Idge Load Testingas Per IRCSP5
Idge Load Testingas Per IRCSP5
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Abstract: Bridge load testing is popular means of demonstrating bridge’s capability to carry safely design loads. It is commonly
used to determine the issues which cannot be resolved by only visual inspection or analysis.
This paper deals with the study of load testing of major Bridge on River of 17.20 meter span Between Pier P5 and Pier P6. Under
this project bridge was loaded with vehicular loading and tested for design load. Deflection of bridge is measured by dial gauges
and recorded for bridge analysis. This study consists preparation of load test on bridge for deflection load as per IRC SP
51(2015) and how load testing is carried out by visual inspection, by applying vehicular loading or dynamic loading , its
behaviour under loading and unloading conditons, behavior of bridge under the different temperatures to check how bridge is
going to behave under weather conditions , maximum permissible deflection of girders , total deflection of girders, total recovery
and percentage recovery of deflections after removal of load and comparison between theoretical deflections and actual
deflections to find out testing bridge capability and its structural integrity.
Keywords: Bridge Load Test, Dial Gauge, vehicles, Loading, Unloading, Deflection, Design load, Temperature effect,
Temperature correction, Total recovery, Total Deflection, Theoretical Deflection, Percentage recovery.
I. INTRODUCTION
Load testing is mainly used for assessing the flexural capacity of bridge. It is used to assess the condition and safety of bridge. The
situations in which the testing is carried out if there is excessive creep deflection, materials defect, structural detoriation,
uncertainities in current built in conditions , bomb or fire damage, or structural strength unknown. The load testing is used to check
whether maximum deflection and percentage recovery are within permissible limits or not. If the bridge fails to meet the criteria, the
bridge is no longer used.
©IJRASET: All Rights are Reserved | SJ Impact Factor 7.538 | ISRA Journal Impact Factor 7.894 | 3759
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
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Fig.4 : - Inclinometer
d) Precision digital leveling instrument with bar coded staff., with least count 0.1 mm
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International Journal for Research in Applied Science & Engineering Technology (IJRASET)
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7) As per IRC SP 51, Loading Operation Stages from 0% , 25% , 50% , 75% , 100% of test load in 5 stages , which shall be
completed in 4 hrs. At the starting of Bridge load test 25% of load on bridge is taken, out of total 120MT which is 30MT, then
50% then 75% then 100%. We had to increment the load at the interval of every 1 hr. during this the deflection were recorded at
each stage of loading.
8) After completing loading, we had to keep it retained for 24 hrs and observe.
9) After 24 hrs, Structure shall be unloaded at same stage of loading i.e. 100% , 75% , 50% , 25% , 0% ,But unloading shall be
done in same way of loading , load shall be removed at 1 hr of interval from 100% to 75% to 50% , as well as deflection is
rewarded at each stage.
10) Measurements were recorded at every hour of loading and unloading.
11) Data was collected by visual observation before and after loading and there will be interpretation of results.
V. DATA COLLECTION
A. Visual Inspection
In visual inspection test , all visual defects were measured, mapped, and plotted. Bearings were checked. Bearing were ensured for
their functional condition. Expansion joints were in working condition. Expansion joints gaps shall be ensured through their
functional condition. The traffic was closed. All the vegetations on site was removed .Then whitewash was applied to the soffit of
superstructure for better monitoring of cracks. Digital caliper was used for measurement of cracks.
©IJRASET: All Rights are Reserved | SJ Impact Factor 7.538 | ISRA Journal Impact Factor 7.894 | 3761
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
Volume 10 Issue V May 2022- Available at www.ijraset.com
B. Temprature Correction
The temperature readings are taken without applying the load . at every one hour of interval temperature readings are noted and how
much deflection is caused due to temperature is noted.
TABLE I
Initial Loading, Dial Gauge Reading (Load 0.00 MT ) for 24.00 hr
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International Journal for Research in Applied Science & Engineering Technology (IJRASET)
ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
Volume 10 Issue V May 2022- Available at www.ijraset.com
TABLE II
Initial Loading, Dial Gauge Reading (Load 0.00 MT to 120.00MT)
Load: 0% (0.00 MT) to100 % (120MT), for 24 Hrs.
Dial Gauge Reading(in mm)
On On
Sr Duration Temp. On On On
Date Time Load Girder- Girder-
No. (Hrs) (oC) Girder-I Girder-II Girder-
IV (DG- V
(DG-1) (DG-2) III(DG-3)
4) (DG-5)
1 25/11/21 7:00PM 0 27.1 00 MT 3.21 4.92 5.67 4.48 7.24
2 25/11/21 8:00PM 1 27.1 30 MT 3.70 5.10 5.76 4.99 7.50
3 25/11/21 9:00PM 2 28.8 60 MT 3.90 5.75 5.88 5.25 7.70
4 25/11/21 10:00PM 3 28.8 90 MT 4.10 6.10 5.98 5.99 7.99
5 25/11/21 11:00PM 4 30.1 120 MT 4.530 6.810 6.01 6.44 8.45
120.00
5 26/11/21 3:00AM 4 hr 33.1 4.335 6.825 6.111 6.800 8.510
MT
Dial Gauge reading (in mm)
Duratio Temper
Sr
Date Time n ature On On On On On Girder-
No.
(Hrs) (oC) Girder-I Girder-I Girder-I Girder-I I
(DG-1) (DG-1) (DG-1) (DG-1) (DG-1)
©IJRASET: All Rights are Reserved | SJ Impact Factor 7.538 | ISRA Journal Impact Factor 7.894 | 3763
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
Volume 10 Issue V May 2022- Available at www.ijraset.com
©IJRASET: All Rights are Reserved | SJ Impact Factor 7.538 | ISRA Journal Impact Factor 7.894 | 3764
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
Volume 10 Issue V May 2022- Available at www.ijraset.com
TABLE V
0% Unloading Dial Gauge Reading (Load 00.00MT) for 0.00hr. to 24.00hr
Load: 0 % (0 MT), for 24 Hrs.
Dial Gauge reading
(mm)
Sr No. Loading Date Time Duration Temperature On On
On Girder-I On Girder- On Girder-
Girder-IV Girder-V
(DG-1) II (DG-2) III (DG-3)
(DG-4) (DG-5)
1 27/11/21 3:20AM 0 min 29.20 3.990 5.620 5.900 4.905 7.790
2 27/11/21 4:20AM 1 hr 31.40 3.995 5.620 5.875 4.915 7.805
3 27/11/21 5:20AM 2 hr 31.60 3.995 5.620 5.845 4.920 7.880
4 27/11/21 6:20AM 3 hr 26.00 4.105 5.690 5.810 5.105 7.915
5 27/11/21 7:20AM 4 hr 24.20 4.125 5.720 5.795 5.135 7.935
6 27/11/21 8:20AM 5 hr 23.10 4.135 5.745 5.775 5.175 7.965
7 27/11/21 9:20AM 6 hr 23.00 4.215 5.805 5.755 5.351 8.015
8 27/11/21 10:20AM 7 hr 21.20 4.310 5.910 5.715 5.910 8.650
9 27/11/21 11:20AM 8 hr 20.10 4.310 5.915 5.700 5.915 8.650
10 27/11/21 12:20PM 9 hr 20.10 4.310 5.915 5.675 5.780 8.780
11 27/11/21 1:20PM 10 hr 20.00 4.310 5.915 5.655 5.600 8.915
12 27/11/21 2:20PM 11 hr 17.34 3.680 5.920 5.635 5.410 8.915
13 0.00MT 27/11/21 3:20PM 12 hr 16.60 3.675 5.960 5.610 4.100 8.920
14 27/11/21 4:20PM 13 hr 15.00 3.680 5.960 5.600 4.420 7.920
15 27/11/21 5:20PM 14 hr 14.50 3.651 5.951 5.595 4.450 7.890
16 27/11/21 6:20PM 15 hr 14.20 3.505 5.916 5.555 4.498 7.814
17 27/11/21 7:20PM 16 hr 14.00 3.497 5.873 5.435 4.519 7.687
18 27/11/21 8:20PM 17 hr 15.60 3.447 5.823 5.401 4.587 7.635
19 27/11/21 9:20PM 18 hr 21.40 3.123 5.784 5.398 4.450 7.601
20 27/11/21 10:20PM 19 hr 24.20 3.376 5.690 5.357 4.476 7.587
21 27/11/21 11:20PM 20 hr 27.50 3.201 5.568 5.344 4.499 7.550
22 28/11/21 12:20AM 21 hr 28.40 3.267 5.493 5.300 4.540 7.500
23 28/11/21 1:20AM 22 hr 29.40 3.299 5.346 5.275 4.501 7.475
24 28/11/21 2:20AM 23 hr 28.60 3.300 5.211 5.245 4.589 7.430
25 28/11/21 3:20AM 24 hr 29.20 3.350 5.140 5.200 4.650 7.400
G. Uninstallation of Instruments
After noting final deflection for the bridge, the instruments and scaffolding were safely removed from the site.
VI. RESULTS
As per IRC SP 51, the percentage recovery is calculated for bridge after removal of load for 24 hours. The data of temperature
correction, total deflection and total recovery is determined.
As per IS SP 51, clause 8.3.1, page no.17 :
Initial value- deflections before commencement of loading= R1
Deflections at one hour, after placement of 100 percent test load = R2
Deflections at 24 hours after placement of 100% test load= R3
Deflection measurements immediately after removal of test load = R4
Deflection measurements at 24 hours after removal of test load = R5
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Total deflection = R3 - R1
Total recovery of deflection after 24 hours after removal of test load = R3-R5
Percentage recovery of deflection 24 hours after removal of test load= (R3-R5/R3-R1)*100
(Where this value exceeds 100% it shall be restricted to 100%)
TABLE VI
Percentage recovery of deflections after retention of test load for 24 hours (G –V)
Girder V(P5-P6)
L/2
Sr. No Description Deflection of Girder
DG-V
Notations
(mm)
Initial Value on Dial Gauge (Deflection before Commencement of
1 7.24 R1
Loading)
Final value (Deflection) after placement of test load (Thereafter,
2 8.45 R2
measurements are to be taken at regular intervals of one Hour)
3 Deflection Value at 24 hrs. after placement of test load 8.588 R3
Deflection Value immediately after removal of test load (Thereafter,
4 7.790 R4
measurements are to be taken at regular intervals of one Hour)
5 Deflection Value at 24 hrs. after removal of test load 7.40 R5
6 Total Deflection 1.34 R3 - R1
7 Total recovery 24 hrs. after removal of test load 1.18 R3 - R5
[(R3 – R5)/(R3 -
8 Percentage of Recovery of Deflection 24 hrs. after removal of test load 88.05
R1)]x100
TABLE VII
Summery Sheet of Total Deflection and Total Recovery
Table no.07, Summery Sheet of Total Deflection and Total Recovery:
Total Deflection Total Recovery
Girder No. Percentage Recovery
(Unit : mm) (Unit : mm)
G-I 1.1 0.96 87.26%
G-II 1.69 1.47 86.98%
G-III 1.74 1.5 86.20%
G-IV 2.05 1.88 98.70%
G-V 1.34 1.18 88.05%
TABLE VIII
Maximum Permissible deflection of girders
Maximum Permissible deflection as per Design
SR.
Girder Identification (Span/800) = (16200/800)
No.
(Unit: mm)
1 G-I 20.25
2 G-II 20.25
3 G-III 20.25
4 G-IV 20.25
5 G-V 20.25
TABLE IX
Theoretical Deflection vs Actual Deflection, After 24 hours of Loading of 100% of loading i.e.(120.00 Metric Ton)
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International Journal for Research in Applied Science & Engineering Technology (IJRASET)
ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
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Table No. 09 Theoretical Deflection vs Actual Deflection, After 24 hours of Loading of 100% of loading i.e.(120.00 Metric Ton):
Maximum Theoretical Deflection
Actual measured maximum
SR. for 70R Loading including Impact
Girder No. Deflection Remark
No. Factor
(Unit :mm)
(Unit : mm)
1 Girder-I 4.500 1.1
2 Girder-II 4.500 1.69 Measured maximum
3 Girder-III 4.500 1.74 deflection is less than
4 Girder-IV 4.500 2.05 theoretical deflections
VII. CONCLUSION
Following are the acceptance criteria as per IRC SP 51-2015 and conclusions of test conducted on said bridge.
1) Criteria-I: Deflection Recovery: (Clause no. 6.8.2 page no. 12) The percentage recovery of deflections for various types of
bridges after retention of test load for 24 hours shall be:
Minimum percentage Recovery of Deflection at 24 hours
Types of Bridges
after Removal of Test Load
1.Reinforced Concrete 75
2.Prestressed Concrete 85
3.Steel 85
4.Composite 75
Minimum Percentage recovery as per IRC SP 51
Conclusion: The percentage recovery of deflection of all dial gauges is more than 75% which is within the acceptance criteria of
IRCSP 51 – 2015.
2) Criteria-II: (Clause no. 6.8.1 page no. 12) Maximum Permissible deflection as per Design should not be more than (Span/800) =
(16200/800) = 20.25 mm
Conclusion: The maximum deflection of tested bridge is observed 2.05 mm at Girder No. 4, which is less than Permissible
deflection as per Design, which is within the acceptance criteria
3) Criteria-III: (Clause no. 6.8.3 page no. 12), The Structure shall not show any cracks more than 0.3mm for moderate exposure,
spelling or deflections which are incompatible with safety requirements.
Conclusion: Observed Crack width in the tested bridge is less than 0.3mm, which is within the acceptance criteria.
Tested bridge passed all the criteria, Hence it is concluded that the bridge is safe and ready for service.
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©IJRASET: All Rights are Reserved | SJ Impact Factor 7.538 | ISRA Journal Impact Factor 7.894 | 3767
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
Volume 10 Issue V May 2022- Available at www.ijraset.com
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