - 230 40 Complies
230 - 1000 47

Immunity
H CEI EN 61000- 6- 2 (2000) Electromagnetic Compatibility (EMC) - Generic
standard on immunity. Part 6- 2: Industrial Environment.
H EN 61000- 4- 2 + A1 (1996- 1999) Electromagnetic Compatibility (EMC) - Part 4:
Test and measurement techniques - Section 2: Electrostatic discharge immunity
tests - Basic publication.
H EN 61000- 4- 3 Electromagnetic Compatibility (EMC) - Part 4: Test and
measurement techniques - Section 3: Radiated, radio- frequency, electromagnetic
field immunity test.
H EN 61000- 4- 4 (1996) Electromagnetic Compatibility (EMC) - Part 4: Test and
measurement techniques - Section 4: Fast transients/bursts immunity tests - Basic
publication.
H EN 61000- 4- 5 (1997) Electromagnetic Compatibility (EMC) - Part 4: Test and
measurement techniques - Section 5: Surge immunity test.
H EN 61000- 4- 6 (1995) Electromagnetic Compatibility (EMC) - Part 4: Test and
measurement techniques - Section 6: Immunity to conducted interference, induced
by radio frequency fields.
H EN 61000- 4- 11 (1977) Electromagnetic Compatibility (EMC) - Part 4: Test and
measurement techniques - Section 11: Voltage dips, short interruptions and voltage
variations immunity tests.
H EN 50370- 2:2003 Electromagnetic compatibility (EMC) - Product family standard
for machine tools - Part 2: Immunity

IMMUNITY TO ELECTROSTATIC DISCHARGES


Gate Test levels Evaluation criterion Result
Enclosure contact 4 kV B Complies
steel plate 4 kV
in air 8 kV

IMMUNITY TO VOLTAGE (BURSTS)


Gate Test levels Evaluation criterion Result
A.C. power supply 2 kV B Complies
input

IMMUNITY TO CONDUCTED ELECTROMAGNETIC FIELDS


Gate Test levels Evaluation criterion Result
A.C. power supply 10V A Complies
input

IMMUNITY TO IRRADIATED ELECTROMAGNETIC FIELDS


Gate Test levels Evaluation criterion Result
Enclosure 10 V/m A Complies

3- 10 Use and maintenance manual H- 14A 31


Machine installation
4
Packaging and storage
Hyd- Mech use packing materials that guarantee the integrity and protection of
the machine during its transport to the customer.

The type of packing differs according to the size, weight and destination.
Therefore the customer will receive the machine in one of two following ways:

1. on a pallet with straps and heat- shrink plastic;


2. on a pallet with straps, heat- shrink plastic and a wooden crate.

Warning In both cases, for correct balancing the machine must be handled using a
fork- lift truck, inserting the tines at the points indicated by the arrows, using
the reference marks on the crate itself.

Attention Before carrying out lifting operations, make sure that the weight of the
machine, as indicated on the crating or other packaging, is within the forklift
truck load limit.

4- 1
MEP S.p.A.

Attention Do not handle the packed machine using slings.

Attention When storing, machines palletized and shrink- wrapped must not be stacked
two high, and machines pallettized and crated must not be stacked three high.

To install the machine, first remove the packing, paying particular attention not to
cut any electric wires or hydraulic hoses; if necessary use pliers, a hammer and a
cutter.
Open crate in the illustrated order:

4- 2 Use and maintenance manual H- 14A 33


1. remove nails and lift the top of the cage;
2. remove nails and lower walls;

2
2

2
2
3. remove heat- shrink covering;
4. remove the straps;
5. remove nails from pallet securing planks and remove planks;
6. remove the front panel and insert fork tines.
3

4 6
5
To locate the machine in the workplace, the machine dimensions and necessary
operator working space, including the spaces laid down in safety standards, must
be taken into account.

34 Machine installation 4- 3
MEP S.p.A.

Anchoring the machine


The base of the machine is anchored to the floor by two permanent studs located
on the sides of the base. The studs are screwed into nuts previously sunk into the
concrete, and tightened from above with lock nuts. The schematic specifications
set out in Chapter 1 should be taken into account when positioning the machine.

Minimum requirements
For the machine to function correctly, the room in which it is to be installed must
satisfy the following requirements:
H power supply voltage/frequency: refer to the values on the rating plate;
H temperature of machine location: from - 10 to + 50 C;
H relative humidity: not more than 90%
H lighting: not less than 500 Lux.
Warning The machine is already protected against voltage variations, but will only run
trouble- free if the variations do not exceed ± 10%.

Check list
Before starting installation, check that all the accessories, whether standard or
optional, supplied with the machine are present. The basic version of the H- 14A
machine is supplied complete with:
CHARACTERISTICS STANDARD OPTIONAL
The bow is made from alloy cast iron to give more stability to the machine and n
also for longer blade duration
Bow runs on linear guides with ball- bearing slides n
Bow movement with hydraulic cylinder on linear guides with ball- recirculating n
slides
Protection from contact with the machine’s moving parts (see drawing with n
overall dimensions)
Blade 15’ 2” 43/64 x 1” 21/64 x 1/32 in n
Hydraulic vertical vice (max 355 x 355)* n
Cabinet for electrical and electronic equipment with totally identifiable cabling n
4- 4 Use and maintenance manual H- 14A 35
CHARACTERISTICS STANDARD OPTIONAL
Control and enabling system protected from electrical or electromechanical n
hazard at input and output
Simplified touchscreen control panel managed by next- generation Hyd- n
Mech controlled designed exclusively for Hyd- Mech sawing machines
Programmable head travel limit via control panel according to dimensions of n
bars to be cut
Software to control, assess and correct in real time the shearing stress, the n
shearing torque and the blade tensioning.
M50 controller with EC Windows operating system n
Laser projector to position the bar accurately to carry out non- standard or n
facing cuts and lamp for lighting the cutting area
Control keyboard to reach positions from which the operator can perform op- n
erations with safety and maintain visual control
Control from keyboard to move the pulley for belt substitution n
Pneumatic control unit for self- registering forward n
Emergency with signalling of open blade door with interlocked safety limit n
switches
Inverter for continuous blade speed regulation single range from 49 to 377 ft/ n
min
Motor- driven chip ejector n
Vertical roller table pair n
Great quantities of cutting liquid (230 lt/min) n
Steel blade- guiding cutting heads, with rollers and recordable hard metal n
slides, can be open for easier blade substitution, with prepared nozzles for tra-
ditional lubrication and minimal lubrication (optional)
Automatic adjustment of the front blade- guide head according to the dimen- n
sions of the bars to be cut to make the blade as stable as possible and to pro-
tect its section not involved in the cutting
Brush for cleaning the blade n
Band rotation control with immediate stop system in case of tool blockage n
Feed/discharge roller table idle and motorized n
Cutting vice double- locking (scrap 119 mm) n
Discharge roller table K110HD n
Acoustic signal and flashing light device for machine- stop n
Feed device with recirculating ball/lead screw with 1’ 11” 39/64 in n
Maximum non- feedable bar waste 4” 23/32 in n
Self- aligning feed vice for bar feed (Including deformed bars) n
Work table spray gun n
Coolant tank incorporated in pedestal n
Pair of electric pumps for the band lubrication and cooling. n
Cutting oil 5 lt n
Jaws to reduce scraps to max. 25/32 in* n
Blade deviation control n
Vice pressure adjustment n
Electro- mechanical servo- system for the blade dynamic tensioning n
Software update and changes through USB: insert in the suitable port on the n
control console
Min. lubrication system n
Machine preset for being handled by lift truck n
Wrenches, Instruction Manual, complete with spare parts order form in corres- n
ponding user language

36 Machine installation 4- 5
MEP S.p.A.

*ACCESSORIES AVAILABLE ON REQUEST


The bag of accessories is enclosed in the machine before being packed and
contains:
H hex wrenches 3/4/5/6/10 mm
H 10 mm socket wrench;
H 36 mm wrench;
H blade cleaning brushes;
H use and Maintenance manual, including order form for parts in relevant user
language.
Connection to the power supply
Before connecting the machine to the power supply, check that the socket is not
connected in series with other machines. This requirement is fundamental for the
good operation of the machine.
To connect the machine to the power supply, proceed as follows:
" connect the power supply cable of the machine to a plug which matches the socket
to be used. (EN 60204- 1; par. 5.3.2)
CONNECTION FOR ”5-CORE” WIRE SYSTEMS WITH NEUTRAL

R = L1
S = L2
T = L3
PE = GND
N = NEUTRAL
CONNECTION FOR ”4-CORE” WIRE SYSTEMS WITH NEUTRAL

R = L1
S = L2
T = L3

PE = GND

Attention When using systems with a neutral wire, special care must be taken when
connecting the blue neutral wire, in that if it is connected to a phase wire it will
discharge the phase voltage to the equipment connected for voltage:
phase- neutral.
" Insert the plug in the socket, ensuring that the mains voltage is the same as that for
which the machine has been setup.
VOLT ? VOLT ?

" Power the machine, rotating the main switch on the base right side (the control
console lights up);

4- 6 Use and maintenance manual H- 14A 37


" press the ON button on the control console;

ON TS 50

H- 14A Ready to operate

" press RESET.


The above sequence (ON and RESET buttons) must be performed each time the
machine is switched on and before tensioning the saw band during a normal
production cycle.
" make sure the machine is not in emergency status (red mushroom head but-
ton released); otherwise, release the emergency stop button and press RE-
SET.
" Select the semiautomatic machining mode, pressing the box shown in the fig-
ure on the touch screen.

SHUTTLE
HOME

Xin Yin
FF% FRin BSft/min START

STOP

" Enable the band rotation pressing the key shown in the figure (F6) pressed;
the box lights on to indicate it has been selected.

SHUTTLE
HOME

X in Yin
FF % FRin BSft/min
START

STOP

38 Machine installation 4- 7
MEP S.p.A.

" Start the cutting cycle by pressing the button shown in the figure (F7)
pressed; the band starts turning and the machine cuts.

SHUTTLE
HOME

X in Yin
FF % FRin BSft/min
START

STOP

Attention Ensure that the blade moves in the correct direction as shown in the
figure. If it does not, simply reverse two of the phase wires on the machine
power supply input.

The sawing machine is now ready to start the work for which it was designed.
Chapter 5 provides a detailed description of the various functions of the machine
and its operating cycles.

4- 8 Use and maintenance manual H- 14A 39


Description of
machine operation 5

This chapter analyses all the machine functions. We begin with a description of
the pushbuttons and other components on the control panel.

Description of the control panel


The control console is housed inside the control panel, a tamperproof IP 54
protection class housing sealed against dust and moisture. The control panel
swivels on two articulated joints so that it can be positioned as required by the
operator for greater ease- of- use and safety. The control board of the H- 14A is
shown in the picture below:

ON TS 50

H- 14A Ready to operate

5- 1
MEP S.p.A.

Key of control console keyboard


EMERGENCY STOP:
This button will stop both the hydraulic
and blade motors. The head motion will
RESET: cease. The vises remain as they are, but
Press to reactivate machine functions if closed, they will lose gripping force.
after an alarm. For this reason all long stock should be
supported so that it will not fall.
To reset the button, simply rotate
through 45º.

FAST ADVANCE BUTTON: JOYSTICK:


Hold down to increase up/down speed is enabled to move the head upwards
head and forward/backward speed and downwards and to move the feeder
feeder. forwards and backwards.

FEED FORCE POTENTIOMETER:


FEED RATE POTENTIOMETER:
Potentiometer for adjusting the blade
Adjusts the head feeding speed.
motor max. absorption.

BLADE SPEED POTENTIOMETER:


USB PORT:
Potentiometer for the continuous adjust-
Communication port for software up-
ment (inverter) of the band rotation
date and machine diagnostics.
speed.

ENABLE COMMANDS:
It is located on the right side of the con-
trol panel. Hold down to enable the
opening and closing of the vises.

THERMAL- MAGNETIC CIRCUIT- BREAKER WITH UNDERVOLTAGE


COIL
On the right side of the control board, the machine is equipped with a main
switch that, when set ON (1), powers the machine.
The main switch is fitted with three power failure protection systems. In fact, in
the event of a power failure, this switch disconnects all the electrical devices,
causing the machine to immediately shut down, and prevents it from
automatically starting up again when power is restored. This device also resets the
thermal relay fitted to protect against current overloads.

Basic instructions for carrying out a cutting operation cycle

Opening / closing the vises


To operate the jaws, press and hold the ENABLE button and press the button to open
or close the vises (cutting or feeding).
reset reset
TCT PC
SHUTTEL VISE FRONT VISE
+

5- 2 Use and maintenance manual H- 14A 41


Moving the cutting head up and down
The feeding head can be moved upwards and downwards using the joystick; if you
hold the fast advance key pressed at the same time the cutting head moves faster.

Manoeuvring the feeder


The feeder can be moved using the joystick, only if the head is completely up. If
you hold the fast advance key pressed at the same time the feeder moves faster.

Symbol key
The key for the symbols used on the display follows.
Operating cycles Next page

Yin SHUTTLE
F1: Laser/Lamp HOME
F5: Feeder zeroing

F2: Coolant F6: Band rotation


enabling
X in
F3: Forward head F7: Cut start
FF % FRin BSft/min
limit switch START

F4: Mist lubrication F8: Cut stop


SHUTTLE VISE FRONT VISE STOP

Feeder vice opening Cutting vice opening


Feeder vice closing
Cutting vice closing

42 Description of machine operation 5- 3


MEP S.p.A.

Pressing the “Next page” key, you can display the second machining screen:
Alarm and emergency list

Previous page Start page

F1: Chip ejector BCM F5: Blade change


Kerf
mode
in Act Amp
Blade Deviation F6: Blade tension-
Act BT lb
ing
- 10 -5 0 5 10
mm
F3: Measuring sys- inch TCTh:min:s PCTmin:s F7: Blade deten-
tem setting sioning
reset reset
F4: Total cutting time TCT PC F8: Cut piece zero-
zeroing SHUTTEL VISE FRONT VISE
ing

Operating parameters
During the machining cycle, by pressing the box in the figure, it is possible to
check the machine operating parameters:
FF = Feed Force, value of the cutting force that can be set through the poten-
tiometer from the control board.
FR = Feed Rate, value of the cutting head lowering speed that can be set through
the potentiometer from the control board.
BS = Blade Speed, value of the band rotation speed that can be set through the
potentiometer from the control board.

Yin SHUTTLE
HOME

X in
FF % FRin BSft/min
START

SHUTTLE VISE FRONT VISE STOP

Pressing the arrow key shown in the figure the second page of the operating
parameters can be displayed:
Kerf = blade thickness
Blade deviation = Blade deviation
Act BT = Actual Blade Tension, current value of blade tension;

5- 4 Use and maintenance manual H- 14A 43


Act AMP = Actual Ampere, current value of motor absorption;
PCT = Partial Cutting Time;
TCT = Total Cutting Time.

BCM

Kerf in Act Amp


Blade Deviation
Act BT lb

- 10 -5 0 5 10
mm
inch TCTh:min:s PCT min:s

reset reset
TCT PC
SHUTTEL VISE FRONT VISE

N.B. Pressing the key shown in the figure the decimal metric measuring system or the
Imperial measuring system can be set.

BCM

Kerf in Act Amp


Blade Deviation
Act BT lb

- 10 -5 0 5 10
mm
inch TCTh:min:s PCT min:s

reset reset
TCT PC
SHUTTEL VISE FRONT VISE

44 Description of machine operation 5- 5


MEP S.p.A.

Warning The machine is provided of ”Blade deviation control” that allows to monitoring
in real time the blade flexion, showing an alarm over the display. The diagram
shows the left and right range of the blade deviation, green when the deviation
is within +/- 5 and yellow when it is within +/- 10. If the value exceeds the
range, the diagram shows a red color and the machine stops.
It is recommended to check the blade tension, blade speed based on the
hardness of the material, the blade wear and the blade guides wear, or the
setting of the blade guide components.

BCM

Kerf in Act Amp


Blade Deviation
Act BT lb

- 10 -5 0 5 10
mm
inch TCTh:min:s PCT
min:s

reset reset
TCT PC
SHUTTEL VISE FRONT VISE

Excessive deviation
Strong deviation
Moderate deviation

-10 -5 0 5 10
To enable or disable the control deviation blade must enter SET-UP and set the
operation in ”BLADE DEVIATION”

Cutting cycles
This sawing machine can carry out single or series cuts stored in max. 100
programs (job), that can even be repeated, to be ordered in a 5 preset sequence
(queue) compose by 20 programs each one.
" After the initialization of the sawing machine the display shows the following
screen. Press the box shown in the figure until the symbol of the wished cycle is
displayed.

Manual Yin SHUTTLE


HOME

Automatic -
Single program
X in
Automatic - FF % FRin BSft/min
START
Continuous program

SHUTTLE VISE FRONT VISE STOP

5- 6 Use and maintenance manual H- 14A 45


The available machining cycles are: manual, automatic with single program and
automatic with continuous program.
In the manual cycle the cutting only involves the setting of the rear head limit
switches (RHLS) and forward head limit switches (FHLS); then, after having
positioned the material at the wished cutting length, start by the Cut start key
(F7).
As for the automatic cycle, it can operate with single or automatic program.

Cutting stroke setting


To set the cutting stroke it is necessary to determine the RHLS (rear head limit
switch) and FHLS (forward head limit switch) points.
" To set the RHLS point just press the cycle start key (F7), after having pressed
the band rotation enabling key (F6), to start the band rotation and the head
lowering: in this way the RHLS (rear head limit switch) point is automatically
stored and determines the head start position when the cycle is started.

Yin SHUTTLE
HOME

X in
FF % FRin BSft/min START

SHUTTLE VISE FRONT VISE STOP

" To set the FHLS after having set the RHLS point, delete the existing FHLS
point lowering the head using the joystick; the FHLS setting box (F2) starts
flashing to indicate that the FHLS point has been deleted.

Yin SHUTTLE
HOME

X in
FF % FRin BSft/min START

SHUTTLE VISE FRONT VISE STOP

46 Description of machine operation 5- 7


MEP S.p.A.

" When the head reaches the wished cutting end point, press the FHLS setting
key (F2) shown in the figure, the corresponding box lights up to indicate that
it has been set.

Yin SHUTTLE
HOME

X in
FF % FRin BSft/min START

SHUTTLE VISE FRONT VISE STOP

Width of cut
The machine is fitted with protections that protect the entire blade stroke leaving only
the part of the blade required to make the cut itself exposed. This includes the rear
(fixed) head and the front (mobile) head, as required by current standards.
The cutting width is automatically adapted with the positioning of the cutting vice on
the loading side.

N.B. The machine is equipped with a lamp for lighting the working table and with a laser
projector to aid the machine positioning under the blade vertical. These options can be
selected by pressing once or more times the same key (F1) on the icon left.

Yin SHUTTLE
HOME

Xin
FF% FRin BSft/min START

SHUTTLE VISE FRONT VISE STOP

5- 8 Use and maintenance manual H- 14A 47


Preliminary check list for cutting operation

To guarantee complete safety during cutting cycles, the operator should work
through a check list of the entire apparatus, checking:
" blade tension;
" that the work piece is properly clamped in place;
" that the blade teeth are correct for the job to be begun;
" that the speed selected is right for the kind of piece to be cut;
" that all protections are in place and correctly locked;
" the level of lubricant/coolant and that the electropump is activated;
Manual operating cycle
The operation sequence for running a manual cutting cycle:
" power up the machine by turning the main switch;
" Tap on the box with the on symbol on the touchscreen.

ON TS 50

H- 14A Ready to operate

" press reset and release the emergency button if pressed, the head rises com-
pletely
" Zero the feeder by pressing the key shown in figure (F5).

Yin SHUTTLE
HOME

Xin
FF% FRin BSft/min START

SHUTTLE VISE FRONT VISE STOP

" Position the material inside the feeding vice.


" Close the feeding vice by pressing the relevant key on the console.
reset reset
TCT PC
SHUTTLE VISE
+
FRONT VISE

48 Description of machine operation 5- 9


MEP S.p.A.

" Feed the material being machined and move it using the joystick. The ma-
chine is equipped with a lamp for lighting the working table and with a laser
projector to aid the machine positioning under the blade vertical.
HEAD
UP

SHUTTLE SHUTTLE
REVERSE FORWARD

HEAD
DOWN

" Close the front vice by holding down the corresponding key from the control panel.
reset reset
TCT PC
SHUTTEL VISE FRONT VISE
+

" Select the manual machining mode, pressing the box shown in the figure on
the touch screen.

Yin SHUTTLE
HOME

X in

FF % FRin BSft/min
START

SHUTTLE VISE FRONT VISE STOP

" Set the cutting parameters, previously shown, using the following adjusters.

5- 10 Use and maintenance manual H- 14A 49


" Set the fluid jet by pressing the button shown in the figure (F2). The box will
light up to indicate that it is selected. Adjust the amount using the valves on
the blade guide head. Press the button repeatedly to select the dispensing
mode (automatic or manual).

Yin SHUTTLE
HOME

X in
FF % FRin BSft/min
START

SHUTTLE VISE FRONT VISE STOP

" Position the head at approximately 10 mm (0.39 in) from the workpiece.
" Press the band rotation enabling key (F6).

Yin SHUTTLE
HOME

X in
FF % FRin BSft/min START

SHUTTLE VISE FRONT VISE STOP

" Press the cycle start key (F7) to start the band rotation and the head lowering
at the set speeds. The RHLS point is automatically stored in this way, as ex-
plained before.

Yin SHUTTLE
HOME

X in
FF % FRin BSft/min START

SHUTTLE VISE FRONT VISE STOP

N.B. If the existing FHLS point is to be deleted now, follow the operations described
above.

50 Description of machine operation 5- 11


MEP S.p.A.

" When the head reaches the FHLS point the band stops and the head returns
to the set RHLS point, ready to make a new cutting cycle.
" Open both vices by holding the open vices button.
Then feed the workpiece, as already explained, and finally close the front vice
by holding down the corresponding key from the control panel.
reset reset
TCT PC
SHUTTEL VISE
+
FRONT VISE

reset reset
TCT PC
+ SHUTTEL VISE FRONT VISE

" Enable the band rotation by pressing the key shown in the figure (F6), the box
lights on to indicate it has been selected.

Yin SHUTTLE
HOME

X in
FF % FRin BSft/min
START

SHUTTLE VISE FRONT VISE STOP

" Start the cutting cycle pressing the key shown in the figure (F7), the band
starts turning and the machine cuts.
At the cut end, the head rises again, ready for a new machining cycle.

Yin SHUTTLE
HOME

X in
FF % FRin BSft/min
START

SHUTTLE VISE FRONT VISE STOP

N.B. Tap on the touchscreen box shown in the figure to see problems during opera-
tion. The box will turn blue to indicate caution and red to indicate a machine

5- 12 Use and maintenance manual H- 14A 51


alarm. See chapter 10 for a complete list of alarms.

Yin SHUTTLE
HOME

X in
FF % FRin BSft/min START

SHUTTLE VISE FRONT VISE STOP

Automatic mode single job

The operation sequence for running in automatic mode and single job:
" power up the machine by turning the main switch;
" tap on the box with the on symbol on the touchscreen;

ON TS 50

H- 14A Ready to operate

" press reset and release the emergency button if pressed, the head rises com-
pletely.
" Zero the feeder by pressing the key shown in figure (F5).

Yin SHUTTLE
HOME

Xin
FF% FRin BSft/min START

SHUTTLE VISE FRONT VISE STOP

" Position the material inside the feeding vice.

52 Description of machine operation 5- 13


MEP S.p.A.

" Close the feeding vice by pressing the relevant key on the console.
reset reset
TCT PC
SHUTTEL VISE
+
FRONT VISE

" Position the workpiece, moving it by the joystick.

" Close the front vice by holding down the corresponding key from the control panel.
reset reset
TCT PC
SHUTTEL VISE FRONT VISE
+

" Select the automatic machining mode with single program, pressing the box
shown in the figure on the touch screen.

Yin SHUTTLE
HOME

X in

FF % FRin BSft/min
START

SHUTTLE VISE FRONT VISE STOP

" Set the wished length and the wished number of cuts pressing the boxes shown
in the figure and entering the values on the keypad that pops up automatical-
ly.

Yin RESET
PC

LENGTH No. PIECES

X in

FF % FRin BSft/min
START

SHUTTLE VISE FRONT VISE STOP

5- 14 Use and maintenance manual H- 14A 53


" Set the cutting parameters, previously shown, using the following adjusters.

" Set the fluid jet by pressing the button shown in the figure (F2). The box will
light up to indicate that it is selected. Adjust the amount using the valves on
the blade guide head. Press the button repeatedly to select the dispensing
mode (automatic or manual).

Yin RESET
PC

LENGTH No. PIECES

Xin

FF % FRin BSft/min START

SHUTTLE VISE FRONT VISE STOP

" Position the head at approximately 10 mm (0.39 in) from the workpiece.
" Press the band rotation enabling key (F6).

Yin RESET
PC

LENGTH No. PIECES

X in

FF % FRin BSft/min START

SHUTTLE VISE FRONT VISE STOP

" Press the cycle start key (F7) to start the band rotation and the head lowering
at the set speeds. The RHLS point is automatically stored in this way, as ex-
plained before.

54 Description of machine operation 5- 15


MEP S.p.A.

N.B. If the existing FHLS point is to be deleted now, follow the operations described
above.

Yin RESET
PC

LENGTH No. PIECES

X in

FF % FRin BSft/min START

SHUTTLE VISE FRONT VISE STOP

The sawing machine makes the programmed cuts. At the end, the head rises
again and the band motor stops.

Automatic mode queue

The operation sequence for running in automatic mode queue:


" power up the machine by turning the main switch;
" tap on the box with the on symbol on the touchscreen;

ON TS 50

H- 14 A Ready to operate

" press reset and release the emergency mushroom button if pressed, the head
rises completely.
N.B. If previous machinings have been made already and the feeder has not been
zeroed, zero it pressing the key shown in the figure.

Yin SHUTTLE
HOME

X in

FF % FRin BSft/min
START

SHUTTLE VISE FRONT VISE STOP

5- 16 Use and maintenance manual H- 14A 55


" Position the material inside the feeding vice.
" Close the feeding vice by pressing the relevant key on the console.
reset reset
TCT PC
SHUTTEL VISE
+
FRONT VISE

" Position the workpiece, moving it by the joystick.

" Close the front vice by holding down the corresponding key from the control panel.
reset reset
TCT PC
SHUTTEL VISE FRONT VISE
+

" Select the automatic machining mode with continuous program, pressing the
box shown in the figure on the touch screen.

Yin SHUTTLE
HOME

X in

FF % FRin BSft/min
START

SHUTTLE VISE FRONT VISE STOP

" Press the RUN/PROG key to access the programming page for the automatic
operation with continuous program.

Yin RUN
PROG

PROGRAM LENGTHin No.PIECES

X in PC
FF % FRin BSft/min
START

SHUTTLE VISE FRONT VISE STOP

56 Description of machine operation 5- 17


MEP S.p.A.

" The display shows the following screen listing all programs (max. 20) of the
queue selected. Press the program number to select the one to be set.

RESET RESET
QUEUE PC

Program Part Number Length No.Pieces Enable


1 101010 200.000 1 Yes
2 201010 3000 5 No
3 301010 100.000 2 Yes
4 401010 40000 3 No
5 501010 30000 2 No

Q1 Q2 Q3 Q4 Q5 LOOP

" Press to edit all values of “Part Number” (company identification code),
“Length” (piece length), and “Nr. Pieces” (number of pieces) using the key-
pad.

RESET RESET
QUEUE PC

Program Part Number Length No.Pieces Enable


1 101010 200.000 1 Yes
2 201010 3000 5 No
3 301010 100.000 2 Yes
4 401010 40000 3 No
5 501010 30000 2 No

Q1 Q2 Q3 Q4 Q5 LOOP

" In the end choose to activate or deactivate the selected by “Enable” (Yes /
No).

RESET RESET
QUEUE PC

Program Part Number Length No.Pieces Enable


1 101010 200.000 1 Yes
2 201010 3000 5 No
3 301010 100.000 2 Yes
4 401010 40000 3 No
5 501010 30000 2 No

Q1 Q2 Q3 Q4 Q5 LOOP

N.B. Press the F1 key to zero the program queue.


Press the F5 key to zero the piece number.

5- 18 Use and maintenance manual H- 14A 57


Before returning to the machining screen, press the data saving key and then
the green arrow shown in the figure.

RESET RESET
QUEUE PC

Program Part Number Length No.Pieces Enable


1 101010 200.000 1 Yes
2 201010 3000 5 No
3 301010 100.000 2 Yes
4 401010 40000 3 No
5 501010 30000 2 No

Q1 Q2 Q3 Q4 Q5 LOOP

" Set the fluid jet by pressing the button shown in the figure. The box will light
up to indicate that it is selected. Adjust the amount using the valves on the
blade guide head. Press the button repeatedly to select the dispensing mode
(automatic or manual).

Yin RUN
PROG

PROGRAM LENGTHin No.PIECES

X in PC
FF % FRin BSft/min
START

SHUTTLE VISE FRONT VISE STOP

" Set the cutting parameters, previously shown, using the following adjusters.

" Position the head at about 10 mm (0.39 in) from the material being machined,
moving it with the joystick.

58 Description of machine operation 5- 19


MEP S.p.A.

" Press the band rotation enabling key (F6).

Yin SHUTTLE
HOME

X in
FF % FRin BSft/min START

SHUTTLE VISE FRONT VISE STOP

" Press the F7 cycle start key to start the band rotation and the head lowering.
The RHLS point is automatically stored in this way, as explained before. At
the end, the band stops and the head rises again.
N.B. If the existing FHLS point is to be deleted now, follow the operations described
above.

Yin SHUTTLE
HOME

X in
FF % FRin BSft/min
START

SHUTTLE VISE FRONT VISE STOP

The sawing machine then feeds new material performing all the program cuts and
continues with the set sequence. If the machining cycle must be stopped, press F8
Cycle Stop. To start it again, press F7 Cycle Start.

5- 20 Use and maintenance manual H- 14A 59


Diagrams, exploded
views and 6
replacement parts

This chapter contains functional diagrams and exploded views of the H- 14A.
This document is intended to help in identifying the location of the various
components making up the machine, giving information useful in carrying out
repair and maintenance operations; This chapter will also enable the user to
order replacement parts with no risk of misunderstanding, as all parts are given
codes.

6- 1
61 6- 1
MEP S.p.A.

6- 2 Use and maintenance manual H- 14A 62


63 6- 3
MEP S.p.A.

6- 4 Use and maintenance manual H- 14A 64


65 6- 5
MEP S.p.A.

6- 6 Use and maintenance manual H- 14A 66


67 6- 7
MEP S.p.A.

6- 8 Use and maintenance manual H- 14A 68


69 6- 9
MEP S.p.A.

6- 10 Use and maintenance manual H- 14A 70


71 6- 11
MEP S.p.A.

6- 12 Use and maintenance manual H- 14A 72


73 6- 13
MEP S.p.A.

6- 14 Use and maintenance manual H- 14A 74


75 6- 15
MEP S.p.A.

6- 16 Use and maintenance manual H- 14A 76


77 6- 17
MEP S.p.A.

6- 18 Use and maintenance manual H- 14A 78


79 6- 19
MEP S.p.A.

6- 20 Use and maintenance manual H- 14A 80


81 6- 21
MEP S.p.A.

6- 22 Use and maintenance manual H- 14A 82


83 6- 23
MEP S.p.A.

6- 24 Use and maintenance manual H- 14A 84


85 6- 25
MEP S.p.A.

6- 26 Use and maintenance manual H- 14A 86


87 6- 27
MEP S.p.A.

6- 28 Use and maintenance manual H- 14A 88


89 6- 29
MEP S.p.A.

6- 30 Use and maintenance manual H- 14A 90


91 6- 31
MEP S.p.A.

6- 32 Use and maintenance manual H- 14A 92


93 6- 33
MEP S.p.A.

6- 34 Use and maintenance manual H- 14A 94


95 6- 35
MEP S.p.A.

6- 36 Use and maintenance manual H- 14A 96


97 6- 37
MEP S.p.A.

6- 38 Use and maintenance manual H- 14A 98


99 6- 39
MEP S.p.A.

6- 40 Use and maintenance manual H- 14A 100


101 6- 41
MEP S.p.A.

6- 42 Use and maintenance manual H- 14A 102


103 6- 43
MEP S.p.A.

6- 44 Use and maintenance manual H- 14A 104


105 6- 45
MEP S.p.A.

6- 46 Use and maintenance manual H- 14A 106


107 6- 47
MEP S.p.A.

6- 48 Use and maintenance manual H- 14A 108


109 6- 49
MEP S.p.A.

6- 50 Use and maintenance manual H- 14A 110


111 6- 51
MEP S.p.A.

6- 52 Use and maintenance manual H- 14A 112


113 6- 53
MEP S.p.A.

6- 54 Use and maintenance manual H- 14A 114


115 6- 1
MEP S.p.A.

6- 2 Use and maintenance manual H- 14A 116


117 6- 3
MEP S.p.A.

6- 4 Use and maintenance manual H- 14A 118


119 6- 5
MEP S.p.A.

6- 6 Use and maintenance manual H- 14A 120


121 6- 7
MEP S.p.A.

6- 8 Use and maintenance manual H- 14A 122


123 6- 9
MEP S.p.A.

6- 10 Use and maintenance manual H- 14A 124


125 6- 11
MEP S.p.A.

6- 12 Use and maintenance manual H- 14A 126


127 6- 13
MEP S.p.A.

6- 14 Use and maintenance manual H- 14A 128


129 6- 15
MEP S.p.A.

6- 16 Use and maintenance manual H- 14A 130


131 6- 17
MEP S.p.A.

6- 18 Use and maintenance manual H- 14A 132


133 6- 19
MEP S.p.A.

6- 20 Use and maintenance manual H- 14A 134


135 6- 21
MEP S.p.A.

6- 22 Use and maintenance manual H- 14A 136


137 6- 23
MEP S.p.A.

6- 24 Use and maintenance manual H- 14A 138


139 6- 25
MEP S.p.A.

6- 26 Use and maintenance manual H- 14A 140


141 6- 27
MEP S.p.A.

6- 28 Use and maintenance manual H- 14A 142


143 6- 29
MEP S.p.A.

6- 30 Use and maintenance manual H- 14A 144


145 6- 31
MEP S.p.A.

6- 32 Use and maintenance manual H- 14A 146


147 6- 33
MEP S.p.A.

6- 34 Use and maintenance manual H- 14A 148


149 6- 35
MEP S.p.A.

6- 36 Use and maintenance manual H- 14A 150


151 6- 37
MEP S.p.A.

6- 38 Use and maintenance manual H- 14A 152


153 6- 39
MEP S.p.A.

6- 40 Use and maintenance manual H- 14A 154


155 6- 41
MEP S.p.A.

6- 42 Use and maintenance manual H- 14A 156


157 6- 43
MEP S.p.A.

6- 44 Use and maintenance manual H- 14A 158


159 6- 45
MEP S.p.A.

6- 46 Use and maintenance manual H- 14A 160


161 6- 47
MEP S.p.A.

6- 48 Use and maintenance manual H- 14A 162


163 6- 49
MEP S.p.A.

6- 50 Use and maintenance manual H- 14A 164


165 6- 51
MEP S.p.A.

6- 52 Use and maintenance manual H- 14A 166


167 6- 53
MEP S.p.A.

6- 54 Use and maintenance manual H- 14A 168


Exploded views
This part of the manual contains detailed exploded views of the machine which
can help to gain a deeper knowledge of how it is made.
Idler pulley unit

169 6- 55
MEP S.p.A.

Code Description Description Quantity


022.0376 CONNETTORE F303N5000 X PROSSIMITI CONNECTOR FOR PROXIMITY 1.000
016.1616 COPERCHIO SCATOLA MOTORE TESATO- VPRA/125 MR HANDWHEEL SH 320- 330 1.000
RE ELETTROMECCANICO
010.8152 DADO M6 BASSO M16 NUT 6.000
010.0356 GHIERA AUTOBLOCCANTE 45X1,5 SH SELF- LOCKING RING NUT 45X1,5 SH 1.000
007.4891 LARDONE SLITTA TENDILAMA E SUPPOR- SLIDE GIB SH 400 / H- 14A 2.000
TO TESTINA ANTERIORE SH
010.7912 VITE TCEI 10 X 35 TCEI 10 X 35 SCREW 4.000
010.7925 VITE TCEI 10 X 40 TCEI 10 X 40 SCREW 4.000
010.7875 VITE TCEI 6 X 40 TCEI 6 X 40 SCREW (010.7875) 4.000
010.7894 VITE TCEI 8 X 25 TCEI 8 X 25 SCREW (010.7894) 8.000
010.7895 VITE TCEI 8 X 30 TCEI 8 X 30 SCREW 4.000
010.8979 VITE TCEI 8 X 95 8X95 TCEI SCREW 4.000
019.3581 MOTORE KW 0,26 V.230- 400 B3 MB VR MOTOR KW 0,26 V.230- 400 B3 MB VR 1.000
M63C4TESATORE ELETTROMEC M63C4
025.0275 ANELLO DI PROTEZIONE NILOS 32009X NILOS GUARD RING 32009X 2.000
007.4822 PERNO PULEGGIA FOLLE SH 400 IDLER WHEEL PIN SH 400 / H- 14A 1.000
007.6455 PERNO TESATURA LAMA TESATORE BLADE TENSIONER PIN 1.000
ELET- TROMECCANICO SH 500
010.4021 PIASTRA REGOLAZIONE SLITTA LARDONE GIB SLIDE ADJUSTMENT PLATE SH 2.000
SH 320- 330- 332 320- 330-
025.1095 PIGNONE TENSIONATORE LAMA SH 500 BLADE TENSIONER PINION SH 500 / H- 14A 1.000
022.0232 PRESSACAVO IN OTTONE 1/4 BM 2450 BRASS CABLE PRESSER 1/4 BM 2450 1.000
022.0541 SENSORE DI PROSSIMITA’ INDUTTIVO PROXIMITY 1.000
DIAM18
002.0401 PULEGGIA FOLLE SH 310 CNC- HS IDLER WHEEL SH CNC - HS 1.000
010.7603 RONDELLA 0 6 0 6 WASHER (010.7603) 4.000
010.7640 RONDELLA GROOVER M10 WASHER GROOVER M10 8.000
010.7642 RONDELLA GROOVER M16 WASHER GROOVER M16 12.000
001.4414 SLITTA TENDILAMA SH 400 T.E.- 410 SLIDE BLADE TENSIONER SH 400 T.E- 410 1.000
010.1533 STAFFA AGGANCIO PERNO TESATORE BRACKET, POWERED BLADE TENSIONER 1.000
ELETTROMECCANICO SH 500
016.1912 STAFFA FISSAGGIO PROSSIMITI SH310 PROXIMITY FIXING BRACKET SH310 CNC- 1.000
CNC- HS HS
001.5111 STAFFA AGG. ARCHETTO SH310CNC- HS BOW COUPLER BRACKET SH 310 CNC- HS 1.000
/ H- 14
001.5141 ARCHETTO SPF H- 14A MOD.1645 BOW WITH OUT IDLER WHEEL H- 14A 1.000
025.0075 CUSCINETTO 32009X BEARING 32009X 1.000
010.1201 VITERIA E BULLONERIA SCREWS AND BOLTS 5.000
442.0004 GRUPPO TESATORE ELETTROMECC.SH ELECTROMAC.TENSIONER GROUP SH 400 1.000
400- 422

6- 56 Use and maintenance manual H- 14A 170


Cross bar group bow

171 6- 57
MEP S.p.A.

Code Description Description Quantity


010.8501 SPINA CILINDRICA DIAM. 10 X 20 PARALLEL PIN DIAM.10 X 20 4,000
001.5143 TRAVE ARCHETTO HEAD BOW BEAM 1,000
010.7849 VITE TCEI 4 X 16 TCEI 4 X 16 SCREW 8,000
010.2898 GUIDA PATTINO HGH15- CA- 2- E20 SIDE GUIDE HGH15- CA- 2- E20 R0520 1,000
R0520 ZBH ZBH
016.2420 PROTEZIONE NASTRO TRAVE AR- BOW BEAM BAND PROTECTION 1,000
CHETTO
016.3077 CARTER POSTERIORE TRAVE AR- REAR BOW BEAM PROTECTION 1,000
CHETTO
010.7603 RONDELLA 0 6 0 6 WASHER 1,000
010.7870 VITE TCEI 6 X 16 TCEI 6 X 16 SCREW 1,000
010.7607 RONDELLA 0 16 0 16 WASHER 1,000
010.7233 DADO AUTOBLOCCANTE M16 M16 SELF- LOCKING SCREW NUT 1,000
016.3077 CARTER POST. TRAVI ARCHETTO REAR CARTER HEAD BOW BEAM 1,000
SH350- H14

6- 58 Use and maintenance manual H- 14A 172


Driving pulley unit

173 6- 59
MEP S.p.A.

Code Description Description Quantity


025.0863 CALETTATORE TLK 130 50X80 SH 400 LOCKING SET TLK 130 50X80 SH 400 / 1.000
H- 14A
007.6635 PIASTRINO REGISTRAZIONE SPAZZOLA BRUSH REGULATING PLATE 1.000
PULILAMA SHARK 452
025.0770 RIDUTTORE FCPDKO 85 FC IEC GEARBOX 1.000
112B14SH 310 CNC- HS
010.0827 RUOTA IN GOMMA X SPAZZOLA PULILA- RUBBER WHEEL F. CHIP BRUSH 1.000
MA SH452
025.0979 CUSCINETTO 32011 CEMENTATO TAPERED ROLLER BEARING 32011 2.000
025.0930 CUSCINETTO 51100 BEARING 51100 1.000
025.0088 CUSCINETTO 6001 2Z PH 100 BEARING 6001 2Z PH 100 2.000
007.6681 ALBERO SPAZZOLA PULILAMA SHARK BRUSH SHAFT SHARK 452 H- 14A 1.000
452
010.2149 ALBERO RIDUTTORE SH 310 CNC- HS DRIVE SHAFT 1.000
001.5106 ARCHETTO SPM SH 310 CNC- HS BOW WITH OUT MOTOR WHEEL SH 310 1.000
MOD.1633 CNC- HS
025.0802 BOCCOLA GRAFITATA L. 15 DIAM. 10 GRAPHITIZED BUSHING L. 15 DIA M. 10 1.000
016.0462 CARTER SPAZZOLA PULILAMA SH 310 BAND BRUSH COVER SH310CNCHS 1.000
CNC- HS
010.2326 FLANGIA AGGANCIO RIDUTTOREFCD- REDUC.FLANGE COUPLE FCDPK85 FIX.- 1.000
PK85 FIXED STAR STAR SH
010.0360 GHIERA BLOCC.ALBERO RIDUTTORE DRIVE SHAFT LOCKNUT 1.000
SH500
010.0902 MOLLA PUNTO FISSO TESTA MOD. 95 HEAD FIXED POINT SPRING 2.000
025.0276 ANELLO DI PROTEZIONE NILOS 32011 NILOS GUARD RING 32011 2.000
010.1204 INGRASSATORE M 6 M 6 LUBRICATOR 1.000
002.0402 PULEGGIA MOTRICE SH 310 CNC- HS MOTOR WHEEL SH 310 CNC HS / H- 14A 1.000
010.7640 RONDELLA GROOVER M10 WASHER GROOVER M10 8.000
010.7642 RONDELLA GROOVER M16 WASHER GROOVER M16 12.000
010.1837 SET ATTACCHI 905.010- 905.011 AX- CNC ATTACHMENTS SET AX- CNC 1.000
025.0555 SPAZZOLA PULILAMA 3103 0 100 SH 400 BAND BRUSH 3103 0 100 SH 400 / H- 14A 1.000
016.1850 STAFFA COLLEGAMENTO PROXIMITY COLUMN PROXIMITYCONNEC.BRACKET 1.000
COLONNA SH 420
010.4309 STAFFA AGGAN. CILIN. DIS. TESTA AR- DOWN STROKE M.P.S.CYL.COUPLER 1.000
CHETT0SPM SH 310 CNC- HS BRACKET
010.4310 STAFFA FISSAGGIO ALBERO PULILAMA- BAND BRUSH SHAFT FIX BRACKET 1.000
SH 310 CNC- HS SH310CNCHS
007.6672 SUPPORTO ALBERO SPAZZOLA PULILA- BRUSH SHAFT SUPPORT 1.000
MA SHARK452
007.6607 TAMPONE RIDUTTORE SHARK 500 BUFFER REDUCTER SH 500 S23 H- 14A 1.000
001.5111 STAFFA AGG. ARCHETTO SH310CNC- HS BOW COUPLER BRACKET SH 310 CNC- 1.000
HS / H- 14
010.4774 DISTANZIALE CUSCINETTO PULILAMA BEARING PUSH BAND LOWER SPACER 1.000
010.1201 VITERIA E BULLONERIA SCREWS AND BOLTS 3.000
019.2002 KW 4 4P.B.14 GR112 S6 60% KW 4 4P.B.14 GR112 S6 60% 1.000
V.230- 400/240- 415/265- 460.60/277- 480.6 V.230- 400/240-
0
010.7942 VITE TCEI 12 X 40 TCEI 12 X 40 SCREW 1.000
010.7923 VITE TCEI 10 X 25 TCEI 10 X 25 SCREW (010.7923) 1.000
010.7912 VITE TCEI 10 X 35 TCEI 10 X 35 SCREW 1.000
010.7911 VITE TCEI 10 X 20 TCEI 10 X 20 SCREW (010.7911) 1.000
010.7932 VITE TCEI 10 X 110 TCEI 10 X 110 SCREW (010.7932) 1.000
010.7873 VITE TCEI 6 X 30 TCEI 6 X 30 SCREW (010.7873) 1.000
010.8152 DADO M6 BASSO M16 NUT 1.000
010.7230 DADO AUTOBLOCCANTE M10 M10 SELF- LOCKING SCREW NUT 1.000
010.7470 GRANO VCE PUNTA PIANA 6 X 35 6X35 FLAT POINT VCE GRUB SCREW 1.000
010.7117 CHIAVETTA 10 X 8 X 35 10 X 8 X 35 KEY 1.000

6- 60 Use and maintenance manual H- 14A 174


Cutting mobile head group

175 6- 61
MEP S.p.A.

Code Description Description Quantity


016.1898 CARTER LAMA ANTERIORE FRONT BAND COVER SH 420 CNC- HS / 1.000
SH420CNC- HS N.T. H- 14A
025.0087 CUSCINETTO 6202 2Z BEARING 6202 2Z PH 100 4.000
025.0963 CUSCINETTO 6204 2Z BEARING 6204 2Z 1.000
010.2148 ALBERO TRASCINAMENTO TESTINA FRONT BAND GUIDE DRAG. SHAFT 1.000
GUIDALAMAANTERIORE SH310CNC- HS
010.1731 CHIAVETTA PREMILAMA TESTINA SH CARBIDE PAD KEY SH 500- 310- H- 14A 1.000
500
010.7924 VITE TCEI 10 X 30 TCEI 10 X 30 SCREW (010.7924) 2.000
010.7853 VITE TCEI 4 X 20 TCEI 4 X 20 SCREW (010.7853) 8.000
010.7855 VITE TCEI 4 X 30 TCEI 4 X 30 SCREW (010.7855) 8.000
010.7861 VITE TCEI 5 X 20 TCEI 5 X 20 SCREW (010.7861) 3.000
010.7891 VITE TCEI 8 X 16 TCEI 8 X 16 SCREW (010.7891) 2.000
010.7894 VITE TCEI 8 X 25 TCEI 8 X 25 SCREW (010.7894) 2.000
010.3734 PERNO ECCENTRICO CUSCINETTI BLADEPUSHER BEARING ECCENTRIC 2.000
PREMILAMA PIN SH420
044.0651 PROLUNGA 1/4’ M.F. ESAGONALE ”1/4”” M.F. EXTENSION 20 MM” 1.000
25MM.
044.0552 RACCORDO A GOMITO IDRAULICO MF HYDR. ELBOW JOINT M/F 1/4 HIGH PRE- 1.000
1/4 ALTAPRESSIONE SSURE
028.0130 RACCORDO 1/4- 9 CL 2601 JOINT 1/4- 9 CL 2601 1.000
043.0196 RACCORDO A GOMITO MF 8X1/4 CL MF 8X1/4 CL 1020 ELBOW JOINT 1.000
1020
043.0652 RUBINETTO 1/4 F.M. 1/4 F. M. TAP 1.000
010.0859 RULLO PREMILAMA SH 420 CNC- HS BAND PUSHER ROLLER SH 420 CNC- 2.000
HS / H- 14A
010.4308 STAFFA REGOLAZIONE TESTINE GUI- BANDGUIDE REGUL.BRACKE- 1.000
DALAMASH 310 CNC- HS TSH310CNCHS /H- 14A
001.5107 STAFFA TESTINA GUID.ANT.SH310CN- FRONT HEAD GUIDING BLADE BRAC- 1.000
CHS KET SH310
010.0860 SUPPORTO PERNI ECCENTRICI TESTI- ECCENTRIC PIN HEAD BAND GUIDE 1.000
NA GUID. SUP.SH420
010.7832 VITE BUTON 6 X 12 BUTON SCREW 6 X 12 1.000
010.7603 RONDELLA 0 6 0 6 WASHER (010.7603) 1.000
010.7870 VITE TCEI 6 X 16 TCEI 6 X 16 SCREW (010.7870) 1.000
010.7452 GRANO VCE PUNTA CONICA 6 X 16 6 X 16 CONICAL POINT VCE GRUB SC- 1.000
REW
010.1728 GUIDALAMA DUE INSERTI ANTERIORE MOVING FRONT BAND GUIDE H- 14A 1.000
MOBILE
010.1727 GUIDALAMA DUE INSERTI ANTERIORE 2 INSERTS FIXING FRONT BAND GUIDE 1.000
FISSA H- 14A
010.7674 RONDELLA SPESSORE DIAM. 10,5 X 30 THICKNESS WASHER DIAM. 10,5 X 30 1.000
025.1155 PATTINO HGH 15 CA ZO C X MORSE SLIDE HGH 15 CA ZO C F. VERTICAL VI- 1.000
VERTICALI CE
010.7466 GRANO VCE PUNTA PIANA 6 X 6 X 16 FLAT POINT VCE GRUB SCREW 1.000
010.7606 RONDELLA 0 12 0 12 WASHER 1.000
010.9106 GRANO VCE PUNTA PIANA 4 X 16 4X 16 FLAT POINT GRUB SCREW 1.000
010.7467 GRANO VCE PUNTA PIANA 6 X 12 6 X 12 FLAT POINT VCE GRUB SCREW 1.000
010.7992 VITE TSPEI 8 X 16 TSPEI 8 X 16 SCREW 1.000

6- 62 Use and maintenance manual H- 14A 176


Cutting fixed head group

177 6- 63
MEP S.p.A.

Code Description Description Quantity


001.5108 STAFFA TESTINA GUID.POST. REAR HEAD GUIDING BLADE BRACKET 1.000
SH310
007.6910 TESTINA GUIDALAMA ANTERIORE FRONT HEAD GUIDE BLADE S23A 1.000
010.0859 RULLO PREMILAMA BAND PUSHER ROLLER SH 420 CNC- 2.000
HS / H- 14A
010.0860 SUPPORTO PERNI ECCENTRICI TESTI- ECCENTRIC PIN HEAD BAND GUIDE 1.000
NA GUID. SUP.SH420
010.1729 GUIDALAMA DUE INSERTI POSTE- 2 INSERTS FIXING RAER BAND GUIDE 1.000
RIORE FISSACON SMUSSO H- 14A
010.1730 GUIDALAMA DUE INSERTI POSTE- MOVING REAR BAND GUIDE H- 14A 1.000
RIORE MOBILECON SMUSSO
010.1731 CHIAVETTA PREMILAMA TESTINA CARBIDE PAD KEY SH 500- 310- H- 14A 1.000
010.3194 SOSTEGNO LASER LUCE N.T. LIGHT AND LASER SUPPORTING N.T. 1.000
010.3477 DISTANZIALE SUPPORTO LASER TESTI- BAND GUIDE LASER SUP.SPACER 1.000
NAFISSA SH310CNCHS
010.3734 PERNO ECCENTRICO CUSCINETTI BLADEPUSHER BEARING ECCENTRIC 2.000
PREMILAMA PIN SH420
010.4308 STAFFA REGOLAZIONE TESTINE GUI- BANDGUIDE REGUL.BRACKE- 1.000
DALAMA TSH310CNCHS /H- 14A
010.7452 GRANO VCE PUNTA CONICA 6 X 16 6 X 16 CONICAL POINT VCE GRUB SC- 2.000
REW
010.7603 RONDELLA 0 6 (010.7603) 0 6 WASHER (010.7603) 2.000
010.7604 RONDELLA 0 8 (010.7604) 0 8 WASHER (010.7604) 2.000
010.7832 VITE BUTON 6 X 12 BUTON SCREW 6 X 12 2.000
010.7870 VITE TCEI 6 X 16 (010.7870) TCEI 6 X 16 SCREW (010.7870) 2.000
010.7891 VITE TCEI 8 X 16 (010.7891) TCEI 8 X 16 SCREW (010.7891) 2.000
010.7893 VITE TCEI 8 X 20 (010.7893) TCEI 8 X 20 SCREW (010.7893) 2.000
010.7894 VITE TCEI 8 X 25 (010.7894) TCEI 8 X 25 SCREW (010.7894) 2.000
010.7909 VITE TCEI 8 X 55 TCEI 8 X 55 SCREW 2.000
010.7924 VITE TCEI 10 X 30 (010.7924) TCEI 10 X 30 SCREW (010.7924) 2.000
010.7964 VITE TE 8 X 30 TE 8 X 30 SCREW 2.000
010.7967 VITE TE 8 X 40 TE 8 X 40 SCREW 2.000
016.0645 STAFFA SOSTEGNO LASER H14A LASER SUP.BRACKET H14A 1.000
016.1913 PROTEZIONE LAMA POSTERIORE TE- FIX.BAND GUIDE REAR BAND PROTEC.- 1.000
STINAFISSA SH310
022.3255 HTP LAMP LED 50- 12MD HTP LAMP LED 50- 12MD 1.000
016.2778 STAFFA LAMPADA HTP LAMP HTP BRACKET 1.000
022.1191 DISPOSITIVO LASER MOD.5OEM 24V LASER MOD.5OEM 24V 1.000
025.0087 CUSCINETTO 6202 2Z PER PH 100 E BEARING 6202 2Z PH 100 4.000
028.0130 RACCORDO 1/4- 9 CL 2601 JOINT 1/4- 9 CL 2601 1.000
043.0196 RACCORDO A GOMITO MF 8X1/4 CL MF 8X1/4 CL 1020 ELBOW JOINT 1.000
1020
043.0652 RUBINETTO 1/4 F.M. 1/4 F. M. TAP 1.000
044.0552 RACCORDO A GOMITO IDRAULICO MF HYDR. ELBOW JOINT M/F 1/4 HIGH PRE- 1.000
1/4 ALTAPRESSIONE SSURE
044.0651 PROLUNGA 1/4’ M.F. ESAGONALE ”1/4”” M.F. EXTENSION 20 MM” 1.000
25MM.
010.7606 RONDELLA 0 12 0 12 WASHER 1.000
010.7466 GRANO VCE PUNTA PIANA 6 X 16 6 X 16 FLAT POINT VCE GRUB SCREW 1.000
010.9106 GRANO VCE PUNTA PIANA 4 X 16 4X 16 FLAT POINT GRUB SCREW 1.000
010.7467 GRANO VCE PUNTA PIANA 6 X 12 6 X 12 FLAT POINT VCE GRUB SCREW 1.000

6- 64 Use and maintenance manual H- 14A 178


Spf cradle unit

179 6- 65
MEP S.p.A.

Code Description Description Quantity


010.7205 DADO M10 M10 SCREW NUT (010.7205) 3.000
010.7221 DADO M16 BASSO M16 LOW SCREW NUT (010.7221) 1.000
010.3170 FINECORSA MECCANICO TESTA IN HEAD BACK STOP LIMIT SWITCH 1.000
BASSO SH310CNC- HS
010.2837 GUIDA PATTINO HGW35- HC- 2- E30 SIDE GUIDE HGW35- HC- 2- E30 R1100 1.000
R1100 ZBH ZBH
010.9078 GRANO VCE PUNTA PIANA 10 X 50 10X50 FLAT POINT GRUB SCREW 3.000
(010.9078)
010.7943 VITE TCEI 12 X 45 TCEI 12 X 45 SCREW (010.7943) 4.000
010.7944 VITE TCEI 12 X 60 TCEI 12 X 60 SCREW 3.000
010.7972 VITE TE 16X60 TE 16 X 60 SCREW 1.000
010.7831 VITE BUTTON 5 X 12 5 X 12 BUTON SCREW (010.7831) 24.000
010.7895 VITE TCEI 8 X 30 TCEI 8 X 30 SCREW 13.000
010.7899 VITE TCEI 8 X 60 TCEI 8 X 60 SCREW 1.000
010.7605 RONDELLA 0 10 0 10 WASHER (010.7605) 3.000
010.7641 RONDELLA GROOVER M12 GROOVER WASHER M12 11.000
010.7642 RONDELLA GROOVER M16 WASHER GROOVER M16 2.000
010.8501 SPINA CILINDRICA DIAM. 10 X 20 PARALLEL PIN DIAM.10 X 20 2.000
010.7702 SPINA CILINDRICA DIAM. 8 X 20 CYLINDRICAL PIN DIAM. 8 X 20 2.000
001.5140 CULLA SEZ.PULEGGIA FOLLE H- 14A CRADLE IDLER WHEEL SESSION 1.000
M.1630 H- 14A
028.0121 RACCORDO 3/8- 17 CL 2601 JOINT 3/8- 17 CL 2601 1.000
043.0342 RONDELLA RAME 17X23X1,5- 3/8 3/8 COPPER WASHER 1.000
010.7874 VITE TCEI 6 X 35 TCEI 6 X 35 SCREW 1.000
043.0252 GOMITO MF 3/8 CL 2020 MF 3/8 CL 2020 ELBOW 1.000
043.0260 TAPPO TTE4 1/4 - CL 2611 1/4 TAP TTE4 1.000
043.0340 RONDELLA RAME 13X19X1,5- 1/4 13X19X1,5- 1/4 COPPER WASHER 1.000
028.0130 RACCORDO 1/4- 9 CL 2601 JOINT 1/4- 9 CL 2601 1.000
007.4142 SQUADRETTO PER LIQUIDO SH PLATE SH 320- 330- H- 14A 1.000
282- 292- 320- 3
010.1837 SET ATTACCHI 905.010- 905.011 AX- ATTACHMENTS SET AX- CNC 1.000
CNC
001.5114 COLONNA SUPERIORE CULLA SPF UPPER COLUMN CRADLE SPF 1.000
001.5115 COLONNA INFERIORE CULLA SPF LOWER COLUMN CRADLE SPF 1.000
022.0928 CANALINA PORTACAVI 40 X 100 CABLES CHAIN 40 X 101 1.000
034.1451 CATENA PORTACAVI 17.04.63.0 AX- CNC CABLES CHAIN 1.000
016.2538 CARTER COLONNE SH 350/H- 14A 1.000

6- 66 Use and maintenance manual H- 14A 180


Spm cradle unit

181 6- 67
MEP S.p.A.

Code Description Description Quantity


001.5102 CULLA SEZ.PULEG.MOTRICE CRADLE MOTOR WHEEL SESSION 1.000
SH310CNC HS
010.7205 DADO M10 M10 SCREW NUT (010.7205) 3.000
043.0252 GOMITO MF 3/8 CL 2020 MF 3/8 CL 2020 ELBOW 5.000
010.7924 VITE TCEI 10 X 30 TCEI 10 X 30 SCREW (010.7924) 2.000
010.9078 GRANO VCE PUNTA PIANA 10 X 50 10X50 FLAT POINT GRUB SCREW 3.000
(010.9078)
010.7943 VITE TCEI 12 X 45 TCEI 12 X 45 SCREW (010.7943) 4.000
010.7944 VITE TCEI 12 X 60 TCEI 12 X 60 SCREW 3.000
010.7895 VITE TCEI 8 X 30 TCEI 8 X 30 SCREW 14.000
044.0502 NIPPLO IDRAULICO GIREVOLE GMF 1/4 GMF 1/4 ROTATING HYDRAULIC NIPPLE 1.000
044.0503 NIPPLO IDRAULICO M 3/8- M 1/4 HYDRAULIC FITTING M 3/8 M 1/4 2.000
044.0501 NIPPLO NP 1/4 IDRAULICO NP 1/4 HYDRAULIC NIPPLE 1.000
010.3728 PERNO SNODO CILINDRO DISCESA TE- CYL.DOWN STROKE BOW ARTIC.PIN 1.000
STAARCHETTO SH310CNCHS
028.0121 RACCORDO 3/8- 17 CL 2601 JOINT 3/8- 17 CL 2601 3.000
043.0192 RACCORDO RB 9889 3/4X20 RB 9889 JOINT 3/4X20 2.000
028.0404 RACCORDO 3/8 NPT LOOC LINE 1/2 ART. FITTING 3/8 NPT 1.000
59864
043.0340 RONDELLA RAME 13X19X1,5- 1/4 13X19X1,5- 1/4 COPPER WASHER 3.000
043.0342 RONDELLA RAME 3/8 3/8 COPPER WASHER 3.000
010.7605 RONDELLA 0 10 0 10 WASHER (010.7605) 3.000
010.7606 RONDELLA 0 12 0 12 WASHER (010.7606) 8.000
010.7641 RONDELLA GROOVER M12 GROOVER WASHER M12 3.000
010.7642 RONDELLA GROOVER M16 WASHER GROOVER M16 2.000
043.0654 RUBINETTO M/F 3/4 CL 6310 M/F 3/4 CL 6310 TAP 2.000
043.0653 RUBINETTO M/F 3/8 CL 6310 M/F 3/8 CL 6310 TAP 1.000
010.7006 ANELLO SEEGER 0 20 0 20 SEEGER RING 2.000
010.8501 SPINA CILINDRICA DIAM. 10 X 20 PARALLEL PIN DIAM.10 X 20 2.000
007.4145 SQUADRETTO X LIQUIDO PIANO GIREVO- PLATE F.ROTATING TABLE SH 330 CNC 60 1.000
LE
010.4306 STAFFA AGGAN. CILIN. DISCESA TESTA DOWN STROKE M.P.S.CYL.COUPLER 1.000
CULLASPM BRACKET
028.0394 TUBO LOOC LINE 1/2 ART. 59861 LOOC LINE HOSE 1/2 1.000
010.7831 VITE BUTON 5X12 5 X 12 BUTON SCREW (010.7831) 12.000
044.1278 VALVOLA BLOCCAGGIO PIANO GIREVOLE ROTATING TABLE LOCKING VALVE V. 24 DC 1.000
V3 DC
022.0429 CONNETTORE ELETTROVALVOLA IN ELECTROVALVE CONNECTOR IN 1.000
DC+LED+FILTRO V1401 DC+LED+FILTER
010.2837 GUIDA PATTINO HGW35- HC- 2- E30 R1100 SIDE GUIDE HGW35- HC- 2- E30 R1100 ZBH 1.000
ZBH
028.0391 TUBO LOOC LINE SPD ART.69540 3/4 LOOC LINE HOSE SPD ART.69540 3/4 1.000
028.0401 RACCORDO 3/4 SPD FP50.17A20 FITTING 3/4 SPD FP50.17A20 1.000
043.0180 RIDUZIONE M 3/4- F 3/8 REDUCTION M 3/4- F 3/8 1.000
010.7942 VITE TCEI 12 X 40 TCEI 12 X 40 SCREW 1.000
010.7702 SPINA CILINDRICA DIAM. 8 X 20 CYLINDRICAL PIN DIAM. 8 X 20 1.000
044.1058 CILINDRO IDRAULICO 0 60X30X370 DOWN STROKE HYDR.CYL.0 60X30X370 1.000
044.1352 TRASDUTTORE LINEARE TLH450 025318 LINEAR POTENTIOMETER TLH450 025318 1.000
X SH
010.2318 TRAVE QUADRO COMANDI CONSOLE BEAM 1.000
001.5112 COLONNA SUPERIORE CULLA SPM CRADLE UPPER COLUMN SPM 1.000
001.5113 COLONNA INFERIORE CULLA SPM CRADLE LOWER COLUMN SPM 1.000
022.0378 CONNETTORE V.1406 X BOBINA RAC VAL- CONNECTOR F.REGENERATOR VALVE 1.000
VOLA COIL
016.2538 CARTER COLONNE COLUMNS GUARD 1.000
028.0390 UGELLO DA 3/4 75X5 NOZZLE 3/4 75X5 1.000
028.0389 UGELLO DA 1/2 60X3 NOZZLE 1/2 60X3 1.000

6- 68 Use and maintenance manual H- 14A 182


Cutting plane unit

183 6- 69
MEP S.p.A.

Code Description Description Quantity


010.7221 DADO M16 BASSO M16 LOW SCREW NUT (010.7221) 8.000
010.2307 DISTRIBUTORE TUBI IDRAULICI MORSE VERT.VICE HYDR.TUBE DISTRIBU.- 1.000
VERT. SH310CNCHS
034.1001 LEVA A SCATTO 8 MA PK55 LEVER 8 MA PK55 1.000
010.7971 VITE TE 16 X 40 TE 16 X 40 SCREW 4.000
025.0047 MANICOTTO A SFERA 0658.030.00 AL.TI BALL SLEEVE 0658.030.00 AL. TI 1.000
044.0503 NIPPLO IDRAULICO M 3/8- M 1/4 HYDRAULIC FITTING M 3/8 M 1/4 2.000
044.0501 NIPPLO NP 1/4 IDRAULICO NP 1/4 HYDRAULIC NIPPLE 2.000
043.0340 RONDELLA RAME 13X19X1,5- 1/4 13X19X1,5- 1/4 COPPER WASHER 4.000
002.0114 SQUADRO MORSA SINISTRO SH 310 CN- LEFT VICE BACK STOP SH 310 CNC HS / 1.000
CHS M.1639 H14
043.0260 TAPPO TTE4 1/4 - CL 2611 1/4 TAP TTE4 2.000
002.0303 SCORREVOLE MORSA SH 310 CNC- HS UPPER VICE SH 310 CNC- HS / H14A 1.000
M.1637 MOD.1637
007.4116 SUPPORTO GUIDA SCARICA PEZZI SH GUIDE SUPPORT SH 310 CNC HS 1.000
310CNCHS
043.0186 RACCORDO FEMMINA 1/2 ACQUASTOP 1/2 WATERASTOP FEMALE JOINT 1.000
028.0010 PISTOLA SH- TI ART. 8966 COOLANT PISTOL SH- TI 8966 1.000
016.2374 CARTER ANTERIORE SCARICO TRUCIOLI FRONT COVER UNLOAD CHIP SH 310 CN- 1.000
SH310 CHS
016.2375 CARTER POSTERIORE SCARICO TRUCIOLI REAR COVER UNLOAD CHIP SH 310 CN- 1.000
SH310 CHS /H14
028.0396 UGELLO 0 20 SPD FP50.11B50 NOZZLE 0 20 SPD FP50.11B50 1.000
028.0391 TUBO LOOC LINE SPD ART.69540 3/4 LOOC LINE HOSE SPD ART.69540 3/4 1.000
028.0401 RACCORDO 3/4 SPD FP50.17A20 FITTING 3/4 SPD FP50.17A20 1.000
043.0192 RACCORDO RB 9889 3/4X20 RB 9889 JOINT 3/4X20 1.000
043.0654 RUBINETTO M/F 3/4 CL 6310 M/F 3/4 CL 6310 TAP 1.000
007.6573 TASSELLO SCARICO TRUCIOLI MORSA SH CHIP UNLOADING VICE INSERT SH 310 1.000
310 CNC HS
028.0121 RACCORDO 3/8- 17 CL 2601 JOINT 3/8- 17 CL 2601 1.000
043.0252 GOMITO MF 3/8 CL 2020 MF 3/8 CL 2020 ELBOW 1.000
043.0180 RIDUZIONE M 3/4- F 3/8 REDUCTION M 3/4- F 3/8 1.000
043.0223 RACCORDO TE FFF ZINCATO 3/4 TE FFF GALVANISED 3/4 JOINT 1.000
010.1628 STAFFA TRASCINAMENTO TESTINA GUI- FRONT BAND GUIDE DRAG.BRACKET NT 1.000
DALAMA H14A
010.2899 GUIDA PATTINO CUT VICE RUNNER BLOCK SH 310 CNC- 1.000
RGW25- HC- 2- R0640- E20- ZA- H HS
010.7873 VITE TCEI 6 X 30 TCEI 6 X 30 SCREW (010.7873) 1.000
010.7896 VITE TCEI 8 X 35 TCEI 8 X 35 SCREW 1.000
010.0688 GANASCIA MOB. DX MORSA CON SCARI- RIGHT MOVABLE VICE JAW WITH DI- 1.000
CO SCHARGE
010.0657 GANASCIA MORSA MOBILE SINISTRA LEFT MOVABLE VICE JAW 1.000
010.7870 VITE TCEI 6 X 16 TCEI 6 X 16 SCREW (010.7870) 1.000
010.7877 VITE TCEI 6 X 45 TCEI 6 X 45 SCREW 1.000
044.1057 CILINDRO IDRAULICO 0 50X25X378 CUT.VICE HYDR.CYL 0 50X25X378 1.000
SH310CNCHS
010.7607 RONDELLA 0 16 0 16 WASHER (010.7607) 1.000
016.2418 PROTEZIONE GANASCIA MOB. L. SCARICO MOV.JAW PROTEC.UNLOADER SIDE H14A 1.000
H14A
010.4058 PIASTRA APPOGGIA PEZZI H14A WORKING TABLE PLATE H14A 1.000
010.3084 GUIDA APPOGGIA PEZZI H- 14A WORKING TABLE GUIDE H- 14A 1.000
010.3086 GUIDA SCORREVOLE MORSA H14A UPPER VICE GUIDE H14A 1.000
010.4959 PIANO DI TAGLIO H14A CUTTING TABLE H14A 1.000
010.3085 GUIDA SCORREVOLE MORSA LATO SCARI- UNLOADING UPPER VICE GUIDE H14A 1.000
CO H14A
001.5142 MORSA H- 14A MOD. 1647 VICE H- 14A MOD. 1647 1.000
010.2349 ASTA PER GUIDA SCARICA PEZZI H14A UNLOADER GUIDE ROD H14A 1.000
010.7894 VITE TCEI 8 X 25 TCEI 8 X 25 SCREW (010.7894) 1.000
010.0655 GANASCIA MORSA FISSA SINISTRA LEFT FIX. VICE JAW H14A 1.000
007.8192 SPESSORE GUIDA APPOGGIA PEZZI GUIDE SPACER PIECES SUPPORTS 1.000
010.7924 VITE TCEI 10 X 30 TCEI 10 X 30 SCREW (010.7924) 1.000
016.1267 PIASTRA GUIDA SCARICA PEZZI UNLOADER GUIDE PLATE H14A 1.000
010.7989 VITE TSPEI 6 X 20 TSPEI 6 X 20 SCREW 1.000
010.7895 VITE TCEI 8 X 30 TCEI 8 X 30 SCREW 1.000
010.0687 GANASCIA FISSA DX MORSA CON SCARI- FIXED RIGHT JAW VICE WITH DISCHARGE 1.000
CO
016.0566 GUIDA SCARICA PEZZI UNLOADER GUIDE H14A 1.000
043.0219 RACCORDO A - T- MFF 1/4’ CL- 2070 310I MFF 1/4” CL- 2070 310I T JOINT 1.000
6- 70 Use and maintenance manual H- 14A 184
Code Description Description Quantity
010.1201 VITERIA E BULLONERIA SCREWS AND BOLTS 1.000
002.0113 SQUADRO MORSA DESTRO RIGHT VICE BACK STOP SH 310 CNC - HS 1.000
016.1278 PIANO SCARICAPEZZI DISCHARGE PIECES CUTTING PLANE 1.000

185 6- 71
MEP S.p.A.

Feeder roller conveyor group

6- 72 Use and maintenance manual H- 14A 186


Code Description Description Quantity
025.0970 CUSCINETTO 30302J2 BEARING 2.000
025.0969 CUSCINETTO 6002 2Z BEARING 1.000
025.0971 CUSCINETTO 1 RULLINO HK 1712 BEARING 1 RULLER HK 1712 16.000
010.7221 DADO M16 BASSO M16 LOW SCREW NUT (010.7221) 4.000
010.8185 DADO M8 ALTO M8 HIGH NUT 2.000
010.0380 GHIERA FISSAGGIO VITE RICIRCOLO ALI- FIXING RING NUT FOR FEEDER 1.000
MENTATORE SH N.T.
010.3057 GUIDA CARRELLO 0 50 L.956,5 S10A SH CARRIAGE GUIDE 0 50 2.000
500- SH 400
010.2908 GUIDA RULLI ALIMENTATORE SH 310 CNC- FEEDER ROLLER GUIDE SH 310 CNC- HS 2.000
HS
010.7942 VITE TCEI 12 X 40 TCEI 12 X 40 SCREW 4.000
010.7945 VITE TCEI 12 X 80 TCEI 12 X 80 SCREW 2.000
010.7972 VITE TE 16X60 TE 16 X 60 SCREW 4.000
010.7861 VITE TCEI 5 X 20 TCEI 5 X 20 SCREW (010.7861) 1.000
010.7863 VITE TCEI 5 X 30 TCEI 5 X 30 SCREW 3.000
010.7832 VITE BUTON 6 X 12 BUTON SCREW 6 X 12 8.000
010.7870 VITE TCEI 6 X 16 TCEI 6 X 16 SCREW (010.7870) 4.000
010.7871 VITE TCEI 6 X 20 TCEI 6 X 20 SCREW (010.7871) 2.000
010.7894 VITE TCEI 8 X 25 TCEI 8 X 25 SCREW (010.7894) 20.000
010.7480 GRANO VCE PUNTA PIANA 8 X 30 8 X 30 FLAT POINT VCE GRUB SCREW 2.000
007.6476 MANICOTTO VITE RICIRCOLO ALIMENTATO SLEEVE FOR RECIRCULATING BALLSC- 1.000
RE SH 500- 420 REW
025.0895 MOZZO 1A RTX 24 AL- H12 ALIMENTATORE- HUB 1A RTX 24 AL- H- 12- FEEDER 1.000
SH 310 CNC- HS
025.0894 MOZZO 1A RTX 24 AL- H- 19- 2,6- ALI- HUB 1A RTX 24 AL- H- 19- 2,6- S20A 1.000
MEN.S20A FEEDER
010.7603 RONDELLA 0 6 0 6 WASHER (010.7603) 2.000
010.7604 RONDELLA 0 8 0 8 WASHER (010.7604) 2.000
010.7016 ANELLO SEEGER DIAM. 12 0 12 SEEGER RING 1.000
016.1867 STAFFA COMANDO FINECORSA ALIMENTA- FEEDER LIMIT SWITCH COM.BRACKET 1.000
TORESH 310 CNC- HS SH310CNC
025.0898 STELLA RTX 24 98 GS - ALIMENTATORE STAR COUPLING RTX 24 98 GS- S20A 1.000
S20A FEEDER
001.4932 SUPPORTO VITE A RICIRCOLO DI SFERE RECIRCULATING BALL SCREW SUPPORT 1.000
SH 500- 420
010.4705 SUPPORTO MOTORE P/P X ALIMENTORE STEP MOTOR HOLDER, S20A FEEDER 1.000
S20ASH 410 - SH 420 SH310
025.0278 ANELLO DI PROTEZIONE NILOS 30302 AV NILOS SEAL RING 30302 AV 2.000
001.5155 STAFFA ANTERIORE ALIMENTATORE FEEDER FRONT BRACKET H- 14A M.1650 1.000
H- 14A
016.1651 COPERCHIO ANTERIORE ALIMENTATORE FEEDER FRONT COVER H14A 1.000
H14A
016.1652 COPERCHIO POSTERIORE ALIMENTATORE FEEDER REAR COVER H14A 1.000
H14A
010.0748 RULLO ALIMENTATORE 0 50 H14A MM 366 FEEDER ROLLER 0 50 H14A 1.000
001.5154 STAFFA POSTERIORE ALIMENTATORE FEEDER REAR BRACKET H- 14A M.1649 1.000
H- 14A
019.3408 MOTORE P/P FL110STH150- 1304A- H- 1 X STEP MOTOR SHUTTLE VICE SH 1.000
ALIM. 410- S20- H14A
016.2599 PROTEZIONE MOTORE ALIMENTATORE SH FEEDER MOTOR GUARD 1.000
350
010.3785 PERNO DI REGISTRO ALIMENTATORE SH PIN FEEDER REGISTRY 1.000
350
010.4487 SUPPORTO SINISTRO STAFFA POSTE- SUPPORT LEFT BRACKET REAR FEEDER 1.000
RIORE ALIM
010.4486 SUPPORTO DESTRO STAFFA POSTERIORE SUPPORT RIGHT BRACKET REAR FEEDER 1.000
ALIM.
010.4488 SUPPORTO MOTORE P/P X ALIMENTORE MOTOR P/P SUPPORT 1.000
SH 350
010.2179 ALBERO CUSCINETTI RINVIO MOTORE PP SHAFT BEARING TRANSMISSION MOTOR 1.000
SH350 PP
025.0029 CINGHIA DENTATA METRICA PASSO 8 LAR- TOOTHED BELT METRIC PITCH 8 WIDTH.21 1.000
GH.20
016.2598 CARTER CINGHIA ALIMENTATORE SH 350 FEEDER BELT PROTECTION 1.000

187 6- 73
MEP S.p.A.

Code Description Description Quantity


025.0867 CALETTATORE TLK 110 12X18 SH 652 SXI KEY TLK 110 1.000
EVO
025.0185 PULEGGIA DENTATA METR. PASSO 8 22 WHEEL 22 8M 20 1.000
DENTI
010.7218 DADO M8 BASSO M8 LOW SCREW NUT 1.000
010.4485 STAFFA TENSIONAM. CINGHIA ALIMENTA- TENSIONING BRACKET FEEDER BELT 1.000
TORE
010.9120 GRANO VCE PUNTA PIANA 8 X 20 8X20 FLAT POINT GRUB SCREW 1.000
010.7893 VITE TCEI 8 X 20 TCEI 8 X 20 SCREW 1.000
010.3526 VITE A RICIRCOLO DI SFERE FEEDER SCREW + SCREW NUT ASSEM- 1.000
R20- 10K3- FSCEW BLED

6- 74 Use and maintenance manual H- 14A 188


Feed carriage unit

189 6- 75
MEP S.p.A.

Code Description Description Quantity


010.2840 GUIDA PATTINO HGW20 CC1 R0465 E20 SIDE GUIDE HGW20 CC1 R0465 E20 Z0C 3.000
Z0C
010.3036 CHIOCCIOLA R2010T2FSI C7A10UC1A1 X FE. SCREW R2010T2FSI C7A10UC1A1 X 1.000
ALIMENTATORI SH NC FEEDER
010.7221 DADO M16 BASSO M16 LOW SCREW NUT (010.7221) 2.000
010.2307 DISTRIBUTORE TUBI IDRAULICI MORSE VERT.VICE HYDR.TUBE DISTRIBU.- 1.000
VERT.SH 310 CNC HS SH310CNCHS
022.0507 FINECORSA D4C- 1902 2M ALIM. CNCFE LIMIT SWITCH F.FEEDER CNCFE NC EVO 1.000
010.2839 GUIDA PATTINO HGW- 15 CC2 R0550 E20 SIDE GUIDE HGW- 15 CC2 R0550 E20 Z0C 2.000
Z0C
034.1001 LEVA A SCATTO 8 MA PK55 LEVER 8 MA PK55 2.000
010.7923 VITE TCEI 10 X 25 TCEI 10 X 25 SCREW (010.7923) 4.000
010.7912 VITE TCEI 10 X 35 TCEI 10 X 35 SCREW 12.000
010.7927 VITE TCEI 10 X 60 TCEI 10 X 60 SCREW (010.7927) 4.000
010.7853 VITE TCEI 4 X 20 TCEI 4 X 20 SCREW (010.7853) 18.000
010.7860 VITE TCEI 5 X 15 TCEI 5 X 15 SCREW (010.7860) 18.000
010.8047 VITE TSPEI 5 X 16 TCIC M5 X 16 SCREW 2.000
010.7861 VITE TCEI 5 X 20 TCEI 5 X 20 SCREW (010.7861) 20.000
010.7832 VITE BUTON 6 X 12 BUTON SCREW 6 X 12 8.000
010.7451 GRANO VCE PUNTA CONICA 6 X 12 6 X 12 CONICAL POINT VCE GRUB SCREW 2.000
010.7871 VITE TCEI 6 X 20 TCEI 6 X 20 SCREW (010.7871) 8.000
010.7872 VITE TCEI 6 X 25 TCEI 6 X 25 SCREW (010.7872) 8.000
010.7877 VITE TCEI 6 X 45 TCEI 6 X 45 SCREW 2.000
010.7891 VITE TCEI 8 X 16 TCEI 8 X 16 SCREW (010.7891) 2.000
010.7893 VITE TCEI 8 X 20 TCEI 8 X 20 SCREW (010.7893) 4.000
010.7894 VITE TCEI 8 X 25 TCEI 8 X 25 SCREW (010.7894) 2.000
010.9125 GRANO VCE PUNTA PIANA 8 X 60 8X60 FLAT POINT GRUB SCREW 2.000
025.1301 MANICOTTO A SFERA KH2030PP ALIM.SH FEEDER SPHERE SLEEVE KH 2030PP SH 2.000
31010 310
025.0044 MANICOTTO A RICIRCOLO DI SFERE KH RECIRCULATING BALL SLEEVE SH400 4.000
5070 PP SH 400
010.0927 MOLLA CARRELLO ALIMENTATORE CNCFE FEEDER CARRIAGE SPRING CNCFE 4.000
044.0501 NIPPLO NP 1/4 IDRAULICO NP 1/4 HYDRAULIC NIPPLE 2.000
043.0340 RONDELLA RAME 13X19X1,5- 1/4 13X19X1,5- 1/4 COPPER WASHER 4.000
043.0342 RONDELLA RAME 3/8 3/8 COPPER WASHER 2.000
010.7607 RONDELLA 0 16 0 16 WASHER (010.7607) 2.000
010.7603 RONDELLA 0 6 0 6 WASHER (010.7603) 2.000
010.7604 RONDELLA 0 8 0 8 WASHER (010.7604) 2.000
010.7625 RONDELLA 0 8 X 32 0 8 X 32 WASHER 2.000
010.7644 RONDELLA GROOVER M6 WASHER GROOVER M6 6.000
001.5124 SCORREVOLE MORSA ALIMENTATORE FEEDER SLIDING VICE 1.000
010.1837 SET ATTACCHI 905.010- 905.011 AX- CNC ATTACHMENTS SET AX- CNC 1.000
010.4304 STAFFA FISSAGGIO PREMIBARRA ALIMEN- FEEDER PUSH BAR FIX BRACKET 2.000
TAT.SH 310 CNC- HS
010.1529 STAFFA FISSAGGIO FINECORSA AZZERA- FEEDER ZEROING FIX BRACKET 1.000
MENTOALIMENTATORE
010.4710 SUPPORTO RULLO PREMIBARRA ANTE- FRONT ROLLER PUSH BAR SUP. 1.000
RIORE
010.4711 SUPPORTO RULLO PREMIBARRA POSTE- REAR ROLLER PUSH BAR SUP. 1.000
RIORE
043.0260 TAPPO TTE4 1/4 - CL 2611 1/4 TAP TTE4 2.000
010.1616 TASSELLO PIASTRA BASCULANTE BALANCING INSERT PLATE 2.000
010.2319 ASTA COLLEGAMENTO SUPPORTO PREMI- FEEDER PUSHBAR SUP.ROD JOINT 1.000
BARRA
010.0749 RULLO PREMIBARRA COMPLETO ALIM. BAR PUSH ROLLER COMP.FEEDER 1.000
010.2920 GUIDA SCORRIMENTO RULLO PREMIBAR- FEEDER PUSH BAR ROLLER GUIDE 1.000
RA
044.1059 CILINDRO IDRAULICO 0 50X25X380 ALIM FEEDER HYDR.CYL.0 50X25X380 1.000
H14A
044.0552 RACCORDO A GOMITO IDRAULICO MF 1/4 HYDR. ELBOW JOINT M/F 1/4 HIGH PRES- 1.000
ALTA SURE
044.0602 RIDUZIONE 3/8 - 1/4 MF IDRAULICA MF 3/8 - 1/4 HYDRAULIC REDUCTION 1.000
016.2736 STAFFA FIX. CATENA ALMENTATORE FIX BRACKET FEEDER CHAIN 1.000
007.6606 TASSELLO PIASTRA BASCULANTE ALIM. SPRING SUPPORT OF FEEDER TROLLEY 1.000
BALANCE

6- 76 Use and maintenance manual H- 14A 190


Code Description Description Quantity
010.0659 GANASCIA MOBILE ALIMENTATORE H14A FEEDER MOV. JAW H14A 1.000
010.4077 PIASTRA BASCULANTE CARRELLO ALI- FEEDER TROLLEY BALANCE. PLATE H14A 1.000
MENT H14A
001.5151 CARRELLO ALIMENTATORE H- 14A MOD. FEEDER CARRIGE H- 14A MOD. 1625 1.000
1625
016.1547 COPERTURA PATTINI SLITTA BASCULANTE FEEDER BALANCE RUNNER BLOCK SLIDE 1.000
COVER
010.0660 GANASCIA FISSA ALIMENTATORE H14A FEEDER FIX. JAW H14A 1.000
010.8617 SPINA CILINDRICA DIAM. 8 X 25 PARALLEL PIN DIAM.8 X 25 1.000
001.5150 TRAVE CARRELLO ALIMENTATORE H- 14A FEEDER CARRIGE BEAM H- 14A M.1648 1.000
001.5128 COLONNA ANTERIORE ALIMENTATORE SH FRONT FEEDER COLUMN 1.000
350
010.7891 VITE TCEI 8 X 16 TCEI 8 X 16 SCREW (010.7891) 1.000
043.0219 RACCORDO A - T- MFF 1/4’ CL- 2070 310I MFF 1/4” CL- 2070 310I T JOINT 1.000
001.5129 COLONNA POSTERIORE ALIMENTATORE REAR FEEDER COLUMN 1.000
SH 350

191 6- 77
MEP S.p.A.

Limit switch device presence bar in feeder

6- 78 Use and maintenance manual H- 14A 192


Code Description Description U. of M. Quantity
034.1452 CATENA PORTACAVI E14.1.048.0 CABLES CHAIN SMV PZ 1
SMV
010.1836 SET ATTACCHI 114.1.12.P SMV ATTACHMENTS SET SMV PZ 1
016.1463 STAFFA FISSAGGIO CATENA PORTA- CABLE CHAIN FIXING BRACKET PZ 1
CAVI FEEDER S20A
034.1107 VOLANTINO O 30 M6 X 20 O 30 M6 X 20 HANDWHEEL PZ 1
016.1464 STAFFA FISSAGGIO FINECORSA BAR FEEDER LIMIT SWITCH FIXING PZ 1
PRESENZA BRAKET
010.7867 VITE TCEI 6 X 10 TCEI 6 X 10 SCREW PZ 1
010.7868 VITE TCEI 6 X 12 TCEI 6 X 12 SCREW PZ 1
022.0543 FINECORSA A ROTELLA X SH 230 LIMIT SWITCH PZ 1
010.7860 VITE TCEI 5 X 15 TCEI 5 X 15 SCREW PZ 1
010.7895 VITE TCEI 8 X 30 TCEI 8 X 30 SCREW PZ 1
010.7604 RONDELLA 0 8 0 8 WASHER PZ 1
010.2897 GUIDA DRYLIN W WS- 10- 40 MM.495 DRYLIN GUIDE W WS- 10- 40 MM495 PZ 1
X DISPOS.
025.1182 PATTINO DRYLIN W ’WSUM- 01- 10’X SLIDE DRYLIN K40 PZ 1
K40R
010.7871 VITE TCEI 6 X 20 TCEI 6 X 20 SCREW PZ 1
010.7603 RONDELLA 0 6 0 6 WASHER PZ 1
016.1465 STAFFA COMANDO FINECORSA BAR FEEDER LIMIT SWITCH FIXING PZ 1
PRESENZA BARRA BRAKET

193 6- 79
MEP S.p.A.

Base assembly

6- 80 Use and maintenance manual H- 14A 194


Code Description Description Quantity
028.0260 ELETTROPOMPA V.220- 240/380- 415.50HZ SPV33 ELECTROPUMP 230- 400.50 HZ 2.000
&T63SVAAA120- 028 SPV33
043.0283 MANICOTTO 3/4 3/4 SLEEVE 2.000
016.0026 PIASTRA APPOGGIO CULLA SUPERIORE DXSH RIGHT TOP CRADLE SUP.PLATE 1.000
310 CNC- HS SH310CNCHS
016.0027 PIASTRA APPOGGIO CULLA SUPERIORE SXSH LEFT TOP CRADLE SUP.PLATE 1.000
310 CNC- HS SH310CNCHS
034.0901 TAPPO LIVELLO OLIO 1/2 ’GAS. 1/2” GAS. OIL LEVEL CAP 1.000
034.0905 TAPPO OLIO TAO/3 1/2’ NERO TAO/3 1/2” BLACK OIL CAP 1.000
043.0182 RACCORDO A GOMITO FF ZINCATO 3/4 3/4 ELBOW ZINKED JOINT 1.000
043.0192 RACCORDO RB 9889 3/4X20 RB 9889 JOINT 3/4X20 1.000
044.0501 NIPPLO NP 1/4 IDRAULICO NP 1/4 HYDRAULIC NIPPLE 1.000
043.0280 MANICOTTO 1/4 M 4/4 - CL 2543 1/4 M 4/4 - CL 2543 SLEEVE 1.000
016.1272 SCATOLA DI GIUNZIONE GRANDE 155X155X100 JUNCTION BOX 155X155X100 1.000
016.1667 COPERCHIO FORO PRED. EV. TRUCIOLI COVER HOLE PREDISPOSITION 1.000
CHIP CONVEYOR
043.0260 TAPPO TTE4 1/4 - CL 2611 1/4 TAP TTE4 1.000
016.2596 CARTER CAVI ALIMENTATORE SH 350 FEEDER CABLES PROTECTION 1.000
043.0340 RONDELLA RAME 13X19X1,5- 1/4 13X19X1,5- 1/4 COPPER WAS- 1.000
HER
016.2597 CARTER CASSETTO CENTRALINA HYDRAULIC UNIT DRAWER 1.000
COVER
016.2257 SCATOLA DI DERIVAZIONE CENTRALINA HCH- 18 HYD.UNIT BRANCH BOX 1.000
HCH- 18/25
016.1271 SCATOLA DI GIUNZIONE PICCOLA 95X95X70 JUNCTION BOX 95X95X70 1.000
022.0268 FRUTTO PRESA 5P. 10A. CKF04 YIELD SOCKET 5P. 10A. CKF04 1.000
022.1405 PULSANTE M22- D- S NERO COD.216590 + PORTA BUTTON + CONTACT HOLDER 1.000
022.0281 CUSTODIA PRESA A PARETE 4P. CK03I SOCKET HOUSING 4P. CK03I 1.000
022.0262 FRUTTO PRESA 4P. 10A. CKF03 YIELD SOCKET 4P. 10A. CKF03 1.000
013.0195.1 PIEDISTALLO SH 350 CNC- HS / H- 14A BASEMENT 1.000
016.1668 COPERCHIO VASCA ANT. CORTO SH 350 FRONT SHORT COVER TANK 1.000
016.2602 CASSETTO CENTRALINA SH 350 HYD. UNIT DRAWER 1.000
034.1539 POLIZENE X SCORRIMENTO CASSETTO CENTR. POLIZENE FOR HYD. UNIT DRA- 1.000
WER
016.1669 COPERCHIO VASCA ANT. LUNGO SH 350 FRONT LONG COVER TANK 1.000
016.3062 CARTER LIQUIDO BASAMENTO LUNGO CARTER LIQUID LONG BASE 1.000
SH350- H14
016.3063 CARTER LIQUIDO BASAMENTO CORTO CARTER LIQUID SHORT BASE 1.000
SH350- H14
010.4177 PIASTRA LIVELLAMENTO PIEDISTALLO SERIE H LEVELING PLATE BASAMENT 6.000
010.0304 VITE TESTA QUADRA 19X19 M16X90 MM. SCREW 19X19 M16X90 MM. 6.000

195 6- 81
MEP S.p.A.

Control panel

6- 82 Use and maintenance manual H- 14A 196


Code Description Description Quantity
010.7221 DADO M16 BASSO M16 LOW SCREW NUT 1.000
(010.7221)
016.2903 QUADRO COMANDI COMPLETO DI QUADRO CONSOLE COMPLETE WITH 1.000
ELET. ELECTRICAL PANEL
031.2077 CONSOLLE DI PROGRAMMAZIONE MEP 50 TOU- PROGRAMMING CONSOLLE 1.000
CH- SCREEN 7 INCH X NC EVO - SH 230 NC HS MEP50 TS 7INCH NC
016.1357 TAPPO CHIUSURA QUADRO COMANDI H- 14A CAP CLOSING PANEL H14A 1.000
034.0844 PIEDINO COMPLETO DI DADO X PIANALE K60 IR FOOT WITH NUT FOR K 60 IR 1.000

197 6- 83
MEP S.p.A.

Hydraulic group

6- 84 Use and maintenance manual H- 14A 198


Code Description U. of M. Quantity
043.1002 ELETTROVALVOLA MD 1L- S1/10N- D24K1 CON BO- ELECTROVALVE FOR HYDRAULIC 3.000
BINA X CENTRALINA SXI- EVO UNIT SXI EVO
044.5152 COLLETTORE PER POMPA DA 5 X NC- EVO SQUARE FOR PUMP SUPPORT 1.000
043.0582 REGOLATORE DISCESA TESTA MOTORIZZ. X H POWERED HEAD DOWN STROKE 1.000
14- A ( BAFFO B) REGULATOR H14A
025.0208 ANELLO TENUTA OR 109- 9,13 O RING 109- 9,13 22.000
025.0260 ANELLO DI TENUTA OR 20379,25 X 1,78 - 90 SHO- O RING 2037 4.000
REE
007.3225 DISTANZIALE VALVOLA REGOLATRICE DIPRES- REGU.PRES.VALVE SPACER SH 1.000
SIONE SH 310 CNC- HS 310 CNC- HS H14
044.5001 FILTRO OLIO X CENTRALINA IDRAULICA OIL FILTER FOR HYDRAULIC UNIT 1.000
044.4636 GIUNTO COLLEGAMENTO LATO MOT. X MONOCEN- CONNECTING COUPLING FOR 1.000
TRALINA SH NC- EVO CENTRAL UNIT
044.4637 GIUNTO COLLEGAMENTO LATO POMPA X PUMP CONNECTING COUPLING 1.000
MONOCENTRALINA SH NC- EVO FOR CENTRALUNIT
010.8343 CHIAVETTA 5 X 5 X 20 KEY 5 X 5 X 20 1.000
010.7863 VITE TCEI 5 X 30 TCEI 5 X 30 SCREW 8.000
010.7839 VITE TCEI M5 X 95 TCEI TCEI 5 X 95 SCREW 4.000
010.7951 VITE TE 6 X 20 TE 6 X 20 SCREW (010.7951) 4.000
010.7450 GRANO VCE PUNTA CONICA 6 X 6 6 X 6 CYLINDRICAL POINT VCE 1.000
GRUB
010.7838 VITE TCEI M8 X 305 TCEI TCEI 8 X 305 SCREW 2.000
043.0557 MANOMETRO 0- 60 WIKA P.1275 PER CENTRALINA WIKA 0 60 MANOMETER SH 310 3.000
IDRAULICA SXI
019.3555 MOTORE F257STH76- 2804 X CILINDRO NC MOTOR F257STH76- 2804 FOR 1.000
CYLINDER
044.0503 NIPPLO IDRAULICO M 3/8- M 1/4 HYDRAULIC FITTING M 3/8 M 1/4 6.000
044.0501 NIPPLO NP 1/4 IDRAULICO NP 1/4 HYDRAULIC NIPPLE 8.000
007.6699 PANNELLO IDRAULICO 1 POSTOMONOCENTRALI- 1POS.HYDR.PANEL MONOUNIT 1.000
NE SH 310 CNC- HS SH310CNC- HS
007.6694 PANNELLO IDRAULICO 2 POSTIMONOCENTRALINE 2POS.HYDR.PANEL MONOUNIT 1.000
SH 310 CNC- HS SH310CNC- HS
044.0650 PROLUNGA 1/4 MF ESAGONALE 36 MM. SH 310SXI 1/4 MF HEX EXTENSION 1.000
SH310SXI 36 MM
044.0553 RACCORDO IDRAULICO MF 1/4 GIREVOLE X HYDRAULIC COUPLING FOR 3.000
MANOMETRO CENTRALINA POWER PACK MANOM.
043.0340 RONDELLA RAME 13X19X1,5- 1/4 13X19X1,5- 1/4 COPPER WASHER 11.000
043.0342 RONDELLA RAME 3/8 3/8 COPPER WASHER 6.000
034.0900 TAPPO LIVELLO OLIO SLNT 38 3/8 PH 211 - POS. SLNT 38 3/8 OIL LEVEL CAP 1.000
210
034.0906 TAPPO OLIO CENTRALINA IDRAULICA SH 310 SXI HYDRAULIC UNIT OIL CAP SH 310 1.000
SXI
044.5162 TAPPO SCARICO OLIO ”A”AN 612 - 3/8 OR OIL DRAIN TAP - A- AN 612 - 3/8 1.000
OR”
044.5166 FLANGIA MONOCENTRALINA NC- EVO X MOTORE POWER PACK MOTOR FLANGE 1.000
043.0274 RACCORDO MF 1/4- 43 CL 2525 SH 330 MF 1/4- 43 CL 2525 SH 330 JOINT 1.000
044.0552 RACCORDO A GOMITO IDRAULICO MF 1/4 ALTA HYDR. ELBOW JOINT M/F 1/4 HI- 1.000
GH PRESSURE
010.7976 VITE TE 10 X 30 TE 10 X 30 SCREW (010.7976) 1.000
010.7205 DADO M10 M10 SCREW NUT (010.7205) 1.000
019.4014 MOTORE CENTR.KW 1,1/1,3 C80 4PB14 S6 60% MOTOR KW 1,1/1,3 C80 4PB14 S6 1.000
60%UL- CSA
010.7963 VITE TE 8 X 25 TE 8 X 25 SCREW (010.7963) 1.000
010.7604 RONDELLA 0 8 0 8 WASHER (010.7604) 1.000
016.2107 SERBATOIO CENTRALINA SH 350 5.0 HYDRAULIC UNIT TANK 1.000
010.7495 GRANO VCE PUNTA PIANA 1/8 GAS 1/8”X9 FLAT POINT VCE GRUB 1.000
SCREW
007.6712 PANNELLO IDRAUL. X REGOLATORE PRESSIONE HYDR.PANEL X REMOTE REGU.- 1.000
PRES.FUTURO420
043.0340 RONDELLA RAME 13X19X1,5- 1/4 13X19X1,5- 1/4 COPPER WASHER 1.000
043.0260 TAPPO TTE4 1/4 - CL 2611 1/4 TAP TTE4 1.000
043.0191 RACCORDO A GOMITO CL 2013 FF 1/4 ELBOW JOINT FF 1/4 CL 2013 1.000
044.4515 POMPA IDR. MONOCEN. CC 6,5 VW18APC- H10A- POWERPACK HYDRAULIC PUMP 1.000
- A-

199 6- 85
MEP S.p.A.

Code Description U. of M. Quantity


044.5161 ASTA PESCANTE VW18P - - A- - SUCTION ROD VW18P - - A- - L100 1.000
2X3/8GAS
043.0178 RACCORDO MF 1/4- 27 CL 2525 M.F. CONNECTER 1/4- 27 CL 2525 1.000
044.1266 VALVOLA MODULARE RIDUTTRICE DI PRESSIONE MODULER VALVE PRESS.- 1.000
REDUC.SH310CNCHS A
044.0121 TUBO CENTRALINA IDRAULICA R7 1/4 DD 300 HYDR.UNIT HOSE R7 1/4 MM 300 1.000
044.0501 NIPPLO NP 1/4 IDRAULICO NP 1/4 HYDRAULIC NIPPLE 1.000

6- 86 Use and maintenance manual H- 14A 200


Protection group

201 6- 87
MEP S.p.A.

Code Description Description Quantity


010.3482 MAGNETE 20X35 M 6 X PROTEZIONI SH NC MAGNET 20X35 M 6 FOR FEN- 2.000
CES SH NC
022.3254 LAMPEGGIANTE LED 24 VAC SL7- CB- IMH + FLASHING LIGHT 24 VAC 1.000
SL7- CB- IMH +
022.1209 SUPPORTO A SQUADRO X LAMPEGGIANTE LED SQUARE SUPPORT FOR FIX. 1.000
LED FLASHING LED
016.2588 PROTEZIONE POSTERIORE LATERALE ALIM. REAR- LATERAL FEEDER 1.000
COVER
016.2593 SPORTELLO ALIMENTATORE SH 350 CNC- HS FEEDER DOOR 1.000
016.2589 PROTEZIONE POSTERIORE ALIM. SH 350 CNC REAR FEEDER COVER 1.000
016.2587 PROTEZIONE LATO DX ALIMENTATORE SH 350 RIGHT SIDE FEEDER PROTEC- 1.000
TION
016.2586 PROTEZIONE LATO SX ALIMENTATORE SH 350 LEFT SIDE FEEDER PROTEC- 1.000
TION
016.2567 PROTEZIONE LATERALE SINISTRA SH 350 CNC LEFT- SIDE COVER 1.000
016.2747 STAFFA FIX. MAGNETI SH 350 CNC- HS 5.0 FIX BRACKET MAGNETS 1.000
016.2566 PROTEZIONE ANTERIORE BASSA 350 CNC HS LOWER- FRONT COVER 1.000
016.2590 PROTEZIONE ANTER. ALTA SH 350 CNC- HS 5.0 UPPER- FRONT COVER 1.000
016.2500 CARTER LATERALE CENTRALINA SH 350 5.0 HYD.UNIT SIDE COVER 1.000
016.2568 PROTEZIONE LATERALE DESTRA SH 350 CNC RIGHT- SIDE COVER 1.000
HS
034.1477 PROTEZIONE ANT. LEXAN SH 350 CNC- HS 5.0 LEXAN FRONT PROTECTION 3.000
010.7226 DADO AUTOBLOCCANTE M6 M6 SELF- LOCKING SCREW 1.000
NUT
010.7603 RONDELLA 0 6 0 6 WASHER (010.7603) 1.000
016.2592 SPORTELLO ANTERIORE SX SH 350 CNC- HS FRONT- LEFT DOOR 1.000
5.0
016.2591 SPORTELLO ANTERIORE DX SH 350 CNC- HS FRONT- RIGHT DOOR 1.000
5.0
010.1897 CERNIERA X INT. DI SICUREZZA H=100 L.49+ SAFETY SWITCH HINGE 1.000
SH420CNCHS SH230NCHS
010.1886 CERNIERA COMPLEMENTARE H=100 L.49 PRO- ADITI.HINGE H=100 L.49 PRO- 1.000
TEZ TEC. SH 410 DC
010.0452 MANIGLIA INOX SATINATO SH 310 CNC- HS HANDLE SH 310 CNC- HS 1.000

6- 88 Use and maintenance manual H- 14A 202


Motor- driven chip ejector

203 6- 89
MEP S.p.A.

Code Description Description Q.ty


019.4054 MOTORE HP 0,5 C71 B5 V.230 400- 415.50/ MOTOR HP 0,5 C71 B5 - CHIP CON- 1.000
VEYOR
025.0735 RIDUTTORE CON FRIZIONE 71 B5 I=300 REDUCTOR WITH CLUTCH 71 B5 I=301 1.000
010.2103 RUOTA FONICA X EVACUATORE TRUCIOLI CON CHIP CONV. PHONIC WHEEL 1.000
016.2725 STAFFA FISSAGGIO PROXIMITY X EVACUATORE CHIP EVAC. BRACKET FIXING PROXI- 1.000
MITY
016.2528 PROTEZIONE MOTORE EVACUATORE TRUCIOLI CHIP EVAC. MOTOR GUARD 1.000
022.0527 SENSORE DI PROSSIMITA’ PNP- NO (M12X1- 27 PROXIMITY PNP- NO (M12X1- 27) 1.000
010.3454 DISTANZIALE RIDUTTORE CON FRIZIONE X EV. SPACER GEAR WITH CLUTCH FOR 1.000
CHIP
035.0016 CONVOGLIATORE TRUCIOLI DRAGANTE X SERIE CHIP DREDGING CONVEYOR - - C- - 1.000
HS - - C- -

6- 90 Use and maintenance manual H- 14A 204


Group blade deviation

205 6- 91
MEP S.p.A.

Code Description Description Q.ty


010.7226 DADO AUTOBLOCCANTE M6 M6 SELF- LOCKING SCREW NUT 1.000
010.7470 GRANO VCE PUNTA PIANA 6 X 35 6X35 FLAT POINT VCE GRUB SCREW 1.000
016.1892 STAFFA MOLLA SENSORE DEVIAZIONE LAMA DEFLECTION BAND SENSOR SPRING 1.000
BRACKT
010.0902 MOLLA PUNTO FISSO TESTA MOD. 95 HEAD FIXED POINT SPRING 1.000
010.4759 STAFFA FISSAGGIO PREMILAMA SH 420 CNC- HS BAND PRESSER FIX BRACKET SH420 1.000
CNC HS
010.7603 RONDELLA 0 6 0 6 WASHER 1.000
007.6851 PERNO TASTATORE PREMILAMA SH 420 CNCHS BAND PUSHER TENSIO. PIN SH 420 1.000
CNC / H14
010.1721 PREMILAMA SHARK TOP CARBIDE SHARK 1.000
022.0537 SENSORE INDUTTIVO DCALX/4919B SHARK420 INDUCTVE SENSOR DCALX/4919B 1.000
SH420CNC HS
016.1893 SUPPORTO SENSORE DEVIAZIONE LAMA SH 420 DEFLECTION BAND SENSOR SUP- 1.000
PORTSH420CNCHS
010.4758 STAFFA FISSAGGIO SENSORE DEVIAZIONE DEFLECTION BAND SENSOR FIX 1.000
LAMA BRACKT

6- 92 Use and maintenance manual H- 14A 206


Optional scrap reduction vices

SCALE 1:2

207 6- 93
MEP S.p.A.

Code Description Description Quantity


016.1466 STAFFA COMANDO FINECORSA AZIONAMENTO FEED.ZERO LIMITSWITCH 4.000
ALIMENTATORE BRAC.X R.PICE REDU
010.0537 RINFORZO GANASCIA RIDUZIONE SFRIDO FEEDER REINFORCE REST- 1.000
PI.JAW SH 310CNC- HS
043.0557 MANOMETRO 0- 60 WIKA P.1275 PER WIKA 0 60 MANOMETER SH 310 1.000
SXI
043.0553 MANOMETRO STAFFA O 40 BRACKET MANOMETER 0 40 1.000
044.0552 MANOMETRO O 40 HYDR. ELBOW JOINT M/F 1/4 1.000
HIGH PRESSURE
043.0178 RACCORDO MF 1/4- 27 CL 2525 M.F. CONNECTER 1/4- 27 CL 1.000
2525
043.0274 RACCORDO MF 1/4- 43 CL 2525 SH 330 MF 1/4- 43 CL 2525 SH 330 1.000
JOINT
043.0340 RONDELLA RAME 13X19X1,5- 1/4 13X19X1,5- 1/4 COPPER WAS- 1.000
HER
044.1275 VALVOLA MODULARE RIDUTTRICE DI PRES- MODULER VALVE PRESS.- 1.000
SIONE REDUC. MBRV- 02A
010.7911 VITE TCEI 10 X 20 TCEI 10 X 20 SCREW (010.7911) 1.000
010.0663 GANASCIA FISSA ALIMENTATORE SFRIDO 0 FEEDER 20 MM.FIX.REST.PICE 1.000
REDU.JAW
010.0664 GANASCIA MOBILE ALIMENTATORE SFRIDO 0 FEEDER 20 MM.MOV.REST.PICE 1.000
REDU.JAW
010.4470 BATTUTA MORSA ALIMENTATORE X RID. SFRI- STOP FEEDER VICE 1.000
DO
010.7860 VITE TCEI 5 X 15 TCEI 5 X 15 SCREW (010.7860) 1.000
010.0665 SUPPORTO GANASCIA MORSA DI TAGLIO FISSA CUT VICE LEFT FIX JAW SUP.X 1.000
R.P REDU.JAW
010.0667 GANASCIA MORSA DI TAGLIO FISSA SX PER CUT VICE LE FIX JAW X 1.000
RIDUZIONE SFRIDO 20MM H14A 20MM.R.P REDU.JAW
010.0686 GAN. MOBILE LATO CARICO X RID. SFRIDO LOAD SIDE JAW MOBILE FOR 1.000
R.P REDUCT
010.4059 PIASTRA APPOGGIA PEZZI X RID SFRIDO H14A WORKING TABLE PLATE FOR 1.000
R.P REDUCT
010.9047 GRANO VCE PUNTA CONICA 8 X 25 CONIC POITED VCE DOWEL 8 X 1.000
25
010.7205 DADO M10 M10 SCREW NUT (010.7205) 1.000
010.3448 SUPPORTO GANASCIA MOBILE LATO CARICO X LOAD SIDE VICE MOBILE JAW 1.000
RID. SFRIDO H- 14A SUP.X R.P REDU.
010.0666 GANASCIA MORSA DI TAGLIO MOBILE DX PER CUT VICE RI. MOV.JAW X 1.000
RIDUZIONE SFRIDO 20MM H14A 20MM.R.P.REDU.
010.4468 SPESSORE GANASCIA MOBILE LATO SCARICO THICKNESS UNLOAD SIDE VI- 1.000
X RID. SFRIDO H- 14A CE MOBILE JAW SUP.X R.P
REDU.
010.7871 VITE TCEI 6 X 20 TCEI 6 X 20 SCREW (010.7871) 1.000

6- 94 Use and maintenance manual H- 14A 208


Optional: Hydraulic vertical vice (feeder)

209 6- 95
MEP S.p.A.

Code Description Description Quantity


010.4741 SUPPORTO INFERIORE MANICOTTO A FEEDER VERT.VICE RECICU.- 2,000
BALL SLEEVE SUP.
010.4742 RONDELLA GUIDE MORSA VERTICALE ALI- FEEDER VERT.VICE GUIDE 2,000
MENT. WASHER SH310CNCHS
010.2849 GUIDA PATTINO HGR 15 R 0280 C LINE GUIDE LEN.15 1,000
010.2854 GUIDA LINEARE DA 20 LUNG. 210 SLIDE GUIDE HGR- 20- R- 210 2,000
E20C
025.0046 MANICOTTO A SFERA 0658.040.00 AL.SH BALL SLEEVE 0658.040.00 AL. 2,000
SH
025.1154 PATTINO HGW 20 HC ZO C SLIDE HGW 20 HA ZO C 2,000
025.1155 PATTINO HGH 15 CA ZO C X MORSE VERTICALI SLIDE HGH 15 CA ZO C F. VER- 1,000
TICAL VICE
034.1112 VOLANTINO O 40 M8 X PIEDISTALLO SH- CB 33 O 40 M8 HANDWHEEL X STEEL 1,000
BASE SH
043.0340 RONDELLA RAME 13X19X1,5- 1/4 13X19X1,5- 1/4 COPPER WAS- 2,000
HER
043.0342 RONDELLA RAME 3/8 3/8 COPPER WASHER 2,000
044.0123 TUBO CENTRALINA IDRAULICA MM.500 1X90? R HYDR.UNIT HOSE MM 500 2,000
1X90 R7 1/4
044.0452 INNESTO RAPIDO FLEX.MASCHIO X IR 1/4C IR QUICK LOCK COUPLING 2,000
044.0453 INNESTO RAPIDO FLEX.FEMM.1/4 IRI4CF 1/4 IRI4CF FI. FLEX. QUICK 2,000
COUPLING
044.0501 NIPPLO NP 1/4 IDRAULICO NP 1/4 HYDRAULIC NIPPLE 2,000
044.0503 NIPPLO IDRAULICO M 3/8- M 1/4 HYDRAULIC FITTING M 3/8 M 2,000
1/4
010.3174 BATTUTA FINECORSA MORSE VERTICALISH 310 VERT.VICE LIMIT SWICTH 310 2,000
CNC- HS / H- 14
010.4756 SUPPORTO SUPERIORE MANICOTTO ARICIR- TOP SLEEVE SUPPORT SH 310 2,000
COLO CNCHS / H- 14A
007.6416 STAFFA FISSAGGIO PATTINO CILINDRO MOR- HYDRAULIC VERTICAL VICES 1,000
SAV SH 310 CNC HS
044.1061 CILINDRO IDRAULICO 0 40X20X365 MORSA VER CUT.TABLE VERT.VICE HYDR.- 1,000
CYL. H14A
010.7871 VITE TCEI 6 X 20 TCEI 6 X 20 SCREW (010.7871) 1,000
016.2519 CARTER PIASTRA FISSAGGIO CILINDRO VERT. VICE HYDR.CYLI. COVER 1,000
010.7833 VITE BUTON 6 X 16 BUTON SCREW 6 X 12 1,000
010.7603 RONDELLA 0 6 0 6 WASHER (010.7603) 1,000
016.2518 CARTER MORSE VERTICALI ALIMENTATORE FEEDER VERT. VICE COVER 1,000
H14A H14A
010.4078 PIASTRA FISSAGGIO CILINDRO MORSE VERT.VICE CYL.FIX.PLATE 1,000
H14A
010.7911 VITE TCEI 10 X 20 TCEI 10 X 20 SCREW (010.7911) 1,000
010.7221 DADO M16 BASSO M16 LOW SCREW NUT 1,000
(010.7221)
010.7853 VITE TCEI 4 X 20 TCEI 4 X 20 SCREW (010.7853) 1,000
010.7849 VITE TCEI 4 X 16 TCEI 4 X 16 SCREW 1,000
010.4080 PRESSORE MORSA VERTICALE ALIMENTATORE FEEDER VERT VICE JAW SUP. 1,000
H14A
010.7870 VITE TCEI 6 X 16 TCEI 6 X 16 SCREW (010.7870) 1,000
010.7877 VITE TCEI 6 X 45 TCEI 6 X 45 SCREW 1,000
010.2044 GUIDA CARRELLO 0 40 MORSE VERTICALI TROLLEY GUIDE 0 40 FEEDER 1,000
VERT.VICE
010.7942 VITE TCEI 12 X 40 TCEI 12 X 40 SCREW 1,000
010.0661 GANASCIA MORSA VERTICALE ALIM. H14A FEEDER VERT VICE JAW H14A 1,000
010.7601 RONDELLA 0 4 0 4 WASHER (010.7601) 1,000
010.4079 PIASTRA SUPERIORE MORSA VERTICALE FEEDER TOP VERT.VICE PLATE 1,000
010.7418 GRANO VCE PUNTA CILINDRICA 8 X 70 8 X 70 CYLIND.POINT VCE 1,000
GRUB SCREW
010.7860 VITE TCEI 5 X 15 TCEI 5 X 15 SCREW (010.7860) 1,000
010.8027 VITE TSPEI 12 X 40 TCIC M12 X40 SCREW 1,000
010.7880 VITE TCEI M8 X 115 TCEI 8 X 115 SCREW 1,000
025.0038 MANICOTTO KB4080PP X MORSE VERTICALI HYDR VERT.VICE SLEEVE 1,000
KB4080PP

6- 96 Use and maintenance manual H- 14A 210


Code Description Description Quantity
044.0502 NIPPLO IDRAULICO GIREVOLE GMF 1/4 GMF 1/4 ROTATING HYDRAULIC 1,000
NIPPLE
044.0552 RACCORDO A GOMITO IDRAULICO MF 1/4 ALTA HYDR. ELBOW JOINT M/F 1/4 1,000
HIGH PRESSURE

211 6- 97
MEP S.p.A.

Optional: Hydraulic vertical vice (cutting plane unit)

6- 98 Use and maintenance manual H- 14A 212


Code Description Description Quantity
010.2849 GUIDA PATTINO HGR 15 R 0280 C LINE GUIDE LEN.15 1,000
010.2854 GUIDA LINEARE DA 20 LUNG. 210 SLIDE GUIDE HGR- 20- R- 210 2,000
E20C
025.1154 PATTINO HGW 20 HC ZO C SLIDE HGW 20 HA ZO C 2,000
025.1155 PATTINO HGH 15 CA ZO C X MORSE VERTICALI SLIDE HGH 15 CA ZO C F. VER- 1,000
TICAL VICE
034.1112 VOLANTINO O 40 M8 X PIEDISTALLO SH- CB 33 O 40 M8 HANDWHEEL X STEEL 1,000
BASE SH
043.0340 RONDELLA RAME 13X19X1,5- 1/4 13X19X1,5- 1/4 COPPER WAS- 2,000
HER
043.0342 RONDELLA RAME 3/8 3/8 COPPER WASHER 2,000
044.0452 INNESTO RAPIDO FLEX.MASCHIO X IR 1/4C IR QUICK LOCK COUPLING 2,000
044.0453 INNESTO RAPIDO FLEX.FEMM.1/4 IRI4CF 1/4 IRI4CF FI. FLEX. QUICK 2,000
COUPLING
044.0501 NIPPLO NP 1/4 IDRAULICO NP 1/4 HYDRAULIC NIPPLE 2,000
044.0503 NIPPLO IDRAULICO M 3/8- M 1/4 HYDRAULIC FITTING M 3/8 M 2,000
1/4
010.3174 BATTUTA FINECORSA MORSE VERTICALISH 310 VERT.VICE LIMIT SWICTH 310 2,000
CNC- HS / H- 14
007.6416 STAFFA FISSAGGIO PATTINO CILINDRO MOR- HYDRAULIC VERTICAL VICES 1,000
SAV SH 310 CNC HS
044.1061 CILINDRO IDRAULICO 0 40X20X365 MORSA VER CUT.TABLE VERT.VICE HYDR.- 1,000
CYL. H14A
010.7871 VITE TCEI 6 X 20 TCEI 6 X 20 SCREW (010.7871) 1,000
016.2519 CARTER PIASTRA FISSAGGIO CILINDRO VERT. VICE HYDR.CYLI. COVER 1,000
010.7833 VITE BUTON 6 X 16 BUTON SCREW 6 X 12 1,000
010.7603 RONDELLA 0 6 0 6 WASHER (010.7603) 1,000
010.4078 PIASTRA FISSAGGIO CILINDRO MORSE VERT.VICE CYL.FIX.PLATE 1,000
H14A
010.7911 VITE TCEI 10 X 20 TCEI 10 X 20 SCREW (010.7911) 1,000
010.7221 DADO M16 BASSO M16 LOW SCREW NUT 1,000
(010.7221)
010.7853 VITE TCEI 4 X 20 TCEI 4 X 20 SCREW (010.7853) 1,000
010.7849 VITE TCEI 4 X 16 TCEI 4 X 16 SCREW 1,000
010.7870 VITE TCEI 6 X 16 TCEI 6 X 16 SCREW (010.7870) 1,000
010.7418 GRANO VCE PUNTA CILINDRICA 8 X 70 8 X 70 CYLIND.POINT VCE 1,000
GRUB SCREW
010.7860 VITE TCEI 5 X 15 TCEI 5 X 15 SCREW (010.7860) 1,000
010.7924 VITE TCEI 10 X 30 TCEI 10 X 30 SCREW (010.7924) 1,000
010.4081 PIASTRA SUPERIORE MORSA VERTICALE CUT TABLE TOP VERT.VICE 1,000
PIANO PLATE H14A
010.2881 GUIDA PATTINO HGR 20 R 0460 C SLIDE GUIDE HGR 20 R 0460 C 1,000
010.7862 VITE TCEI 5 X 25 TCEI 5 X 25 SCREW 1,000
010.4082 SUPPORTO ANTERIORE MORSA VERTICALE CUT TABLE FRONT VERT.VICE 1,000
PIANO SUP. H14A
025.1183 PATTINO HGH 20 CA Z0C PLATE 20HGH 20 CA ZO C 1,000
010.4083 SUPPORTO POSTERIORE MORSA VERTICALE CUT TABLE REAR VERT.VICE 1,000
SUP. H14A
010.4085 PIASTRINO FIX PATTINO MORSA VERTICALE CUT TABLE VERT.VICE PLATE 1,000
FIX.PLATE
010.7872 VITE TCEI 6 X 25 TCEI 6 X 25 SCREW (010.7872) 1,000
010.4084 PRESSORE MORSA VERTICALE PIANO DI TA- CUT TABLE VERT VICE JAW 1,000
GLIO SUP. H14A
010.0662 GANASCIA MORSA VERTICALE PIANO DI TA- CUT TABLE VERT.VICE JAW 1,000
GLIO H14A
044.1264 VALVOLA CONTROLLO PORTATA UNIDIREZ. FT ONE WAY RANGE CONTROL 1,000
2 VALVE FT 257- 5
044.0552 RACCORDO A GOMITO IDRAULICO MF 1/4 ALTA HYDR. ELBOW JOINT M/F 1/4 1,000
HIGH PRESSURE
044.0502 NIPPLO IDRAULICO GIREVOLE GMF 1/4 GMF 1/4 ROTATING HYDRAULIC 1,000
NIPPLE
044.0117 TUBO CENTRALINA IDRAULICA 0 10,5 D.D. MM HYDR.UNIT HOSE 0 10,5 MM 1,000
1200 SH270SXI
010.7601 RONDELLA 0 4 0 4 WASHER (010.7601) 1,000

213 6- 99
MEP S.p.A.

Optional: Jaws reducing scrap (vertical hydraulic vices)

6- 100 Use and maintenance manual H- 14A 214


Code Description Description Quantity
043.0557 MANOMETRO 0- 60 WIKA P.1275 PER WIKA 0 60 MANOMETER SH 310 1,000
SXI
044.0553 RACCORDO IDRAULICO MF 1/4 GIREVOLE X HYDRAULIC COUPLING FOR 1,000
POWER PACK MANOM.
044.0552 RACCORDO A GOMITO IDRAULICO MF 1/4 ALTA HYDR. ELBOW JOINT M/F 1/4 1,000
HIGH PRESSURE
043.0274 RACCORDO MF 1/4- 43 CL 2525 MF 1/4- 43 CL 2525 SH 330 1,000
JOINT
043.0178 RACCORDO MF 1/4- 27 CL 2525 M.F. CONNECTER 1/4- 27 CL 1,000
2525
043.0340 RONDELLA RAME 13X19X1,5- 1/4 COPPER WASHER 1,000
13X19X1,5- 1/4
044.1275 VALVOLA MODULARE RIDUTTRICE DI PRES- MODULER VALVE PRESS.- 1,000
SIONE REDUC. MBRV- 02A
010.0559 RINFORZO GAN. SFRIDO 0 X MORSE VERTICALI REINF.JAW FOR. VERT. VICES 1,000
SH 310CNC HS
010.0685 GANASCIA MOBILE ALIMENTATORE RID. SFRI- MOV.JAW FEEDER VICE RED.- 1,000
DO REST. VERT.VICE
016.1466 STAFFA COMANDO FINECORSA AZZERAMENTO FEED.ZERO LIMITSWITCH 1,000
BRAC.X R.PICE REDU
010.0635 GANASCIA MORSA DI TAGLIO MOBILE PER RID. MOV.VICE JAW FOR VERT.VICE 1,000
SHARK 310 CNC
010.0684 GANASCIA FISSA ALIMENTATORE RID. SFRIDO FIXED VICE FEED.SHUTTLE 1,000
JAW VERT.VIC.
010.0667 GANASCIA MORSA DI TAGLIO FISSA SX PER CUT VICE LE FIX JAW X 1,000
20MM.R.P REDU.JAW
010.0665 SUPPORTO GANASCIA MORSA DI TAGLIO FISSA CUT VICE LEFT FIX JAW SUP.X 1,000
R.P REDU.JAW
010.0537 RINFORZO GANASCIA SFRIDO 0 X ALIMENTA- FEEDER REINFORCE REST- 1,000
TORE SH 310 CNC- HS PI.JAW SH 310CNC- HS
010.0636 GANASCIA MORSA FISSA DESTRA PER RID. RIGHT FIX. VICE JAW VERT.VI- 1,000
CE SH310 CNC

215 6- 101
MEP S.p.A.

Optional: Jaws reducing scrap (cutting plane)

6- 102 Use and maintenance manual H- 14A 216


Code Description Description Quantity
043.0340 RONDELLA RAME 13X19X1,5- 1/4 COPPER WASHER 1,000
13X19X1,5- 1/4
010.0641 GANASCIA MORSA VERTICALE PIANO DI TA- VERT.VICE JAW CUT TABLE 1,000
GLIO SH310 CNC HS
010.0642 GANASCIA MORSA VERTICALE PIANO DI TA- VERT.VICE JAW CUT TABLE 1,000
GLIO SH310 CNC HS
010.0643 GANASCIA MORSA VERTICALE PIANO DI TA- VERT.VICE JAW CUT TABLE 1,000
GLIO SH310 CNC HS
010.0644 GANASCIA MORSA VERTICALE PIANO DI TA- VERT.VICE JAW CUT TABLE 1,000
GLIO L.250MM
044.0453 INNESTO RAPIDO FLEX.FEMM.1/4 IRI4CF 1/4 IRI4CF FI. FLEX. QUICK 1,000
COUPLING
044.0452 INNESTO RAPIDO FLEX.MASCHIO X IR 1/4C IR QUICK LOCK COUPLING 1,000
044.0501 NIPPLO NP 1/4 IDRAULICO NP 1/4 HYDRAULIC NIPPLE 1,000
044.0117 TUBO CENTRALINA IDRAULICA 0 10,5 D.D. MM HYDR.UNIT HOSE 0 10,5 MM 1,000
1200
044.1264 VALVOLA CONTROLLO PORTATA UNIDIREZ. ONE WAY RANGE CONTROL 1,000
CON BYPASS VALVE FT 257- 5
043.0252 GOMITO MF 3/8 CL 2020 MF 3/8 CL 2020 ELBOW 1,000
044.0503 NIPPLO IDRAULICO M 3/8- M 1/4 HYDRAULIC FITTING M 3/8 M 1,000
1/4
044.0502 NIPPLO IDRAULICO GIREVOLE GMF 1/4 GMF 1/4 ROTATING HYDRAULIC 1,000
NIPPLE
010.4402 PROLUNGA CILINDRO MORSA VERTICALE X VERT. VICE CYL. EXTENSION 1,000
GAN. SH 310 CNC HS
043.0342 RONDELLA RAME 17X23X1,5- 3/8 COPPER WASHER 1,000
17X23X1,5- 3/8
044.1043 CILINDRO IDRAULICO 0 30X16X88 MORSE VERT HYDRAULIC CYLINDER 0 1,000
30X16X88
025.1157 PATTINO HGW 20 CC Z0 C SLIDE HGW 20 CC Z0 C 1,000
010.4401 SUPPORTO CILINDRO MORSA VERTICALE X VERT.CYL.SUP.FOR SH310CN- 1,000
RID. CHS RES.P.RED.
010.2823 GUIDA PATTINO HGR 20 R 0400 C LINEAR GUIDES HGR20R400C 1,000
010.2825 GUIDA PATTINO HGR 20 R 0280 C SLIDE GUIDEHGR 20 R 0280 C 1,000
010.4457 PIASTRA FIX CILINDRO MORSA VERT. X RID. VERT.VICE CYL. FIX PLATE FOR 1,000
H- 14A
025.1154 PATTINO HGW 20 HC ZO C SLIDE HGW 20 HA ZO C 1,000
010.4409 PIASTRA BLOCCAGGIO MORSA VERTICALE X VERT.VICE BLOCK.PLATE SH 1,000
RIDUZIONE SFRIDO SHARK 310 CNC HS 310 CNC HS
034.1107 VOLANTINO O 30 M6 X 20 O 30 M6 X 20 HANDWHEEL 1,000

217 6- 103
MEP S.p.A.

Optional: Jaws reducing scrap (feeder)

6- 104 Use and maintenance manual H- 14A 218


Code Description Description Quantity
043.0340 RONDELLA RAME 13X19X1,5- 1/4 COPPER WASHER 1,000
13X19X1,5- 1/4
044.0453 INNESTO RAPIDO FLEX.FEMM.1/4 IRI4CF 1/4 IRI4CF FI. FLEX. QUICK 1,000
COUPLING
044.0452 INNESTO RAPIDO FLEX.MASCHIO X IR 1/4C IR QUICK LOCK COUPLING 1,000
044.0501 NIPPLO NP 1/4 IDRAULICO NP 1/4 HYDRAULIC NIPPLE 1,000
044.1264 VALVOLA CONTROLLO PORTATA UNIDIREZ. ONE WAY RANGE CONTROL 1,000
CON BYPASS VALVE FT 257- 5
043.0252 GOMITO MF 3/8 CL 2020 MF 3/8 CL 2020 ELBOW 1,000
044.0503 NIPPLO IDRAULICO M 3/8- M 1/4 HYDRAULIC FITTING M 3/8 M 1,000
1/4
044.0502 NIPPLO IDRAULICO GIREVOLE GMF 1/4 GMF 1/4 ROTATING HYDRAULIC 1,000
NIPPLE
043.0342 RONDELLA RAME 17X23X1,5- 3/8 COPPER WASHER 1,000
17X23X1,5- 3/8
025.1157 PATTINO HGW 20 CC Z0 C SLIDE HGW 20 CC Z0 C 1,000
010.2825 GUIDA PATTINO HGR 20 R 0280 C SLIDE GUIDEHGR 20 R 0280 C 1,000
025.1154 PATTINO HGW 20 HC ZO C SLIDE HGW 20 HA ZO C 1,000
010.4409 PIASTRA BLOCCAGGIO MORSA VERTICALE X VERT.VICE BLOCK.PLATE SH 1,000
RIDUZIONE SFRIDO SHARK 310 CNC HS 310 CNC HS
034.1107 VOLANTINO O 30 M6 X 20 O 30 M6 X 20 HANDWHEEL 1,000
010.0637 GANASCIA MORSA VERTICALE ALIMENTATORE VERT.FEED.VICE JAW L.100MM 1,000
SH 310 CNC HS
010.0638 GANASCIA MORSA VERTICALE ALIMENTATORE VERT.FEED.VICE JAW L.150MM 1,000
SH 310 CNC HS
010.0639 GANASCIA MORSA VERTICALE ALIMENTATORE VERT.FEED.VICE JAW L.200MM 1,000
SH 310 CNC HS
010.0640 GANASCIA MORSA VERTICALE ALIMENTATORE VERT.FEED.VICE JAW L.250MM 1,000
SH 310 CNC HS
010.4458 SUPPORTO X GUIDA SOSTEGNO CILINDRO SUPPORT FOR GUIDE SUP- 1,000
MORSE PORT VICES CYLINDER
010.7858 VITE TCEI 5 X 10 TCEI 5 X 10 SCREW 1,000
010.7202 DADO M5 M5 SCREW NUT 1,000
010.4461 STAFFA SOSTEGNO CILINDRO MORSE VERTI- SUPPORT BRACKET CYLINDER 1,000
CALI VICES VERTICAL
010.4404 SUPPORTO CILINDRO MORSA VERTICALE ALIM. VERT.FEED.VICE CYL. SUP- 1,000
PORT SH310 CNCHS
010.4424 PIASTRA FIX CILINDRO MORSA VERT. ALIM. VERT.FEED.VICE CYL.FIX SUPP. 1,000
SH 310CNCHS
010.4459 STAFFA FIX PATTINO MORSA VERT. ALIM. VERT.FEED.VICE.CYL.FIX SLIDE 1,000
BRACKET
010.2881 GUIDA PATTINO HGR 20 R 0460 C SLIDE GUIDE HGR 20 R 0460 C 1,000
010.4460 BATTUTA MORSA VERTICALE ALIMENTATORE VERT.FEED.VICE.CYL.MECHA- 1,000
NICAL STOP H- 14A
044.0123 TUBO CENTRALINA IDRAULICA MM.500 1X90 R7 HYDR.UNIT HOSE MM 500 1X90 1,000
1/4 R7 1/4
044.1060 CILINDRO IDRAULICO 0 35X25X365 MORSE HYDRAULIC CYLINDER 0 1,000
35X25X365
007.6336 PERNO ANTIROTAZ. MORSE VERT. ALIM. SH310 LOCK PIN FEEDER VERTICAL 1,000
VICES SH310
010.7205 DADO M10 M10 SCREW NUT 1,000
010.4405 PIASTRA FIX GANASCE X MORSA VERT. ALIM. VERT.FEED.VICE CYL.FIX SUPP. 1,000
SH 310CNCHS
010.4419 CHIUSURA STAFFA SOSTEGNO CILINDRO MOR- PLATE F.O.BUND. CYL.SUP- 1,000
SE PORT SH 310 W.RES
025.0802 BOCCOLA GRAFITATA L. 15 DIAM. 10 GRAPHITIZED BUSHING L. 15 1,000
DIA M. 10

219 6- 105
MEP S.p.A.

Optional: Vertical rollers

6- 106 Use and maintenance manual H- 14A 220


Code Description Description Quantity
034.1003 LEVA A SCATTO 12 MA LEVER 12 MA 1,000
007.5121 RONDELLA SUPERIORE X RULLO VERTICALE UPPER WASHER SH 400 1,000
010.0820 RULLO VERTICALE ALIMENTATORE SH420CNC- FEEDER VERTICAL ROLLER 1,000
HS SH420CNC- HS
010.3732 PERNO RULLI VERTICALI SH 420 CNC- HS VERTICAL ROLLER PIN SH420 1,000
CNC HS
025.0055 CUSCINETTO 62.05 2Z C3 BEARING 62.05 2Z C3 1,000
007.5122 RONDELLA INFERIORE X RULLO VERTICALE LOWER WASHER SH 400 1,000
010.7896 VITE TCEI 8 X 35 TCEI 8 X 35 SCREW 1,000
007.5062 TASSELLO FISSAGGIO RULLO VERTICALE ALI- FIXING PLATE F.VERT.ROLLER 1,000
MENTATORE SH 400- 410
010.4102 SUPPORTO PER RULLO VERTICALE ALIM. H14A FEEDER VERT.ROLLER SUP. 1,000
H14A

221 6- 107
MEP S.p.A.

Optional: Pressure regulator vices

6- 108 Use and maintenance manual H- 14A 222


Code Description Description Quantity
044.0123 TUBO CENTRALINA IDRAULICA MM.500 1X90 HYDR.UNIT HOSE MM 500 1X90 1,000
GRADI R7 1/4
044.0553 RACCORDO IDRAULICO MF 1/4 GIREVOLE X HYDRAULIC COUPLING FOR 1,000
MANOMETRO CENTRALINA POWER PACK MANOM.
043.0565 MANOMETRO+ STAFFA 0 50 0- 100 BAR ATTAC- MANOMETER+BRACKET 0 50 1,000
CO 0- 100
043.0216 RACCORDO A - T- FFF 1/4 CL 2003 FFF 1/4 CL 2003 T JOINT 1,000
043.0275 NIPPLO CONICO A2- 1/4 - CL 2500 A2- 1/4 - CL 2500 CONICAL NIP- 1,000
PLE
044.0501 NIPPLO NP 1/4 IDRAULICO NP 1/4 HYDRAULIC NIPPLE 1,000
007.6715 PANNELLO IDRAULICO X VALVOLA RIDUTTRICE HYDR.PANNEL F.REMOTE 1,000
REDU.PRES.VALVE
016.2751 STAFFA FIX. VALVOLA REG. PRESS. MORSE BRACKET VALVE FOR PRESSU- 1,000
RE REGULATOR VICES
043.0340 RONDELLA RAME 13X19X1,5- 1/4 COPPER WASHER 1,000
13X19X1,5- 1/4
044.1267 VALVOLA RIDUTTRICE PRESS. DIRETTA SH 310 DIRECT PRESSURE RI- 1,000
CNC- HS DUC.VALVE SH310CNCHS

223 6- 109
Adjustments
7
This chapter describes the operations required to adjust the electronic,
mechanical and the hydraulic systems. By following these instructions, you can
“customise” your machine to suit the type of cut required, thereby optimising
cutting times.

Displaying and editing the set- up parameters


The machine set- up parameters may be programmed directly from the control
console.
" Power the machine by turning the main switch on the left of the control
board.
" Tap on the box on the touchscreen shown in the figure.

ON TS 50

H- 14A Ready to operate

7- 1
MEP S.p.A.

" The password entry box will open. Tap the box to open the keypad. Enter
734533.

TS 50

H- 14A
" Tap on the box shown in the figure.

TS 50

H- 14A
" Tap on the box shown in the figure.

TS 50

H- 14A

7- 2 Use and maintenance manual H- 14A 225


" Once inside the SET- UP menu, use the following three keys to navigate
through the different menu screens:
Button to go to the next setup page Button to go back to the previous page
Button to open the troubleshooting menu

Button to go to the previous Button to refresh the page


setup page
Button to save the page

1/3

Passo 68/119
rem vl

”BLADE DEVIATION ANALOGUE IN.MAX INTEGER /P.12 0.000


”BLADE POSITION ANALOGUE IN. MAX INTEGER /P.13 28802.000
”BLADE POSITION ANALOGUE IN.MIN INTEGER /P.14 1975.000
”BLADE POSITION ANALOGUE IN.PROCESS VALUE MAX MM/INCH /P15 500.000
”BLADE POSITION ANALOGUE IN.PROCESS VALUE MIN MM/INCH /P16 0.000
”BLADE POSITION ANALOGUE IN.MAX VOLTAGE Vdc /P.17 3.300
”BLADE POSITION ANALOGUE IN.MIN VOLTAGE Vdc /P.18 0.000
”BLADE DEVIATION HIGH ALARM VALUE MM OR INCH /P.19 5.000
”BLADE DEVIATION ALLOWED MAX VALUE MM OR INCH /P.20 3.000
”BLADE DEVIATION LOW ALARM VALUE MM OR INCH /P.21 -5.000
[ALL]

Button to scroll down fast


Button to view the parameter groups
Button for scroll up fast
Button to view the selected parameter details
Button to scroll down
Button to close the selected parameter details
Button to scroll up

Setup parameters
The machine setup parameters divided by topic are shown below.
BLADE MOTOR:
H Blade Ampere Analogue In Max Integer/P0: Analogue input counter value cor-
responding to the maximum ampere(10400.0000).
H Blade Ampere Analogue In Min Integer/P1: Analogue input counter value cor-
responding to the minimum ampere (11584.0000).
H Blade Ampere Analogue In Process Value Max Ampere/P2: Ampere corres-
ponding to maximum analogue input value (8.0000).
H Blade Ampere Analogue In Process Value Min Ampere/P3: Ampere corres-
ponding to minimum analogue input value (0.0000).
H Blade Ampere Analogue In Max Voltage/P4: Voltage corresponding to maxim-
um analogue input value (10.0).
H Blade Ampere Analogue In Min Voltage/P5: Voltage corresponding to minimum
analogue input value (0.0).
H Blade Ampere Control Check Time Period sec/P23: Control execution time
(sec) (0.150).
H Blade Ampere Control Before Enabling On Delay sec/P24: Activation delay in
seconds (if 0 is off) (3.000).

226 Adjustments 7- 3
MEP S.p.A.

H Blade Ampere Control Feed Reduction Step M/min/P25: Correction step


(82.0209).
H Blade Ampere Control Max Allowed Ampere/P26: Maximum allowed current
(27).
H Blade Ampere Control Max Ampere Alarm On Delay sec/P27: Maximum mo-
tor current alarm filter (sec) (1.0).
H Blade Speed Control Max Allowed M/min/P29: Speed set point maximum value
(377.2965).
H Blade Speed Control Min Allowed M/min/P30: Speed set point minimum value
(49.2125).
H Blade Speed Control An In Max Integer Value/P31: Speed reference maximum
value (analogue input maximum value) (32767.0).
H Blade Speed Control An In Min Integer Value/P32: Speed reference minimum
value (analogue input minimum value) (0.0).
H Blade Speed Control Before Stopping On Delay sec/P33: Stop delay for clean-
ing cut (sec) (1.000).
H Blade Speed Encoder Counting Direction Inverting/P34: Blade speed encoder
counter inversion (1.0000).
H Blade Speed Encoder Max Counter Valve M/min/P35: Blade speed maximum
value (377.2965).
H Blade Speed Encoder Min Counter Valve M/min/P36: Blade speed minimum
value (49.2125).
H Blade Speed Encoder Pulse Scaling Resolution MM or INCH/Pulse: Blade
speed encoder resolution scale factor (1.0000).
H Blade Motor Status On Man Cycle End Motor On = 1.0 /P97: Blade motor on
time at end of manual cycle (1.000).
H Current treshold for max feed correction/P113: Max. correction threshold when
the blade motor overcurrent intervenes during the cut (3.000).
H Speed encoder type/P139 (0 = Linear; 1 = logarithmic): Setting the encoder speed
as linear or logarithmic (0 = linear; 1 = logarithmic) (0.0000).
H Speed encoder logarithmic X1 threshold (count)/P140: X1 correction factor for
managing the band speed encoder in logarithmic mode (4.0000).
H Speed encoder logarithmic X2 threshold (count)/P141: X2 correction factor for
managing the band speed encoder in logarithmic mode (8.0000).
H Speed encoder logarithmic X1 multiplier/P142: X1 correction multiplier for
managing the band speed encoder in logarithmic mode (10.0000).
H Speed encoder logarithmic X2 multiplier/P143: X2 correction multiplier for
managing the band speed encoder in logarithmic mode (1000.0000).

SHUTTLE AXIS:
H Blade speed monitoring before enabling on delay/P43: Delay in controlling the
min. Speed (8.000).
H Blade speed monitoring wheel diameter mm or inch/P44: Pulley diameter
(189370).
H Blade speed monitoring number of pick- up pulses per round/P45: Number of
impulses/pulley turn (5.0000).
H Blade speed monitoring watch dog on delay/P46: Delay in controlling single
impulses (0.500).

7- 4 Use and maintenance manual H- 14A 227


H Blade speed monitoring min speed watch dog value m or ft/min: Min. speed in
m/min or ft/min (39.3700).
H X positive software limit (mm - inch)/P116: Feeder max. Stroke (24).
H X negative software limit (mm - inch)/P117: Feeder min. Stroke (0.0000).
H X joystick feed slow (mm/min or inch/min)/P118: Slow feeding (19.6850).
H X joystick feed fast (mm/min or inch/min)/P119: Fast feeding (59.0551).
H Over stroke x/P120: Zeroing offset (0.3938).
H Micro engagement speed mm or in/min/P121: Speed of search for microswitch
while the trolley is zeroed (78.7401).
H Micro disegngagement speed mm or in/min/P122: Speed of release from the
search while the trolley is zeroed (11.8110).
H Speed X on cycle mm/min or inch/min/p133: (157.4804).

BLADE DEVIATION:
H Blade Deviation Enable/P9 (1 = Enabled): Blade deviation enabling (1 = enabled)
(1).
H Blade Deviation count at zero position/P10: Levels at zero blade deviation
(16416.0000).
H Blade Deviation count for division/P11: Levels for dividing the blade deviation
bar (500.0000).
H Blade Deviation for scan time/P12: Blade deviation reading time (0.5000).

HEAD ENCODER:
H Blade Position Analogue In. Max Integer/P13: Maximum counter value
(28900.0000).
H Blade Position Analogue In. Min Integer/P14: Minimum counter value
(2476.0000).
H Blade Position Analogue In. Process Value Max MM or INCH/P15: Maximum
value in mm or inch (14.4400).
H Blade Position Analogue In. Process Value Min MM or INCH/P16: Minimum
value in mm or inch (0.0000).
H Blade Position Analogue In. Max Voltage Vdc/P17: Voltage value corresponding
to maximum counter value (8.700).
H Blade Position Analogue In. Min Voltage Vdc/P18: Voltage value corresponding
to minimum counter value (0.0).

BLADE TENSION:
H Blade tension control large pulse width sec./P48: (20.0000).
H Blade tension control off between pulses awaiting sec./P49 (0.7000).
H Blade tension control small pulse width sec./P50: (0.0250).
H Blade Tension Control Max Alarm Tension KN/P51: Maximum voltage allowed
to apply adjustment (4400.0000).
H Blade Tension Control Min Alarm Tension KN/P52: Minimum voltage allowed
to apply adjustment (1320.0000).
H Blade tension control error large to small pulse changeover/P53: (100.0000).
H Blade tension control max error tolerance kn/P54: (50.0000).
H Blade tension control min error tolerance kn/P55: (- 50.0000).

228 Adjustments 7- 5
MEP S.p.A.

H Blade tension control setpoint kn/P56: (3700.0000)


H Blade Tension Control An. In. Load Cell Max Integer Value/P57: Maximum
counter value from load cell analogue input (4928.000).
H Blade Tension Control An. In. Load Cell Min Integer Value/P58: Minimum
counter value from load cell analogue input (0.0000).
H Blade Tension Control An. In. Load Cell Process Value Max KN/P59: Load
cell analogue input maximum value allowed for acquisition (1984.000).
H Blade Tension Control An. In. Load Cell Process Value Min KN/P60: Load cell
analogue input minimum value allowed for acquisition (0.0000).
H Blade Tension Control Enabling/P61: Automatic blade tension adjustment en-
able (1.000).
H Blade Tension Control An. In. Load Cell Voltage Value Max Vdc: Load cell
analogue input voltage maximum value (10.0000).
H Blade Tension Control An. In. Load Cell Voltage Value Min Vdc: Load cell
analogue input voltage minimum value (0.0000).

CLAMPS ENCODER:
H Clamps Locking Status Rises After Specified Secs From Command: Time
needed to allow clamp closed (2.0000).
H Clamps Unlocking Status Rises After Specified Secs From Command: Time
needed to allow clamp open (0.7000).
H Time shuttle vise position setting (short remnant) sec.: (6.0000).

VARIUS:
H MKS Imperial Unit System Switchover Enabling: Imperial = 0.0: sets measur-
ing system MKS (0) or IMPERIAL (1) (0.000).
H Type machine (0=H14- A; 1=H11- A; 2=H230- A)/P101: (0).
H Type logo (0=HYDMECH; 1= ZEPH; 2=S&F)/P146: (0).

CUT HEAD:
H Feed Encoder Counting Direction Inverting/P67 = 1.0: (0.0000).
H Feed Encoder Max Counter Value M/Min or Inch/Min/P68: (20.0000).
H Feed Encoder Min Counter Value M/Min or Inch/Min/P69: (0.0000).
H Feed Encoder Pulses Scaling Resolution MM or Inch/Pulse/P70: (0.1000).
H Feed Encoder Speed to Pulse Adding Enabling = 1.0/P75: (1.000).
H U Y Feed Axis Full Stroke Width MM or Inch/P82: U axis maximum stroke
(mm or inch) (300.0000).
H Y Cutting Axis Maximum Position MM or Inch/P86: Y axis maximum limit
switch (mm or inch) (14.37).
H Y Cutting Axis Minimum Position MM or Inch/P87: Y axis minimum limit
switch (mm or inch) (0.0000).
H Y Cutting Axis Auto Cycling Slow Down From Target MM or Inch: Decelera-
tion space (mm or inch): distance from target position at which slow descent is set
(0.7875).
H Y Cutting Axis Cutting Feed PID Control Error MM or Inch/P90: (0.1969).
H Y Cutting Axis Jog Mode Downgoing Feed MM or Inch/P92: Y descent speed
in jog mode (mm/min or inch/min) (78.7401).

7- 6 Use and maintenance manual H- 14A 229


H Y Cutting Axis ½ Auto Cycling Slow Down Feed MM or Inch/P93: Slow Y
position speed (mm/min or inch/min) (15.0000).
H Y Cutting Axis All Mode Upgoing Feed MM or Inch/P94: Y upward speed
(mm/min or inch/min) (122.0473).
H Y Cutting Axis U Opening Y Feed Curve Bypass/P95 = 1.0: Descent speed lin-
earizing curve enable (F) (0.0000).
H Y Cutting Axis Cutting Feed PID Control Increase Correction (degree): F cor-
rection factor (1.5000).
H Y Cutting Axis Cutting Feed PID Control Time (sec)/P114: Time between one
correction and the next (0.100).
H H encoder max counter value %/P123: Max. displayed value of H (27.0000).
H H encoder min counter value %/P124: Min. displayed value of H (8.0000).
H H potentiometer analogue input fs max/P125: Max. levels of the H potentiome-
ter (32512.0000).
H H potentiometer analogue input fs min/P126: Min. levels of the H potentiometer
(16.0000).
H Feed force current control max (Ampere)/P127: Max. set current of blade motor
(27).
H Feed force current control min (Ampere)/P128: Min. set current of blade motor
(7.0000).
H Y joystick feed slow (mm/min or inch/min)/P130: Slow manual head lowering
(33.4646).
H Y joystick feed fast (mm/min or inch/min)/P131: Fast manual head lowering
(80.0000).
H Offset fcti mm or inch/P132: Offset for rear head limit switch (0.0552).
H Feed encoder type (0 = linear; 1 = logarithmic) /P134: Setting the encoder feed-
ing as linear or logarithmic (0 = linear; 1 = logarithmic) .(0.0000)
H Feed encoder logarithmic X1 threshold (count)/P135: X1 correction factor for
managing the head lowering speed encoder in logarithmic mode (4.0000).
H Feed encoder logarithmic X2 threshold (count)/P136: X2 correction factor for
managing the head lowering speed encoder in logarithmic mode (0.0000).
H Feed encoder logarithmic X1 mulitplier/P137: X1 correction multiplier for man-
aging the head lowering speed encoder in logarithmic mode (1000.0000).
H Feed encoder logarithmic X2 mulitplier/P138: X2 correction multiplier for man-
aging the head lowering speed encoder in logarithmic mode (0.0000).

OPTIONAL:
H Minimal Lubrification Enabling/P78 = 1.0: Minimum lubrication enable
(1.000).
H Y Raise Up On Manual Cycle (1=Enabled)/P103: Y axis upward stroke enabled
at end of manual cycle (1=enabled; 0=disabled). Y axis returns to RHLS at the end
of the manual cycle (1.0000).
H Chip Conveyor Enabled (1=Enabled)/P105: Chip ejector enable (1.000).
H Enable blade minimun speed control (1 = Enabled)/P104: Enabling the blade
speed control (1 = enabled) (1.0000).
H Type of blade tensioning (1 = automatic, 0 = manual): Setting the automatic or
manual blade tensioning (1= automatic; 0 = manual) (2.0000).
H Open front vise at manual cycle end (1 = enabled): Setting the vice opening at
cutting cycle end (1 = enabled) (1.0000).
230 Adjustments 7- 7
MEP S.p.A.

H Type chipconveyor (0=micro; 1=phonic whell)/P161: (1.0000).


H Enabling debug (1=enabled): (0.0000).

TIMER:
H Hydraulic Pump Off Delay Awaited Before Stopping Sec/P96: Hydraulic pump
off delay before stopping (seconds) (50.000).
H Chip Conveyor Time On In Auto (M in)/P107: (0.5000).
H Chip Conveyor Time Off In Auto (M in)/P108: (0.5000).
H Period microchip conveyor (sec) (phonic whell)/P151: (1).

PASSWORD:
H User password value/P99: Password value setting (7210721.000).

7- 8 Use and maintenance manual H- 14A 231


Software update procedure through USB - H- 14A
The operations to update the software through a memory card are described here
below.

Attention The operations described below will delete all data of the cutting programs and
of the customized settings.
" Take the sawing machine off and insert the USB stick containing the update in
the port shown in the figure.

" Switch the machine on and wait for the message informing that the update
has been completed. Then switch the machine off and on again to run the up-
date.
N.B. If the operator wants to keep the customized settings, he needs to make a
backup following the operations described below before running the update.
The operations needed for the backup are listed below.
" From the Set- Up main menu select the box “User Setup” shown in the fig-
ure.

Digital Input Digital Output Diagnostic

Analog Input Analog Output

Encoder User Setup

232 7- 9
MEP S.p.A.

" Then, insert an empty USB stick in the suitable port: the box “Export set-
tings” becomes green, press to save the settings.

Import Settings

Export Settings

The operations needed for the restore are listed below.


" To restore the settings saved in the backup, after the update access the screen
“User Set- Up” from the Set- up menu.

Digital Input Digital Output Diagnostic

Analog Input Analog Output

Encoder User Setup

" Insert the USB stick in the suitable port, the boxes “Import Settings” and
“Export Settings” become green. Press the box “Import Settings” to import
the previously saved settings.

Import Settings
Export Settings

Now the customized settings and the data are again available and the machine is
operational.

7- 10 Use and maintenance manual H- 14A 233


Machine working pressures

This section describes the procedures to change the vice and head operating
pressures. Both adjustments strongly depend on the material type being
processed.
The vice locking pressure can be set if the material could be strained or could be
quite unstable while cutting.
The head lowering speed can be set by a flow adjuster on the control console.

Machine working pressures


This section describes the procedures for vice tightening pressures by operating
on the hydraulic power pack.

N.B. The vice working pressure is tightly bound to the type of material being worked
and can be set if the material could be deformed or results unstable during
cutting.
Both pressures can be adjusted by intervening on the relief valves of the power
pack as indicated in the procedure described here below.

234 7- 11
MEP S.p.A.

" Loosen the hex locknut on the maximum pressure regulator valve and using a
socket wrench increase (clockwise or decrease (anti- clockwise) thepressure
displayed on the pressure gauge.

" This done, tighten the lock nut and return the hydraulic power pack back inside the
base.
Warning The power pack pressure gauges are installed on the delivery only; thus, to
display the pressure on the return an additional pressure gauge must be
connected in the monitoring fitting.

Cutting head

Blade tensioner slide play adjustment


To reduce the play which may develop over time between the blade tensioner
slide and slide gibs, adjust the grub screws between the gibs and slide as follows:
" Take the head completely up to the mechanical stop.
" Press the key indicated in figure F5 (its box lights up), to activate the Blade
Change Mode. The keys for tensioning and detensioning the band F6- F7 are
thus activated.

BCM

mm Act Amp
Max BTkg
Act BT kg

mm
inch TCTh:min:s PCTmin:s

reset
TCT

7- 12 Use and maintenance manual H- 14A 235


" Then press the band detensioning key (F7).

BCM

mm Act Amp
Max BTkg
Act BT kg

mm
inch TCTh:min:s PCTmin:s

reset
TCT

" Cut the machine off.


" Open the front protection cover.
" Remove the blade from the flywheels;
" Open the door to access the blade- tensioning slide on the back of the cutting bow.

" remove the plug connecting the slideway to the cylinder rod;
" Move the slide back and forwards to locate any friction or excessive play;

236 7- 13
MEP S.p.A.

" Slacken the nuts, using a tubular nut driver to hold the grub screws firm;

" Finally, tighten the grub screws to take up any play or otherwise, slacken them to
reduce any friction.
Cutting head stroke
The stroke of the operating head during the cutting cycle depends on the RHLS
(rear head limit switch) and FHLS (forward head limit switch) points set
electronically from the control console. The operating head is anyway equipped
with a mechanical limit switch determining the stroke lower limit:
" To adjust this stop, use two hex wrenches, one to lock the nut and the other to
tighten or slacken the stop screw.

7- 14 Use and maintenance manual H- 14A 237


Blade guide components

Band saw blades offer enormous advantages to cutting applications, without


requiring any special skills by the operator. A description follows of the blade
guide adjustments required to ensure correct operation of the saw.

Blade guide heads


The first blade adjustment involves adjustment of the heads. The blade guide
heads comprise the blade guide plates which ensure correct longitudinal align-
ment, the blade steady buttons which control vertical blade flexure and the
coolant delivery cocks.

Blade- pressing tang


The blade- pressing tang prevents the blade from bending upwards due to the
vertical component of the cutting force. This device is a component of the front
and rear heads and needs no adjustment.

Blade guide plates


The plate contact points feature widia inserts which guide the blade longitudin-
ally. A small amount of play must exist between the plates and blade to ensure
that the blade runs smoothly and perpendicular to the work table.

Thanks to the widia inserts, the working life of the guide plates is practically the
same as that of the machine itself. However, if due to wear or the assembly of a
new blade with a different thickness, the following adjustments must be made:
" Take the head completely up to the mechanical stop.
238 7- 15
MEP S.p.A.

" Detensioning blade as explained in the previous section.


" Open the front protection cover.
" Cut the machine off.
" Wear protective gloves when changing the blade;
" Make sure there is a small amount of play between the blade and guide plate
inserts.

" Remove the blade protections from the heads by loosening the fastening screws.

" If the amount of play is not sufficient for the blade to run smoothly, adjust the
locking torque of the two grub screws with a hex wrench.

7- 16 Use and maintenance manual H- 14A 239


" Replace any worn plates by replacing the plate fixing screw.

" Repeat the above sequence on the front blade guide head;
" Restore the blade protections of the front and rear heads.
" Close the blade cover and power the machine again.

Blade

The adjustments required to ensure correct operation of the blade are described
below. For further information regarding band saw blades, refer to Chapter 9
which provides a more detailed description of the different types of blade.

Tool changeover
Optimum working conditions both enhance operator safety and extend the tool
service life. The cutting tool should in any case be replaced when poor cutting
performance starts to affect productivity. The tool changeover procedure is
described as follows:
" Take the head completely up to the mechanical stop.
" De- tension the band as explained in the previous section.
" open the front protection cover.
" Cut the machine off.
" Wear protective gloves when changing the blade;
" move the blade cleaning brush away by loosening the screws and pulling it out-
wards;

240 7- 17
MEP S.p.A.

" remove the blade protections from the heads by loosening the fastening screws.

" Remove the worn blade by sliding it off the flywheels and front and rear heads;

" fit the new blade into the blade guide heads and make sure there is a minimum
amount of play between the blade and the plates;
" restore the blade protections of the front and rear heads and position again the
blade- cleaning brush correctly.
" Close the blade cover and power the machine again.
Blade perpendicularity
The perpendicularity of the blade to the work surface plus the blade tension are
vital for achieving straight cuts. This adjustment is carried out with the help of a
goniometer and a workshop square which should be placed adjacent to the blade
resting on the work surface.
" Open the cutting vice;
" position the head so that the band is above the vice jaws;

7- 18 Use and maintenance manual H- 14A 241


" position the square on the well cleaned reference plane and rest it on the blade,
close to the movable vice square and head, in a position where teeth do not hinder
the contact.

" If the band has the contact point in the upper part of the square: loosen the socket
head screws (A and A’) fastening the head, loosen the two dowels (B’ and B’) and
tighten the two dowels (B and B). If instead the contact point is in the lower part,
loosen the socket head screws (A and A’), loosen the two dowels (B and B) and
tighten the dowels (B’ and B’) until the band is perpendicular to the square.

" Position the square on the working table close to the fixed vice square and head.

" Repeat the squaring operations as for the rear head.

242 7- 19
MEP S.p.A.

Rotation axis control


Pulleys must be adjusted in their coplanarity. The adjustment is aimed at ensuring
the belt rotation, keeping approx. 6 mm of distance from the point of the belt
teeth to the pulley machined surface. This prevents an early wear of the belt.
" De- tension the band and remove the blade protection;
" slacken the grub screw and, using a mallet, tap the shaft in or out;
" Position again the blade protection and make the blade turn;
" check the distance, as shown in the picture;

6 mm

" if necessary, repeat the operation till getting the correct position.
Rear flywheel alignment is closely linked to adjustment of the front flywheel.
" Adjust by loosening all pulley locking screws and moving the pulley manually
inwards or outwards according to the distance of the blade from the pulley
machined surface. Tighten the screws again and check the coplanarity making the
belt turn a few times.

Feeder

Should the feeder at a later stage in time become misaligned with the cutting
table, then use the levelling devices located on the side of the machine and the
loading table to restore. Misalignment can be measured using a workshop
standard ruler or a straight bar section.
" Open the blade cover.

7- 20 Use and maintenance manual H- 14A 243


" Place the ruler on top of the feeder to check that the feeder is parallel to the cutting
table.

" The material to be cut should touch and not rub along the machine work table,
make sure that the height of the feeder is at least 0,5 1 mm above the cutting
table.
0,5 mm

" If the feed table is not parallel to the cutting table, move the feed carriage away
from the platform, then loosen the fixing TCEI screws on the feeder (A- B) and
gain access by removing the cover indicated by the arrow C.

244 7- 21
MEP S.p.A.

" Adjust the foot height (D- E), according to the measurement read on the ruler on
the cutting table so as to obtain a difference in level of 0.5 mm between the two
tables.

B
E
D

" After having set the height next to the fixed platform, always with the ground ruler,
adapt the rest of the feeder adjusting the height of the supporting brackets by the
suitable slots.

7- 22 Use and maintenance manual H- 14A 245


Maintenance and
choice of 8
consumables

H- 14A is built to be sturdy and long- lasting It has no need of any special
maintenance, though, like all other tools, it needs adjusting from time to time,
especially if not regularly looked over or used without due care.

This chapter, therefore, is intended as a guide for those who want to look after
the machine and get the most out of it for as long as possible.

The role of the operator

The person operating and maintaining the machine must follow these instructions
for his own safety, as well as for the safety of other personnel, and in the interests
of machine productivity:
H check that his own work and that of the other operators of the machine always
complies with the relevant safety standards. Therefore, check that the safety
devices are in position and work perfectly and that personal safety requirements are
complied with.
H Ensure that the working cycle is efficient and guarantees maximum productivity,
checking:
n the functions of the main components of the machine;
n the sharpness of the blade and coolant flow;
n the optimum working parameters for the type of material.
H Check that the quality of the cut is that required and that the final product does not
have any machining defects.

8- 1
MEP S.p.A.

Maintenance requirements

H All ordinary and extraordinary maintenance must be carried out with the power
switched off and the machine in emergency condition.
H To guarantee perfect operation, all spare parts must be Hyd- Mech originals.
H On completion of maintenance works, ensure that the replaced parts or any tools
used have been removed from the machine before starting it up.
H Any behaviour not in accordance with the instructions for using the machine may
create risks for the operator.
H Therefore, read and follow all the instructions for use and maintenance of the
machine and those on the product itself.

General maintenance

Daily

The daily maintenance operations to carry out on the machine are as follows:
" remove all swarf from the machine (preferably with a non- fibrous cloth);
" empty the swarf drawer (this is located on the right side of the base);
" top up the lubricant/coolant level;

" check state of blade wear and replace if necessary;


" check the blade cleaning brush, clean and relocate; if worn, replace;
" at the end of the working day, slacken the blade to 5 Bar (70 Kg) tension to
prevent unnecessary and damaging stress on the machine.

Weekly

The weekly maintenance operations are as follows:


" remove all swarf;
" clean the vice and lubricate all joints and sliding surfaces with a good quality
oil;
" Control the blade tension that should be 900 Kg (70 Bar) for the machine to
work efficiently.
" clean the air intake vents of the electrical panel: remove the fan and clean the
air filter by blasting with compressed air.

8- 2 Use and maintenance manual H- 14A 247


" Control the oil level of the hydraulic unit and top up whenever necessary.
Check for oil leaks in the hydraulic couplings and that no pipes have been
badly bent by accident.

Monthly

This section lists the operations to be carried out for the monthly maintenance of
the machine:
" check the perpendicularity of the blade to the work surface; if it is necessary
to adjust the blade setting, follow the instructions set out in Chapter 7;
" check the state of the widia inserts and the blade steady button; replace if
worn or chipped; check their positions and adjust if necessary (see Chapter
7);
" thoroughly clean the bottom of the water tank and the electropump filter.

Maintenance of working parts

During maintenance work on the H- 14A, special attention should be paid to the
operating parts described in Chapter 7. The worm reduction gear filted on the
machine requires no maintenance.

Hydraulic powerpack
Maintenance of the hydraulic powerpacks:
" after the first 100 working hours it is advisable to clean the tank and the
circuit completely, using washing oil, and filter the initial oil used.
" Every 3000 working hours, on completing normal work clean the tank and
change the oil.
To clean this power pack, it is advisable to follow these instructions:
" never use cotton or stringy rags;
" empty the system, clean or change the filters and clean the tank;
" fill the system with washing oil;
" run the machine without any load for 30 minutes, making sure that the oil
circulates through all its parts;
" drain the washing oil carefully, check the state of cleanliness of the filters and
the tank;
" fill using the prescribed oil.

Consumable materials

It is essential to use specific oils for the pneumatic and lubricant/coolant circuits.
The oils suitable for each of these circuits are listed below.

Oil for transmission box


The machine can be equipped with a worm gear which is permanently lubricated
and therefore maintenance- free.
Otherwise, the machine can be equipped with a worm gear having filler cap, level

248 Maintenance and choice of consumables 8- 3


MEP S.p.A.

checker and drain to top the oil up if necessary. Below, there is a short list of
synthetic oils for permanent lubrication:

BP Energol SG XP220 - KLUBER Syntheso D220EP - ESSO Glycolube Range


220 - IP CT614 - FINA Girans.

- transmission box capacity Lt. 0.320


Oils for hydraulic circuit
The machine’s hydraulic system is supplied with FOX YE 32 oil. This oil is used
by the head cylinder, vice cylinders, blade tensioning cylinder, and the hydraulic
power packs. The following oils may also be regarded as compatible or having
equivalent specifications:

API Cis 32 - ARAL Vitam GF 32 - CASTROL Hyspin AWS 32


ESSO Nuto H 32 / HP 32 - IP Hydrus oil 32 - TOTAL Azolla ZS 32
VALVOLINE Hydraulic HLP 32 - MOBIL DTE 24 / 25 / 26
MOBIL Vacuoline Oil 1405 - FIAT HTF 32 - Q8 Haydn 32
SHELL Tellus oil 32 - BP Energol HLP 32

Hydraulic power pack:


- reservoir capacity litres 70

Oil for lubricant/coolant fluid


The oil used for the machine lubricant/coolant fluid is CASTROL Syntolin TFX.
Though there are no specific standards for these types of oils, Hyd- Mech
considers that the above product has the best price/quality rapport. The following
oils can also be said to have similar characteristics and are therefore compatible:

AGIP NB 200 - SHELL Lutem TT - IP Utens Fluid- F

Finally, a lubricant/coolant guaranteed and distributed by a band saw


manufacturer (LENOX) is BAND- ADE SAWING FLUID LENOX.

- tank capacity Lt. 200


- oil concentration 5- 6 %

Oils for spray mist system (optional)


The oil type used for the machine spray mist system is the cutting oil: Blaser
Vascomill F 22.
Though there are no specific standards for these types of oils, Hyd- Mech
considers that the above product has the best price/quality rapport. The following
oils can also be said to have similar characteristics and are therefore compatible:

SHELL MACROM 401 F22 - AGIP ESTRAMET F20

8- 4 Use and maintenance manual H- 14A 249


Cutting speed and
choice of tools 9
The cutting speed is determined by the blade speed and the head feed speed.
While the head speed is provided by the downstroke movement of the head, the
blade rotation speed can either be fixed or variable. This chapter describes the
cutting speeds the machine can operate at in the standard version, as well as the
speeds for which the optional electronic speed controller (inverter) is necessary.
When using the H- 14A, it is important to select the correct type of blade for the
material to be cut. This chapter explains the limitations and specific applications
of the different types of blades.

Cutting speed
Standard machine
The standard version with 4- pole motor, has a speed range from 15 to
100 m/min. The inverter is an electronic instrument installed on the H- 14A, to
control the rpm of the spindle motor. This instrument simplifies special cutting
jobs by adjusting the blade rotation speed to suit the kind of material being cut. It
thus optimises blade usage, since you can adapt a blade not designed for a specific
type of material and avoid premature blade wear.
The inverter’s specifications are set out below as listed earlier in the “Machine
specifications” table in Chapter 1.
Inverter technical specifications
Protection rating IP 31
Vibration and shock 0.6 gn from 10 to 50 Hz
resistance (EN50178) 2 gn from 50 to 150 Hz
Max. relative humidity 93% without condensation or drop- forming
Acceptable Temperature For warehouse storing: from - 25° C to +65° C For
Range (EN 50178) operating purposes: from - 10° C to +40° C
Max. altitude 1000mt. with no derating
- single phase: 200V - 15% to 240V + 10%
Supply - three phase: 200V - 15% to 230V + 10%
380V - 15% to 460V + 10%
Frequency 50/60 Hz ± 5%
Output voltage Maximum voltage equal to the supply voltage
Output frequency range 0,5 a 320 Hz
Max. transients 150% of electronic speed control rated current for 60
secs.
- Display: 0.1 Hz
Frequency resolution
- Analog inputs: 0.1 Hz per 100 Hz max.

9- 1
MEP S.p.A.

Inverter technical specifications


Switching frequency Adjustable from 2.2 to 12 Hz max.
Galvanic insulation between power and control panel
Short circuit protection:
- of available internal supplies;
Electronic speed control - between U- V- W output phases
protection and safety between phase and earth for calibres from 5.5 to 15Kw
devices
Thermal protection against overheating and overcurrents
Motor protections
Motor protections Protection integrated in the electronic speed control
with 12t calculation
Protection integrated in the electronic speed control
with 12t calculation
Motor protections Protection integrated in the electronic speed control
with 12t calculation

Choice of blade
When using band saws to cut metals, an important factor is the choice of pitch,
i.e. the number of teeth per inch (25.4 mm.), which must be suitable for the
workpiece material. The following recommendations may be taken as general
guidelines:
H thin- walled materials, such as sheet steel, tubes and profiles require a fine
pitch frequency. 3 to 6 teeth should be engaged in the breadth of the material
at any one time;
H large section cutting requires a coarse pitch to cope with the higher volume of
swarf and optimal tooth penetration;
H soft materials (aluminium alloys, soft bronze etc.) also require a coarse tooth
pitch.
Saw tooth pitch
The choice of teeth per inch, therefore, depends on various factors:
H the size of the section;
H the hardness of the material;
H workpiece wall breadth.
Very large dimensions require coarse teeth, while small dimensions require finer
teeth. Whatever the case, ensure that there are always at least six teeth engaged
in the cut, with reference to the thinnest vertical walls positioned transversally to
the blade.
Concerning the type of Shark machine, a first broad distinction can be made
according to the hardness of materials:

< 61 HRB > 65 HRB


Mild steels Hard steels
< 55 kg/mm2 > 65 kg/mm2
NR. TEETH/INCH NR. TEETH/INCH
MINIMUM 3/4 5/8
OPTIMUM 4/6 6 / 10
MAXIMUM 8 / 12 10 / 14

9- 2 Use and maintenance manual H- 14A 251


Cutting speed and downstroke speed
The cutting speed (m/min) and the downstroke speed (cm2/min) are limited by
the heat generated around the points of the teeth. If the downstroke speed is too
high, the cut will not be straight, either vertically or horizontally.

The cutting speed depends, as indicated above, on the tensile strength of the
material (kg/mm2), its hardness (HRB) and the thickness of largest sections. The
downstroke speed depends on the material thickness. Therefore, large- section,
solid or thick- walled materials (s > 5 mm), can be cut at high speeds, providing
there is sufficient swarf removal from the blade; thin- walled materials, such as
slim piping or profiles, must be cut using low and especially constant downstroke
speeds.

A new blade must be worn in, which in effect means lowering the downstroke
speed to about half that of normal (from 60 to 70 cm2/min on normal steels),
equal to a removed surface area of about 300 - 600 cm2.
Types of swarf:
H Very fine or fragmented swarf indicates that the downstroke speed and/or cutting
pressure is too low.

H Thick and/or blue swarf indicates that the blade is overloaded.

H Long coils of swarf indicate ideal cutting conditions.

252 Cutting speed and choice of tools 9- 3


MEP S.p.A.

Lubricant/coolant fluid
The lubricant/coolant fluid must ensure so that neither the saw teeth nor the work
piece material in the cutting zone overheat. Furthermore, there must be a
sufficient quantity and pressure of lubricant/coolant to remove swarf from the
cutting zone. The lubricant/coolant fluid must be of the highest quality in order to
prevent tooth abrasion and welding of swarf to the teeth themselves (seizing).

Blade structure
The most commonly used blades are the bimetal types, i.e. manufactured with a
silicon steel body and having a high fatigue strength, and super high- speed steel
teeth; the two parts are welded by electronic or laser- welding.
Standardised teeth types are termed M2 and M42; the difference being that M42
teeth are harder due to the addition of cobalt to the steel used to make the teeth.

Key
Mo Molybden Ni Nickel Si Silicon V Vanadium W Tungsten
um
Al Aluminium C Carbon Co Cobalt Cr Chromium Mn Manganese

TYPE OF
BLADE C Mn Si Cr W Mo V Ni Co Al HRC

0,47 0,75 0,22 1,00 1,00 0,12 0,52 0,08 45- 50

HSS M2
HRC 65- 66
0,85 0,25 0,30 4,15 6,37 5,00 1,92 64- 66

HRC 45- 50
HSS M42
HRC 67- 68
1,07 0,25 0,20 3,75 1,50 9,50 1,15 8,00 67- 69

HRC 45- 50

N.B. The numbers in the columns indicate the % content of the element in the steel.
9- 4 Use and maintenance manual H- 14A 253
Blade types
The blades mounted on the H- 14A are 4640x34x1,1 mm.; the length can vary
between 4665 mm. and 4615 mm., thanks to the blade tensioner device. The
blades, however, apart from size and tooth pitch, are differentiated by other
geometrical characteristics which determine their specialised uses:
H tooth cutting angle (rake), can be 0 or positive;
H the tooth pitch can be constant or variable;
H the set, i.e. the various teeth alignments, have many possible configurations.
Conventional rake
Cutting angle 0° , constant pitch.

In general use, for small or medium section cast iron or steels and rolled
materials, for straight or angled cuts.

Positive rake
Positive cutting angle 9- 10° , constant pitch.

Can be used for cutting all types of materials, and is particularly suited to
low- carbon and non- ferrous steels. Used for cutting very large sections and
diameters.

Variable pitch
These blades have groups of teeth having different pitches and, as a consequence,
have various tooth dimensions and differing relief angles. These are also available
in M2 and M42 types with zero and positive rakes. The alternation of the
different types of teeth helps to prevent vibration and noise. Elimination of
vibration increases the useful life of the tool and improves the cut surface finish.

A further advantage in using these types of blades lies in the fact that a wide
range of different material types and dimensions can be cut
with the same blade.

254 Cutting speed and choice of tools 9- 5


MEP S.p.A.

Variable pitch blades with 0° cutting angle


This type of tooth formation is ideal for cutting single pipes or medium size
bundles, in accordance with the capacity of the machine.

Pitches available: 3- 4 / 4- 6 / 5- 7 / 5- 8 / 6- 10 / 8- 12 / 10- 14.

Variable pitch with positive rake (from 9 to 10 degrees)


This toothing type is the most suitable for cutting large dimension pipes and
profiles, including large sections, as well as for cutting solid sections up to the
machine capacity limit.

Pitches available: 3- 4 / 4- 6.

Set:
The term set refers to the section of material removed by the blade during the
cutting operation, i.e. relating to width of cut and the offset position of the teeth
with respect to the blade back.

Standard or splayed set


This term is used to describe an alternated angling of the teeth: one to the right, one
to the left and one straight.

For general use on materials over 5 mm. thick. Suitable for cutting steels, castings
and non- ferrous hard materials.

9- 6 Use and maintenance manual H- 14A 255


Undulated set
Used to describe groups of teeth undulating alternatively to the right and left.

This type of set is used with very fine teeth for cutting thin pipe walls and
small- section profiles (from 1 to 3 mm).

Alternating grouped sets


These are groups of teeth angled to the right, one straight tooth, then a further
group angled to the left.

This set is used for very fine teeth for cutting very thin sections (less than 1 mm).

Alternating set
This set is one tooth to the right followed by one to the left.

This set is used for soft non- ferrous materials, plastics and wood.

256 Cutting speed and choice of tools 9- 7


Dimensions of the cutting

9- 8
section S (mm)
MEP S.p.A.

Cutting
Cutting material speed Lubrication sq.
S10 10S30 30S50 50S80 80S120 120S230 mt./min.
mt./min
cut
Structural steel
Emulsible oil
Casehardened steel
50 / 70 14 10 / 14 10 10 / 14 8 6 / 10 6 5/8 4 4/6 3 3/4 60 - 70
Steel for turning
speed

Mild steel Cutting fluid

High- duty cast iron


Rolled steel 40 / 50 14 10 / 14 10 10 / 14 8 6 / 10 6 5/8 4 4/6 3 3/4 Emulsible oil 50 - 60

Use and maintenance manual H- 14A


Spring steel
Alloy steel
Emulsible oil
Tool steel 30 / 40 14 10 / 14 10 10 / 14 8 6 / 10 6 5/8 4 4/6 3 3/4 15 - 20
Cutting fluid
Valve steel

Stainless steel
30 / 40 14 10 / 14 10 10 / 14 8 6 / 10 6 5/8 4 4/6 3 3/4 Emulsible oil 15 - 20
Nodular cast iron

Copper
90 / 150 14 10 / 14 10 10 / 14 6 5/8 4 4/6 3 3/4 3 3/4 Emulsible oil 75 - 90
Soft bronze

Brass 90 / 300 14 10 / 14 10 10 / 14 6 5/8 4 4/6 3 3/4 3 3/4 Emulsible oil 80 - 90

Hard bronze 20 / 40 14 10 / 14 10 10 / 14 6 5/8 4 4/6 3 3/4 3 3/4 Emulsible oil 25 - 40

Aluminium 80 / 800 14 10 / 14 6 10 / 14 4 4/6 3 3/4 3 3/4 3 3/4 Emulsible oil 70 - 80

Plastics 90 / 400 14 10 / 14 6 10 / 14 4 4/6 4 4/6 3 3/4 3 3/4 Emulsible oil 80 - 90


Blade selection table relating to cutting speed and downstroke

Blade pitch Number of teeth per inch

257
Types of steel Hardness

258
UNI DIN BS AISI Brinell HB HRB Kg/mmq

C 22 - C 35 CK 22 - CK 3 En 2 C - En 6 1022 - 1035 160 - 170 34 - 87 55 - 59


C 45 CK 45 En 8 1040 160 - 180 84 - 89 55 - 61
C 10 - C 15 CK 10 - CK 15 En 32 C - En 328 1010 - 1015 150 - 175 81 - 87 51 - 59
C 60 CK 60 En 9 1060 160 - 180 84 - 89 55 - 61
4360 - 50 A 160 - 180 84 - 89 55 - 61
17100 3706 - 1.2.3. ASTMA - 36/68 160 - 180 84 - 89 55 - 61
Classification of steels

45 Cr Si 9 17115 4360 160 - 180 84 - 89 55 - 61


En 20 A 190 - 215 91 - 97 64 - 73
34 Cr Mo 5 17221 970 - 1955 1065 180 - 205 89 - 94 61 - 69
En 18 B 5135 - 5145 180 - 200 89 - 93 61 - 67
35 Cr Mo 4 34 Cr Mo En 19 B 4135 200 - 230 93 - 99 67 - 77
36 Ni Cr 6 En 111 3135 190 - 230 91 - 99 64 - 77
En 36 3310 - 3315 200 - 230 93 - 99 67 - 77
20 Nc Cr Mo 2 En 362 4315 200 - 225 93 - 98 67 - 75
En 100 D 8645 190 - 220 91 - 97 64 - 74
1880 X C 95 DX W1 150 - 190 80 - 91 51 - 64
100 Cr 6 100 Cr 6 En 31 52100 210 - 230 96 - 99 71 - 77
B2 L6 190 - 230 91 - 99 64 - 77
52 Nc Cr Mo KU 56 Ni Cr Mo V 7 217 - 248 97 - 102 73 - 83
2750 (280W18) 18 % W T1 217 - 248 97 - 102 73 - 83
1507 - 825 1310 160 - 220 84 - 91 55 - 64
A2 M 13 200 - 230 93 - 99 67 - 77
210 Cr 46 A1 D3 215 - 240 97 - 101 73 - 81
thus the correct tool can be selected for the task in hand.

4845 En 58 G 309 S 150 - 200 80 - 93 51 - 67


X 12 Cr 13 4001 En 56 A 410 150 - 200 80 - 93 51 - 67
X 6 Cr Ni 1810 4301 En 58 E 304 130 - 170 74 - 86 45 - 58
X Cr Ni 1910
X 8 Cr Ni Mo 1713 4401 1501 - 845 316 160 - 200 84 - 93 55 - 67
Phosphor bronze 60 - 100 56,5 36

Cutting speed and choice of tools


Aluminium bronze 70 - 90 49 32
This page provides a table giving the user specific information on the cutting

Manganese bronze 95 - 120 51 - 69 34 - 42


materials, in order that they can be classified on the basis of their hardness, and

9- 9
Silicon bronze 70 - 100 56,5 36
9- 10
Material SS AISI DIN BS UNI AFNOR
Svezia U.S.A. Germania Inghilterra Italia Francia
MEP S.p.A.

050 A 20
C 22 - C 35 C 15 - C 35 XC 18
1311 080 M 46 - 50
Carbon steels 1015 - 1035 20 Mn 5 - 28 Mn 6 C 22 Mn XC 38 H 1
1572 120 M 19
CK 22 - CK 50 150 M 28 C 28 Mn 20 M 5

CK 60 - CK 101 060 A 40 - 060 A 96 XC 60 - XC 75


1650 1040 - 1064 40 M 5
Carbon steels 36 Mn 5 070 M 55
1880 1770 - 1880 XC 42 H 1
Cm 45 - Cm 55 080 A 40 - 080 A 62 C 45 - C 60 XC 55 H 1
1717 CDS 110
2120 1335 - 1345 25 CD 4
Alloy steel 25 Cr Mo 4 - 42 Cr Mo 4 708 A 37 25 Cr Mo 4 - 42 Cr Mo 4
2255 4130 - 4140 42 CD 4

Use and maintenance manual H- 14A


708 M 40

2541 4337 - 4340 40 Ni Cr Mo 6 735 A 50, 534 A 99 40 Ni Cr Mo 2 - 40 Ni Cr Mo 7 35 NCD 6


Classification of steels

Alloy steels 50100 - 52100


2230 40 Ni Cr Mo 73 817 M 40 30 Ni Cr Mo 8 - 35 Ni Cr Mo 6 KB 50 CV 4
6145 - 6152
2258 8630 - 8645 34 Cr Ni Mo 6, 100 Cr 6 311 rodzaj 6, 7 50 Cr V 4, 100 Cr 6 100 C 6

2310 - 12 X 210 Cr 12 X 205 Cr 12 KU Z 160 CVD 12


Tool steels D - 2, D - 3 BD 2, BD 3
2754 - 55 X 155 Cr V Mo 121 X 155 Cr V Mo 121 KU Z 200 C 12

2550 60 W Cr V 7 55 W Cr V 8 Ku
Tool steel S- 1 BS 1 55 NCVD 7
2710 55 Ni Cr Mo V 6 55 Ni Cr Mo V 6

X 2 Cr Ni 189 304 S 15 X 2 Cr Ni 18.11 Z 2 CN 18.10


2324 201, 202
Stainless steels X 5 Cr Ni 189 304 C 12 X 5 Cr Ni 18.10 Z 6 CN 18.09
2333 302, 304
G - X 2 Cr Ni 189 304 S 12 G - X 2 Cr Ni 19.10 Z 3 CN 19.10

X 15 Cr Ni Si 2520 X 16 Cr Ni Si 2520
2343 314, 316 316 S 16 Z 12 CNS 25.20
Stainless steel X 5 Cr Ni Mo 1812 X 5 Cr Ni Mo 1713
2353 317 317 S 16 Z 6 CND 17.12

259
X 5 Cr Ni Mo 1713 X 5 Cr Ni Mo 1815
Troubleshooting
10
This chapter describes the inspection and troubleshooting procedures for the
H- 14A. Regular inspections and efficient maintenance are essential to ensure
your machine gives you a long, trouble- free service life. The chapter is divided
into two sections: the first being dedicated specifically to TROUBLESHOOTING
BLADE AND CUTTING PROBLEMS, while the second TROUBLESHOOT-
ING section concerns troubleshooting general machine operating faults. Taken
together they form a comprehensive troubleshooting guide which will enable you
to follow a methodical procedure for solving any problem.

Troubleshooting blade and cutting problems

PROBLEM PROBABLE CAUSE SOLUTION

Blade scored or scratched ' Widia inserts chipped or worn .Replace

' Widia inserts loose or tight .Adjust

' Widia inserts dirty .Clean and re- adjust correctly

Cutting surfaces scored ' Blade teeth worn .Replace blade


' Head downstroke speed too .Reduce downstroke speed
fast
' Cutting speed too slow .Increase cutting speed
' Blade teeth too wide .Change for wider teeth
' Free blade guide head too .Move blade guide head clo-
far away ser so as to leave only that
part of the blade free which is
needed to effect the cut
' Blade tension low .Reset tension to rated ten-
sion
' Broken teeth on blade .Check and replace blade

10- 1
MEP S.p.A.

PROBLEM PROBABLE CAUSE SOLUTION

Rapid tooth wear ' Teeth pointing in the wrong .Set teeth in correct direction
direction
' Blade worn in wrongly .With a new blade cutting
should be done at half- spe-
ed and with downstroke spe-
ed also at half normal speed.
After the blade has been
worn in (about 300 cm2 of
work for hard cutting ma-
terials and about 1000 cm2
for soft cutting materials) the
cutting and downstroke
speeds can be brought up to
rated levels
' Material too hard .Check cutting speed, down-
stroke speed and blade pres-
sure, as well as type of band
saw being used
' Material defective .Surface defects: oxides,
sand, surface hardening.
Hardened inclusions in sec-
tion.
Reduce cutting and down-
stroke speeds or clean surfa-
ce.
' Cutting speed too high .The teeth slide on the mate-
rial without cutting: reduce
cutting speed
' Head downstroke speed too .The band saw runs over the
slow material without removing it:
increase downstroke speed
' Insufficient coolant .Check coolant level and
clean pipes and jets
' Incorrect fluid concentration .Check and use the correct
concentration
' New blade inserted into a .The cutting surface might ha-
partially- made cut ve been subject to a locali-
sed heat- induced alteration,
making it harder: recommen-
ce cut using a slower cutting
and downstroke speed. The-
re may be a broken tooth
from the old blade lodged in
the cut: check and remove
before recommencing work
' Flutter .Blade tension too low:
tighten.
Tooth shape or pitch unac-
ceptable: change type of bla-
de used.
Widia blade steady buttons
too far from the blade back:
adjust guide heads, rotating
them slightly to bring them
closer to the blade back.

10- 2 Use and maintenance manual H- 14A 261


PROBLEM PROBABLE CAUSE SOLUTION

Cuts not orthogonal or inclined ' Head downstroke speed too .Reduce head downstroke
fast speed
' Widia inserts worn .Replace
' Inserts loose .Adjust width
' Blade guide head positioned .Move mobile head up to the
wrongly workpiece using the guide
plate to leave free only that
part of the blade actually
needed to make the cut
' Orthogonality of blade to .Check and realign the blade
workpiece rest shoulder guide heads, then reset the
blade orthogonality with the
shoulder using the adjust-
ment pin at 0° ; then set the
stops at 45° right and left by
means of the appropriate
screws
' Perpendicularity of the blade .Check and realign the blade
to the work surface guide heads then adjust the
blade using the appropriate
screws so that it is perpendi-
cular to the work surface
' Blade tension incorrect .Bring pressure up to 60 Bar
' Blade worn .Replace blade
' Tooth pitch unsuitable .Probably a blade with too
many teeth per inch is being
used; change for a coarser
blade
' Cutting speed too slow .Increase the cutting speed
' Wrong coolant .Check the water and oil
emulsion; check that none of
the holes or hoses are bloc-
ked; direct the jets correctly
' Broken teeth .Check the hardness of the
material being cut

Broken teeth ' Cutting speed too high .Reduce cutting speed

' Downstroke speed too high .Reduce downstroke speed

262 Troubleshooting 10- 3


MEP S.p.A.

PROBLEM PROBABLE CAUSE SOLUTION

Broken teeth ' Cutting pressure too high .Check and set to correct
pressure
' Tooth pitch unsuitable .Teeth too close together:
change blade for one with a
coarser tooth pitch
' Swarf welded to teeth and .Check blade- cleaning coo-
gullets lant jets. Check the blade-
cleaning brush. If the swarf is
not removed from the blade it
will be drawn back into the
cut and weld to the teeth,
causing tooth breakage
' Swarf welded to teeth and .Check blade- cleaning fluid
gullets jets. Check blade- cleaning
brush. If the swarf is not re-
moved from the blade it will
be drawn back into the cut
and weld to the teeth, caus-
ing the teeth to break.
' Material defects .The material may have al-
tered surface areas, such as
oxides or sand, or subcooled
inclusions in the section.
These areas are much
harder than the blade and
will cause the teeth to break:
scrap or clean these ma-
terials.
' Workpiece not clamped .The blade may break if the
workpiece moves during cut-
ting: check the vice, jaws and
clamping pressure
' The blade stops in the cut .Cutting pressure too high:
check and restore to rated
pressure. Downstroke speed
too fast: reduce speed. Cut-
ting speed too slow: in-
crease. The blade slips on
the flywheels: either the
wheels are worn and need to
be replaced or the blade ten-
sion is incorrect (too low) and
must be re- adjusted.
' New blade inserted in a par- .The cutting surface may
tially made cut have been subjected to a lo-
calised heat- induced alter-
ation, making it harder: re-
commence cut using a
slower cutting and down-
stroke speed. A tooth from
the old blade may be left in
the cut: check and remove
before restarting work.

10- 4 Use and maintenance manual H- 14A 263


PROBLEM PROBABLE CAUSE SOLUTION

Broken teeth ' Widia inserts positioned in- .Adjust the position of the in-
correctly serts, especially the width,
since blade thicknesses can
exceed the manufacturer’s
declared tolerance ratings
' Widia blade steady buttons .Two widia blade steady but-
tons are located in the top of
the blade guide heads which
press on the back of the
blade to transmit cutting
pressure. If these buttons are
too far from the blade, the
blade may be prone to an up
and down undulating action
or abnormal vibrations, liable
to cause the teeth to break:
adjust the position of the
heads by rotating them
downwards so as to bring the
blade steady buttons up
against the back of the blade
' Sections with large thickness .The cutting speed and down-
variations stroke speed must be chosen
to suit the most critical part of
the cut
' Teeth angled in the wrong .Fit blade so that teeth point
direction in the right direction
' Blade run in wrongly .When using a new blade, the
cutting and downstroke
speeds must be reduced to
half the normal operating
speed. After the blade has
been worn in (about 300 cm2
for hard materials and about
1000 cm2 for soft materials)
the cutting and downstroke
speeds may be returned to
their rated levels
' Insufficient coolant .Check coolant level and
clean fluid lines and jets
' Incorrect fluid concentration .Check and use the correct
concentration
' Blade tension too high or too .Check and reset to rated ten-
low sion

264 Troubleshooting 10- 5


MEP S.p.A.

PROBLEM PROBABLE CAUSE SOLUTION

Blade path fault ' Front flywheel position incor- .Check that the band saw is
rect correctly positioned on the
flywheel. Adjust the position
of the flywheel under the bla-
de, moving the shaft of the
flywheel

' Flywheels worn .Replace

' Gaps full of swarf .Clean inside machine using


blown air.

' Blade guide head alignment .Check and adjust

Blade broken ' Cutting speed too high .Reduce cutting speed
' Head downstroke too fast .Reduce head downstroke
speed
' Cutting pressure too high .Check and set to correct
pressure
' Tooth pitch unsuitable .Teeth too close together:
change the blade for one
with coarser tooth spacings
' Workpiece not clamped pro- .The blade may break if the
perly workpiece moves during cut-
ting: check the vice, jaws and
clamping pressure.
' Widia inserts positioned in- .Adjust inserts position, espe-
correctly cially the width, since blade
thickness can exceed the
manufacturer’s declared tole-
rance ratings
' Widia blade steady buttons .Can have a milling action on
the back of the blade if worn
or chipped, causing cracks
from the back towards the te-
eth.
' Position of blade on flywhe- .The blade may be scraping
els incorrect on the edges of the flywhe-
els: this problem is generally
caused by blades which are
deformed or wrongly welded
(conical) Adjust the position
of the front flywheel by mo-
ving the pin, or change the
blade
' Blade tension incorrect .If the blade tension is too
high or too low, the blade will
be subjected to abnormal
stress: set the tension back
to the rated value.

10- 6 Use and maintenance manual H- 14A 265


PROBLEM PROBABLE CAUSE SOLUTION

' Blade weld fault .The point at which a blade is


welded is its most critical
point; problems could be
caused by welds which are
not aligned perfectly or have
inclusions or blowholes
' Free blade guide head .The head is too far away
from the workpiece: move the
head closer, leaving free only
that part of the blade actually
needed to make the cut
' Teeth in contact with the ma- .Always check the position of
terial before starting the cut the blade before starting a
new job, especially for the
semi- automatic cycle
' Widia inserts .If worn, the inserts can score
the blade, weakening it even
to breaking point. If the in-
serts are too far apart, the
blade will whip, striking both
the inserts and the material.
Replace or adjust
' Insufficient coolant .Check coolant fluid level;
clean pipes and jets
' Incorrect fluid concentration .Check and use the correct
concentration
' The blade stops in the cut .Cutting pressure too high:
check pressure and reset to
rated pressure.
Head downstroke speed too
fast: reduce.
Head downstroke speed too
slow: increase.
The blade slips on the flyw-
heels: incorrect or low blade
tension; readjust or increase.

266 Troubleshooting 10- 7


MEP S.p.A.

Troubleshooting

This section deals with the problems which may occur during machine operation.
The M50 controller allows you to test all the machine’s electric and electronic
devices by checking the status of the input and output signals on the IUD/IUV
card (see Chapter 6).
The board IUD/IUV is inside the electric board.
Displaying the diagnostics menu
" Power the machine by turning the main switch on the left of the control
board.
" Tap on the box on the touchscreen shown in the figure.

ON TS 50

H- 14A Ready to operate

" The password entry box will open. Tap the box to open the keypad. Enter
734533.

TS 50

H- 14A

10- 8 Use and maintenance manual H- 14A 267


" Tap on the box shown in the figure.

TS 50

H- 14A
" Tap on the box shown in the figure.

TS 50

H- 14A

268 10- 9
MEP S.p.A.

" In the Troubleshooting menu, select the type of input/output to be checked by


tapping on the corresponding box:

Digital Input Digital Output Diagnostic

Analog Input Analog Output

Encoder User Setup

Digital Input
This page can be used to check the state of digital inputs. Information is organ-
ised in a table:
Box to go back to the initial list of all in-
puts and outputs

Input

vl

The icon indicates whether Name


the respective output is on I_THERMAL_KO 0 0 1
I_EME_PB 0 0 2
(green) or off (red) I_LS_BLD_COVER_CLSD 0 0 3
I_BLD_DRV_FAULT 0 0 4
I_FOOT_START_PB 0 0 5
I_LS_MIN_LUB_MIN_OIL 0 0 6
I_CHIP_CONVEYOR_BLOCKED 0 0 7
I_RESET_KEY_PRESSED 0 0 8
I_ENABLE_KEY_PRESSED 0 0 9
I_XB_JStckMinus 0 0 12
I_Y_JStckMinus 0 0 13
I_Y_JStckPlus 0 0 14

Digital INPUT list

CN13- ALL + 24 VDC


CN15- ALL 0 VDC
CN14- 1 INP 0 SPARE
CN14- 2 INP 1 THERMAL SWITCHES TRIPPED
CN14- 3 INP 2 EMERGENCY STOP BUTTON OK
CN14- 4 INP 3 BLADE GUARD CLOSED LIMIT SWITCH
CN14- 5 INP 4 ALARM INVERTER
CN14- 6 INP 5 START FROM PEDAL BOARD
CN14- 7 INP 6 LOW OIL LEVEL
CN14- 8 INP 7 EVTR BLOCKED
CN16- ALL + 24 VDC

10- 10 Use and maintenance manual H- 14A 269


CN19- ALL 0 VDC
CN17- 1 INP 8 RESET BUTTON
CN17- 2 INP 9 ENABLE BUTTON
CN17- 3 INP 10 SPARE
CN17- 4 INP 11 SPARE
CN17- 5 INP 12 JOYSTICK X-
CN17- 6 INP 13 JOYSTICK Y-
CN17- 7 INP 14 JOYSTICK Y+
CN17- 8 INP 15 OYSTICK Y+

Digital Output
This page can be used to check the state of digital outputs. Information is
organised in a table:
Box to go back to the initial list of all in-
puts and outputs

Output

vl

The icon indicates whether the Name


respective output is on (green) O_BLD_DRIVE_EN 0 0 1
O_FCTA 0 0 2
or off (red) O_FCTI 0 0 3
O_KM_HYDR_PUMP 0 0 4
O_KM_WATER_PUMP 0 0 5
O_KM_TRIM_HNDLR_FW 0 0 6
O_EV_MIN_LUB 0 0 7
O_KM_BLD_TENS_PLUS 0 0 8
O_KM_BLD_TENS_MINUS 0 0 9
O_EV_LOAD_ROLL_UP 0 0 10
O_UNLOAD_ROLL_UP 0 0 11
O_HL_LASER_TRIM 0 0 14

Digital OUTPUT list

CN21- 1 OUT 0 START INVERTER


CN21- 2 COM +24 VDC
CN21- 3 OUT 1 RHLS
CN21- 4 COM +24 VDC
CN21- 5 OUT 2 FHLS
CN21- 6 COM +24 VDC
CN21- 7 OUT 3 SPARE
CN21- 8 COM +24 VDC
CN22- 1 OUT 4 UNIT START KM
CN22- 2 OUT 5 WATER PUMP START KM
CN22- 3 OUT 6 EVTR FORWARD KM
CN22- 4 OUT 7 LOW LUBRICATION SOLENOID VALVE
CN22- 5 COM +24 VDC
CN23- 1 OUT 8 TENSIONING + KM
CN23- 2 OUT 9 TENSIONING - KM
CN23- 3 OUT 10 LOADING ROLLER UP SOLENOID VALVE
CN23- 4 OUT 11 UNLOADING ROLLER UP SOLENOID VALVE

270 10- 11
MEP S.p.A.

CN23- 5 COM +24 VDC


CN24- 1 OUT 12 SPARE
CN24- 2 OUT 13 SPARE
CN24- 3 OUT 14 LASER PROJECTOR
CN24- 4 OUT 15 CUTTING ZONE LIGHT
CN24- 5 COM +24 VDC

Analog Input
This page can be used to check the state of analogue inputs. Information is
organised in a table:
Box to go back to the initial list of all inputs and
outputs

Analog In

Cutting head posi- Blade motor con-


tion absolute value Blade Pos
25600 Blade Current
16 sumption absolute
value
Programmed blade
motor current value
Potentiometer
H
28751 Blade Tens
9280 Blade tensioning ab-
solute value
(set- point) Load Cell

Blade deviation ab-


solute value
Blade Deviation
33221

Analog INPUT list

CN26 INP 1 (16B) HEAD POSITIONING POTENTIOMETER


CN27 INP 2 BLADE MOTOR CONSUMPTION
CN28 INP 3 SPARE
CN29 INP 4 SPARE
CN30 INP 5 SPARE

10- 12 Use and maintenance manual H- 14A 271


Analog Output
This page can be used to check the state of analogue outputs. Information is
organised in a table:
Box to go back to the initial list of
all inputs and outputs

Analog Out

Cutting force refer-


ence value
Blade Drive REF
0 0 FORCE Cutting force correc-
tion value

Analogue output list

CN25 OUT 1 BLADE SPEED REFERENCE


CN25 OUT 2 SPARE

Machine alarms and warning messages


Alarms
The machine’s controller notifies the operator of any alarm or emergency
condition which may occur during production by way of acoustic and visual
signals. This section lists the messages shown on the display.

T SP 2200,0 TL
I SP 15,00 I M

PPZ 100 PZ
PCT TCP

Reset
Counters

This appears in case of a generic emergency. A spe-


AL1: EMERGENCY: ONE OR MORE ALARMS HAVE
TRIPPED cific message follows

It is displayed when a mechanical problem occurs in


AL2: BLADE TENSIONING OUT OF MIN-MAX LIM-
ITS the blade tensioning

272 10- 13
MEP S.p.A.

It is displayed during the cutting when the value of


AL3: BLADE MOTOR OVERCURRENT
the motor absorption is too high

This appears when the blade jams in the cut or


AL4: INSUFFICIENT BLADE REVOLUTION SPEED
breaks
" Check blade integrity
" Check cutting parameters
This appears in case of controller malfunction
AL5: HMI EMERGENCY - LOGO OR RESERVED
PAGE

It is displayed when the emergency mushroom but-


AL6: EMERGENCY STOP BUTTON OR UNIT OPER-
ATED
ton is pressed

This appears when the head descent speed adjust-


AL7: U AXIS NOT AVAILABLE OR FAULTY OR
NOT REFERENCED: CLOSE THE LOGO PAGE AND ment valve is not reset
GO BACK TO THE OPERATIVE PAGE

This is shown when the pop- up rollers interfere


AL8: XB AXIS NOT AVAILABLE OR FAULTY
with head revolution
" Position the pop- up rollers correctly as
shown in Chapter 5
This appears in case of head descent adjustment
AL9: U AXIS DRIVE FAULTY
valve malfunction

This appears when there is a head revolution drive


AL10: XB AXIS DRIVE FAULTY
malfunction

It is displayed when the oil level in the min. lubrica-


AL11: LOW MINIMUM LUBRICATION
tion system lowers.
" Top the oil up in the tray till restoring the
level.
This message is displayed if the blade guard is
AL12: BLADE GUARD OPEN @ BLADE CHANGE
SEQUENCE DEACTIVATED
opened, for example, to change the blade.
" Make sure the blade guard is closed.
" Check the safety limit switch.
" Check the connections.
This appears in case of head revolution problem
AL13: XB AXIS ENCODER REVOLUTION BLOCKED

This is shown when the blade motor inverter does


AL14: BLADE DRIVE OR MOTOR FAULTY
not work correctly

This appears when an attempt is made to close the


AL15: CUTTING HEAD VICE VERTICAL INTER-
FERENCE LIMIT SWITCH
vice must be head is not all up
" Take the head all up
This appears when an attempt is made to move the
head down and the vice is not all up
" Open the vices completely

10- 14 Use and maintenance manual H- 14A 273


This message is displayed when the cutting start
AL16: FORWARD SOFTWARE LIMIT SWITCH UNDER
STARTING POSITION (RHLS &LT; YPOS) position is lower than the previous position saved
for the cutting end position.
" Save both the RHLS and FHLS positions
again.
This appears when the parameter reading proced-
AL17: PARAMETER LOADING FAILED: RESTART
THE MACHINE ure is not successful

This appears when the potentiometer is broken or


AL18: BLADE POSITION ERROR: CHECK ANA-
LOGUE INPUT sends a message which is not compatible with the
machine

This is shown when the cutting cycle is started and


AL19: LASER ENGAGED AT START OF CYCLE
the fast approach laser is busy

Warning messages
Tap on the box shown on the figure to see warning messages:

T SP 2200,0 TL
I SP 15,00 I M

PPZ 100 PZ
PCT TCP

Reset
Counters

This appears when the manual cycle is underway


WR1: MANUAL CUTTING UNDERWAY

This appears when the semi- automatic cycle is un-


WR2: SEMI-AUTOMATIC CUTTING UNDERWAY
derway

This appears when the head positioning is underway


WR3: POSITIONING UNDERWAY

This appears when there is no oil for minimum lub-


WR4: MINIMUM LUBRICATION: MINIMUM OIL
LEVEL REACHED rication

This appears when the RHLS and RHLS are not


WR5: SOFTWARE LIMIT SWITCH FORWARD UNDER
REVERSE POSITION (RHLS &GT; RHLS) coherent

This appears when the machine switches to power


WR6: HYDRAULIC PUMP AUTO-OFF
save mode after a given time

274 10- 15
MEP S.p.A.

This appears when an incorrect operation is attemp-


WR7: COMMAND INHIBITED
ted

This appears when an attempt is made to start the


WR8: CHECK START CUT CONDITIONS: NO
ALARMS, BLADE ENABLED, BENCH BRAKED, cutting cycle without having checked that the cutting
VICES CLOSED, RHLS &LT; RHLS conditions are correct

This appears when the blade motor current exceeds


WR9: AUTOMATIC DESCENT SPEED REDUCTION
FOR HIGH CURRENT the setting and correction is applied

This appears when the blade setting is too low


WR10: BLADE AT ZERO CUTTING FEED SPEED:
CANNOT CUT

This appears when a thermal switch trips in the con-


WR11: THERMAL SWITCHES NOK
trol panel

This appears when the chip ejector is blocked


WR12: CHIP EJECTOR BLOCKED

10- 16 Use and maintenance manual H- 14A 275


Accessory Installation
11
This chapter provides a list of the available accessories that can be fitted to this
machine, along with assembly instructions.

Blade

The blades that can be used on this machine include:


H 15’ 2” 43/64 x 1” 21/64 x 1/32 in bimetal blade M42 for solid and section
materials;
H Blade with electro- welded hard metal teeth 15’ 2” 43/64 x 1” 21/64 x 1/32 in.
Roller table
H K110HD roller table module for feed/discharge side, 4’ 11” 3/64 in;

lbs 242
Kg 110

mm 870
in 34.25

11- 1
MEP S.p.A.

Installation of the roller plane, loading side


To fit the roller table on the loading side, carry out the following operations:
" put the roller table close to the unloading adapter.

" Position the roller table making the fixing holes coincide with the adapter
slots.
" Align the roller table with the machine working table using the supporting
feet of the roller table.
" Fit the screws in the slots and tighten the nuts to lock the roller table in the
obtained position.

11- 2 Use and maintenance manual H- 14A 277


Installation of the roller plane, unloading side
The installation operations are given below:
" put the roller table close to the unloading adapter.

" Position the roller table making the fixing holes coincide with the adapter
slots.
" Align the roller table with the machine working table using the supporting
feet of the roller table.
" Fit the screws in the slots and tighten the nuts to lock the roller table in the
obtained position.
Installation of couple of vertical rollers for roller plane
For installing the vertical rollers operate as follows:
" Remove the shaped sheet covering the plane by removing the 4 fastening
screws.
" Fit the couple of vertical rollers in the arranged slots and fasten them with the
supplied socket head screws.
" Adjust the distance of the vertical rollers according to the dimensions of the
material being machined.
Installation of the hydraulic vertical vices
For installing the hydraulic vertical vices follow the instructions enclosed to the
installation kit.

For installing the hydraulic vertical vices follow the instructions enclosed to the
installation kit.

Can of emulsible oil


5 l can of emulsible oil.

278 Accessory Installation 11- 3


MEP S.p.A.

Minimal lubrication system


This device was designed to improve lubrication of the tool during cutting.
" An instruction book is supplied with the kit to explain how to install this op-
tional unit.

11- 4 Use and maintenance manual H- 14A 279


Warranty
Hydmech Group warrants each new sawing machine to be free from failure
resulting from defective material and workmanship under proper use and service
for a period of two years following the date of shipment to the user.
Hydmech’s sole obligation under this warranty is limited to the repair or
replacement without charge, at Hydmech’s factory, warehouse, or approved
repair shop, of any part or parts which Hydmech’s inspection shall disclose to be
defective. Return freight must be prepaid by the user.
This warranty, in its entirety, does not cover maintenance items, including but not
limited to lubricating grease and oils, filters, V- belts, saw blades, etc, nor any
items herein which show sign of neglect, overloading, abuse, accident, inadequate
maintenance or unauthorized altering.
Liability or obligation on the part of Hydmech for damages, whether general,
special or for negligence and expressly including any incidental and consequential
damages is hereby disclaimed. Hydmech’s obligation to repair or replace shall be
the limit of its liability under this warranty and the sole and exclusive right and
remedy of the user.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED, WRITTEN OR ORAL,
INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
This warranty may be not changed, altered, or modified in any way except in
writing by Hydmech Group.

HYDMECH GROUP LIMITED


1079 Parkinson Road
P.O. BOX 1659
Woodstock, Ontario
N4S 0A9

Sales Toll Free: 1- 877- 276- SAWS (7297)


Phone: (519) 537- 2103
Fax: (519) 539- 5126
Website: www.hydmech.com
e- mail: info@hydmech.com

280 11- 5

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