Caterpillar: Confidential Green

768B TRACTOR & 769B TRUCK SENR7097-02

99F2413-UP, 79S1-UP, 35W1-UP Contents for
Service Manual SENR7086

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR7087 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR7097 02 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 5.4” Bore, Six Cylinder Vehicle REG01547 5.66 5.43
Engine
Systems Operation, Testing & Adjusting 5.4” Bore, Six Cylinder Vehicle REG00570 04 5.66 5.43
Engine
Disassembly & Assembly 768B & 769B Engine SENR7462 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train REG01691 01 5.66 5.43
Systems Operation, Testing & Adjusting Power Train REG01098 01 8.65 8.30
Testing & Adjusting Torque Divider & Range REG01689 2.98 2.86
Transmission (79S1-78, 99F2413-
3521)
Testing & Adjusting Torque Divider & Range REG01690 2.98 2.86
Transmission (79S79-Up, 99F3522-
Up)
Disassembly & Assembly Power Train SENR7463 13.44 12.90
Systems Index Tab SENR2872 .30 .29
Specifications Steering System REG01347 02 2.98 2.86
Systems Operation, Testing & Adjusting Steering System REG01346 01 2.98 2.86
Service Manual Air Dryer SENR7474 05 2.98 2.86
Specifications Air System & Brakes SENR7023 01 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes REG00709 03 5.66 5.43
Specifications Suspension Cylinder REG01407 03 2.98 2.86
Systems Operation, Testing & Adjusting Suspension Cylinder REG00767 06 2.98 2.86
Specifications Hydraulic System REG01382 01 2.98 2.86
Systems Operation, Testing & Adjusting Hydraulic System REG01381 01 2.98 2.86
Disassembly & Assembly Vehicle Systems SENR7464 5.66 5.43
Service Manual Tu-Flo Compressors REG00914 03 8.65 8.30
Maintenance Index Tab SENR2874 .30 .29
Lubrication & Maintenance Guide 768 Tractors SEBU5388 01 16.22 15.57
Lubrication & Maintenance Guide 769 Trucks SEBU5445 16.22 15.57

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

1
 Caterpillar: Confidential Green

768C Tractor & 769C Truck Manual Form SENR7801

1X1-2875, 2X1-349

TITLE FORM NO. DLR. IC

NET

Safety SENR7733 N/C .15

Service Manual Contents SENR7803 .30 .30
Engine Index Tab SENR2870 .30 .30
3408 Engine Specifications SENR7804 5.50 5.28
3408 Engine Sys. Oper. Testing & Adjusting SENR7805 8.40 8.06
3408 Engine Disassembly & Assembly SENR7806 21.95 21.07
Power Train Index Tab SENR2871 .30 .30
768C & 769C Power Train Specifications SENR7807 5.50 5.28
768C & 769C Power Train Sys. Oper. Testing & Adjusting SENR7808 8.40 8.06
768C & 769C Power Shift Transmission Testing & Adjusting SENR7809 5.50 5.28
768C & 769C Power Train Disassembly & Assembly SENR7810 21.95 21.07
Systems Index Tab SENR2872 .30 .30
768C & 769C Steering System Specifications SENR7811 2.90 2.78
768C & 769C Steering System Sys. Oper. Testing & Adjusting SENR7812 2.90 2.78
Air Dryer Service Manual SENR7474 2.90 2.78
768C & 769C Air System & Brakes Specifications SENR7813 2.90 2.78
768C & 769C Air System & Brakes Sys. Oper. Testing & Adjusting SENR7814 5.50 5.28
768C & 769C Suspension Cylinder Specifications SENR7815 2.90 2.78
768C & 769C Suspension Cylinders Sys. Oper. Testing & Adjusting SENR7816 2.90 2.78
768C & 769C Hydraulic System Specifications SENR7817 2.90 2.78
768C & 769C Hydraulic System Sys. Oper. Testing & Adjusting SENR7818 2.90 2.78
769C Machine Systems Disassembly & Assembly SENR7819 21.95 21.07
Bendix-Westinghouse Air Compressors REG00914 8.40 8.06
768C & 769C Air & Hydraulic Schematics SENR7820 2.90 2.78
Electrical System & Operator's Station Index Tab SENR2996 .30 .30
768C & 769C Electrical Schematic (1X1966-2875,2X341-349) SENR2316 2.90 2.78
768C & 769C Operator's Station SENR7821 5.50 5.28
769C Operator's Station Disassembly & Assembly SENR7580 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
768C & 769C L&M Guide SEBU5863 15.75 15.12
Binder SENR2300 13.45 7.60
Binder Label SENR7802 .30 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

2
 Caterpillar: Confidential Green

768C Tractor & 769C Truck Manual Form SENR2930

Volume I
1x2876-6599, 2X350-399

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR2932 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3408 Engine Specifications SENR7804 5.50 5.28
3408 Engine Sys. Oper. Testing & Adjusting SENR7805 8.40 8.06
3408C Engine Specifications SENR6475 8.40 8.06
3408C Engine Sys. Oper. Testing & Adjusting SENR6476 8.40 8.06
3408C Engine Disassembly & Assembly SENR6571 12.65 11.20
3408 Engine Disassembly & Assembly SENR7806 21.95 21.07
Power Train Index Tab SENR2871 .30 .30
768C & 769C Power Train Specifications SENR2933 5.50 5.28
768C & 769C Power Train Systems Operation SENR2934 8.40 8.06
768C & 769C Power Train Testing & Adjusting SENR2935 8.40 8.06
Power Train Electrical System Testing & Adjusting SENR3018 12.65 11.20
Power Train Electrical System Schematic SENR3019 2.90 2.78
Electronic Programmable Transmission Control II SENR9122 8.40 8.06
Automatic Electronic Traction Aid SENR2986 8.40 8.06
Off-Highway Truck Actual Gear Indicator SENR4252 2.90 2.78
Electronic Neutral Start Control SENR3889 2.90 2.78
768C & 769C Power Train Disassembly & Assembly SENR2936 21.95 21.07
Binder SENR2300 13.45 7.60
Binder Label SENR2931 .30 .30

3
 Caterpillar: Confidential Green

768C Tractor & 769C Truck Manual Form SENR2930

Volume II
1X2876-6599, 2X350-399

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR5153 .30 .30
Torque Specifications SENR3130 2.90 2.78
Systems Index Tab SENR2872 .30 .30
768C & 769C Steering System Specifications SENR2937 2.90 2.78
768C & 769C Steering System Sys. Oper. Testing & Adjusting SENR2938 2.90 2.78
768C & 769C Air System & Brakes Specifications (1X2876-5473,2X350-367) SENR2939 2.90 2.78
768C & 769C Air System & Brakes Sys. Oper. Testing & Adjusting (1X2876-5473, SENR2940 8.40 8.06
2X350-367)
768C & 769C Air System & Brakes Specifications (1X5474-6599,2X368-399) SENR4762 2.90 2.78
768C & 769C Air System & Brakes Sys. Oper. Testing & Adjusting (1X5474-6599, SENR4763 8.40 8.06
2X368-399)
Air Dryer Service Manual SENR7474 2.90 2.78
Bendix Westinghouse Air Compressor REG00914 8.40 8.06
768C & 769C Suspension Cylinders Specifications SENR7815 2.90 2.78
768C & 769C Suspension Cylinders Sys. Oper. Testing & Adjusting SENR7816 2.90 2.78
768C & 769C Hydraulic System Specifications (1X2876-5473,2X350-367) SENR2941 2.90 2.78
768C & 769C Hydraulic System Sys. Oper. Testing & Adjusting (1X2876-5473, SENR2942 2.90 2.78
2X350-367)
768C & 769C Hydraulic System Schematic (1X2876-5473,2X350-367) SENR2978 2.90 2.78
768C & 769C Hydraulic System Specifications (1X5474-6599,2X368-399) SENR4780 2.90 2.78
768C & 769C Hydraulic System Sys. Oper. Testing & Adjusting (1X5474-6599, SENR4781 5.50 5.28
2X368-399)
768C & 769C Hydraulic System Schematic (1X5474-6599,2X368-399) SENR4782 2.90 2.78
768C & 769C Machine Systems Disassembly & Assembly SENR2944 21.95 21.07
Electrical System & Operator's Station Index Tab SENR2996 .30 .30
768C & 769C Electrical System Schematic (1X2876-5473,2X350-367) SENR2948 5.50 5.28
768C & 769C Electrical System Schematic (1X5474-6000,2X368-370) SENR4793 12.65 11.20
768C & 769C Electrical System Schematic (1X6001-6599,2X371-399) SENR6395 19.60 15.05
768C & 769C Operator's Station SENR2946 8.40 8.06
Electronic Monitoring System SENR2945 12.65 11.20
Starting & Charging Systems SENR2947 5.50 5.28
768C & 769C Operator's Station Disassembly & Assembly SENR2949 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
768C Tractor & 769C Truck Operation & Maintenance (1X2876-5473,2X350-370) SEBU6309 15.75 15.12
768C Tractor & 769C Truck Operation & Maintenance (1X5474-6599,2X371-399) SEBU6368 15,75 14,00
Binder SENR2300 13.45 7.60
Binder Label SENR5154 .30 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

4
 Caterpillar: Confidential Green

768C TRACTOR & 769C TRUCK SENR6837-05

01X6600-UP, 02X400-UP Contents for
Service Manual SENR6835

Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 768C Tractor & 769C Truck Disassembly and Assembly Manual, SENR6850.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR6836 .30 .29
Safety SENR7733 .51 .49
Service Manual Contents SENR6837 .30 .29
Torque Specifications SENR3130 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3408C Engine SENR6475 8.65 8.30
Systems Operation, Testing & Adjusting 3408C Engine SENR6476 8.65 8.30
Service Manual Engine Overspeed Indicator SENR4263 2.98 2.86
Service Manual Variable Speed Fan Clutch SENR8603 22.60 21.70
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR6867 8.65 8.30
Systems Operation Power Train SENR6868 52.00 49.92
Testing & Adjusting Power Train SENR6869 8.65 8.30
Service Manual Electronic Programmable SENR9122 8.65 8.30
Transmission Control II
Service Manual Automatic Retarder Control System SENR5683 2.98 2.86
Service Manual Automatic Electronic Traction Aid SENR2986
Service Manual Electronic Neutral Start Control SENR3889
Service Manual Off-Highway Truck Actual Gear SENR4252
Indicator
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR6870 11.63 11.16
Systems Operation, Testing & Adjusting Steering System SENR6871 5.66 5.43
Specifications Air System & Brakes SENR6881 13.44 12.90
Systems Operation, Testing & Adjusting Air System & Brakes SENR6882 13.44 12.90
Specifications Suspension Cylinders SENR6872
Systems Operation, Testing & Adjusting Suspension Cylinders SENR6873
Specifications Hydraulic System SENR6883 8.65 8.30
Systems Operation, Testing & Adjusting Hydraulic System SENR6884
Schematic Hydraulic System SENR6838
Service Manual Tu-Flo Air Compressors REG00914
Service Manual Contour Series Seat SENR6615
Service Manual Air Dryer for Air Systems SENR7474
Electrical System & Operator’s Station Index Tab SENR2996
Schematic Electrical System SENR6839
Service Manual Electronic Monitoring System SENR2945
Service Manual Starting & Charging Systems SENR2947

5
 Caterpillar: Confidential Green

768C TRACTOR & 769C TRUCK (cont’d) SENR6837-05

01X6600-UP, 02X400-UP Contents for
Service Manual SENR6835

Section Title Form No. Rev. Dlr. IC

Net
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6747 0.00 0.00
0.00 0.00
0.00 0.00

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into the manual. The form is not a standard part of the manual.

6
 Caterpillar: Confidential Green

768C TRACTOR & 769C TRUCK SENR6852-01

01X6600-UP, 02X400-UP Contents for
Service Manual SENR6850

Note: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the 768C Tractor & 769C
Truck Service Manual, SENR6835.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2910 6.90 13.69
Binder Label SENR6851 .30 .29
Safety SENR7733 .60 .49
Service Manual Contents SENR6852 .30 .29
Torque Specifications SENR3130 3.40 2.86
Engine Index Tab SENR2870 .30 .29
Disassembly & Assembly 3408C Engine SENR6571 15.50 8.30
Disassembly & Assembly Supplement 3408 Engine SENR6848 9.90 8.30
Power Train Index Tab SENR2871 .30 .29
Disassembly & Assembly Power Train SENR6853 15.50 8.30
Systems Index Tab SENR2872 .30
Disassembly & Assembly Machine Systems SENR6854 26.00 11.16

7
 Caterpillar: Confidential Green

769D TRUCK & 771D QUARRY TRUCK SENR8607-03

VOLUME I (Engine, Power Train) Contents for
5TR1-UP, 6JR1-UP Service Manual SENR8605

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 13.85 13.30
Binder Label SENR8606 01 .30 .30
Safety SENR7733 08 .50 .50
Service Manual Contents SENR8607 03 .30 .30
Torque Specifications SENR3130 06 2.90 2.78
Engine Index Tab SENR2870 .30 .30
Specifications 3408E & 3412E Engines SENR1017 8.40 6.95
Systems Operations, Testing & Adjusting 3408E & 3412E Engines SENR1018 8.40 6.95
Schematic 3408E & 3412E Engines - Electrical SENR1026 2.90 2.78
System
Troubleshooting 3408E & 3412E Engines SENR1062 01 21.95 20.55
Service Manual Exhaust Diverter SENR1424 5.50 3.75
Disassembly & Assembly 3408E & 3412E Engines SENR1013 02 13.05 11.55
Disassembly & Assembly Supplement 3408E Engine SENR8621 13.05 11.55
Power Train Index Tab SENR2871 .30 .30
Specifications Power Train SENR8610 01 5.50 3.75
Systems Operation, Testing & Adjusting Power Train SENR8611 01 13.05 11.55
Service Manual Electronic Programmable SENR9122 02 8.40 6.95
Transmission Control
Disassembly & Assembly Power Train SENR8622 21.95 20.55

8
 Caterpillar: Confidential Green

769D TRUCK & 771D QUARRY TRUCK SENR1427-01

VOLUME II (Systems, Electrical & Operator’s Station, Contents for
Maintenance) Service Manual SENR8605
5TR1-UP, 6JR1-UP

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 13.85 13.30
Binder Label SENR1426 01 .30 .30
Safety SENR7733 08 .50 .50
Service Manual Contents SENR1427 01 .30 .30
Torque Specifications SENR3130 06 2.90 2.78
Systems Index Tab SENR2872 .30 .30
Specifications Steering System SENR8613 2.90 1.50
Systems Operation, Testing & Adjusting
Steering System SENR8614 2.90 1.50
Specifications Air System & Brakes SENR8615 2.90 1.50
Systems Operation, Testing & Adjusting
Air System & Brakes SENR8616 8.40 6.95
Service Manual Automatic Retarder Control System SENR5683 02 5.50 3.75
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.40 6.95
Service Manual Air Dryer SENR7474 05 2.90 1.50
Service Manual Tu-Flo Air Compressors REG00914 03 8.40 8.06
Specifications Suspension Cylinders SENR8617 2.90 1.50
Systems Operation, Testing & Adjusting
Suspension Cylinders SENR8618 2.90 1.50
Specifications Hydraulic System SENR8619 2.90 1.50
Systems Operation, Testing & Adjusting
Hydraulic System SENR8620 5.50 3.75
Schematic Hydraulic System SENR8608 5.50 3.75
Systems Operation, Testing & Adjusting
Truck Payload Measurement System SENR4733 02 8.40 6.95
(With Real Time Clock)
Disassembly & Assembly Machine Systems SENR1422 21.95 20.55
Electrical System & Operator’s Station Index Tab SENR2996 .30 .30
Schematic Electrical System SENR8609 02 13.05 11.55
Service Manual Caterpillar Monitoring System SENR6717 05 13.05 12.53
Service Manual Contour Series Seat SENR6615 04 8.40 8.06
Service Manual R-134a Heating & Air Conditioning SENR5664 04 8.40 8.06
Systems
Maintenance Index Tab SENR2874 .30 .30
Operation & Maintenance 769D Truck & 771D Quarry Truck SEBU6902 01 15.75 14.00

Note: Form SEHS9992, 769D Truck & 771D Quarry Truck Assembly Procedure, Special Instruction, is available
for insertion into this manual. The form is not a standard part of the manual.

9
 Caterpillar: Confidential Green

769D TRUCK & 771D QUARRY TRUCK SENR1543-03

VOLUME I (Engine, Power Train) Contents for
5SS1-UP, 6YS1-UP Service Manual SENR1545

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300
Binder Label RENR2671
Safety SENR7733
Service Manual Contents SENR1543
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 3408E & 3412E Engines SENR1017
Systems Operations, Testing & Adjusting 3408E & 3412E Engines SENR1018
Schematic 3408E & 3412E Engines – Electrical SENR1026
System
Troubleshooting 3408E & 3412E Engines SENR1062
Disassembly & Assembly 3408E & 3412E Engines SENR1013
Disassembly & Assembly Supplement 3408E Engine SENR1547
Power Train Index Tab SENR2871
Specifications Power Train SENR1548
Systems Operation Power Train SENR1549
Testing & Adjusting Power Train SENR1550
Disassembly & Assembly Power Train SENR1551
Systems Operations, Testing & Adjusting Power Train Electronic Control RENR2668
System
Service Manual Traction Control System (TCS) SENR2986

10
 Caterpillar: Confidential Green

769D TRUCK & 771D Quarry Truck SENR1546-04

VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) Contents for
5SS1-UP, 6YS1-UP Service Manual SENR1545

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label RENR2672 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1546 02 .30 .29

Torque Specifications SENR3130 06 2.98 2.86

Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR1552 2.98 2.86
Systems Operation, Testing & Adjusting Steering System SENR1553 5.66 5.43
Specifications Air Systems & Brakes SENR1554 5.66 5.43
Systems Operation, Testing & Adjusting Air Systems & Brakes SENR1555 01 8.65 8.30
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 03 13.44 12.90
Testing & Adjusting
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinder SENR1556 2.98 2.86
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR1557 2.98 2.86
Specifications Hydraulic System SENR1558 2.98 2.86
Systems Operation, Testing & Adjusting
Hydraulic System SENR1559 5.66 5.43
Schematic Hydraulic System SENR1560 5.66 5.43
Systems Operation, Testing & Adjusting
Truck Payload Measurement System SENR4733 02 8.65 8.30
(with Real Time Clock)
Disassembly & Assembly Machine Systems SENR1561 34.55 33.17
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System SENR1563 13.44 12.90
Service Manual Caterpillar Monitoring System SENR6717 05 13.44 12.90
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Service Manual R-134a Heating & Air Conditioning SENR5664 05 13.44 12.90
Systems
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7092 04 16.22 15.57

NOTE: Form REHS0386, 769D Truck & 771D Quarry Truck Assembly Procedure Special Instruction, is available
for insertion into this manual. The form is not a standard part of the manual.

11
 Caterpillar: Confidential Green

769D OFF-HIGHWAY TRUCK & 771D QUARRY TRUCK RENR3387-01

VOLUME I (Engine, Power Train) Contents for
BCA1-UP, BBB1-UP Service Manual RENR3386

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26
Binder Label RENR3389 .30
Safety SENR7733 .60
Service Manual Contents RENR3387 .30
Torque Specifications SENR3130 3.40
Engine Index Tab SENR2870 .30
Schematic 3408E Engine SENR1026 3.40
Specifications 3408E Engine SENR1017 15.50
Systems Operation, Testing & Adjusting 3408E Engine SENR1018 15.50
Troubleshooting 3408E Engine SENR1062 26.00
Disassembly & Assembly 3408E Engine RENR2336 6.50
Disassembly & Assembly Supplement 3408E Engine RENR3392 26.00
Power Train Index Tab SENR2871 .30
Specifications Power Train SENR1548 6.50
Systems Operation Power Train SENR1549 9.90
Testing & Adjusting Power Train SENR1550 9.90
Disassembly & Assembly Power Train SENR1551 26.00
Systems Operation, Troubleshooting, Electronic Control System RENR2668 15.50
Testing & Adjusting

12
 Caterpillar: Confidential Green

769D OFF-HIGHWAY TRUCK & 771D QUARRY TRUCK RENR3388-04

VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) Contents for
BCA1-UP, BBB1-UP Service Manual RENR3386

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26
Binder Label RENR3390 .30
Safety SENR7733 .60
Service Manual Contents RENR3388 .30
Torque Specifications SENR3130 2.98
Systems Index Tab SENR2872 .30
Specifications Suspension Cylinder SENR1556 3.40
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1557 3.40
Specifications Hydraulic System SENR1558 3.40
Systems Operation, Testing & Adjusting Hydraulic System SENR1559 6.50
Schematic Hydraulic System (BCA1-172, BBB1- RENR3383 10.00
221)
Schematic Hydraulic System (BCA173-Up, RENR6505
BBB222-Up)
Specifications Steering System RENR3393 3.40
Systems Operation, Testing & Adjusting Steering System RENR3394 6.50
Specifications Air System & Brakes RENR3395 6.50
Systems Operation, Testing & Adjusting Air System & Brakes RENR3396 9.90
Specifications, Systems Operation Oil Evacuation System RENR3391 3.40
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 26.00
Testing & Adjusting
Systems Operation, Testing & Adjusting Truck Payload Measurement System SENR4733 9.90
(With Real Time Clock)
Service Manual Tu-Flu Air Compressors REG00914 9.90
Service Manual Air Dryer for Vehicle Air Systems SENR7474 3.40
Disassembly & Assembly Machine Systems SENR1561 39.70
Electrical System & Operator’s Station Index Tab SENR2996 .30
Schematic Electrical System (BCA1-172, BBB1- RENR3381 13.40
221)
Schematic Electrical System (BCA173-233, RENR9580 13.40
BBB222-325)
Schematic Electrical System (BCA234-Up, RENR8393 13.40
BBB326-Up)
Systems Operation, Testing & Adjusting Caterpillar Monitoring System SENR6717 15.50
Service Manual Contour Series Seat SENR6615 9.90
Service Manual R-134a Heating & Air Conditioning SENR5664 15.50
Systems

13
 Caterpillar: Confidential Green

769D OFF-HIGHWAY TRUCK & 771D QUARRY TRUCK (cont’d) RENR3388-04

VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) Contents for
BCA1-UP, BBB1-UP Service Manual RENR3386

Section Title Form No. Rev. Dlr. IC

Net
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU7589 16.22

Form REHS0386, 769D Off-Highway Truck & 771D Quarry Truck Field Assembly Procedure Special Instruction, is
available for insertion into this manual. The form is not a standard part of the manual.

14
 Caterpillar: Confidential Green

771C & 775B Quarry Trucks Manual Form SENR5635

(Specifications, etc.)
3BJ1-199, 7XJ1-199

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR5637 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3408 Engine Specifications SENR7804 5.50 5.28
3408 Engine Sys. Oper. Testing & Adjusting SENR7805 8.40 8.06
3408C Engine Specifications SENR6475 8.40 8.06
3408C Engine Sys. Oper. Testing & Adjusting SENR6476 8.40 8.06
3412 Engine Specifications SENR5143 8.40 8.06
3412 Engine Sys. Oper. Testing & Adjusting SENR5144 8.40 8.06
3412C Engine Specifications SENR6576 8.40 8.06
3412C Engine Sys. Oper. Testing & Adjusting SENR6577 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
771C Power Train Specifications SENR5638 5.50 5.28
771C Power Train Systems Operation SENR5639 8.40 8.06
771C Power Train Testing & Adjusting SENR5640 8.40 8.06
775B Power Train Specifications SENR5658 5.50 5.28
775B Power Train Systems Operation SENR5659 8.40 8.06
775B Power Train Testing & Adjusting SENR5660 8.40 8.06
Electronic Programmable Transmission Control II SENR9122 8.40 8.06
Automatic Electronic Traction Aid SENR2986 8.40 8.06
Electronic Neutral Start Control SENR3889 2.90 2.78
Actual Gear Indicator SENR4252 2.90 2.78
Systems Index Tab SENR2872 .30 .30
771C & 775B Steering System Specifications SENR5642 2.90 2.78
771C & 775B Steering System Sys. Oper. Testing & Adjusting SENR5643 2.90 2.78
771C & 775B Air System & Brakes Specifications SENR5644 2.90 2.78
771C & 775B Air System & Brakes Sys. Oper. Testing & Adjusting SENR5645 8.40 8.06
Air Dryer Service Manual SENR7474 2.90 2.78
TU-FLO Air Compressors REG00914 8.40 8.06
771C & 775B Suspension Cylinder Specifications SENR5646 2.90 2.78
771C & 775B Suspension Cylinder Sys. Oper. Testing & Adjusting SENR5647 2.90 2.78
771C & 775B Hydraulic System Specifications SENR5648 2.90 2.78
771C & 775B Hydraulic System Sys. Oper. Testing & Adjusting SENR5649 5.50 5.28
771C & 775B Hydraulic System Schematic SENR5650 2.90 2.78
Electrical System & Operator's Station Index Tab SENR2996 .30 .30
771C Electrical System Schematic SENR5652 19.60 15.05
775B Electrical System Schematic SENR5667 19.60 15.05
Starting & Charging Systems SENR2947 5.50 5.28
Electronic Monitoring System SENR2945 13.05 12.53
Maintenance Index Tab SENR2874 .30 .30
771C Operation & Maintenance SEBU6452 15.75 15.12
775B Operation & Maintenance SEBU6458 15.75 15.12

15
 Caterpillar: Confidential Green

771C & 775B Quarry Trucks (cont.) Manual Form SENR5635

(Specifications, etc.)
3BJ1-199, 7XJ1-199

TITLE FORM NO. DLR. IC

NET

Binder SENR2300 13.45 7.60

Binder Label SENR5636 .30 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.
NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 771C & 775B Quarry Truck Disassembly and Assembly Manual, Form SENR5655.

16
 Caterpillar: Confidential Green

771C & 775B Quarry Trucks Manual Form SENR6845

Volume I
3BJ200-Up, 7XJ200-Up

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR6847 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3408C Engine Specifications SENR6475 8.40 8.06
3408C Engine Sys. Oper. Testing & Adjusting SENR6476 8.40 8.06
3412C Engine Specifications SENR6576 8.40 8.06
3412C Engine Sys. Oper. Testing & Adjusting SENR6577 8.40 8.06
Engine Overspeed Indicator SENR4263 2.90 2.78
Variable Speed Fan Clutch SENR8603 5.50 5.28
Power Train Index Tab SENR2871 .30 .30
771C Power Train Specifications SENR6885 5.50 5.28
771C Power Train Systems Operation SENR6886 8.40 8.06
771C Power Train Testing & Adjusting SENR6887 8.40 8.06
775B Power Train Specifications SENR6888 5.50 5.28
775B Power Train Systems Operation SENR6889 8.40 8.06
775B Power Train Testing & Adjusting SENR6890 8.40 8.06
Actual Gear Indicator SENR4252 2.90 2.78
Electronic Programmable Transmission Control II SENR9122 8.40 8.06
Automatic Retarder Control System SENR5683 5.50 5.28
Automatic Electronic Traction Aid SENR2986 8.40 8.06

17
 Caterpillar: Confidential Green

771C & 775B Quarry Trucks Manual Form SENR6845

Volume II
3BJ200-Up, 7XJ200-Up

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents RENR2539 .30 .30
Torque Specifications SENR3130 2.90 2.78
Systems Index Tab SENR2872 .30 .30
771C & 775B Steering System Specifications SENR6891 2.90 2.78
771C & 775B Steering System Sys. Oper. Testing & Adjusting SENR6892 5.50 5.28
771C & 775B Air System & Brakes Specifications SENR6893 2.90 2.78
771C & 775B Air System & Brakes Sys. Oper. Testing & Adjusting SENR6894 8.40 8.06
Air Dryer Service Manual SENR7474 2.90 2.78
TU-FLO Air Compressors REG00914 8.40 8.06
771C & 775B Suspension Cylinder Specifications SENR6895 2.90 2.78
771C & 775B Suspension Cylinder Sys. Oper. Testing & Adjusting SENR6896 2.90 2.78
771C & 775B Hydraulic System Specifications SENR6897 2.90 2.78
771C & 775B Hydraulic System Sys. Oper. Testing & Adjusting SENR6898 5.50 5.28
771C Hydraulic System Schematic SENR6838 8.40 8.06
775B Hydraulic System Schematic SENR6843 8.40 8.06
Contour Series Seat Installation & Repair SENR6615 8.40 8.06
Electrical System & Operator's Station Index Tab SENR2996 .30 .30
771C Electrical System Schematic SENR6839 13.05 12.53
775B Electrical System Schematic SENR6844 13.05 12.53
Electronic Monitoring System SENR2945 13.05 12.54
Starting & Charging Systems SENR2947 5.50 5.28
Maintenance Index Tab SENR2874 .30 .30
771C Operation & Maintenance SEBU6749 15.75 15.12
775B Operation & Maintenance SEBU6750 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label RENR2538 .30 .30

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 771C & 775B Quarry Truck Disassembly and Assembly Manual, Form SENR5655.

18
 Caterpillar: Confidential Green

771C & 775B Quarry Trucks Manual Form SENR5655

(Disassembly & Assembly)
3BJ1-Up, 7XJ1-Up

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR5657 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3408 Engine Disassembly & Assembly SENR7806 21.95 21.07
3408C Engine Disassembly & Assembly SENR6571 13.05 12.53
3408 Engine Disassembly & Assembly Supplement SENR6848 8.40 8.06
3412 Engine Disassembly & Assembly SENR7860 21.95 21.07
3412C Engine Disassembly & Assembly SENR6578 13.05 12.53
3412 Engine Disassembly & Assembly Supplement SENR6849 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
771C Power Train Disassembly & Assembly SENR5641 13.05 12.53
775B Power Train Disassembly & Assembly SENR6858 13.05 12.53
Systems Index Tab SENR2872 .30 .30
771C Machine Systems Disassembly & Assembly SENR5651 13.05 12.53
775B Machine Systems Disassembly & Assembly SENR5671 13.05 12.53
Binder SENR2300 13.45 7.60
Binder Label SENR5656 .30 .30

NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the 771C & 775B
Quarry Truck Manuals, Forms SENR5635 & SENR6845.

19
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772 Tractor & Coal Hauler Manual Form SENR7070

10S1-Up, 11S1-Up

TITLE FORM NO. DLR. IC

NET
Service Manual Contents SENR7151 .30 .30
Engine Index Tab SENR2870 .30 .30
5.4" Bore, 60ø V8 Engine Specifications SENR7205 5.50 5.28
5.4" Bore, 60ø V8 Engine Sys. Oper. Testing & Adjusting SENR7204 8.40 8.06
772 Tractor Engine Disassembly & Assembly REG00967 13.05 12.53
Power Train Index Tab SENR2871 .30 .30
772 Power Train Specifications SENR7075 5.50 5.28
772 Power Train Sys. Oper. Testing & Adjusting SENR7073 8.40 8.06
772 Power Shift Transmission Testing & Adjusting SENR7074 2.90 2.78
772 Power Train Disassembly & Assembly REG00986 8.40 8.06
Systems Index Tab SENR2872 .30 .30
772 Steering System Specifications SENR7077 2.90 2.78
772 Steering System Sys. Oper. Testing & Adjusting SENR7076 2.90 2.78
Air Dryer Service Manual SENR7474 2.90 2.78
772 Air System & Brakes Specifications SENR7079 2.90 2.78
772 Air System & Brakes Sys. Oper. Testing & Adjusting SENR7078 5.50 5.28
772 Suspension Cylinder Specifications SENR7081 2.90 2.78
772 Suspension Cylinder Sys. Oper. Testing & Adjusting SENR7080 2.90 2.78
772 Hydraulic System Specifications SENR7083 2.90 2.78
772 Hydraulic System Sys. Oper. Testing & Adjusting SENR7082 2.90 2.78
772 Wagon Specifications SENR7085 2.90 2.78
772 Wagon Sys. Oper. Testing & Adjusting SENR7084 2.90 2.78
772 Machine Systems Disassembly & Assembly REG00987 5.50 5.28
Bendix-Westinghouse Compressors REG00914 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
768 & 772 Tractors & Coal Hauler L&M Guide SEBU5227 15.75 15.12
Binder SENR2300 13.45 7.60
Binder Label SENR7071 .30 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

20
 Caterpillar: Confidential Green

772 Tractor & 773 Truck Manual Form REG00690

63G1-Up, 80S1-Up

TITLE FORM NO. DLR. IC

NET
Engine Index Tab SENR2870 .30 .30
5.4" Bore, 60ø V8 Engine Sys. Oper. Testing & Adjusting SENR7204 8.40 8.06
5.4" Bore, 60ø V8 Engine Specifications SENR7205 5.50 5.28
Power Train Index Tab SENR2871 .30 .30
772 & 773 Power Train Sys. Oper. Testing & Adjusting REG00891 8.40 8.06
772 & 773 Power Shift Transmission Testing & Adjusting (80S1-50, 63G1-339) SENR7138 2.90 2.78
772 & 773 Power Shift Transmission Testing & Adjusting (80S51-Up, 63G340-Up) SENR7139 2.90 2.78
772 & 773 Power Train Specifications SENR7137 5.50 5.28
Systems Index Tab SENR2872 .30 .30
772 & 773 Steering System Sys. Oper. Testing & Adjusting REG00755 2.90 2.78
772 & 773 Steering System Specifications REG01345 2.90 2.78
Air Dryer Service Manual SENR7474 2.90 2.78
772 & 773 Air System & Brakes Sys. Oper. Testing & Adjusting REG00709 5.50 5.28
772 & 773 Air System & Brake Specifications SENR7023 2.90 2.78
772 & 773 Suspension Cylinder Sys. Oper. Testing & Adjusting REG00767 2.90 2.78
772 & 773 Suspension Cylinder Specifications REG01407 2.90 2.78
772 & 773 Hydraulic System REG00754 2.90 2.78
Disassembly & Assembly Index Tab SENR2875 .30 .30
General Instructions REG00684 2.90 2.78
Bendix-Westinghouse Compressors REG00914 8.40 8.06
772 & 773 Engine Disassembly & Assembly REG00967 13.05 12.53
772 & 773 Power Train Disassembly & Assembly REG00986 8.40 8.06
772 & 773 Machine Systems Disassembly & Assembly REG00987 5.50 5.28
Maintenance Index Tab SENR2874 .30 .30
769 & 773 Trucks L&M Guide SEBU5445 15.75 15.12
768 & 772 Tractors L&M Guide SEBU5388 15.75 15.12
Binder SENR2300 13.45 7.60
Binder Label REG01042 .30 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SEHS9364, (63G) Off-Highway Truck Rear Wheel Salvage for Fabricated & Cast Wheels Special
Instruction is available for insertion into this manual. The form is not a standard part of the manual.

21
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772B Tractor & 773B Truck Manual Form SENR7855

63W1-1220, 64W1-167

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR7857 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3412 Engine Specifications (73W1-Up) SENR5143 8.40 8.06
3412 Engine Sys. Oper. Testing & Adjusting (73W1-14712) SENR5144 8.40 8.06
3412 Engine Disassembly & Assembly (73W1-Up) SENR7860 21.95 21.07
Power Train Index Tab SENR2871 .30 .30
772B & 773B Power Train Specifications SENR7861 5.50 5.28
772B & 773B Power Train Sys. Oper. Testing & Adjusting SENR7862 8.40 8.06
772B & 773B Power Shift Transmission Testing & Adjusting SENR7863 5.50 5.28
772B & 773B Power Train Disassembly & Assembly SENR7864 21.95 21.07
Systems Index Tab SENR2872 .30 .30
772B & 773B Steering System Specifications SENR7865 2.90 2.78
772B & 773B Steering System Sys. Oper. Testing & Adjusting SENR7866 2.90 2.78
Air Dryer Service Manual SENR7474 2.90 2.78
772B & 773B Air System & Brakes Specifications SENR7867 2.90 2.78
772B & 773B Air System & Brakes Sys. Oper. Testing & Adjusting SENR7868 8.40 8.06
772B & 773B Suspension Cylinder Specifications SENR7869 2.90 2.78
772B & 773B Suspension Cylinder Sys. Oper. Testing & Adjusting SENR7870 2.90 2.78
772B & 773B Hydraulic System Specifications SENR7871 2.90 2.78
772B & 773B Hydraulic System Sys. Oper. Testing & Adjusting SENR7872 2.90 2.78
Contour Series Seat Installation & Repair SENR6615 8.40 8.06
773B Machine Systems Disassembly & Assembly SENR7873 21.95 21.07
Bendix-Westinghouse Air Compressors REG00914 8.40 8.06
772B & 773B Air & Hydraulic Schematics SENR7874 2.90 2.78
Electrical System & Operator's Station Index Tab SENR2996 .30 .30
772B & 773B Electrical Schematic (63W762-768, 770-Up, 64W155-Up) SENR2317 2.90 2.78
772B & 773B Operator's Station SENR7875 5.50 5.28
773B Operator's Station Disassembly & Assembly SENR7580 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
772B & 773B L&M Guide SEBU5645 15.75 15.12
Binder SENR2300 13.45 7.60
Binder Label SENR7856 .30 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SEHS9364 (63W), Off-Highway Truck Rear Wheel Salvage for Fabricated & Cast Wheels Special
Instruction, is available for insertion into this manual. The form is not a standard part of the manual.

22
 Caterpillar: Confidential Green

772B Tractor & 773B Truck Manual Form SENR2950

Volume I (Engine, Power Train)
63W1221-4199, 64W168-299

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR2952 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3412 Engine Specifications SENR5143 8.40 8.06
3412 Engine Sys. Oper. Testing & Adjusting SENR5144 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
Power Train Specifications SENR2953 5.50 5.28
Power Train Systems Operation SENR2954 8.40 8.06
Power Train Testing & Adjusting SENR2955 8.40 8.06
Power Train Electrical System Testing & Adjusting SENR3018 13.05 12.53
Power Train Electrical System Schematic SENR3019 2.90 2.78
Electronic Programmable Transmission Control II SENR9122 8.40 8.06
Automatic Electronic Traction Aid SENR2986 8.40 8.06
Electronic Neutral Start Control SENR3889 2.90 2.78
Off-Highway Truck Actual Gear Indicator SENR4252 2.90 2.78
Binder SENR2300 13.45 7.60
Binder Label SENR2951 .30 .30

23
 Caterpillar: Confidential Green

772B Tractor & 773B Truck Manual Form SENR2950

Volume II (Systems, Electrical, Maintenance)
63W1221-4199, 64W168-299

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents RENR3314 .30 .30
Torque Specifications SENR3130 2.90 2.78
Systems Index Tab SENR2872 .30 .30
Steering System Specifications SENR2957 2.90 2.78
Steering System Sys. Oper. Testing & Adjusting SENR2958 2.90 2.78
Air System & Brakes Specifications (63W1221-3295,64W168-180) SENR2959 2.90 2.78
Air System & Brakes Sys. Oper. Testing & Adjusting (63W1221-3295,64W168-180) SENR2960 8.40 8.06
Air System & Brakes Specifications (63W3296-4199,64W181-299) SENR4762 2.90 2.78
Air System & Brakes Sys. Oper. Testing & Adjusting (63W3296-4199,64W181-299) SENR4763 8.40 8.06
Air Dryer Service Manual SENR7474 2.90 2.78
Tu-Flo Air Compressors REG00914 8.40 8.06
Suspension Cylinder Specifications SENR7869 2.90 2.78
Suspension Cylinder Sys. Oper. Testing & Adjusting SENR7870 2.90 2.78
Hydraulic System Specifications (63W1221-3295,64W168-180) SENR2961 2.90 2.78
Hydraulic System Sys. Oper. Testing & Adjusting (63W1221-3295,64W168-180) SENR2962 2.90 2.78
Hydraulic System Schematic (63W1221-3295,64W168-180) SENR2978 2.90 2.78
Hydraulic System Specifications (63W3296-4199,64W181-299) SENR4780 2.90 2.78

Hydraulic System Sys. Oper. Testing & Adjusting (63W3296-4199,64W181-299) SENR4781 5.50 5.28
Hydraulic System Schematic (63W3296-4199,64W181-299) SENR4782 2.90 2.78
Electrical System & Operator's Station Index Tab SENR2996 .30 .30
Electrical Schematic (63W1221-3295,64W168-180) SENR2926 5.50 5.28
Electrical Schematic (63W3296-3732,64W181-189) SENR4764 13.05 12.53
Electrical Schematic (63W3733-4199,64W190-299) SENR6396 19.60 15.05
Operator's Station SENR2946 8.40 8.06
Electronic Monitoring System SENR2945 13.05 12.53
Starting & Charging Systems SENR2947 5.50 5.28
Maintenance Index Tab SENR2874 .30 .30
Operation & Maintenance (63W1221-3296,64W168-180) SEBU6308 15.75 15.12
Operation & Maintenance (63W3297-4199,64W181-299) SEBU6372 15.75 15.12
Binder SENR2300 13.45 7.60
Binder Label RENR3315 .30 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 772B Tractor & 773B Truck Disassembly and Assembly Manual, Form SENR5140.

24
 Caterpillar: Confidential Green

772B TRACTOR & 773B TRUCK SENR5139

(Disassembly & Assembly) Contents for
63W1221-4199, 64W168-299 Service Manual SENR5140

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2910 6.90 6.62
Binder Label SENR5141 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR5139 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Disassembly & Assembly 3412 Engine SENR7860 22.60 21.70
Power Train Index Tab SENR2871 .30 .29
Disassembly & Assembly Power Train SENR2956 22.60 21.70
Systems Index Tab SENR2872 .30 .29
Disassembly & Assembly Machine Systems SENR2964 22.60 21.70
Operator’s Station Index Tab SENR2873 .30 .29
Disassembly & Assembly Operator’s Station SENR2949 8.65 8.30

25
 Caterpillar: Confidential Green

772B TRACTOR & 773B TRUCK SENR6842-04

63W4200-UP, 64W300-UP Contents for
Service Manual SENR6840

NOTE: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 772B Tractor & 773B Truck Disassembly and Assembly Service Manual, SENR6855.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR6841 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR6842 04 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3412 Engine SENR5143 8.65 8.30
Systems Operation, Testing & Adjusting 3412 Engine SENR5144 8.65 8.30
Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263 03 2.98 2.86
Service Manual Variable Speed Fan Clutch SENR8603 02 5.66 5.43
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR6874 5.66 5.43
Systems Operation Power Train SENR6875 8.65 8.30
Testing & Adjusting Power Train SENR6876 8.65 8.30
Service Manual Electronic Programmable SENR9122 02 8.65 8.30
Transmission Control II
Service Manual Automatic Retarder Control System SENR5683 02 5.66 5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Electronic Neutral Start Control SENR3889 2.98 2.86
Systems Operation, Testing & Adjusting Actual Gear Indicator SENR4252 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR6877 2.98 2.86
Systems Operation, Testing & Adjusting Steering System SENR6878 2.98 2.86
Specifications Air System & Brakes SENR6881 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes SENR6882 8.65 8.30
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinders SENR6879 2.98 2.86
Systems Operation, Testing & Adjusting Suspension Cylinders SENR6880 2.98 2.86
Specifications Hydraulic System SENR6883 2.98 2.86
Systems Operation, Testing & Adjusting Hydraulic System SENR6884 5.66 5.43
Schematic Hydraulic System SENR6843 8.65 8.30
Service Manual Contour Series Seat SENR6615 04 8.65 8.30
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System SENR6844 13.44 12.90
Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86
Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86

26
 Caterpillar: Confidential Green

772B TRACTOR & 773B TRUCK (cont’d) SENR6842-04

63W4200-UP, 64W300-UP Contents for
Service Manual SENR6840

Section Title Form No. Rev. Dlr. IC

Net
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6748 16.22 15.57

NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

27
 Caterpillar: Confidential Green

772B TRACTOR & 773B TRUCK SENR6857

(Disassembly & Assembly) Contents for
63W4200-UP, 64W300-UP Service Manual SENR6855

NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the 772B Tractor & 773B
Truck Service Manual, SENR6840.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2910 6.90 6.62
Binder Label SENR6856 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR6857 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Disassembly & Assembly 3412 Engine SENR7860 22.60 21.70
Disassembly & Assembly Supplement 3412 Engine SENR6849 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Disassembly & Assembly Power Train SENR6858 13.44 12.90
Systems Index Tab SENR2872 .30 .29
Disassembly & Assembly Machine Systems SENR6859 13.44 12.90

28
 Caterpillar: Confidential Green

773D TRUCK & 775D QUARRY TRUCK SENR1402-03

6KR1-UP, 7ER1-UP Contents for
Service Manual SENR1400

NOTE: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 773D Truck & 775D Quarry Truck Disassembly and Assembly Manual, Form SENR1405.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR1401 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1402 03 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3408E & 3412E Engines SENR1017 8.65 8.30
Systems Operation, Testing & Adjusting 3408E & 3412E Engines SENR1018 8.65 8.30
Schematic 3408E & 3412E Engines Electrical SENR1026 2.98 2.86
System
Troubleshooting 3408E & 3412E Engines SENR1062 01 22.60 21.70
Service Manual Exhaust Diverter SENR1424 5.66 5.43
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR1406 01 5.66 5.43
Systems Operation, Testing & Adjusting Power Train SENR1407 01 13.44 12.90
Service Manual Electronic Programmable SENR9122 02 8.65 8.30
Transmission Control
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR1409 2.98 2.86
Systems Operation, Testing & Adjusting
Steering System SENR1410 2.98 2.86
Specifications Air System & Brakes SENR1411 2.98 2.86
Systems Operation, Testing & Adjusting
Air System & Brakes SENR1412 8.65 8.30
Service Manual Automatic Retarder Control System SENR5683 02 5.66 5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinder SENR1413 2.98 2.86
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR1414 2.98 2.86
Specifications Hydraulic System SENR1415 2.98 2.86
Systems Operation, Testing & Adjusting
Hydraulic System SENR1416 5.66 5.43
Schematic Hydraulic System SENR8608 5.66 5.43
Service Manual Truck Payload Measurement System SENR4733 02 8.65 8.30
(With Real Time Clock)
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System SENR1418 01 13.44 12.90
Service Manual Caterpillar Monitoring System SENR6717 05 13.44 12.90
Service Manual Contour Series Seat SENR6615 02 8.65 8.30

29
 Caterpillar: Confidential Green

773D TRUCK & 775D QUARRY TRUCK (cont.) SENR1402-03

6KR1-UP, 7ER1-UP Contents for
Service Manual SENR1400

Section Title Form No. Rev. Dlr. IC

Net
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6968 01 16.22 15.57

NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SEHS9993, 773D Truck & 775D Quary Truck Assembly Procedure Special Instruction, is available for
insertion into this manual. The form is not a standard part of the manual.

30
 Caterpillar: Confidential Green

773D TRUCK & 775D QUARRY TRUCK SENR1404

(Disassembly & Assembly) Contents for
6KR1-UP, 7ER1-UP Service Manual SENR1405

NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics , see the 773D Truck & 775D
Quarry Truck Service Manual, SENR1400.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2910 6.90 6.62
Binder Label SENR1403 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1404 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Disassembly & Assembly 3408E & 3412E Engines SENR1013 02 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Disassembly & Assembly Power Train SENR1420 22.60 21.70
Systems Index Tab SENR2872 .30 .29
Disassembly & Assembly Machine Systems SENR1421 22.60 21.70

31
 Caterpillar: Confidential Green

773D TRUCK & 775D QUARRY TRUCK SENR1566-02

VOLUME I (Engine, Power Train) Contents for
7CS1-UP, 8AS1-UP Service Manual SENR1565

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 13.85 13.30
Binder Label RENR2673 .30 .30
Safety SENR7733 08 .50 .50
Service Manual Contents SENR1566 01 .30 .30
Torque Specifications SENR3130 06 2.90 2.78
Engine Index Tab SENR2870 .30 .30
Specifications 3408E & 3412E Engines SENR1017 8.40 6.95
Systems Operations, Testing & Adjusting 3408E & 3412E Engines SENR1018 8.40 6.95
Schematic 3408E & 3412E Engines Electrical SENR1026 2.90 2.78
System
Troubleshooting 3408E & 3412E Engines SENR1062 01 21.95 20.55
Disassembly & Assembly 3408E & 3412E Engines SENR1013 02 13.05 11.55
Disassembly & Assembly Supplement 3408E & 3412E Engines SENR1570 01 13.05 12.53
Power Train Index Tab SENR2871 .30 .30
Specifications Power Train SENR1571 5.50 3.75
Systems Operation Power Train SENR1572 8.40 6.95
Testing & Adjusting Power Train SENR1573 8.40 6.95
Disassembly & Assembly Power Train SENR1574 21.95 21.07
Systems Operations, Testing & Adjusting Power Train Electronic Control RENR2668 02 8.40 8.06
System
Service Manual Traction Control System (TCS) SENR2986

32
 Caterpillar: Confidential Green

773D TRUCK & 775D QUARRY TRUCK SENR1568-03

VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) Contents for
7CS1-UP, 8AS1-UP Service Manual SENR1565

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label RENR2674 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1568 02 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR1575 2.98 2.86
Systems Operation, Testing & Adjusting Steering System SENR1576 5.66 5.43
Specifications Air System & Brakes SENR1577 5.66 5.43
Systems Operation, Testing & Adjusting Air System & Brakes SENR1578 01 8.65 8.30
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 03 13.44 12.90
Testing & Adjusting
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinder SENR1579 2.98 2.86
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR1580 2.98 2.86
Specifications Hydraulic System SENR1581 2.98 2.86
Systems Operation, Testing & Adjusting
Hydraulic System SENR1582 5.66 5.43
Schematic Hydraulic System SENR1583 5.66 5.43
Service Manual Truck Payload Measurement System SENR4733 02 8.65 8.30
(With Real Time Clock)
Disassembly & Assembly Machine Systems SENR1584 34.55 33.17
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System SENR1585 13.44 12.90
Service Manual Caterpillar Monitoring System SENR6717 05 13.44 12.90
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Service Manual R-134a Heating & Air Conditioning SENR5664 05 13.44 12.90
Systems
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7093 03 16.22 15.57

NOTE: Form REHS0387, 773D Truck & 775D Quarry Truck Assembly Procedure Special Instruction, is available for
insertion into this manual. The form is not a standard part of the manual.

33
 Caterpillar: Confidential Green

773E & 775E OFF-HIGHWAY TRUCKS RENR3399-06

VOLUME I (Engine, Power Train) Contents for
BDA1-UP, BEC1-UP Service Manual RENR3398

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300
Binder Label RENR6501
Safety SENR7733
Service Manual Contents RENR3399
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Schematic 3408E & 3412E Engines SENR1026
Systems Operation, Testing & Adjusting 3408E & 3412E Engines SENR1018
Troubleshooting 3408E & 3412E Engines SENR1062
Disassembly & Assembly 3408E & 3412E Engines RENR2336
Disassembly & Assembly Supplement 3412E Engine RENR6504
Power Train Index Tab SENR2871 .30
Specifications Power Train RENR6507
Systems Operation Power Train RENR6508
Testing & Adjusting Power Train RENR6509
Disassembly & Assembly Power Train SENR1574
Systems Operation, Troubleshooting, Power Train - Electronic Control RENR2668
Testing & Adjusting System

34
 Caterpillar: Confidential Green

773E & 775E OFF-HIGHWAY TRUCKS RENR6569-07

VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) Contents for
BDA1-UP, BEC1-UP Service Manual RENR3398

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2301
Binder Label RENR6570
Safety SENR7733
Service Manual Contents RENR6569
Torque Specifications SENR3130
Systems Index Tab SENR2872 .30
Schematic Hydraulic System (BDA1-258, BEC1- RENR6517
201)
Schematic Hydraulic System (BDA259-Up, RENR6506
BEC202-Up)
Specifications Hydraulic System RENR6515
Systems Operation, Testing & Adjusting Hydraulic System RENR6516
Specifications Steering Systems RENR6510
Systems Operation, Testing & Adjusting Steering Systems RENR6511
Specifications Air System & Brakes RENR6512
Systems Operation, Testing & Adjusting Air System & Brakes RENR6513
Specifications, Systems Operation, Testing Oil Evacuation System RENR3391
& Adjusting
Specifications, Systems Operation, Testing Suspension Cylinder RENR6514
& Adjusting
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503
Testing & Adjusting
Systems Operation, Testing & Adjusting Truck Payload Measurement System SENR4733
(with Real Time Clock)
Systems Operation, Testing & Adjusting Automatic Lubrication System RENR8390
Service Manual Tu-Flo Air Compressors REG00914
Service Manual Air Dryer for Air Systems SENR7474
Disassembly & Assembly Machine Systems SENR1584
Electrical System & Operator’s Station Index Tab SENR2996 .30
Schematic Electrical System (BDA1-258, BEC1- RENR6518
201)
Schematic Electrical System (BDA259-485, RENR9581
BEC202-308)
Schematic Electrical System (BDA486-727, RENR8394
BEC309-467)
Schematic Electrical System (BDA728-Up, RENR9854
BEC468-Up)
Systems Operation, Testing & Adjusting Caterpillar Monitoring System SENR6717
Service Manual 134a Heating & Air Conditioning SENR5664
Systems
Service Manual Contour Series Seat SENR6615
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7590

NOTE: Form REHS1145, 773E & 775E Off-Highway Trucks Assembly Procedure Special Instruction, is available
for insertion into this manual. The form is not a standard part of the manual.

35
 Caterpillar: Confidential Green

776 Tractor, 776 Coal Hauler & 777 Truck Manual Form SENR7153
84A1-1283, 14H1-205, 14W1-Up

TITLE FORM NO. DLR. IC

NET
Service Manual Contents SENR7155 .30 .30
Engine Index Tab SENR2870 .30 .30
5.4", 60ø V12 Engine Specifications REG01561 8.40 8.06
5.4", 60ø V12 Engine Sys. Oper. Testing & Adjusting REG00616 8.40 8.06
776 & 777 Engine Disassembly & Assembly SENR7156 21.95 21.07
Power Train Index Tab SENR2871 .30 .30
776 & 777 Power Train Specifications SENR7157 5.50 5.28
776 & 777 Power Train Sys. Oper. Testing & Adjusting SENR7158 8.40 8.06
776 & 777 Power Shift Transmission Testing & Adjusting SENR7159 5.50 5.28
776 & 777 Power Train Disassembly & Assembly SENR7160 21.95 21.07
Systems Index Tab SENR2872 .30 .30
776 & 777 Steering System Specifications SENR7161 2.90 2.78
776 & 777 Steering System Sys. Oper. Testing & Adjusting SENR7162 2.90 2.78
Air Dryer Service Manual SENR7474 2.90 2.78
776 & 777 Air System & Brakes Specifications SENR7163 2.90 2.78
776 & 777 Air System & Brakes Sys. Oper. Testing & Adjusting SENR7164 5.50 5.28
776 & 777 Suspension Cylinder Specifications SENR7165 2.90 2.78
776 & 777 Suspension Cylinder Sys. Oper. Testing & Adjusting SENR7166 2.90 2.78
776 & 777 Hydraulic System Specifications SENR7167 2.90 2.78
776 & 777 Hydraulic System Sys. Oper. Testing & Adjusting SENR7168 2.90 2.78
777 Machine Systems Disassembly & Assembly SENR7169 21.95 21.07
776 Wagon Specifications SENR7403 2.90 2.78
776 Wagon Sys. Oper. Testing & Adjusting SENR7404 2.90 2.78
Bendix-Westinghouse Air Compressors REG00914 8.40 8.06
776 & 777 Truck Hydraulic System Schematic SENR7222 2.90 2.78
776 & 777 Air System Schematics SENR7466 2.90 2.78
Electrical System & Operator's Station Index Tab SENR2996 .30 .30
776 & 777 Electrical Schematic (14H1-135,84A1-559) SENR7221 2.90 2.78
776 & 777 Electrical Schematic (14H136-158,84A560-868) SENR2070 2.90 2.78
776 & 777 Electrical Schematic (14H159-Up,84A869-Up) SENR2318 5.50 5.28
777 Operator's Station Disassembly & Assembly SENR7580 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
777 Truck L&M Guide SEBU5266 15.75 15.12
776 Coal Hauler Maintenance SEBU5391 15.75 15.12
Binder SENR2300 13.45 7.60
Binder Label SENR7154 .30 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

36
 Caterpillar: Confidential Green

776 TRACTOR & 777 TRUCK SENR2967-01

84A1284-UP, 14H206-UP Contents for
Service Manual SENR2965

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR2966 .30 .29
Safety SENR7733 .51 .49
Service Manual Contents SENR2967 .30 .29
Torque Specifications SENR3130 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 5.4” Bore, 60 Degree V12 Vehicular REG01561 8.65 8.30
Engine
Systems Operation, Testing & Adjusting 5.4” Bore, 60 Degree V12 Vehicular REG00616 8.65 8.30
Engine
Disassembly & Assembly D348 Vehicular Engine SENR7156 2.98 2.86
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR2968 8.65 8.30
Systems Operation Power Train SENR2969 52.00 49.92
Testing & Adjusting Power Train SENR2970 8.65 8.30
Testing & Adjusting Power Train Electrical System SENR3018 8.65 8.30
Schematic Power Train Electrical System SENR3019 2.98 2.86
Service Manual Automatic Electronic Traction Aid SENR2986
Disassembly & Assembly Power Train SENR2971
Systems Index Tab SENR2872 .30 .29
Schematic Steering System SENR2972 11.63 11.16
Systems Operation, Testing & Adjusting Steering System SENR2973 13.44 12.90
Specifications Air System & Brakes SENR2974 13.44 12.90
Systems Operation, Testing & Adjusting Air System & Brakes SENR2975 8.65 8.30
Specifications Suspension Cylinder SENR7165
Systems Operation, Testing & Adjusting Suspension Cylinder SENR7166
Specifications Hydraulic System SENR2976
Systems Operation, Testing & Adjusting Hydraulic System SENR2977
Schematic Hydraulic System SENR2978
Disassembly & Assembly Machine Systems SENR2979
Service Manual Tu-Flo Air Compressors REG00914
Service Manual Air Dryer for Air Systems SENR7474
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System SENR2982 16.22 15.57
Service Manual Electronic Monitoring System SENR2945
Service Manual Operator’s Station SENR2946
Disassembly & Assembly Operator’s Station SENR2949
Maintenance Index Tab SENR2874
Operation & Maintenance Manual SEBU5977

37
 Caterpillar: Confidential Green

776 TRACTOR & 777 TRUCK (cont’d) SENR2967-01

84A1284-UP, 14H206-UP Contents for
Service Manual SENR2965

NOTE: SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into
the manual. The form is not a standard part of the manual.

NOTE: SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion
into the manual. The form is not a standard part of the manual.

38
 Caterpillar: Confidential Green

776B TRACTOR & 777B TRUCK SENR3137-10

VOLUME I (Engine, Power Train) Contents for
4YC1-UP, 6JC1-UP Service Manual SENR3135

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300
Binder Label SENR3136
Safety SENR7733
Service Manual Contents SENR3137
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 3500 Engine SENR4620
Systems Operations, Testing & Adjusting 3500 Engine SENR4621
Disassembly & Assembly 3508 Engine SENR3140
Service Manual Automatic Ether injection System SENR4705
Service Manual Engine Overspeed Indicator SENR4263
Service Manual Caterpillar 3161 Governor SENR3028
Power Train Index Tab SENR2871
Specifications Power Train SENR3141
Systems Operation Power Train SENR3142
Testing & Adjusting Power Train SENR3143
Schematic Electrical System (4YC1-590, 6JC1- SENR3144
69)
Schematic Electrical System (4YC591-Up, SENR4289
6JC70-Up)
Disassembly & Assembly Power Train SENR3145
Service Manual Automatic Electronic Traction Aid SENR2986
Service Manual Electronic Neutral Start Control SENR3889
Service Manual Actual Gear Indicator SENR4252

39
 Caterpillar: Confidential Green

776B TRACTOR & 777B TRUCK SENR8576-02

VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) Contents for
4YC1-UP, 6JC1-UP Service Manual SENR3135

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300
Binder Label SENR8574
Safety SENR7733
Service Manual Contents SENR8576
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Steering System SENR3146
Systems Operation, Testing & Adjusting
Steering System SENR3147
Specifications Air System & Brakes SENR3148
Systems Operation, Testing & Adjusting
Air System & Brakes SENR3149
Specifications Suspension Cylinder SENR7165
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR7166
Specifications Hydraulic System SENR3150
Systems Operation, Testing & Adjusting
Hydraulic System SENR3151
Schematic Hydraulic System SENR3152
Disassembly & Assembly Machine Systems SENR3153
Service Manual Truck Payload Measurement System SENR3537
Service Manual Truck Payload Measurement System SENR4733
(with Real Time Clock)
Service Manual Air Dryer for Air Systems SENR7474
Service Manual Tu-Flo Air Compressors REG00914
Electrical System & Operator’s Station Index Tab SENR2996
Schematic Electrical System SENR3154
Schematic Electrical System (with Neutral Start SENR4253
Control, Actual Gear Indicator &
Payload Measurement System)
Schematic Electrical System (4YC1384-1638, SENR4796
6JC84-97)
Schematic Electrical System (4YC1639-Up, SENR5665
6JC98-Up)
Service Manual Electronic Monitoring System SENR2945
Service Manual Starting & Charging Systems SENR2947
Maintenance Index Tab SENR2874
Operation & Maintenance Manual SEBU6024

NOTE: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for
insertion into the manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into the manual. The form is not a standard part of the manual.

40
 Caterpillar: Confidential Green

776C TRACTOR & 777C TRUCK SENR5602-06

2TK1-UP, 4XJ1-UP Contents for
Service Manual SENR5600

NOTE: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 776C Tractor & 777C Truck Disassembly and Assembly Manual, SENR8625.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR5601 .30 .29
Safety SENR7733 .51 .49
Service Manual Contents SENR5602 .30 .29
Torque Specifications SENR3130 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3508 EUI Engine SENR5189 8.65 8.30
Systems Operation, Testing & Adjusting 3508 EUI Engine SENR5190 8.65 8.30
Electronic Troubleshooting 3508 EUI Engine SENR5191 22.60 21.70
Service Manual Engine Overspeed Indicator SENR4263 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR5603 8.65 8.30
Systems Operation Power Train SENR5604 52.00 49.92
Testing & Adjusting Power Train SENR5605 8.65 8.30
Service Manual Electronic Programmable SENR9122 8.65 8.30
Transmission Control II
Service Manual Automatic Retarder Control System SENR5683
Service Manual Automatic Electronic Traction Aid SENR2986
Service Manual Electronic Neutral Start Control SENR3889
Service Manual Actual Gear Indicator SENR4252 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR5607 11.63 11.16
Systems Operation, Testing & Adjusting
Steering System SENR5608 5.66 5.43
Specifications Air System & Brakes SENR5609 13.44 12.90
Systems Operation, Testing & Adjusting
Air System & Brakes SENR5610 13.44 12.90
Specifications Suspension Cylinder SENR5611
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR5612
Schematic Hydraulic System SENR5613
Specifications Hydraulic System SENR5614
Systems Operation, Testing & Adjusting
Hydraulic System SENR5615
Service Manual Tu-Flo Compressors REG00914
Service Manual Air Dryer for Air Systems SENR7474
Service Manual Truck Payload Measurement System SENR4733
(with Real Time Clock)
Electrical System & Operator’s Station Index Tab SENR2996
Schematic Electrical System SENR5617
Service Manual Electronic Monitoring System SENR2945
Service Manual Starting & Charging Systems SENR2947

41
 Caterpillar: Confidential Green

776C TRACTOR & 777C TRUCK (cont’d) SENR5602-06

2TK1-UP, 4XJ1-UP Contents for
Service Manual SENR5600

Section Title Form No. Rev. Dlr. IC

Net
Maintenance Index Tab SENR2874
Operation & Maintenance Manual SEBU6407

NOTE: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for
insertion into the manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into the manual. The form is not a standard part of the manual.

42
 Caterpillar: Confidential Green

776C TRACTOR & 777C TRUCK SENR8627

(Disassembly & Assembly) Contents for
2TK1-UP, 4XJ1-UP Service Manual SENR8625

For Specifications, Systems Operation, Testing & Adjusting and Schematics , see the 776C Tractor & 777C Truck
Service Manual, SENR5600.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2910 6.90 6.62
Binder Label SENR8626 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR8627 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Disassembly & Assembly 3508 EUI Engine SENR5192 01 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Disassembly & Assembly Power Train SENR5606 13.44 12.90
Systems Index Tab SENR2872 .30 .29
Disassembly & Assembly Machine Systems SENR5616 13.44 12.90
Disassembly & Assembly Supplement Front Brake (Oil Cooled Disc Brakes) SENR5693 5.66 5.43

43
 Caterpillar: Confidential Green

776D TRACTOR & 777D TRUCK SENR6904-02

VOLUME I (Engine, Power Train) Contents for
3PR1-UP, 5ER1-UP Service Manual SENR6905

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 13.85 13.30
Binder Label SENR6903 01 .30 .30
Safety SENR7733 08 .50 .50
Service Manual Contents SENR6904 01 .30 .30
Torque Specifications SENR3130 06 2.90 2.78
Engine Index Tab SENR2870 .30 .30
Specifications 3500B Engines SENR1122 03 5.50 3.75
Systems Operations, Testing & Adjusting 3500B Engines SENR1123 03 8.40 6.95
Troubleshooting 3500B Engine SENR1128 03 21.95 20.55
Service Manual Exhaust Diverter SENR1424 5.50 3.75
Disassembly & Assembly 3500B Engine SENR1126 21.95 21.07
Disassembly & Assembly Supplement 3508B Engine SENR6927 13.05 11.55
Power Train Index Tab SENR2871 .30 .30
Specifications Power Train SENR6911 5.50 3.75
Systems Operation Power Train SENR6912 8.40 6.95
Testing & Adjusting Power Train SENR6913 8.40 6.95
Service Manual Electronic Programmable SENR9122 02 8.40 6.95
Transmission Control
Disassembly & Assembly Power Train RENR3366 21.95 20.55

44
 Caterpillar: Confidential Green

776D TRACTOR & 777D TRUCK SENR6923-03

VOLUME II (Systems, Electrical & Operator’s Station, Contents for
Maintenance) Service Manual SENR6905
3PR1-UP, 5ER1-UP

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR6922 01 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR6923 03 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR6914 2.98 2.86
Systems Operation, Testing & Adjusting
Steering System SENR6915 2.98 2.86
Specifications Air System & Brakes SENR6916 5.66 5.43
Systems Operation, Testing & Adjusting
Air System & Brakes SENR6917 13.44 12.90
Service Manual Automatic Retarder Control System SENR5683 02 5.66 5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinder SENR6918 2.98 2.86
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR6919 2.98 2.86
Specifications Hydraulic System SENR6920 2.98 2.86
Systems Operation, Testing & Adjusting
Hydraulic System SENR6921 5.66 5.43
Schematic Hydraulic System SENR6909 8.65 8.30
Service Manual Truck Payload Measurement System SENR4733 02 8.65 8.30
(With Real Time Clock)
Disassembly & Assembly Machine Systems SENR6926 13.44 12.90
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System SENR6910 13.44 12.90
Service Manual Caterpillar Monitoring System SENR6717 05 13.44 12.90
Service Manual Contour Series Seat SENR6615 04 8.65 8.30
Maintenance Index Tab SENR2874 01 16.22 15.57

Operation & Maintenance Manual SEBU6757

NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

45
 Caterpillar: Confidential Green

777D TRUCK SENR1509-01

VOLUME I (Engine, Power Train) Contents for
2YW1-UP Service Manual SENR1510

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR1508 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1509 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3500B Engines SENR1122 03 5.66 5.43
Systems Operations, Testing & Adjusting 3500B Engines SENR1123 03 8.65 8.30
Troubleshooting 3500B Electronic Engines SENR1128 03 22.60 21.70
Service Manual Exhaust Diverter SENR1424 5.66 5.43
Disassembly & Assembly 3500B Engines SENR1126 22.60 21.70
Disassembly & Assembly Supplement 3500B Engines SENR6927 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR6911 5.66 5.43
Systems Operation Power Train SENR6912 8.65 8.30
Testing & Adjusting Power Train SENR6913 8.65 8.30
Service Manual Electronic Programmable SENR9122 02 8.65 8.30
Transmission Control
Disassembly & Assembly Power Train RENR3366 22.60 21.70

46
 Caterpillar: Confidential Green

777D OFF-HIGHWAY TRUCK SENR1511-02

VOLUME II (Systems, Electrical & Operator’s Station, Contents for
Maintenance) Service Manual SENR1510
2YW1-UP

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR1512 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1511 01 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR6914 2.98 2.86
Systems Operation, Testing & Adjusting
Steering System SENR6915 2.98 2.86
Specifications Air System & Brakes SENR6916 5.66 5.43
Systems Operation, Testing & Adjusting
Air System & Brakes SENR6917 13.44 12.90
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Air Dryer SENR7474 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinder SENR6918 2.98 2.86
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR6919 2.98 2.86
Specifications Hydraulic System SENR6920 2.98 2.86
Systems Operation, Testing & Adjusting
Hydraulic System SENR6921 5.66 5.43
Schematic Hydraulic System SENR6909 8.65 8.30
Service Manual Truck Payload Measurement System SENR4733 02 8.65 8.30
( With Real Time Clock)
Disassembly & Assembly Machine Systems SENR6926 13.44 12.90
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System SENR1507 13.44 12.90
Service Manual Monitoring System SENR6717 05 13.44 12.90
Service Manual Contour Series Seat SENR6615 04 8.65 8.30
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7114 16.22 15.57

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into this manual. The form is not a standard part of the manual.

47
 Caterpillar: Confidential Green

776D WHEEL TRACTOR & 777D TRUCK RENR3331-02

VOLUME I (Engine, Power Train) Contents for
AFS1-UP, AGC1-UP, AGY1-UP (HAA) Service Manual RENR3330

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label RENR3332 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents RENR3331 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3500B Engine SENR1122 03 5.66 5.43
Systems Operations, Testing & Adjusting 3500B Engine SENR1123 03 8.65 8.30
Troubleshooting 3500B Engine SENR1128 03 22.60 21.70
Disassembly & Assembly 3500B Engine SENR1126 22.60 21.70
Disassembly & Assembly Supplement 3508B & 3512B Engines RENR3367 13.44 12.90
Service Manual Oil Renewal System RENR2223
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train RENR3318 5.66 5.43
Systems Operation Power Train RENR3319 5.66 5.43
Testing & Adjusting Power Train RENR3320 8.65 8.30
Disassembly & Assembly Power Train RENR3366 13.44 12.90
Service Manual Electronic Programmable RENR2668 02 8.65 8.30
Transmission Control
Service Manual Traction Control System (TCS) SENR2986

48
 Caterpillar: Confidential Green

776D TRACTOR & 777D OFF-HIGHWAY TRUCK RENR3333-05

VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) Contents for
AFS1-UP, AGC1-UP, AGY1-UP (HAA) Service Manual RENR3330

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2301 14.26
Binder Label RENR3334 .30
Safety SENR7733 08 .60
Service Manual Contents RENR3333 01 .30
Torque Specifications SENR3130 06 3.40
Systems Index Tab SENR2872 .30
Specifications Steering System RENR3321 3.40
Systems Operation, Testing & Adjusting Steering System RENR3322 6.50
Specifications Air System & Brakes RENR3323 01 6.50
Systems Operation, Testing & Adjusting Air System & Brakes RENR3324 01 15.50
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 03 15.50
Testing & Adjusting
Service Manual Air Dryer SENR7474 05 3.40
Service Manual Tu-Flo Air Compressor REG00914 03 9.90
Specifications Suspension Cylinders RENR3325 3.40
Systems Operation, Testing & Adjusting Suspension Cylinders RENR3326 3.40
Specifications Hydraulic System RENR3327 3.40
Systems Operation, Testing & Adjusting Hydraulic System RENR3328 6.50
Schematic Hydraulic System RENR3329 13.40
Disassembly & Assembly Machine Systems RENR3365 26.00
Electrical System & Operator’s Station Index Tab SENR2996 .30
Schematic Electrical System (AGC1-1301, RENR3363 23.20
AFS1-81)
Schematic Electrical System (AGC1302-Up, RENR8392
AFS82-Up)
Schematic Electrical System (AGY1-Up) RENR3364 23.20
Systems Operation Electronic Systems Guide RENR3371 6.50
Service Manual Truck Measurement System (With SENR4733 02 9.90
Real Time Clock)
Service Manual Air Conditioning & Heating Systems SENR5664 05 15.50
With R-134a Refrigerant
Service Manual Caterpillar Monitoring System SENR6717 05 15.50
Maintenance Index Tab SENR2874 .30
Operation & Maintenance SEBU7261 04 16.22
03 16.22

NOTE: Form REHS0563, 776D Tractor & 777D Truck Assembly Procedure Special Instruction, is available for
insertion into this manual. The form is not a standard part of the manual.

49
 Caterpillar: Confidential Green

785 TRUCK SENR4001-13

VOLUME I (Engine, Power Train) Contents for
8GB1-UP Service Manual SENR4000

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR3099 02 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR4001 13 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Service Manual Automatic Ether Injection System SENR4705 02 8.65 8.30
Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263 03 2.98 2.86
Specifications 3500 Engines SENR4620 01 8.65 8.30
Systems Operation, Testing & Adjusting 3500 Engines SENR4621 01 8.65 8.30
Service Manual 3161 Governor SENR3028 02 5.66 5.43
Disassembly & Assembly 3512 Engine (96Z1-Up) SENR4004 01 22.60 21.70
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train (8GB1-222) SENR4005 01 5.66 5.43
Specifications Power Train (8GB223-Up) SENR3588 02 5.66 5.43
Systems Operation Power Train SENR4006 01 8.65 8.30
Testing & Adjusting Power Train (3YB1-598) SENR4008 01 22.60 21.70
Testing & Adjusting Power Train (3YB599-Up) SENR3980 22.60 21.70
Schematic Power Train Electrical System (8GB1- SENR4009 2.98 2.86
222)
Schematic Power Train Electrical System SENR3429 2.98 2.86
(8GB223-Up)
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Electronic Neutral Start Control SENR3889 2.98 2.86
Service Manual Actual Gear Indicator SENR4252 2.98 2.86
Service Manual Rear Axle Hydraulic System SENR1476 01 2.98 2.86
Disassembly & Assembly Power Train SENR4010 13.44 12.90

50
 Caterpillar: Confidential Green

785 TRUCK SENR4648-02

VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) Contents for
8GB1-UP Service Manual SENR4000

Section Title Form No.

Binder SENR2300
Binder Label SENR4649
Safety SENR7733
Service Manual Contents SENR4648
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Steering System SENR4011
Systems Operation, Testing & Adjusting
Steering System SENR4012
Specifications Air System & Brakes SENR4013
Systems Operation, Testing & Adjusting
Air System & Brakes SENR4014
Service Manual Air Dryer SENR7474
Service Manual Tu-Flo Air Compressors REG00914
Specifications Suspension Cylinders SENR4015
Systems Operation, Testing & Adjusting
Suspension Cylinders SENR4016
Specifications Hydraulic System (8GB1-222) SENR4017
Specifications Hydraulic System (8GB223-Up) SENR3586
Systems Operation, Testing & Adjusting
Hydraulic System (8GB1-222) SENR4018
Systems Operation, Testing & Adjusting
Hydraulic System (8GB223-Up) SENR3587
Schematic Hydraulic System (8GB1-222) SENR4019
Schematic Hydraulic System (8GB223-Up) SENR3563
Service Manual Truck Payload Measurement System SENR3537
Service Manual Truck Payload Measurement System SENR4733
(With Real Time Clock)
Disassembly & Assembly Machine Systems SENR4020
Electrical System & Operator’s Station Index Tab SENR2996
Service Manual Fir Suppression System SENR3234
Service Manual Automatic Lubrication System SENR4724
Schematic Electrical System (8GB1-222) SENR3097
Schematic Electrical System (8GB223-417) SENR3419
Schematic Electrical System (8GB418-Up) SENR4285
Service Manual Starting & Charging Systems SENR2947
Service Manual Electronic Monitoring System SENR2945
Service Manual Contour Series Seat SENR6615
Maintenance Index Tab SENR2874
Operation & Maintenance Manual 8GB223-Up SEBU6092

NOTE: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into this manual. The form is not a standard part of the manual.

51
 Caterpillar: Confidential Green

784B TRACTOR & 785B TRUCK SENR6302-11

VOLUME I (Engine, Power Train) Contents for
5RK1-UP, 6HK1-UP Service Manual SENR6300

Section Title Form No. Re Dlr. IC

v. Net

Binder SENR2300 13.85 13.30

Binder Label SENR6301 01 .30 .30
Safety SENR7733 08 .00 .15
Service Manual Contents SENR6302 09 .30 .30
Torque Specifications SENR3130 06 2.90 2.78
Engine Index Tab SENR2870 .30 .30
Specifications 3512 & 3516 EUI Engines SENR5595 5.50 3.75
Systems Operations, Testing & Adjusting 3512 & 3516 EUI Engines SENR5596 8.40 6.95
Electronic Troubleshooting 3512 & 3516 EUI Engines SENR5597 02 21.95 20.55
Service Manual Automatic Ether Injection System SENR4705 02 8.40 6.95
Service Manual Engine Overspeed Indicator SENR4263 03 2.90 1.50
Service Manual Variable Speed Fan Clutch SENR8603 02 5.50 3.75
Service Manual Variable Speed Fan Drive RENR2634
Disassembly & Assembly 3512 & 3516 EUI Engines SENR6439 13.05 11.55
Disassembly & Assembly Supplement 785B Truck Engine (4WJ) SENR5662 8.40 6.95
Disassembly & Assembly Supplement Air Starter SENR1075 2.90 1.50
Power Train Index Tab SENR2871 .30 .30
Specifications Power Train SENR6305 01 8.40 8.06
Systems Operation Power Train SENR6306 01 8.40 6.95
Testing & Adjusting Power Train SENR6307 01 13.05 11.55
Service Manual Electronic Programmable SENR9122 02 8.40 6.95
Transmission Control II
Service Manual Electronic Neutral Start Control SENR3889 2.90 1.50
Service Manual Actual Gear Indicator SENR4252 2.90 1.50
Service Manual Rear Axle Hydraulic System SENR1476 01 2.90 1.50
Disassembly & Assembly 785B Truck Power Train SENR5677 13.05 11.55

52
 Caterpillar: Confidential Green

SENR5681-06
784B TRACTOR & 785B TRUCK Contents for
VOLUME II (Systems) Service Manual SENR6300
5RK1-UP, 6HK1-UP

Section Title Form No. Re Dlr. IC

v. Net

Binder SENR2300 13.85 13.30

Binder Label SENR5679 02 .30 .30
Safety SENR7733 08 .00 .15
Service Manual Contents SENR5681 06 .30 .30
Torque Specifications SENR3130 06 2.90 2.78
Systems Index Tab SENR2872 .30 .30
Specifications Steering System SENR6308 01 2.90 1.50
Systems Operation, Testing & Adjusting Steering System SENR6309 01 5.50 3.75
Specifications Air System & Brakes SENR6310 01 5.50 3.75
Systems Operation, Testing & Adjusting Air System & Brakes SENR6311 01 8.40 6.95
Service Manual Automatic Retarder Control System SENR5683 02 5.50 3.75
Service Manual Automatic Electronic Traction Aids SENR2986 05 8.40 6.95
Service Manual Air Dryer For Vehicle Air Systems SENR7474 05 2.90 1.50
Service Manual Tu-Flo Air Compressors REG00914 03 8.40 6.95
Service Manual Tu-Flo 550/750 Air Compressors SENR6455 5.50 3.75
Specifications Suspension Cylinders SENR6312 01 2.90 1.50
Systems Operation, Testing & Adjusting Suspension Cylinders SENR6313 01 2.90 1.50
Specifications Hydraulic System SENR6314 01 2.90 1.50
Systems Operation, Testing & Adjusting Hydraulic System SENR6303 01 5.50 3.75
Schematic Hydraulic System SENR6304 5.50 3.75
Service Manual Truck Payload Measurement System SENR4733 02 8.40 6.95
(With Real Time Clock)
Service Manual Contour Series Seat SENR6615 04 8.40 8.06
Disassembly & Assembly Machine Systems SENR5678 13.05 11.55

53
 Caterpillar: Confidential Green

784B TRACTOR & 785B TRUCK RENR2537

VOLUME III (Electrical & Operator’s Station, Maintenance) Contents for
5RK1-UP, 6HK1-UP Service Manual SENR6300

Section Title Form No. Re Dlr. IC

v. Net

Binder SENR2300 13.85 13.30

Binder Label RENR2536 .30 .30
Safety SENR7733 08 .00 .15
Service Manual Contents RENR2537 .30 .30
Torque Specifications SENR3130 06 2.90 2.78
Electrical System & Operator’s Station Index Tab SENR2996 .30 .30
Schematic Electrical System (6HK1-478) SENR5672 19.60 15.05
Schematic Electrical System (6HK479-522) SENR8577 11.30 8.10
Schematic Electrical System (6HK523-Up) SENR1513 13.05 11.55
Service Manual Automatic Lubrication System SENR4724 03 2.90 1.50
Service Manual Starting & Charging Systems SENR2947 01 2.90 2.78
Service Manual Electronic Monitoring System SENR2945 01 2.90 2.78
Service Manual Vital Information Management SENR6059 06 33.55 32.21
System (VIMS)
Maintenance Index Tab SENR2874 .30 .30
Operation & Maintenance Manual SEBU6517 03 15.75 14.00

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R12 Refrigerant, is available for insertion
into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

54
 Caterpillar: Confidential Green

784C TRACTOR & 785C OFF-HIGHWAY TRUCK SENR1482-09

VOLUME I (Engine, Power Train) Contents for
1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP Service Manual SENR1485

Section Title Form No. Re Dlr. IC

v. Net

Binder SENR2300 14.26 13.69

Binder Label RENR2666 01 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1482 06 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3500B Engine SENR1122 03 5.66 5.43
Systems Operations, Testing & Adjusting 3500B Engine SENR1123 03 8.65 8.30
Troubleshooting 3500B Engine SENR1128 03 22.60 21.70
Disassembly & Assembly 3500B Engine SENR1126 22.60 21.70
Disassembly & Assembly Supplement 3512B & 3516B Engine SENR1486 01 22.60 21.70
Service Manual Oil Renewal System RENR2223
Service Manual Variable Speed Fan Drive RENR2634
Power Train Index Tab SENR2871
Specifications Power Train SENR1487 01 8.65 8.30
Systems Operation Power Train SENR1488 01 8.65 8.30
Testing & Adjusting Power Train SENR1489 01 13.44 12.90
Systems Operation, Testing & Adjusting Power Train Electronic Control SENR1502 01 13.44 12.90
System
Disassembly & Assembly Power Train SENR1490 02 22.60 21.70
Service Manual Traction Control System (TCS) SENR2986

55
 Caterpillar: Confidential Green

784C TRACTOR & 785C OFF-HIGHWAY TRUCK SENR1484-06

VOLUME II (Systems) Contents for
1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP Service Manual SENR1485

Section Title Form No. Re Dlr. IC

v. Net

Binder SENR2300 14.26 13.69

Binder Label RENR2667 01 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1484 04 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR1491 01 2.98 2.86
Systems Operation, Testing & Adjusting Steering System SENR1492 01 5.66 5.43
Specifications Air System & Brakes SENR1493 01 5.66 5.43
Systems Operation, Testing & Adjusting Air System & Brakes SENR1494 01 13.44 12.90
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 03 13.44 12.90
Testing & Adjusting
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo Air Compressors (2PZ, APX) REG00914 03 8.65 8.30
Service Manual Tu-Flo 550/750 Air Compressors SENR6455 5.66 5.43
(1HW, 5AZ)
Specifications Suspension Cylinder SENR1495 01 2.98 2.86
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1496 01 2.98 2.86
Specifications Hydraulic System SENR1497 02 5.66 5.43
Systems Operation, Testing & Adjusting Hydraulic System SENR1498 01 5.66 5.43
Schematic Hydraulic System (1HW, APX1-450, SENR1499 5.66 5.43
2PZ1-105, 5AZ1-399)
Schematic Hydraulic System (APX1-Up, (ARC) RENR8123
APX451-Up, 5AZ1-Up, (ARAC)
5AZ400-Up)
Disassembly & Assembly Machine Systems SENR1500 01 34.55 33.17

784C TRACTOR & 785C OFF-HIGHWAY TRUCK RENR2540-08

56
 Caterpillar: Confidential Green

VOLUME III (Electrical & Operator’s Station, Maintenance) Contents for

1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP Service Manual SENR1485

Section Title Form No. Re Dlr. IC

v. Net

Binder SENR2301 14.26

Binder Label RENR2541 01 .30
Safety SENR7733 08 .60
Service Manual Contents RENR2540 05 .30
Torque Specifications SENR3130 06 3.40
Electrical System & Operator’s Station Index Tab SENR2996 .30
Schematic Electrical System (1HW) SENR1501 15.50
Schematic Electrical System – HAA (5AZ1-263) SENR1591 15.50
Schematic Electrical System – HAA (5AZ264- RENR2643 15.50
399)
Schematic Electrical System – HAA (5AZ400-Up) RENR8126
Schematic Electrical System (2PZ1-105, APX1- RENR2640 15.50
450)
Schematic Electrical System (2PZ106-Up, RENR8124
APX451-Up)
Service Manual Auto Lubrication System SENR4724 03 3.40
Systems Operation, Testing & Adjusting Vital Information Management SENR6059 07 39.70
System (VIMS) (1HW)
Systems Operation Vital Information Management RENR2630 15.50
System (VIMS) (APX, 2PZ, 5AZ)
Testing & Adjusting, Troubleshooting Vital Information Management RENR2631 26.00
System (VIMS) (APX, 2PZ, 5AZ)
Systems Operation Vital Information Management RENR2635 9.90
System Moving Truck Payload
System With Second Gear Weighing
(APX, 5AZ264-Up)
Service Manual Contour Series Seat SENR6615 04 9.90
Service Manual Comfort Series Seat RENR2165 6.50
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual (1HW, APX, 2PZ) SEBU7173 02 16.22
Operation & Maintenance Manual (5AZ) SEBU7176 03 16.22

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into this manual. The form is not a standard part of the manual.

789 TRUCK SENR3422-07

57
 Caterpillar: Confidential Green

VOLUME I (Engine, Power Train) Contents for

9ZC1-UP Service Manual SENR3420

Section Title Form No. Re Dlr. IC

v. Net

Binder SENR2300 13.85 13.30

Binder Label SENR3421 02 .30 .30
Safety SENR7733 07 .00 .05
Service Manual Contents SENR3422 07 .30 .30
Torque Specifications SENR3130 06 2.90 2.78
Engine Index Tab SENR2870 .30 .30
Service Manual Automatic Ether Injection System SENR4705 02 8.40 8.06
Service Manual Engine Overspeed Indicator SENR4263 03 2.90 2.78
Specifications 3500 Vehicular Engines SENR4620 01 8.40 8.06
Systems Operation, Testing & Adjusting 3500 Vehicular Engines SENR4621 01 8.40 8.06
Service Manual Caterpillar 3161 Governor SENR3028 02 5.50 5.28
Disassembly & Assembly 3516 Vehicular Engine SENR3425 01 13.05 12.53
Power Train Index Tab SENR2871 .30 .30
Specifications Power Train SENR3426 03 5.50 5.28
Systems Operation Power Train SENR3427 01 8.40 8.06
Testing & Adjusting Power Train SENR3428 01 21.95 21.07
Schematic Power Train (Electrical System) SENR3429 2.90 2.78
Disassembly & Assembly Power Train SENR3430 13.05 12.53
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.40 8.06
Service Manual Electronic Neutral Start Control SENR3889 2.90 2.78
Service Manual Actual Gear Indicator SENR4252 2.90 2.78
Service Manual Rear Axle Hydraulic System SENR1476 01 2.90 2.78

789 TRUCK RENR2698-02

58
 Caterpillar: Confidential Green

VOLUME II (Systems, Electrical & Operator’s Station, Contents for

Maintenance) Service Manual SENR3420
9ZC1-UP

Section Title Form No.

Binder SENR2300
Binder Label RENR2699
Safety SENR7733
Service Manual Contents RENR2698
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Steering System SENR3431
Systems Operation, Testing & Adjusting
Steering System SENR3432
Specifications Air System & Brakes SENR3433
Systems Operation, Testing & Adjusting
Air System & Brakes SENR3434
Service Manual Air Dryer for Vehicle Air Systems SENR7474
Service Manual Tu-Flo Air Compressors REG00914
Specifications Suspension Cylinders SENR3435
Systems Operation, Testing & Adjusting
Suspension Cylinders SENR3436
Specifications Hydraulic System SENR3437
Systems Operation, Testing & Adjusting
Hydraulic System SENR3438
Schematic Hydraulic System SENR3418
Disassembly & Assembly Vehicle Systems SENR3404
Service Manual Truck Payload Measurement System SENR3537
Service Manual Truck Payload Measurement System (With SENR4733
Real Time Clock)
Electrical System & Operator’s Station Index Tab SENR2996
Service Manual Fire Suppression System With Automatic SENR3234
Actuation
Service Manual Automatic Lubrication System SENR4724
Schematic Electrical System (9ZC1-439) SENR3419
Schematic Electrical System (9ZC440-Up) SENR4286
Service Manual Starting & Charging Systems SENR2947
Service Manual Electronic Monitoring System SENR2945
Service Manual Air Conditioning & Heating With R-12 SENR3334
Refrigerant
Service Manual Air Conditioning & Heating With R134a SENR5664
Refrigerant
Maintenance Index Tab SENR2874
Operation & Maintenance Manual SEBU6039

789B TRUCK SENR6322-11

59
 Caterpillar: Confidential Green

VOLUME I (Engine, Power Train) Contents for

7EK1-UP Service Manual SENR6320

Section Title Form No.

Binder SENR2300
Binder Label SENR6321
Safety SENR7733
Service Manual Contents SENR6322
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 3512 & 3516 EUI Engines SENR5595
Systems Operation, Testing & Adjusting 3512 & 3516 EUI Engines SENR5596
Troubleshooting 3512 & 3516 EUI Engines SENR5597
Service Manual Automatic Ether Injection System SENR4705
Service Manual Engine Overspeed Indicator SENR4263
Service Manual Variable Speed Fan Clutch SENR8603
Service Manual Variable Speed Fan Drive RENR2634
Disassembly & Assembly 3512 & 3516 EUI Engines SENR6439
Disassembly & Assembly 789 B Truck Engine Supplement SENR5663
Disassembly & Assembly Air Starter SENR1075
Power Train Index Tab SENR2871
Specifications Power Train SENR6325
Systems Operation Power Train SENR6326
Testing & Adjusting Power Train SENR6327
Service Manual Electronic Programmable Transmission SENR9122
Control II
Service Manual Electronic Neutral Start Control SENR3889
Service Manual Actual Gear Indicator SENR4252
Service Manual Rear Axle Hydraulic System SENR1476
Disassembly & Assembly 789B Truck Power Train SENR5686

789B Truck SENR5682-06

60
 Caterpillar: Confidential Green

VOLUME II (Systems, Electrical & Operator’s Station, Contents for

Maintenance) Service Manual SENR6320
7EK1-UP

Section Title Form No.

Binder SENR2300
Binder Label SENR5684
Safety SENR7733
Service Manual Contents SENR5682
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Steering System SENR6328
Systems Operation, Testing & Adjusting Steering System SENR6329
Specifications Air System & Brakes SENR6330
Systems Operation, Testing & Adjusting Air System & Brakes SENR6331
Service Manual Automatic Retarder Control System SENR5683
Service Manual Automatic Electronic Traction Aid SENR2986
Service Manual Air Dryer SENR7474
Service Manual Tu-Flo Air Compressors REG00914
Service Manual Tu-Flo 550/750 Air Compressors SENR6455
Specifications Suspension Cylinder SENR6332
Systems Operation, Testing & Adjusting Suspension Cylinder SENR6333
Specifications Hydraulic System SENR6334
Systems Operation, Testing & Adjusting Hydraulic System SENR6323
Schematic Hydraulic System SENR6324
Service Manual Truck Payload Measurement System (With SENR4733
Real Time Clock)
Service Manual Contour Series Seat SENR6615
Disassembly & Assembly Machine Systems SENR5687
Electrical System & Operator’s Station Index Tab SENR2996
Schematic Electrical System (7EK1-277) SENR5673
Schematic Electrical System (7EK278-370) SENR8578
Schematic Electrical System (7EK371-Up) SENR1514
Service Manual Automatic Lubrication System SENR4724
Service Manual Starting & Charging Systems SENR2947
Service Manual Electronic Monitoring Systems SENR2945
Service Manual Vital Information Management System (VIMS) SENR6059
Maintenance Index Tab SENR2874
Operation & Maintenance Manual SEBU6518

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion
into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

789C OFF-HIGHWAY TRUCK SENR1517-08

61
 Caterpillar: Confidential Green

VOLUME I (Engine, Power Train) Contents for

2BW1-UP Service Manual SENR1515

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label RENR2662 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1517 03 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3500B Engine SENR1122 03 5.66 5.43
Systems Operation, Testing & Adjusting 3500B Engine SENR1123 03 8.65 8.30
Troubleshooting 3500B Engine SENR1128 03 22.60 21.70
Disassembly & Assembly 3500B Engine SENR1126 22.60 21.70
Disassembly & Assembly Supplement 3516B Engine SENR1520 01 22.60 21.70
Service Manual Oil Renewal System RENR2223
Service Manual Variable Speed Fan Drive RENR2634
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR1521 01 8.65 8.30
Systems Operation Power Train SENR1522 01 8.65 8.30
Testing & Adjusting Power Train SENR1523 01 8.65 8.30
Systems Operation, Testing & Adjusting Power Train Electronic Control SENR1502 01 13.44 12.90
System
Disassembly & Assembly Power Train SENR1524 01 34.55 33.17
Service Manual Traction Control System SENR2986

62
 Caterpillar: Confidential Green

789C OFF-HIGHWAY TRUCK SENR1519-10

VOLUME II (Systems) Contents for
2BW1-UP Service Manual SENR1515

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 20.00
Binder Label RENR2663 .30
Safety SENR7733 08 .60
Service Manual Contents SENR1519 07 .30
Torque Specifications SENR3130 06 3.40
Systems Index Tab SENR2872 .30
Specifications Steering System SENR1525 01 3.40
Systems Operation, Testing & Adjusting Steering System SENR1526 02 6.50
Specifications Air System & Brakes SENR1527 01 6.50
Systems Operation, Testing & Adjusting Air System & Brakes SENR1528 01 9.90
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 03 15.50
Testing & Adjusting
Service Manual Tu-Flo Air Compressors REG00914 03 9.90
Specifications Suspension Cylinder SENR1529 3.40
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1530 3.40
Specifications Hydraulic System SENR1531 02 3.40
Systems Operation, Testing & Adjusting Hydraulic System SENR1532 01 6.50
Schematic Hydraulic System (2BW1-658) SENR1533 9.90
Schematic Hydraulic System (2BW659-Up) RENR8121
Disassembly & Assembly Machine Systems SENR1534 00 39.70

63
 Caterpillar: Confidential Green

789C OFF-HIGHWAY TRUCK RENR8388-01

VOLUME III (Electrical System & Operator’s Station, Maintenance) Contents for
2BW1-UP Service Manual SENR1515

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2301 20.00
Binder Label RENR8389 .30
Safety SENR7733 08 .60
Service Manual Contents RENR8388 07 .30
Torque Specifications SENR3130 06 3.40
Electrical System & Operator’s Station Index Tab SENR2996 .30
Schematic Electrical System (2BW1-302) SENR1535 23.20
Schematic Electrical System (2BW303-658) RENR2641 01 23.20
Schematic Electrical System (2BW659-Up) RENR8122
Service Manual Auto Lubrication System SENR4724 03 3.40
Systems Operation, Testing & Adjusting Vital Information Management SENR6059 07 39.70
System (VIMS) (2BW1-302)
Systems Operation Vital Information Management RENR2630 15.50
System (VIMS) (2BW303-Up)
Testing & Adjusting, Troubleshooting Vital Information Management RENR2631 26.00
System (VIMS) (2BW303-Up)
Systems Operation Vital Information Management RENR2635 9.90
System Moving Truck Payload
System With Second Gear Weighing
(2BW303-Up)
Service Manual Contour Series Seat SENR6615 04 9.90
Service Manual Comfort Series Seat RENR2165 6.50
Service Manual R134-a Heating & Air Conditioning SENR5664 05 15.50
Systems
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU7174 01 16.22

NOTE: Form REHS0264, 789C Truck Field Assembly Procedure Special Instruction, is available for insertion into
this manual. The form is not a standard part of the manual.

64
 Caterpillar: Confidential Green

793 TRUCK SENR4902-05

3SJ1-UP Contents for
Service Manual SENR4900

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR4901 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR4902 05 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3500 Vehicular Engines SENR4620 01 8.65 8.30
Systems Operations, Testing & Adjusting 3500 Vehicular Engines SENR4621 01 8.65 8.30
Systems Operations, Testing & Adjusting Automatic Ether Injection System SENR4705 02 8.65 8.30
Service Manual 3161 Governor SENR3028 02 5.66 5.43
Service Manual Engine Overspeed Indicator SENR4263 03 2.98 2.86
Service Manual Exhaust Bypass SENR5092 2.98 2.86
Disassembly & Assembly 3516 Vehicular Engines SENR4919 22.60 21.70
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR4903 01 5.66 5.43
Systems Operation Power Train SENR4904 8.65 8.30
Testing & Adjusting Power Train SENR4905 13.44 12.90
Systems Operation, Testing & Adjusting Actual Gear Indicator SENR4252 2.98 2.86
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Electronic Neutral Start Control SENR3889 2.98 2.86
Service Manual Rear Axle Hydraulic System SENR1476 01 2.98 2.86
Disassembly & Assembly Power Train SENR4907 13.44 12.90
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR4908 2.98 2.86
Systems Operation, Testing & Adjusting
Steering System SENR4909 5.66 5.43
Specifications Air System & Brakes SENR4910 01 2.98 2.86
Systems Operation, Testing & Adjusting
Air System & Brakes SENR4911 8.65 8.30
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinders SENR4912 2.98 2.86
Systems Operation, Testing & Adjusting
Suspension Cylinders SENR4913 2.98 2.86
Specifications Hydraulic System SENR4914 2.98 2.86
Systems Operation, Testing & Adjusting
Hydraulic System SENR4915 5.66 5.43
Schematic Hydraulic System SENR4916 01 2.98 2.86
Service Manual Truck Payload Measurement System SENR4733 02 8.65 8.30
(with Real Time Clock)
Disassembly & Assembly Vehicle Systems SENR4917 13.44 12.90
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System SENR4918 01 13.44 12.90
Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86
Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86
Service Manual Automatic Lubrication System SENR4724 03 2.98 2.86

65
 Caterpillar: Confidential Green

793 TRUCK (Cont’d) SENR4902-05

3SJ1-UP Contents for
Service Manual SENR4900

Section Title Form No. Rev. Dlr. IC

Net
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6333 16.22 15.57

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Regrigerant, is available for insertion
into this manual. The form is not a standard part of the service manual.

NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R-13a Regrigerant, is available for
insertion into this manual. The form is not a standard part of the service manual.

66
 Caterpillar: Confidential Green

793B TRUCK SENR6342-10

VOLUME I (Engine, Power Train) Contents for
1HL1-UP Service Manual SENR6340

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26
Binder Label SENR6341 01 .30
Safety SENR7733 08 .60
Service Manual Contents SENR6342 09 .30
Torque Specifications SENR3130 06 3.40
Engine Index Tab SENR2870 .30
Specifications 3512 & 3516 EUI Engines SENR5595 6.50
Systems Operation, Testing & Adjusting 3512 & 3516 EUI Engines SENR5596 9.90
Electronic Troubleshooting 3512 & 3516 EUI Engines SENR5597 02 26.00
Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263 03 3.40
Service Manual Automatic Ether Injection System SENR4705 02 9.90
Service Manual Exhaust Bypass SENR5092 3.40
Service Manual Variable Speed Fan Clutch SENR8603 02 6.50
Service Manual Variable Speed Fan Drive RENR2634 02 6.50
Disassembly & Assembly 3512 & 3516 EUI Engines SENR6439 15.50
Disassembly & Assembly Supplement 3516 Engine SENR5676 9.90
Disassembly & Assembly Supplement Air Starter SENR1075 3.40
Power Train Index Tab SENR2871 .30
Specifications Power Train SENR6317 9.90
Systems Operation, Testing & Adjusting Power Train SENR6318 9.90
Testing & Adjusting Power Train SENR6319 9.90
Systems Operation, Testing & Adjusting Actual Gear Indicator SENR4252 3.40
Service Manual Rear Axle Hydraulic System SENR1476 01 3.40
Service Manual Electronic Neutral Start Control SENR3889 3.40
Service Manual Electronic Programmable SENR9122 02 9.90
Transmission Control II
Disassembly & Assembly Power Train SENR5691 15.50

67
 Caterpillar: Confidential Green

793B TRUCK SENR5688-07

VOLUME II (Systems, Electrical & Operator’s Station, Contents for
Maintenance) Service Manual SENR6340
1HL1-UP

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2301 14.26 13.69
Binder Label SENR5689 01 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR5688 06 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR6337 02 2.98 2.86
Systems Operation, Testing & Adjusting
Steering System SENR6338 5.66 5.43
Specifications Air System & Brakes SENR6339 02 5.66 5.43
Systems Operation, Testing & Adjusting
Air System & Brakes SENR6343 01 8.65 8.30
Service Manual Automatic Retarder Control System SENR5683 02 5.66 5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Service Manual Tu-Flo 550/750 Air Compressors SENR6455 5.66 5.43
Specifications Suspension Cylinders SENR6344 02 2.98 2.86
Systems Operation, Testing & Adjusting
Suspension Cylinders SENR6315 02 2.98 2.86
Specifications Hydraulic System SENR6316 02 2.98 2.86
Systems Operation, Testing & Adjusting
Hydraulic System SENR6335 5.66 5.43
Schematic Hydraulic System SENR6336 5.66 5.43
Service Manual Truck Payload Measurement System SENR4733 02 8.65 8.30
(with Real Time Clock)
Service Manual Contour Series Seat SENR6615 04 8.65 8.30
Disassembly & Assembly Machine Systems SENR5692 13.44 12.90
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System (1HL1-194) SENR5674 20.18 19.37
Schematic Electrical System (1HL195-322) SENR8579 13.44 12.90
Schematic Electrical System (1HL323-Up) SENR1505 13.44 12.90
Service Manual Automatic Lubrication System SENR4724 03 2.98 2.86
Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86
Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86
Service Manual Vital Information Management SENR6059 06 34.55 33.17
System (VIMS)
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6519 02 16.22 15.57

NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

68
 Caterpillar: Confidential Green

793C TRUCK SENR1442-07

VOLUME I (Engine, Power Train) Contents for
4AR1-UP Service Manual SENR1440

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR1441 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1442 07 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3500B Engine SENR1122 03 5.66 5.43
Systems Operations, Testing & Adjusting 3500B Engine SENR1123 03 8.65 8.30
Troubleshooting 3500B Engine SENR1128 03 22.60 21.70
Service Manual Oil Renewal System RENR2223 01 2.98 2.86
Service Manual Variable Speed Fan Clutch SENR8603 02 5.66 5.43
Service Manual Variable Speed Fan Drive RENR2634 5.66 5.43
Service Manual Exhaust Bypass SENR5092 2.98 2.86
Disassembly & Assembly 3500B Engine SENR1126 22.60 21.70
Disassembly & Assembly Supplement 3500B Engine SENR1461 02 22.60 21.70
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR1448 03 8.65 8.30
Systems Operation Power Train SENR1449 01 8.65 8.30
Testing & Adjusting Power Train SENR1450 03 8.65 8.30
Disassembly & Assembly Power Train SENR1462 02 34.55 33.17
Service Manual Electronic Programmable SENR9122 02 8.65 8.30
Transmission Control

69
 Caterpillar: Confidential Green

793C TRUCK SENR1444-06

VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) Contents for
4AR1-UP Service Manual SENR1440

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2301 20.00 19.20
Binder Label SENR1443 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1444 06 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR1451 04 5.66 5.43
Systems Operation, Testing & Adjusting Steering System SENR1452 05 5.66 5.43
Specifications Air System & Brakes SENR1453 03 5.66 5.43
Systems Operation, Testing & Adjusting Air System & Brakes SENR1454 01 8.65 8.30
Service Manual Automatic Retarder Control System SENR5683 02 5.66 5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo 550/750 Air Compressors SENR6455 5.66 5.43
Specifications Suspension Cylinder SENR1455 03 2.98 2.86
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1456 03 2.98 2.86
Specifications Hydraulic System SENR1457 03 5.66 5.43
Systems Operation, Testing & Adjusting Hydraulic System SENR1458 01 5.66 5.43
Schematic Hydraulic System SENR1446 8.65 8.30
Disassembly & Assembly Machine Systems SENR1463 02 34.55 33.17
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System (4AR1-217) SENR1447 01 20.18 19.37
Schematic Electrical System (4AR218-Up) SENR1480 01 20.18 19.37
Systems Operation Road Analysis Control (RAC) RENR2636 2.98 2.86
Service Manual Automatic Lubrication System SENR4724 03 2.98 2.86
Service Manual Vital Information Management SENR6059 06 34.55 33.17
System (VIMS)
Service Manual Contour Series Seat SENR6615 04 8.65 8.30
Service Manual R-134a Heating & Air Conditioning SENR5664 05 13.44 12.90
Systems
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6995 05 16.22 15.57

NOTE: Form SEHS9980, 793C Truck Assembly Procedure Special Instruction, is available for insertion into this
manual. The form is not a standard part of the manual.

70
 Caterpillar: Confidential Green

793C & 793C XQ TRUCKS SENR1537-10

VOLUME I (Engine, Power Train) Contents for
CBR1-UP, ATY1-UP, 4GZ1-UP Service Manual SENR1540

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label RENR2664 01 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1537 07 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3500B Engine SENR1122 03 5.66 5.43
Systems Operations, Testing & Adjusting 3500B Engine SENR1123 03 8.65 8.30
Troubleshooting 3500B Engine SENR1128 03 22.60 21.70
Service Manual Oil Renewal System RENR2223 01 2.98 2.86
Service Manual Variable Speed Fan Drive RENR2634 02 5.66 5.43
Service Manual Exhaust Bypass SENR5092 2.98 2.86
Disassembly & Assembly 3500B Engine SENR1126 22.60 21.70
Disassembly & Assembly Supplement 3516B Engine RENR2533 01 22.60 21.70
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR1448 03 8.65 8.30
Systems Operation Power Train RENR2675 01 8.65 8.30
Testing & Adjusting Power Train SENR1450 03 8.65 8.30
Service Manual Power Train Electronic Control SENR1502 01 13.44 12.90
System
Disassembly & Assembly Power Train RENR2534 01 34.55 33.17
Service Manual Traction Control System (TCS) SENR2986

71
 Caterpillar: Confidential Green

793C & 793C XQ TRUCKS SENR1539-14

VOLUME II (Systems) Contents for
CBR1-UP, ATY1-UP, 4GZ1-UP Service Manual SENR1540

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 20.00
Binder Label RENR2665 01 .30
Safety SENR7733 08 .60
Service Manual Contents SENR1539 08 .30
Torque Specifications SENR3130 06 3.40
Systems Index Tab SENR2872 .30
Schematic Hydraulic System (ATY, 4GZ) SENR1564
Schematic Hydraulic System (CBR) RENR2638
Specifications Hydraulic System SENR1457 03 6.50
Systems Operation, Testing & Adjusting Hydraulic System SENR1504 01 6.50
Specifications Steering System SENR1451 04 6.50
Systems Operation, Testing & Adjusting Steering System SENR1452 05 6.50
Specifications Air System & Brakes SENR1453 03 6.50
Systems Operation, Testing & Adjusting Air System & Brakes SENR1592 01 9.90
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 03 15.50
Testing & Adjusting (ARC/TCS)
Specifications Suspension Cylinder SENR1455 03 3.40
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1456 03 3.40
Specifications, Systems Operation, Testing Fast Fill Center (CBR.ATY) RENR8387
& Adjusting
Specifications, Systems Operation, Testing Fan Drive Hydraulic System (CBR) RENR2633
& Adjusting
9.90
Service Manual Tu-Flo Air Compressors REG00914 03 9.90
Disassembly & Assembly Machine System RENR2535 01 39.70

23.20
23.20
3.40
39.70
15.50
26.00
9.90
3.40
9.90
6.50
15.50
.30
16.22

72
 Caterpillar: Confidential Green

793C & 793C XQ TRUCKS RENR2544-03

VOLUME III (Electrical & Operator’s Station, Maintenance) Contents for
CBR1-UP, ATY1-UP, 4GZ1-UP Service Manual SENR1540

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2301 14.26 13.69
Binder Label RENR2543 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents RENR2544 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System (CBR) RENR2639
Schematic Electrical System (4GZ) SENR1541
Schematic Electrical System (ATY1-417) RENR2642
Schematic Electrical System (ATY418-Up) RENR2644
Service Manual Auto Lubrication System SENR4724 03 3.40
Systems Operation, Testing & Adjusting Vital Information Management SENR6059 0.00 0.00
System (VIMS) (4GZ)
Systems Operation Vital Information Management RENR2630
System (VIMS) (CBR, ATY)
Testing & Adjusting, Troubleshooting Vital Information Management RENR2631
System (VIMS) (CBR, ATY)
Systems Operation Vital Information Management RENR2635
System (VIMS) Truck Payload
System (CBR, ATY)
Systems Operation Road Analysis Control (RAC) RENR2636
Service Manual Contour Series Seat SENR6615
Service Manual Comfort Series Seat RENR2165
Service Manual R134a Heating & Air Conditioning SENR5664
Systems
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual ATY, 4GZ SEBU7175 0.00 0.00
Operation & Maintenance Manual CBR SEBU7564 0.00 0.00

Form SEHS9980, 793C Truck Field Assembly Procedure Special Insruction, is available for insertion into this service
manual. It is not a standard part of the manual.

73
 Caterpillar: Confidential Green

793D OFF-HIGHWAY TRUCK RENR8321

VOLUME I (Engine, Power Train) Contents for
FDB1-UP Service Manual RENR8320

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300
Binder Label RENR8323
Safety SENR7733
Service Manual Contents RENR8321
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications SENR1122
Systems Operation, Testing & Adjusting SENR1123
Troubleshooting RENR5622
Systems Operation Oil Renewal System RENR2223
Systems Operation, Testing & Adjusting Exhaust Bypass SENR5092
Specifications, Systems Operations, Testing Fan Drive Hydraulic System RENR8341
& Adjusting
Disassembly & Assembly 3500B Engines (2GR, 7TR, 8BR) SENR1126
Disassembly & Assembly 3500B High Displacement Engines RENR9717
(8WM)
Power Train Index Tab SENR2871
Specifications RENR8325
Systems Operation RENR8326
Testing & Adjusting RENR8327
Systems Operation, Troubleshooting, Power Train Electronic Control SENR1502
Testing & Adjusting System
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503
Testing & Adjusting
Specifications, Systems Operation, Testing Automatic Electronic Traction Aid SENR2986
& Adjusting (AETA)

The following information is not available for the initial release of this manual. When the information becomes available
it will be announced in PREVIEW. This information must be ordered seperately when it becomes available.
Disassembly and Assembly Power Train RENR8328
Disassembly & Assembly Supplement Engine RENR8334

74
 Caterpillar: Confidential Green

793D OFF-HIGHWAY TRUCK RENR8322

VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) Contents for
FDB1-UP Service Manual RENR8320

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label RENR8324 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents RENR8322 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Schematic Hydraulic System RENR8331
Schematic Hydraulic System (Air System) RENR9866
Specifications Hydraulic System RENR8339
Systems Operation, Testing & Adjusting Hydraulic System RENR8340
Specifications Air System & Brakes RENR8329 0.00 0.00
Systems Operation, Testing & Adjusting Air System & Brakes RENR8330 0.00 0.00
Specifications Steering System RENR8335
Systems Operation, Testing & Adjusting Steering System RENR8336
Specifications Suspension Cylinders RENR8337
Systems Operation, Testing & Adjusting Suspension Cylinders RENR8338
Service Manual Contour Three Point Series Seat RENR8391
Service Manual Tu-Flo Air Compressors REG00914
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System RENR8333
Systems Operation Vital Information Management RENR2630
System
Troubleshooting, Testing & Adjusting Vital Information Management RENR2631
System
Systems Operation VIMS Truck Payload System RENR2635
Systems Operation Road Analysis Control (RAC) RENR2636
Service Manual Autolubrication SENR4724
Service Manual Heating & Air Conditioning with R- SENR5664
134A Refrigerant
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance SEBU7792 0.00 0.00

The following information is not available for the initial release of this manual. When the information becomes available
it will be announced in PREVIEW. This information must be ordered seperately when it becomes available.
Disassembly & Assembly Machine Systems RENR8332 0.00 0.00

75
 Caterpillar: Confidential Green

797 OFF-HIGHWAY TRUCK (Unassembled) RENR2601-03

5YW1-UP Contents for
797 OFF-HIGHWAY TRUCK

NOTE: The assembled service manual for the 797 Truck is not available. The items listed must be ordered
separately.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2301 14.26 13.69
Binder Label RENR2602 .30 .29
Safety SENR7733 .51 .49
Service Manual Contents RENR2601 .30 .29
Torque Specifications SENR3130 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3524B Engine RENR2273
Systems Operations, Testing & Adjusting 3524B Engine RENR2274
Troubleshooting Guide 3524B Engine RENR2275
Service Manual Fan Drive Hydraulic System RENR2621
Disassembly & Assembly 3524B Engine RENR2276
Disassembly & Assembly Supplement 3524B Engine RENR2035
Special Instruction Splitting the 3524B Engine REHS0886
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train RENR2605
Systems Operation Power Train RENR2606
Testing & Adjusting Power Train RENR2607
Systems Operation, Testing & Adjusting Transmission Electronic Control RENR2678
System
Disassembly & Assembly Power Train RENR2036

Systems Index Tab SENR2872

Specifications Steering System RENR2608
Systems Operation, Testing & Adjusting Steering System RENR2609
Specifications Braking System RENR2610
Systems Operation, Testing & Adjusting Braking System RENR2611
Systems Operation, Testing & Adjusting Brake/Cooling Electronic Control RENR2677
System
Systems Operation, Testing & Adjusting Chassis Electronic Control System RENR2676
Service Manual Air System RENR2612
Service Manual Tu-Flo 550/750 Air Compressors SENR6455
Specifications Suspension Cylinder RENR2614
Systems Operation, Testing & Adjusting Suspension Cylinder RENR2615
Specifications Hydraulic System RENR2616
Systems Operation, Testing & Adjusting Hydraulic System RENR2617
Schematic Hydraulic System RENR2618
Disassembly & Assembly Machine Systems RENR2037

76
 Caterpillar: Confidential Green

797 OFF-HIGHWAY TRUCK (cont’d) RENR2601-03

5YW1-UP Contents for
797 OFF-HIGHWAY TRUCK

Section Title Form No. Rev. Dlr. IC

Net
Electrical System & Operator’s Station Index Tab SENR2996
Schematic Electrical System RENR2570
Systems Operation Vital Information Management RENR2630
System (VIMS)
Testing & Adjusting, Troubleshooting Vital Information Management RENR2631
System (VIMS)
Systems Operation Vital Information Management RENR2635
System (VIMS) Payload system
Service Manual Auto Lubrication System RENR2619
Service Manual Contour Series Seat SENR6615
Service Manual Comfort Series Seat RENR2165
Maintenance Index Tab SENR2874
Operation & Maintenance Manual SEBU7239

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into this manual. The form is not a standard part of the manual.

77
 Caterpillar: Confidential Green

797B TRUCK (Unassembled) RENR2547-02

VOLUME I (Engine, Power Train) Contents for
JSM1-UP 797B Truck

NOTE: The assembled service manual for the 797B Truck is not available. The items listed must be ordered
separately.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300
Binder Label RENR2546
Safety SENR7733
Service Manual Contents RENR2547
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 3524B Engine RENR2273
Systems Operation, Testing & Adjusting 3524B Engine RENR2274
Troubleshooting Guide 3524B Engine RENR2275
Disassembly & Assembly 3524B Engine RENR2276
Disassembly & Assembly Supplement 3524B Engine RENR2573
Service Manual Oil Renewal System RENR2223
Service Manual Fan Drive Hydraulic System RENR2571
Power Train Index Tab SENR2871
Specifications Power Train RENR2574
Systems Operation Power Train RENR2575
Testing & Adjusting Power Train RENR2576
Disassembly & Assembly Power Train RENR2577
Systems Operation, Testing & Adjusting Transmission Electronic Control RENR2678
System

78
 Caterpillar: Confidential Green

797B TRUCK (Unassembled) RENR2549-02

VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) Contents for
JSM1-UP 797B Truck

NOTE: The assembled service manual for the 797B Truck is not available. The items listed must be ordered
separately.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2301
Binder Label RENR2548
Safety SENR7733
Service Manual Contents RENR2549
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Steering System RENR2578
Systems Operation, Testing & Adjusting Steering System RENR2579
Specifications Braking System RENR2580
Systems Operation, Testing & Adjusting Braking System RENR2581
Systems Operation, Testing & Adjusting Brake/Cooling Electronic Control RENR2677
System
Systems Operation, Testing & Adjusting Chassis Electronic Control System RENR2676
Specifications Suspension Cylinder RENR2583
Systems Operation, Testing & Adjusting Suspension Cylinder RENR2584
Specifications Hydraulic System RENR2585
Systems Operation, Testing & Adjusting Hydraulic System RENR2586
Schematic Hydraulic System RENR2587
Disassembly & Assembly Machine Systems RENR2588
Service Manual Air System RENR2582
Service Manual Tu-Flo 550/750 Air Compressors SENR6455
Service Manual Auto Lubrication System RENR2589
Electrical System & Operator’s Station Index Tab SENR2996
Schematic Electrical System RENR2620
Schematic Electrical System (JSM169-Up) RENR9542
Systems Operation Vital Information Management RENR2630
System (VIMS)
Testing & Adjusting, Troubleshooting Vital Information Management RENR2631
System (VIMS)
Systems Operation Vital Information Management RENR2635
System (VIMS) Payload System

Service Manual Contour Series Seat SENR6615

Service Manual Comfort Series Seat RENR2165
Maintenance Index Tab SENR2874
Operation & Maintenance SEBU7651

79