0% found this document useful (0 votes)
32 views12 pagesSCBA Operatio Ninstruction
SCBA operatio ninstruction
Uploaded by
hekouliaoCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
0% found this document useful (0 votes)
32 views12 pagesSCBA Operatio Ninstruction
SCBA operatio ninstruction
Uploaded by
hekouliaoCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
/ 12
Self-contained Positive Pressure Air Breathing Apparatus
(SCBA)
OPERATING
INSTRUCTIONS Catalogue
Oducroduetion,
(Product Mustrations and Performance.
|. UProduet Illustrations
1.2Product Function Description,
1.3Funetion,
Main cempanents:
1.4 Backplane d Bel.
15 Alann Whistle,
1Ln Pressure Regulater...
1.7 Pressure Gage,
LY Air Supply Valve...
(9 Full Face Mask.
110 Gas Cylinder.
2. Using steps
2.1 Festdetection before use.
2.2 Weuring
Precautions in the process of using.
24 Steps after using
3. Daily maintenances.
Ad Gasey
3.2 Clean,
lineer,
33 Inspection.
4.SCBA's fault and Solution.
‘S.List of wearing spare parts.
6, Regular Operation of Inspection Records
0
"
“
“ G.introduction
Self-contci
xj Air Brouthing Appuratus(SCRAD
The SCA ix designed far prvecting
© Tonic purtictew and aerial fog
© Toxic gases
@ The oxygen concentration is tess than 17%
© The smog caused by fire disaster
Remurk: The SCBA has the function of respiratory protection and face
protection.
When used in bad working environment, be sure 10 wse anxiliory
Safety
protective equipment at the same time, such a: Protective Glow
Boots, Airtight Protective Clothing, Safety Helmets, Any questivn about the
related products, please call us at +36-21-6815-0888,
‘The tent marked in Grey color in the inmruction is the warning of use.
‘Any operation doa’t be strletly seconding ta ic will cause the user's life
‘threatening and will datsage the SCBA bedly.
‘The user read:
‘© Reading this instruction carefully before use
©. Accept the specialist” s training andl guide
‘The SCBA must be:
© Maintained should be done in acconlanee with the instructions in
the marmal
© Make inspection recon of the snaii eannpuonents evainteniance
1.Product illustrations and performance description
1.1 Product ilustrations,
| Ne tem No. ite
i ‘Ges Gyinaes 7 Full Face Mash
2 Bacl-pane _ Sticker
3 Cylinder Valve 4g ‘Trademark
4_[Alarn whist Electic pressure gauge 10, Walston
5 Medumapossure Pipelines tt Shoulder Bolt
é ‘Ar Supply Wave 7 Fast intetane
1.2 Product Function Description
The SCBA ‘san assernblod pronluct. it consists of a vatiety nf standard
part it caa coe the needs of respicatony protection.
# The volume of gas cylinder (21.4 7L.6L. 6 $L.9L.12L ete), and
quarity of gas cylinder (single / double )
# Ful Fase Mack
Standand:EN 136
Quunity stogleGouble
‘Material: EPDM rubber 1.3 Function
The SCBA provides user sufficient sir by equipped with one or tn gus
cylinder. The air is compressed (0 store ifthe yas cylinder (the pressure of
the gas cylinder is J0MPa}.But the ais in the gas cylinder can’t be breathed
by user immediately. It must be decompressed twice through the related
parts, First the pressure regulator decompresscs the high pressurv air to
D.4.0.9MPa, and then transporting it into the medium-pressure pipelines, at
Jast.through the air supply valve, the aris decompressed again to the positive
ait which can be brwathed by the uset
Because the air provided hy ait supply valve is positive air, the pressure
inside the face mask is always higher than ourside working envirenarent
So the loxie gas and acrosol and smog ear"tenter int the face mask. whick
fully protect the safety of users
14 Back-plane and belt
‘The back-plane is designed according (o ergonomics ttall
1.5 Alarm whistle
The thimble in the alarm whistle is fixed in the spring by the high
pressure air, which is transported by pressure regulbtor and high-pressure
pipelines, when opening the valve af gos eylinder. The thimble is for sesing,
it can prevent the medium-pressure air into the alarm Whistle and hence, the
whistle woo"t alarm,
When the pressure in the gas cylinder is below S.S20,SMPuthe chine
Uctach the sealing pasition under the action of the tring, the medium.
pressure air enter inta che alarm wise, the speed is ess than 5 1. per mmute
And then, the whistle alarms,
‘Work function
Work pressure of the alarm whistle: §.520.5MPa
‘The wniatle will elacm until the aur eshuust.
Air consumplion: 5 L-avinute
Sound level; 90db
Frequency: 2000400147,
When the whistle alarms, the user must leave the working place
immediately and then evacuate (o safe arca,
1.6 Pressure regulator
Whatever the change of air pressure im the gas cylinder and the user
» breathing frequency, the pressure regulator can pruvide a stable output
pressure. The black seleu vap guarantees the authorized maintenance of
+ the person who
pressure regulator. it can't by removed privately. otherwn
removes the cap should sutfer the consequence,
Muinly parts connected with the pressure regulator:
© One oF two gus cylinder
‘© Medium-pressure pipeline, transporting the ai tothe air supply salve
© Hugh-pressure pipeline, connecting with the pressure gage
© Toshmicalspesi
cation
The macimurs input pressure: 30MPa
Ovipu pressure: 0.4-0.96P4
Opening pressure of the safety valves 1.0-1SMPa
Working temperature: 30°C +60" | Aeconting to the standacd of
FNIGT
Type: Dynami balance
Waring: The pressure regulator only can be maintained by desigatsd
person. they ae our company’s specialist and the msintonanve persoimel. of
the person who has the profissional tanning and yet the amhorized by our
company. Conrest he hm
prompt
Connect the beh
emu pine
Pressure Regulator
[uo] nemo _[No[ Name |[No[ Nano No] Name
13 vale [161 Rab vahe | [12 [Sanches 6], Two sane pion
14 _Botgaster [17 Gudabot | [14 uickcharge aug |*7| Sarin ae esr
{© Seetrvake sna] 18(Curent ining bak] [167 Omg [8 ese peur ae
1.6.4 Safety valve
The safety valve is in the piston of the pressure 1
pressure ia the medium-pressute circuit is too high , the safery valve sill
mulater, when Ue
open and exhaust the gas wad relied the pressure to the ensjeonment, When
the medium pressure is back 10 the nomnal value. the valve will cose agai.
The set presure ofthe safety valve: ,0~1.$MPa,
1.6.2 Usage for two persons
In order (0 let two person ase the SCBA at the same time. the SCBA
can he connected with another set of face mask and air supply valve or
eutilation hood.
1.7 Pressure gage
The pressure aye alsvays shows the pressure of the gas eylindes. IL
4 conneeted with the pressure regulator through wae high-pressue soft
pipeline, The diameter of the pressure gage ts 50mm, the pressure indication.
gage 1s O-40MPa, The pressure gage is fluorescence, the outside rubber has
the function of sheck protection,
The high-pressure pipeline has the limiting device. iv ean lirit the air
‘low Tess than 25 L per minute.
Main performance
Pressure gage reading: 9-40MPa, with safety opening.
With fluorescence funetien, the area of 0-6MPa marked in ted,
‘Working pressure: 30MPs
19 21 20
2
* ait
oes
an
2
:
Of teop
Pressure Gace.
We Toe we Tom
2 Braue Gage [| Alam wate
26 | _Htroressure petne [22 | Flees pressure 90090
1.8 Air supply valve
The air supply vulve weights Light, has compact sttucture and ws made
of the fire impact-resistant material, I! can fast connect with the face mask
‘ough the siriag bution and fast interface, The air supply valve connects,
with the pressure gage through the medium-pressure pipeline. When it occurs the diserdored breathing en the user, press the red “ON” bation and.
the air supply vaive will in
ss¢ Tae AMUN of gas automatically to 450 L
per minute (the air supply valve will roach this gas amount within tenths of
second}
‘The maximum amount of gas: 450L ‘minute
26 24 25
‘Air supply valve
No. item No ten
23 lactic cover 28 Piastio main shell
[24 [7 Prastie imertace [27 | Medum-oressure Pinetine
25) O-Rings
1.9 Full face mask
© Adjustable, comfortble to wear
© Wide view
Connected with the sie supply valve through the fast interfce:
Novel one.way evhalation valve te reduce the breathing resistany
‘Ther is tightening Fel ancl quiek clip, sa the headband w easy to he
adjusted,
‘With mouth and nose mask, to reduce the carbon dioxide content
The mash is anti-fox,
Full face mesk
1.40 Gas Cylinder
2L, 4 7L.68L.9L.12L) I is composed of high-strength aluminuat alley
Jiner and fully wrapped carbon fibet composite material, which is high
strongth, light weight, The gas eylinder tur 64. isan steel material
Service tite: It depends on the amount of eoanpressed air and the air
consumption of the user and the ar consumption depends en che user's work
sane.
Work nature Ac consumption {L Min}
Rest 101s
Mild activity 1520
Light wok 20-30
Intensity work 30-40
High-imensity work 4
Work fora tong time 50-80
Vigorous uctivityt few minutes) 190
oe The amount of breathable ar in the gas cylinder
‘The ser can get the value by calculating the product of the volume of gas
cylinder and working pressure.
For example: the working pressure of a 6.8L gas cylinder at 3OMPa, tae air
volumie is 6.8°30* 10-2040.
When the user is in intensity work, the theory time of this ies cylinder is:
The volume of breathable aie (LY 2040
- 68 Min
‘The volume of air consumption (L’Min) 30
‘This calculation method doesn't consider the purity of air, so it needs
add a 0.9 coefficiont to correct. The actual sir volume in the gas cylinder is
2040°0.9= 1836L. According to this calculation method, the actual use of
tinme is 61.2 minutes. The user ean roughly calculate the the working time
before or in the progress of using the gas cylinder.
Cynder Working | ArVelume
Solum Pressure - :
jai Fer
L MPa I Taevie FgrespreOy
20 0 60 rin
a7 30 Tag Pri 1
60 w TH iin
68 30 200 Baia
“So w 7 Soe
120 30 3500 12min
2.Using stops
2.1Fast detection before use
2.1. The pressure of the compressed air ia the gos cylinder
Gpen the bortle valve completely, the pressune gaze must show the
pressure as below:
an the eavircoment of 20 (C. the bottle at the pressure of 30MPa must
shew the pressure of 27-30MPa, cubcowise, che effcetive using time will be
shortened
2.1.2 The tightness of the gas cylinder
When open and close the bottle valve, inspect the pressure gage, the
value of pressure can‘t decline more than 2MPu within one minute
2.4.3 Alarm whistle
Detection steps:
© Close the air supply valve (Get away from the mask is Okay)
© Open the bottle valve, let the pipeline Full of gas, and then close the
bottle valve,
© Open the mandatary supply valve (Press the ON button). release the
sgusin the pipeline slowly and inspeet he change of the pressure gage.
© When it shows 5.540.5MPa, the whistle ryust alarm
tant if the SCBA is normal sconding to
twill cause the life-threatening of the user.
22 Weanng
2.2.1 The regulation of the back-plane
‘There are two sieps to adjust the back-plane
J Wear the whole ceviee. hold hack the D ring at two sides, leaning,
forward, tighten the D ring under the backward until the belt and back-plane
fi the beady
2.Buckte the belt tighten it
© Only when the whole devive is wom correctly, il sont appear the
Jose and displacement. the position won't change.
‘© Open the cylinder valve atleast one ring,
222 Weartne mask
Please read the incteuction careflly before searing the face mask
Using steps
‘@ Use one hand hold the face mask, muke the face mask Fit user's face.
use another hand pull the head bel backward to cover uset’s head, tighten
=n the bet.
© Pull the air supply valve inte the supply port. when hearing a spud
ofa click, the button of the fast interface will reset, that meats the face mask
is connected correctly,
© After finishing above steps, the user can breathe,
To ensure the effictive sitet, they thes ;
the bearded aad the peraon wear ghinoes in fob 33
Ifthe tightness of the fhoe mail can’t be: gomrmtond a ita
shape or sear, is forbidden to use the SCBA in this snution,
2.3 Precautions in the process of using
Whe a sujet mst evacuate the toxic working
cavviromtice ate, otherwise, it will cause life risk.
‘The change of pressure gage must be focused in whe progress of working.
When the cylinder pressure resches al $.5£0.SMPs, the whistle won't stop
alarming until using up the rest ait in the cylinder.
Under the badly and emergency situations (sich as injured or breuthiny,
uiflicult) or the user need extra air, open the mandatary av supply salve (
press the “em” bation) the breathing flow will mereuse 10 4S0IL, Min,
24 Steps after using
© Press the burtens of the fast interface on bot sides. saparite the face
mask and air supply valve
© Open the mouth of head belt. ané then take off the fice mask
© Open the buckle of waistband
© Lose the shoulder bett and take off the SCBA
© Close the cylinder valve
© Open the mandatory aic supply valve to veut all the aie in the
pipeline.
Innportnt Notification: Do not throw the SCBA on the floor at random,
‘otherevise, it will damage the SCBA seriously.
3.Daily Maintenance
3.4 Gas Cylinder
‘The 20s cylinder which stocing compressed air must be inspected
regularly avcording ‘o the relevant nation! laws und regulations. andé must
be tested by protissional end authorized agency and staff. and they must
make the related records
The cylinder valve is vulnerable, so it must be visually observed ster
sich use,
The cmain reason caused the functional disorder is:
© The unsealed bottle or leokage
© Did not tighten the eylinder valve
@ Pressure regulator valve did not tighten
3.4.1 Air quality
‘When aerating the cylinder, the breathable air must be 10 uccordance
with the stundard of EN-132, which makes u strict provision on the use
condition,
Compositon Mass percent Peitarage By value
Drying at Oring ain
Oxygen 73.01% 20%
Nitrogen | 755% 78.10% ~
Argon 128% 1.6825%
Corton oxide oe 003% j
Hidrogen 2.001% 01%
| Neon 0.004991 o.0078%
Heian ‘0.00067 % 0.0005%
Koypton 0.00039 o.0001%
xenen 700004 nmneas5, The air humidity conditions is also the importan: factor for the SCBA,
whether the SCBA can be operated well or not depends on it
For this SCBA, the contem of water in the cylinder can’t exceed 35g
‘chm under normal atmospheric pressure of 30MPa.
Notice: I is better to remain fow breathable air in the eylinder
3.1.2 Drying Cylinders
Notice: Don't emptying the air in the eylinder (it should have 6.5MPa at
Tease). [F there is no ai, the cylinder must be drying before aerating.
3.1.3 Filing
© Inaccordance with the related national stundards
© The cylinder must be inspected regulatly by authorized agency 20d
staff and confirm the next inspecting tine.
© Never use the parts provided by other company. to avoid the
‘potential security risks.
© Don’t put the cylinder in humid environment (such as the water
drops atthe connection of cylinder)
3.1.4 Transport, Storage and Moving
‘When the gas cylinder is not fixed on the SCBA. il should obey betow
sles during transporting and storage,
© The gas cylinder must be placed vertical (the bottle valve must be
upward] when transporting
2B
The gos cylinder must be held tight by hwo hands when moving,
Don’t hit, seroll and throw the gas cylinder when transporting and moving.
3.2 Clean
The ties ean be decontaminated,
the back-plane
isinfecied and washed afier tahen off from
3.2.1 Decontamination or disinfection
The level ef pollution will be different because of different usage,
Please: be noticed that it can't image the SCBA when decontaminating and
Gsingecting, especially the disinfectant cant damage the material of different
pasts, for exarnpie:
© Tes
© Sofi pipeline
© Back-plane
© Pacemask ete
3.2.2 Cleaning
Aficr each use, the polluted SCBA aust be cleaned sith scarm water
and the cieaner (PH=7), It must be pay attention to the concentration of the
cleaner anel servige tin.
Important Notificetioa:Checking if the use progress and the cleaner will
‘corrode the part (eg. Tha Organic solvent will damage the rubber or plastic
pan)
3.2.3 Drying
After disinfecting. clean and rinsing. the SCBA nnust be dried
All pars showld be dried wader the conditions of 5-30, and must be
avoided any heat radiation (Solar radiation. drving oven and the beaten
It is strongly cecommended thet using compressed air to dry some
important parts of the SCBA (pressure regulator and mediusi-pressure
Pipeline etc) in onder to avoid damaging the SCBA.
ole 3.3 Inspect
The SCRA should be inspected afier e
por,
Checking the digphragm of the air supply valve to see af the rubber
sand plastic partis aging. deformatwin and adhesive, he cut -or other hat!
eonditioa, All rotating imerfaces (serews) can't be damaged,
In order to keep the SCBA in the best service status, itis better to inspect
the SCBA in our company's testing room or the approved repair stacion.
ery washing and changing the
All the parts and produc: feature of the SCBA musi be tested
comprehensively every year.
3.3.1 Air figntnese test under low pressure
3.3.2 Stalic positive pressure test of the air supply valve
3.3.3 Storage
‘The resprrator must be strictly classified stored,
Notwe: The respirator only car. be stored according to below operating
procedures.
The procedures of decotaminating, disinfecting, weshing, checking and
maintain oust be all recorded,
© The ideal storage conditions: dust free, shady and cool, no high
temperature and low temperature, moisture proof. no chemicals. ru cerrosion
coe Dangerous substances places
‘© The temperature for storing sheuld he hetween [SC tw 301.and she
environment must be dry.
© The maintenance and storage must be done by our company's
professienal ainets
© ‘The SCBA must be stored in suitable box. which 1s ant-pressured.
The place for storing SCBA'S s forbidden to ener inte, except for the
professiamal trainers
When the SCBA is placed in the spot and rcady uo be used at any’ ie. it
should be assured that the working ploce wor
anal allthe parts should be extra tested
(Our conmpany won't guarantee the damage of the equipment caused by
User's disassembling and abusing,
damage the product fimetion,
cI
4, The reason of breathing apparatus’ s fault and troubleshooting
Caution: All the troubleshooting listed below is only for refareaee when
mainiaining and troubleshooting, i is nota guide for on-site maintenan
Prevonenn Possble Case amaty
Chek sheer bere arabes ean aaa. hah
‘Sung inact ae wie te PRY yoo: aang
09t4 Orrg std raped wh ne ore
(Bien seco skate ce lee
Gomecig zon espe
(esr refucngvava.ane
ake ve
‘Gormecng ponlealag ot | Remove trend aimagaralnesun prenrerire
Inadirposeur pan | winch Sac te gst rao i a
prsevreresng Ye sg
‘See teree donage ave derratan en at
toes yah natun-pessue pp. the800, +
Spemincce | Ouekeneelaaaje | nustbaqook cowed see lage ene he
_redumeressrepbeavd-stant amends ar
pec ae ears
Sa ee | _“etinedurpesse eta wth opin
| eens ‘een race asa
apace 9, ohare arg
Ma stat ana une | apart ova oars ona I
aepaiaag | Sh Pre nase Pee
epi ro
Prsarereacno che | Senavete wieehen Resadank ute
bea iahage rarer torino arenas
Haren ofgatctecte | enema teen cekse tier man
a) Anan nn feelin doe crm
Faliase crressee a edo sy atanor ret
Seaeg sac d cinder | lance nucr pi. ranon aan whe ce
aie scraped, ada ep especie rete new ale as
anc assent er ats
rte oe 7
Tales canronacanr hoboll sy aan
erciedes | Aaa cteonorcs | Wogan ou a mien ode ah ot
seme | stein vieearnecey | "rae oree serve cay ae
Gomera Tgriered sate'y valve H
| onmtngaie j Tomretstyve
sate, i
cane | Seay Reestecararexedar ne tate reve he
caoramninae ay ne nouesmrvansagr |
!
“16. 5. Detail list of wearing spare parts
Pherameren Posiincaise army
| Rewearng nase asenelstcheacband No. Name Specification | Units | Amount
ofta andes
Laslag pee ean tre 1_|_ Ruber O-ting o2ee | pc 2
sa at Rec tte gare 2 | __Ruotero-nng | arr 6 2
sae ae ery - -
ate 3 Rubber O-0ng o1r25 pe 1
Meee sone moat leage | Raat merger meg ator
supe
| fecal 3
cue we Peptuorgsaprage
dere ret | stam ive sich
Medum prsare pre vosape | Rone morledver ropa
\esance 00 Foe Besta a ay rae wt
‘oe ‘gon oe fntalng esse
Atsupiunvetciaa | “opiarg near srt vate goa
sires exc va shee
fare
reset Rum oman ebaging
Fras aig the hve neni
sie Vashcbua malig downitt—Rewwarhe math squat nah
Nostiek ‘oe wal poston
‘Rerote al sup ave on mask, ean
Nest ard ai supy sale | #6g2a%EnObe «9 and owe 35
1 Nea sil et eng
omer patsleo® | win raxong tne kakpers 127
. tema tr ep
Lonage seven maak
gneve Renice uskeanparers
Large ewratzy | expraon vavecipnagy » | Check andslen exon vate
weasance ely
