INSIDE BUNDLE

CLEANER (IBC-5)
MANUAL MAY 2023

PEINEMANNEQUIPMENT.COM
Dear Customer,

Thank you for acquiring the Peinemann Equipment Inside Bundle Cleaner Type 5 (IBC-
5). The IBC-5 provides a quick, safe and easy method for cleaning bundles. This manual
contains the required information to perform the installation correctly, become familiar
with safely operating the IBC-5, and perform needed maintenance. Please read this
manual thoroughly and in completeness before installation or conducting operations.

Information in this manual is essential for the safe and correct usage of the machine.
Please get in touch with Peinemann Equipment B.V. when questions concerning safe
installation and operation arise.

© Copyright 2023 Peinemann Equipment. All rights reserved.

Peinemann is a registrated trademark. This publication is the property of, and contains information proprietary
to Peinemann Equipment. Accordingly, no parts of this publication may be reproduced or copied in any form, or
by any means, including electronic, mechanical, photocopying, recording or otherwise, without the prior written
permission of Peinemann Equipment.

All products, brands or trade names used in this publication are their respective owners’ trademarks or registered
trademarks. Information in this manual is subject to change without notice.

No rights can be obtained from this document.

2 PEINEMANN EQUIPMENT - USERS MANUAL INSIDE BUNDLE CLEANER
CONTENT
1. GENERAL INFORMATION............................................................................................................ 4
2. INTENDED USAGE....................................................................................................................... 5
3. SAFETY INSTRUCTIONS............................................................................................................. 6
4. GENERAL PARTS.......................................................................................................................... 7
4.1 Frames.................................................................................................................................... 7
4.2 Overview seat and controls.............................................................................................. 8
4.3 Joysticks................................................................................................................................ 9
4.4 Displays................................................................................................................................. 11
4.5 Outside control panel......................................................................................................... 12
4.6 Rear-end limit switch......................................................................................................... 12
5. INSTALLATION............................................................................................................................. 13
6. TRANSPORTATION...................................................................................................................... 17
7. OPERATIONS................................................................................................................................. 18
7.1 Operating the IBC-5 with diesel power-unit................................................................... 18
7.2 Operating the IBC-5 with electric power-unit.............................................................. 26
8. MAINTENANCE............................................................................................................................ 34
9. TROUBLESHOOTING................................................................................................................... 35
10. WARRANTY.................................................................................................................................. 38
11. APPENDIX..................................................................................................................................... 40
A. Parts list
B. Certifications
C. Declaration of Conformity

PEINEMANN EQUIPMENT - USERS MANUAL INSIDE BUNDLE CLEANER 3

1. GENERAL INFORMATION

Machine description Power-unit specifications

The IBC-5 is a productive tube cleaning • Dependent on diesel or electric power-
machine. The IBC-5 is developed to be used unit
at a wash or bundle cleaning bay and is the
ultimate tool to clean bundles in a minimal All hydraulic components are fitted with
timeframe during shutdowns. The machine safety holding valves.
is operated safely and comfortably from
the cabin. The cabin protects the operator
against the high-pressure water and possible Accountability
contamination while providing a clear view of Peinemann Equipment B.V. cannot be held
the tube sheet. accountable for any material and non-material
damage caused during the installation
and operation of the IBC-5. Therefore,
Manufacturer information users are obliged to read the manual and
Peinemann Equipment B.V. is located at handle the machine with care carefully.
Mandenmakerstraat 190, 3194 DA Hoogvliet.

General terms and conditions

“All offers, orders, assignments and
Technical specifications agreements for the lease, sale and/or delivery
of services by Peinemann Equipment B.V. are
General specifications (approx.) subject to Peinemann’s General Terms and
• Total weight: 5,500 kg (12,125 lb) Conditions as lastly filed with the Chamber of
• Height (transport mode): 236 cm (92.9 in) Commerce and Industry in Rotterdam under
• Length: 1,150 cm (452.8 in) number 24175469. The General Terms and
• Width: 220 cm (86.6 in) Conditions can also be found on Peinemann.
• Min. height lancebed: 60 cm (23.6 in) nl. Any other general terms and conditions
• Max height lancebed: 210 cm (82.7 in) are expressly rejected.”
• Max. height outriggers (option): 50 cm or
120 cm (19.7 or 47.2 in)
• Max lancebed left/right range: 150 cm
(59.1 in)
• Max. working length of lances: 930 cm
(366.1 in)
• Max. lance speed: 100 cm/sec (39.1 in/
sec)
• Lance pitch: 22 - 45 mm (0.9 - 1.8 in)
• Lance bed forward/backward movement:
60 cm (24 in)
• Forward thrust: 300 kg/lance (661.4 lb/
lance)
• Recommended water pressure: 1,000 bar
(14,503 psi)
• Max. water flow: 200 l/min (52.8 gal/min)
• Hydraulic pump: 17 cc + 8 cc
• Hydraulic oil tank: 190 liter (50.2 gal)

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2. INTENDED USAGE

The Peinemann Equipment IBC-5 can solely be used for cleaning bundles. The IBC-5 must be
installed correctly and placed on a stable surface. The operations need to be conducted in a
designated area due to the risks associated with high-pressure water equipment. Operators
must follow safety protocols and handle the IBC-5 with care. In addition, the IBC-5 comes
with an electric or diesel power-unit. Make sure to follow the appropriate operating steps
according to the type of power-unit.

The IBC-5 may only be installed, operated and maintained by qualified and trained personnel.
Before conducting actions of any kind, personnel must thoroughly read this manual. The
instructions in this manual should be followed at any moment. Not following prescribed
instructions could have serious consequences, such as physical injury and material damage.

PEINEMANN EQUIPMENT - USERS MANUAL INSIDE BUNDLE CLEANER 5

3. SAFETY INSTRUCTIONS

The following safety instructions must be followed when operating the IBC-5.

• It is prohibited for unauthorized personnel to operate the IBC-5 or come near the site.
• Inform about the nature of the chemicals on the bundle. Consult the project leader
when in doubt.
• Smoking, eating and drinking around the machine and inside the cabin is prohibited.
Eating and drinking are only allowed after washing hands and palms thoroughly.
• Additional protection must be worn when working with contaminated material or
chemicals.
• All personnel near the installation and inside the cabin must wear approved hearing
protection.
• Everyone around the installation and the operator must know the location of medical
equipment and fire extinguishers.
• All services must be accessible at all times. Placing obstacles in front of fire
extinguishers and emergency exits is prohibited.
• All operations must be shut down when toxic fumes are detected.

6 PEINEMANN EQUIPMENT - USERS MANUAL INSIDE BUNDLE CLEANER

4. GENERAL PARTS

4.1 Frames

1. Deck frame 2. Lancebed frame 3. Base frame

Lancebed frame

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4. GENERAL PARTS

4.2 Overview seat and controls

! Check if the functions are applicable to the IBC-5. Also, some functions may be an option
for your IBC-5 model.

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4. GENERAL PARTS

4.3 Joysticks

Left joystick

! Check if the functions are applicable to the IBC-5. Also, some functions may be an option
for your IBC-5 model.

Spare

Spare
Lancebed Front / Rear (roller switch)
Spare

Hydraulic dumpvalve (otherwise spare)

Operation: One time momentary puls > ON
One time momentary pulse > OFF

Lances forward

Spare Spare

Lances backwards

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4. GENERAL PARTS

Right joystick

! Check if the functions are applicable to the IBC-5. Also, some functions may be an option
for your IBC-5 model.

Outriggers
Operation: One time momentary pulse > ON
One time momentary pulse > OFF
This function is only enable when lances are fully backwards!!

Engine start
Note: with Kubota engine incl. glowing
Operation: One time momentary pulse
Rollers (roller switch)
Spare

Engine stop
Operation: One time momentary pulse

Down

Right Left

Up

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4. GENERAL PARTS

4.4 Intelligent process control (IPC) IBC-5

The F buttons on the IPC control multiple functions.

Automatic lubrication (option)

F1 = Program mode
F2 = Continue mode
(to stop press F2 at least 2 sec.)

Maximum speed control lances out

F3 = Up
F4 = Down

Down

Up

Continue mode

Program mode

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4. GENERAL PARTS

4.5 Outside control panel

Level indicator Outrigger levers Emergency stop

4.6. Rear end limit switch

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5. INSTALLATION

1. Connect the spreader cables to the mainframe’s mounts to hoist the IBC-5 from the con-
tainer or trailer. The mounts marked with an ‘L’ are for the long cables, and the mounts mar-
ked with an ‘S’ are for the short cables. This is to ensure that the IBC-5 is in balance when
hoisted.

2. Lift the machine out of the container or from the trailer accordingly.

3. Place the IBC-5 on a level surface.

4. If the IBC-5 is delivered with short outriggers (standard), go to step 7. Otherwise, go to step
5 to install the long outriggers (option).

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5. INSTALLATION

5. Slide the long outriggers in the mainframe and secure these with the bolts.

6. Connect the hydraulic hoses to the outriggers using the quick connectors.

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5. INSTALLATION

7. Check the tension of the cables. If necessary, adjust the tension of the cables. This is done
by turning the tensioner and adjusting the nuts on top of the columns (see below).

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5. INSTALLATION

8. Place the ladder in the correct position for operating. This is achieved by removing the
safety pin at the bottom and turning the ladder 90° degrees. Then place the bottom pin back
to lock the ladder in its operating position. Then remove two safety pins at the top of the
ladder to lift the extension piece. Place the two safety pins back when the extension piece

Ladder in operating position

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6. TRANSPORTATION

If the IBC-5 is delivered with long outriggers, it is possible to drive a low loader/trailer un-
derneath the frame. The long outriggers can be extended to 120 centimeters (47.24 in). To
operate the long outriggers, turn on the main switch located outside. Next, turn on the main
switch located in the cabin and press the engine start button on the right joystick to start
the engine. Next, turn on the outriggers by pressing the outrigger button on the right joystick.
Finally, control the outriggers from the outrigger panel below at the base frame.

The lancebed and cabin frame must rest on the base frame during transport. It is recom-
mend to fully extend the lancebed cillinder and to support the backside of the lancebed.

Ensure that the IBC-5 is securely mounted to the transport device.

Spare lances are stored in the storage box (max. ten lances) (option)

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7. OPERATIONS

The IBC-5 comes with a diesel or electric power-unit. Go to page 26 for the operating
instructions of the IBC-5 with electric power-unit. The operating instructions for the IBC-5
with diesel power-unit can be found below.

7.1 Operating the IBC-5 with diesel power-unit

1. Place the IBC-5 in front of the bundle. The IBC-5 and bundle must be aligned. It is
recommended to use Peinemann Equipment hydraulic rollers.

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7. OPERATIONS

2. When the IBC-5 is used with Peinemann Equipment rollers, connect the hydraulic hoses to
the IBC-5. When using the Peinemann Equipment rollers with two driven units, ensure that
both rollers turn in the same direction.

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7. OPERATIONS

3. Check the tension of the steel cables.

4. Check the fuel and oil levels.

5. Check the emergency stops. The IBC-5 will not start with activated emergency stops.

6. Turn on the main switch located outside of the IBC-5. The red light will turn on (steady).

7. Turn on the main switch in the cabin. Then press the start button on the right joystick to
start the power-unit. The green light should flash when the power-unit is active.

! The IBC-5 with diesel power-unit comes with two lights outside the cabin.
Red steady = Outside main switch ON and cabin main switch OFF
or IBC-5 is active and emergency stop is active
Red flashing = Engine failure
Green steady = IBC-5 is stand-by, power-unit is not running
Green flashing = Power-unit running, IBC-5 ready for use

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7. OPERATIONS

8. Ensure the IBC-5 and the bundle are placed at the same angle. This is accomplished by
adjusting the outriggers. Another option is to change the height of the rollers. When the IBC-
5 and the bundle are not aligned correctly, this can lead to severe damage.

! When operating, the outriggers cannot be extended more than 30 centimeters (11.81 in).

9. The lancebed frame and the deck move accordingly when controlling the right joystick. The
operator can choose whether the deck is locked into the upper position (highly recommend)
or that the deck will move in sync with the lancebed frame. To lock the deck in the upper po-
sition, turn the levers located at the four corners of the IBC-5 90° degrees when the deck is
at maximum height. This enables the lancebed to move freely. For example, the lever shown
below is in the locked position.

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7. OPERATIONS

10. Adjust the position of the lancebed with the roller on the left joystick. The IBC-5 can
adjust the position of the lancebed with 60 centimers (23.62 in). This feature enables the
operator to move the lancebed away from the bundle. This comes in useful when the bundle
is being replaced or moved.

11. Adjust the pitch of the lances. Start by aligning the center lance with a bundle tube using
the right joystick.

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7. OPERATIIONS

12. Adjust the pitch guidance with the turning wheel such that all lances are perfectly aligned
with the tubes.

13. Adjust the buffer to set the correct working length of the lances.

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7. OPERATIONS

14. Connect the high-pressure water hose to the connector (M36x2)(1-5/16” UNF”). Secure
the hose with the whip guard. When using the dump valve system, go to step 15. Otherwise,
go to step 17.

15. When using a dump valve system (option), connect the high-pressure water hose to the
dump valve system.

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7. OPERATIONS

16. The dump valve is opened with the dump valve button on the left control panel.

17. Clean the bundle. The lances move forward into the bundle by moving the left joystick for-
ward. The speed of this movement is controlled by the angle to which the joystick is moved
forward and can be adjusted with speed control on the IBC-5 display.

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7. OPERATIONS

7.2 Operating the IBC-5 with electric power-unit

1. Place the IBC-5 in front of the bundle. The IBC-5 and bundle must be aligned. It is
recommended to use Peinemann Equipment hydraulic rollers.

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7. OPERATIONS

2. When the IBC-5 is used with Peinemann Equipment rollers, connect the hydraulic hoses to
the IBC-5. When using the Peinemann Equipment rollers with two driven units, ensure that
both rollers turn in the same direction.

PEINEMANN EQUIPMENT - USERS MANUAL INSIDE BUNDLE CLEANER 27

7. OPERATIONS

3. Check the tension of the steel cables.

4. Check the emergency stops. The IBC-5 will not start when one of the emergency stops is
pressed.

5. Plug in the power cable to a qualified and sufficient source. The power source must be
3x400V/32A/50Hz. When connecting the IBC-5 to a generator, then the generator must be
22kVA.

6. Turn on the main switch located outside of the IBC-5. The red light on the power-unit will
light up.

7. Turn on the second main switch inside the cabin. The switch is located on the left operating
console. After turning on the second main switch, the yellow light will turn on.

8. Turn on the electric power-unit using the button on the right joystick (see page 10). The
yellow light will flash during the start-up of the electric power-unit.

9. When the green light is on (steady), the IBC-5 is ready for operations.

! For turning off the IBC-5, first switch of the power-unit using the joystick button and
then switch off the main switch inside the cabin. Next, switch off the second main switch
located outside.

! The IBC-5 with electric power-unit comes with three lights outside the cabin.
Red steady = Everything is switched off except the outside main switch
Red flashing = Activated emergency stop
Yellow steady = Stand-by
Yellow flashing = Electric power-unit start-up or shut-down (ramp time)
Green steady = Electric power-unit on, IBC-5 ready for use

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7. OPERATIONS

10. Ensure the IBC-5 and the bundle are placed at the same angle. This is accomplished by
adjusting the outriggers. Another option is to change the height of the rollers. When the IBC-
5 and the bundle are not aligned correctly, this can lead to severe damage.

! When operating, the outriggers cannot be extended more than 30 centimeters (11.81 in).

11. The lancebed frame and the deck move accordingly when controlling the right joystick.
The operator can choose whether the deck is locked into the upper position (highly recom-
mend) or that the deck will move in sync with the lancebed frame. To lock the deck in the
upper position, turn the levers located at the four corners of the IBC-5 90° degrees when the
deck is at maximum height. This enables the lancebed to move freely. For example, the lever
shown below is in the locked position.

PEINEMANN EQUIPMENT - USERS MANUAL INSIDE BUNDLE CLEANER 29

7. OPERATIONS

12. Adjust the position of the lancebed with the roller on the left joystick. The IBC-5 can
adjust the position of the lancebed with 60 centimers (23.62 in). This feature enables the
operator to move the lancebed away from the bundle. This comes in useful when the bundle
is being replaced or moved.

13. Adjust the pitch of the lances. Start by aligning the center lance with a bundle tube using
the right joystick.

30 PEINEMANN EQUIPMENT - USERS MANUAL INSIDE BUNDLE CLEANER

7. OPERATIONS

14. Adjust the pitch guidance with the turning wheel such that all lances are perfectly aligned
with the tubes.

15. Adjust the buffer to set the correct working length of the lances.

PEINEMANN EQUIPMENT - USERS MANUAL INSIDE BUNDLE CLEANER 31

7. OPERATIONS

16. Connect the high-pressure water hose to the connector (M36x2)(1-5/16” UNF”). Secure
the hose with the whip guard. When using the dump valve system, go to step 15. Otherwise,
go to step 17.

17. When using a dump valve system (option), connect the high-pressure water hose to the
dump valve system.

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7. OPERATIONS

18. The dump valve is opened with the dump valve button on the left control panel.

19. Clean the bundle. The lances move forward into the bundle by moving the left joystick
forward. The speed of this movement is controlled by the angle to which the joystick is mo-
ved forward and can be adjusted with speed control on the IBC-5 display.

PEINEMANN EQUIPMENT - USERS MANUAL INSIDE BUNDLE CLEANER 33

8. MAINTENANCE

Correct and timely maintenance is vital for the long-lasting performance of the IBC-5. The-
refore, please adhere to the following maintenance requirements:

• After every operating day, the IBC-5 must be cleaned with low-pressure water and light
oil. Take electrical boxes and switches into account when cleaning.
• Check if all steel cables are tensioned correctly and whether there are any damages.
• Clean the chain that drives the lances and lubricate the chain with chain grease.
• Greasing the chain is also possible with the auto lubricating option by pressing the auto
lubricating button on the left control panel. The auto-lubricating system must be filled
when empty.
• Always place the four safety pins in the columns when performing maintenance under
the lancebed frame.

Auto lubrication Windscreen washer reservoir

Auto lubrication system Safety pins

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9. TROUBLESHOOTING

Engine malfunctions (only applicable to IBC-5 with diesel power-unit)

MALFUNCTION POSSIBLE CAUSE(S) SOLUTION

Fuel does not reach the Empty fuel tank Fuel up

engine, and the engine
does not start (only appli- Fuel valve closed Open fuel valve
cable to IBC-5 with diesel
power-unit) Primary or secondary filters are Replace the filters
clogged
Fuel pipes are clogged or dama- Clean or replace fuel pi-
ged pes
Broken fuelpump Replace fuelpump
Engine receives fuel, but No ignition Charge battery
does not start (only appli-
cable to IBC-5 with diesel Replace the starter
power-unit)
Too thick oil carter at low
temperatures
Air intake to cold Use starting-aid spray
Wrong fuel Pump the system and the
tank empty. Then fill up
with the correct fuel

Engine does not reach the Correct the throttle posi-

maximum speed tion
Motor starts, but quick- Water or dirt in the fuel Pump the system and the
ly stops (only applicable tank empty. Then fill up
to IBC-5 with diesel po- with the correct fuel
wer-unit)
Replace the filters

Air in the system Bleed the system

Primary or secondary filters are Replace the filters

clogged

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Electrical malfunctions (only applicable to IBC-5 with diesel power-unit)

MALFUNCTION POSSIBLE CAUSE(S) SOLUTION

Battery runs empty too Bad connection Check the connections

quickly (only applicable to
IBC-5 with diesel power- Loose or corroded battery Sand down the terminals
unit) terminals and reconnect the cables

Short circuit in the system Measure the system and

repair short circuits

Too high cable resistance Replace battery cables

Too low battery acid levels Replenish battery acid

levels
Broken battery cell Replace battery
No battery voltage (only Empty battery Charge battery
applicable to IBC-5 with
diesel power-unit) Melted fuse Replace fuse
Loose battery cable Secure battery cable

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Hydraulic/electrical malfunctions

MALFUNCTION POSSIBLE CAUSE(S) SOLUTION

No oil in the pump Oil pipe clogged Check filters and change
filters if required
Too high oil viscosity Pump the system empty and
replace the oil

Air in the system Control the oil level

Check all connections

Check the minimum rotating

speed
Faulty rotor Disassemble the pump and
replace broken parts

If required, replace oil filters

Insufficient pump Worn-out parts cause internal Replace pump

pressure leaks

Pump makes an unusual Pump inlet is partially clogged Replace filters

noise
Air leak at pump inlet or shaft seal Check all connections and
replace the shaft seal

Connection incorrect aligned Check if the shaft seal or

bearings are damaged.
Replace when damaged

Align connections

No movement possible Rear end limit switch is not Move lances backwards
pressed
Too high pressure Too much resistance Check cable tension

Lubricate

Dirt or obstacles Remove obstacles and clean

the system

PEINEMANN EQUIPMENT - USERS MANUAL INSIDE BUNDLE CLEANER 37

10. WARRANTY

Warranty

1. Peinemann will provide warranties only if and insofar as this has been agreed explicitly in
writing.

2. If and to the extent that a warranty has been agreed, Peinemann in respect of the Other
Party warrants the soundness of the equipment and/or goods delivered by Peinemann, in the
sense that if any shortcomings in the spare parts become clear during the warranty period
and a complaint is submitted in good time, Peinemann will re-deliver spare parts at no cost
by sending the spare parts to the Other Party. Peinemann will in principle not assemble
the spare parts, unless parties explicitly agree otherwise in which case Peinemann will be
compensated for all costs related to the assembly, travel costs included.

3. If and to the extent that a warranty has been agreed, this warranty will never exceed
the warranty obligation which Peinemann’s supplier has in respect of Peinemann and the
opportunity for recovery which this supplier provides to Peinemann. Peinemann will be
discharged in this respect if its assigns its claim to this third party to the Other Party.
Warranty claims will not cause the Other Party’s payment obligation to be suspended.

4. Peinemann does not warrant that equipment, spare parts, goods and/or services delivered
by Peinemann are or will be fit for a particular purpose for which they are or will be used.

5. Agreed warranty on equipment, goods, spare parts and/or services delivered by Peinemann
does not apply if defects are the result of:

• non-compliance with instructions given by Peinemann, including instructions regarding

storage, placement, testing, installing, check and maintenance;
• improper use of the equipment, spare parts or goods or use not in accordance with the
agreed or customary designated use;
• use of the equipment, spare parts or goods not in accordance with the corresponding
manual;
• work performed to the equipment, spare parts, goods or services (within the warranty
period) by the Other Party or third parties which have not been engaged by Peinemann,
without Peinemann’s permission;
• equipment, spare parts and/or goods being affected as a consequence of external causes,
such as rain, water, heating, fire etc.;
• the Other Party not properly meeting one of its obligations under the agreement, or does
not do so in good time;
• installation, assembly, modification or repair by the Other party or by third parties;
• defects in or unsuitability of spare parts or goods originating from or prescribed by the
Other Party;
• defects in or unsuitability of materials or tools used by the Other Party;
• normal wear and tear.

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10. WARRANTY

6. No warranty is given on:

• equipment, spare parts and/or goods delivered that were not new at the time of delivery;
• the inspection and repair of equipment, spare parts or other goods of the Other Party;
• parts for which a manufacturer’s warranty has been given.

Complaints

1. The Other Party must inspect the delivered equipment, spare parts, goods and/or services
on delivery and must submit any visible shortcomings to Peinemann in writing no later than
seven days after the delivery, failing which any claim against Peinemann will lapse.
2. Complaints regarding other shortcomings must be submitted in writing within seven days
after they have become manifest, subject to lapsing of any claim against Peinemann.
3. Complaints regarding insignificant deviations in terms of quality, quantity, size, finishing
etc. and/or deviations on the aforementioned terms that are permissible on the market
or technically unavoidable, as well as complaints regarding the circumstance that certain
equipment or goods have been removed from the assortment, will not be deemed founded
by Peinemann

PEINEMANN EQUIPMENT - USERS MANUAL INSIDE BUNDLE CLEANER 39

 11. APPENDIX

1. Parts list
2. Certifications
3. Declaration of Conformity

40 PEINEMANN EQUIPMENT - USERS MANUAL INSIDE BUNDLE CLEANER

PEINEMANNEQUIPMENT.COM
PEINEMANN EQUIPMENT - USERS MANUAL INSIDE BUNDLE CLEANER 41