OPERATIONAL MANUAL FOR BLADDER ACCUMULATOR kA & 4e A i OK FENGHUA AOLAIER HYDRAULIC CO.,LTD. . AUMHRAAREABRAA ADD: NO.16 XINFENG ROAD FENGHUA ZHEJIANG P.R.CHINA 315500 Hed: PLACA AI 16 FOB: 315500 TEL ( 4 ) :+86-574-88922904, 88956500 FAX (4¢5,) 14+86-574-88922885 E-MAIL: WEB@FHAOLAIER.COMI. Functions Accumulator functions as following in a hydraulic system: Storing of energy, stabilizing of pressure, reduction of power, compensation of leakage, absorbing of fluctuation of pressure and buffering of impact. Ak SREAREARPRAUARE, BREA, MARIN, AMER, BURR A ihehAe BAow & AES AAEM. IL. Interpretation of designation. Bere 1, Interpretation of designation (GB) BSRE (Ht) CRO 4 Medium ff} Bt Connection type ZEB st Y: petroleitm base hydraulic oil HE Mt R: emulsion (Lip! L: thréead RUE F; flanged HB ‘Nominal Pressures} J)MPa Nominal Capacity #494 L Structure 4#9JZH: 1 (A)small opening/) FO ; 2 (AB)big opening XH Hydraulic Bladder Accumulator #95 SE 302 18% 2. Interpretation of designation (ASME CODE) WERE ( K46 ASME) M B— _ 2,5Gal /3000Psi Nominal Pressure (245/877) Nominal Capacity (4845) B: Bottom Repair U&AFA) T: Top Repair (THAFX) ASME Code3. Interpretation of designation (PED STANDARD) i E Marking) ABS i in, BEE (WARPED) i 1. Model and Size (GB) (CE Marking) S inspecting \ ASHER (Bi) (CEMUEERE) ABS AE ———— Nominal Pressure (246/79) ‘Nominal Capacity. (4k2-= ) CE Mark (CE 782 468) Ill. Specification 1, Structure: bottom repair structure, top repair structure. 2. Fastening Method: dead ring or bearing. 4 3. Installation: vertical, 4, Medium: hydraulic oil, emulsion ; 5. Working Temperature: -40°C ~ 93°C (40°C ~ 70°C, -20°0~70C, -10C~70C, 0T~93C) : . : Noaiaa! | Nomial soe Is 6. Gas filled in the bladder: nitrogen el ome | ren ve om |"o | M | @ | o | o2 | os | o¢ [wos] t | @ XO-A(AB)- 0.4 LIP-YIR) 0a > 260 3a NXQ-A(AB)0.69/*-LOF-YR) 065 | sone zs_| 9 [as oe BOMBED i ? 0 is NXQ-A(AB}1-LFEYIR) n sofa fs 7 : BX: hy NXQ-A(AB}1.6/*-L(F)-¥(R) 16 365, 2 BREAD Seaae EO Toe] ww |e |» | | mw [oor oe] ow DH 2. BRAAKGRRRRE NXQ-A(AB)-4/*-L(F-¥R) 4 540, 16 3. SRFA: AMLSTRS NXQ-A(AB)-637-L(7)-¥R) 63 7 2 10. 2 4. Levi: Bib HURIA, sdk 1g a 7 5. JE: 40°C ~93C (-40°C ~70°C, -20°C~70°C, -10'C~ 70°C, O'-93) 2 wera} » | ss | 6 | ws | wo [oon PE ay [2 6 BRANT: A [ 35 J a 40 1690 108 a» [720 680 9 25 770 a0 1050 Lie 5 [NXO-ACAB)SOFLO-YO), 30 I rxr| go | vo | ao | aso | 200 | eons (2230) ayy [Re NXQ-A(AB)-63/*-L(F)-¥(R)_ * 63 1470 a , NXQ-A(AB)-80/*-L(F)-Y(R)_ 80 1810 213. IV. Model and Size NXQ-A(AB)-160/*-LF)-YR) 100 2190 25 BSSERT NXQ-A(AB)-150/°-L(F)-Y(R) 150 8 Ee i 63. i ais (2 1395 206 NXQ-A(AB)-100/*-L(F)-Y(R) . 100 1660 2s NXQ-A(AB}125/-LF-YR) 125 > 5 no | 20 | erg FAP 35) NXQ-A(AB}150/*-L(F-Y(R) 150, —_ ia = 5 ¥ 2310 356 NXQ-ACAB}IGOLF-YR) 160 2450 39 , XO OLR) 180 2700 220 NXQ-A(AB)-200/*-L(F)-Y(R) 200 2980 AGG RGR AAW 10. 20, 31.SMPa2.Model and Size (ASME CODE) BEART (RAF ASME) S&S & i iN Ni iN N N N N N N N N N N N q N q N i} A I \s Gol Bottom Repair Construction ‘Top Repair Construction RA TRB Nominal | Nominal SueRt (om Weight Pressure” | Capacity SE Model 13 | “AgKEA | smiemt M D A B tb ey _| Ga snd MB 0.25/3000 025 nerd | 614 325 195 ul MB 1/3000 1 nevi4 | 0168 385 315 32 MB 25/5000 25 585 430 84 MB 5/3000 3 865 70 122 ‘MB 10/3000 10 13s 1280 199 ‘MB 11/3000 u 1540 1385 214 ‘MB 14/3000 “4 1875 1720 262 3000 MB 15/3000 15 1985 1830 78 NPT? on9 ‘MT2.5/3000 25 560 430 84 ‘MT 5/3000 5 840, no 122 MT 10/3000 0 1410 1280 199 ‘MT 11/3000 n 1515 1385 214 MT 14/3000 6 1850 1720 262 MT 15/3000 13 1960 1830 28 a 3.Model and Size (PED STANDARD) BHR (aR PED) CE Mark Range Construction Wane) Nominal] Nominal Size(amy Pressure | Capacity Weight At Model 21-9. BME | ARE M D A B (ke) (MPa) © PED 1/345 1 a 181 55 a | as PED 2.58345 25 52) gy 10 PED 4/34.5 4 410 289 7 ai4.| 9168 = PED 6734.5 6 40 a9 an PED 10/34.5 10 568 407 35 PED 15/34.5 345 15 152 501 a PED 20/34.5 20 896 735 59 PED.24.5/34.5 ” G2 | 6229 | 1082 901 PED 32/345 2 14 1250 PEDa0345 40 1643 1482 109 PED 50/34.5 50 1931 170 1344.Model and Size (ptaParacm accuMuLATOR) BZSRT (MRASES ) —. BSE: Interpretation of designation exa_|-[]{ -OH hydraulic oi HEHE Ri Medium Tf§ Ela mulsion ALI Connection type #2 X:L-thread connection Sst it Nominal Pressure #8 Jibar Nominal Capacity 2% 2 AL Structure :A, B, C, D4#HS:A, BL C, DH Diaphragm accumulator i Btzt i He =. BSSRT: Wodel and size ABITYpe A) a BalCype B) caiCType C) DacType D) 2 aI 35 aa] AMMAR RERT Size of A Type diaphragm accumulator Ret Size (ma) Dimension atRRR a1 Flute port &l ast | AED wane Nom Yoluse | Work Pressure loas filling) > L ilies. | 150208 fet Tatter made port o1 210-500 W33X2 O96 152 ia 08 nio-o0 | .mexis | 61/2 weris | one | ass contact Lo nio-sg0. | awaxi.s ose | ae BRGMABRERY Size of B Type diaphragm accumulator Rot Size (am) Dimension ‘WER gl Fluid port di aspen | ANTE ere x Yoloe ork Presse wil@lelo do fiNling sib ws. | 180228 | rastor made port @ Lo (210-330 22X15 G12 oll 250 em 290 210-330 wa7x2 miaxi.s! 40 eis | ars 3/4 Pls contact 3.0 210-330 N27X2 152 350.C RUAN GREER Size of C Type diaphragm accumulator Ret Size (om)Dinension wien) amREE MEMRD a1 Fluid port dt RAD a Non. Volune| ork Pressure as sitting) @ | 0 L Artnereem us. | 180228 [sett vailor made] pore 1.0 210-330 M22x1.5, Gi/2 O14 270 are 20 210-330 M27X2 MI4xX1.5 | 40 152, 295 Pls contact “ 63/4 = a0 | 210-330 wrx? e152 | 970 DMRRABHEBRt Size of D Type diaphragm accumulator AR Size (nn) Dimension BER) WEED 3 1 : ‘VERO dl Fluid port di FA Gas, Non, oltue| York Pressure > L deltas. | 180228 fea tailor made| “Hine port a2} 0.07 210-330 M14X1.5, M28X 1.5. O65 120 0.25 (210-330. MIGX1.5 M281. 5, O95 145 61/2: | sre contact 0.35 | 210-390 mex1.s wosxis | e100 | ier 0.75 210-330 W22X 1.5, M28X 1.5 $126 190 V. Installation 1, Accumulator shall be installed vertically with the gas valve upright. Inspection space shall be retained near gas valve. 2. Accumulator shall be fixed tightly on the supporter or wall. 3. When used for buffering and absorbing the fluctuation, accumulator shall be placed near the fluctuation source. 4. Check valve shall be placed between accumulator and hydraulic pump to prevent retum flow of oil for the accumulator when the electric machine of pump stops working. 5. Stop valve shall be placed between accumulator and pipe system to be used in gas charging, draining speed adjusting or long term stopping. 6. Welding shall not be applied in fixing the accumulator. eR lL. SRERMLARLMALSARS, ARTHP PEE, AMAA -REM, * 2. Bik Boy Hz: SRELMAF OWAHARRASHL, 3. ATR, BRT RR ERR RA 4. SRESRERLAGARPOM, SROMFLERN GLE LS $A E DE 5. SRESFRRAMREREG ROAM, AREA, WTR ARK A. 6. KHMPRF AROS RE. VI. Charging of Nitrogen 1. Accumulator shall be inspected before nitrogen is charged. 2. Nitrogen shall be charged slowly to ensure the bladder be not broken by quickly charging. 3. Oxygen, compact air or other flammable gas shall not be used. 4. Gas charging device shall be used in charging the Nitrogen. Gas charging device is inseparable part of accumulator to be used in charging, draining, measuring and adjusting the charging pressure. Gas Charging Device (Choose according to the pressure of the accumulator)Pressure of |_| Model of the gas Pressure gage Fale tnelo! accumulator (MPa) | charging device | Range(MP2) | Accuracy degree 10 cQu-16 0-16 Ls 06 “20 OQI-25 0.25 15 06 315 cQu-40 0-40 1s 6 5. Determining of charging pressure 1) Buffering impact : Charging pressure shall be the normal pressure of installation site or a little above. 2) Absorbing fluctuation : Charging pressure shall be 60% of average pressure of fluctuation. 3) Storage of energy : Charging pressure shall be lower than 90% of minimum working pressure (generally 60%-80%) and higher than 25% of maximum working pressure. 4) Compensation for hot swelling : Charging pressure shall be the minimum pressure of close circuit of hydraulic system or a little lower. RUHR li SREALARAAWN SLAMS REBT. 2. BARRA BBR, ARE. 3. BREREARAL, BSH TAR, 4 RAMARAARLAM. AALLAGHERTRY GHHS—. MF ERBAL, HA, MRPGERVLEAS, AS EPMRLALGAB ET: THES REAAEAAM) or . . BAR Btn. | *<2*83 Wagga ce | BREE WEN 10 CQI-16 0-16 LS 26 20 CQJ-25 0-25 Ls 06 31.5 cgs-40 0-40 1S 6 10 5. RABAWME: RABATSA F Ala: (1) He: USERRA EARASME—AMEAHARAED; (2) PRAEL: ARS PIED OOM AAABA; (3) EMA: ALAA REKRT ARRKLER AY 90% (RH 60% - 80%) HAT KBLEEA MH SHCDARR; (4) AURBIRAME: VLBUR BRS HEP RMR A SAR RARAEAALEA, VIL. Inspection and repair 1. Inspection of leakage . After installation, check the gas pressure in bladder every week. A month later, check every month, half a year later, check every half year. 7 Inspection Method: Place a check-valve in the oil pipe connects the accumulator oil-inlet and oil box, and installs a pressure gage before the check-valve. Open the check-valve slowly to let pressure oil retum to oil box and watch the pressure gage simultaneously. The pointer of gage at first turn down slowly, turns down rapidly to zero at a certain point. The changed value of moving speed of pointer is the gas charging pressure. Besides, gas charging device could be used to inspect pressure, but gas will be discharged a bit during cach inspection. 2. When accumulator is not used for a long period, the check-valve shall be closed to ensure that the oil pressure is above that charging pressure. 3. If the accumulator does'not take effect, check whether there is leakage. If there is nv nitrogen in the bladder and oil is out of gas-valve, please check the bladder. 4, Drain the oil before demount accumulator. First let out the nitrogen with the charging device, then the parts can be demounted. 5. If there is leakage because of loosening of nuts in the process of transportation and testing, please check that seal ring is in the slot. Place the seal ring in the right place and revolve the nut. If leakage still exists, please change the parts. 11eR me 1. ah: SELLE, HEM EERRAR— A; AR, BA, Ee, Ebi ok FE, RADE OR, RMA TARA tb SE ABR BOB LAA wba: AB HEB Mash 0 Fo ah ALARA AE LAR — SAE, AAI TRE ANE DA TRIRAT APA A ah NAH, LMR A BD ATA, GR FAA BRE R, ABR LA A RGM, RAIA. Ih, BTVAMAALIUREM D(A AAR BK, 1 RELMLLM, ALMO HEARSLAVALM, RAG REY RALAR Arh bw 3. BERBAREP AREA, MEAREHTAMMANR, WRETARA BRK ARARA, AULT, Apa IR Rok 4, Sp PEALE ATO i Sp de ME hth, AY ALL IR AAG, IR HEAR RE 5. BM RGR LAE ELAS RS), HEALTH Sb abot, dee a eS A Ba RAR, PRS, RUE PUPA AR AMEE, BH Rah a, apa RM. VIII. Appendix 1. Before debugging, air in the pipe shall be expelled. 2. Place a safety-valve in the oil-inlet when accumulator is larger than 10L, 3. Check the nitrogen pressure before the accumulator take effect. 4, Oxygen and flammable gas are prohibited in avoidance of explosion. wo 1. ARMA, GHP SR 2, 1WLALSRS, OM AMMURBTESA, 3. SRSA LALERALAEALEHORALA HRA, 4. SHEP RRRAAAT IRA, VAS FAP. 12